INDEXABLE CUTTING TOOLS CATALOGUE

www.swisscuttools.com INDEXABLE CUTTING TOOLS CATALOGUE

CONTENTS 3 / Introduction 4 / Manufacturing Process 5 / Grade Information 6 / Technical Formula 12 / Milling Inserts 18 / Milling Cutters 23 / Drilling Inserts 24 / Drilling Holders 28 / Turning Inserts 33 / Tool Holders 39 / Parting Inserts 39 / Threading Inserts

Introduction SwissCut s Special Hybrid Grade technology works on any material. Only one insert (Grade) needed to cut all materials. SwissCut Special Hybrid Grade inserts are both tougher & harder than all top brands, that is why they deliver unmatched performance on all materials. Easier to use! Only one grade means less confusion for machinist, less inventory and saves costs. Exact cutting parameters are printed on each insert box.

Advanced Manufacturing Process 01 / Pressing 02 / Sintering 03 / Grinding 04 / Honing 05 / Coating 06 / Inspection 01 02 03 04 05 06

Special Hybrid Grades Features of Grades Swiss special hybrid grades, extremely efficient in covering materials including steel, stainless steels, cast iron & high temp alloys. S300 Unique Substrate / PVD coating for MILLING and DRILLING Application PVD coating with optimal thermal resistance & added strength Tough carbide substrate designed for demanding application Ultra dense PVD coating Micro grain size carbide S100 Unique Substrate / PVD coating for TURNING Application Unique PVD coating for Turning Substrate and PVD coating designed to balance edge strength & wear resistance Excellent cutting performance under harsh machining condition Micro grain size carbide S500 Unique Substrate / SVC coating for MILLING and DRILLING Application Thick coating optimized for cast iron applications Unique PVD coating for Cast iron Micro grain size carbide CVD coating with optimal thermal & wear resistance for turning applications Exceptional cutting performance attributed to combination of carbide substrate and coating

Technical Formula Cutting speed (Vc) [m/min.] D. π. n Vc = [m/min.] 1000 ae Material designations & dimensions Width of cut [mm] Revolutions per minute (n) [rev./ min.] n = Vc. 1000 D. π [rev./min.] ap D Dw Depth of cut [mm] Cutter diameter [mm] Work piece diameter [mm] Feed rate (Vf) [rev./min.] Vf = fn. n [rev./min.] fz Feed per tooth [mm/tooth] π Circular constant Feed per tooth [mm/tooth] Vf fz = [mm/tooth] n. z kc Specific cutting resistance [kgf/mm 3 ] n Revolutions of spindle [min. -1 ] Metal removal amount [cm 3 /min.] ae. ap. Vf Q = [cm 3 /min.] 1000 Pc Q Power consumption [kw] Metal removal amount [cm 3 /min.] Power consumption [kw] Q. kc Pc = [rev./min.] 60. 102. n Vc Vf Cutting speed [m/min.] Feed rate [mm/min.] fn Feed per revolution [mm/rev.] z Effective number of edges [pcs.] n Mechanical efficiency [%]

Technical Information Damage of Insert & Counter Measure Description Solution Rapid Flank Wear 1. Inappropriate feed(f) rate 2. Cutting speed(s) too high 1. Adjust feed(f) rate according to depth(ap), width(ae) 2. Reduce cutting speed(s) Chipping 1. Feed(f) rate too high 2. Cutting speed(s) too low 3. Vibration of holder & machine 1. Reduce feed(f) rate 2. Increase cutting speed(s) 3. Reduce the tool overhang & improve the rigidity of machine and workpiece Thermal Crack 1. Insufficient coolant 2. Cutting speed(s) too high 1. Check cooling system, supply enough coolant or use dry milling 2. Reduce cutting speed(s) Built-up Edge 1. Cutting speed(s) too low 2. Insufficient coolant 3. Not enough rake angle 1. Increase cutting speed(s) 2. Supply enough coolant 3. Increase rake angle of change inserts Notching 1. Scaling or work hardening in orkpiece surface area 2. Burrs in workpiece 1. Change/Vary cutting condition (feed & depth) 2. Change path or direction Fracture 1. Wrong insert shape or corner radius 2. Corner radius too small 3. Cutting force fluctuation too high 1. Choose the insert with bigger corner or radius Cratering 1. Insufficient coolant supply 2. Cutting speed(s) and feed(f) rate too high 1. Increase coolant supply or concentration 2. Reduce cutting speed(s) and feed(f) rate Plastic Deformation 1. Cutting speed(s) too high 2. Too much stress applied on the cutting edge 1. Reduce cutting speed(s) 2. Supply enough coolant 3. Choose insert with bigger corner radius

Technical Information Trouble Shooting Counter measure Trouble Cause Cutting conditions Cutting speed Feed rate Depth of cut Coolant Heat Inappropriate cutting condition Premature insert wear Chipping of cutting edge Poor surface quality of machined surface Built up edge Inappropriate cutting condition Chatter Change of cutting edge line Inappropriate cutting condition Burr, Chipping (Steel, Aluminum) Inappropriate cutting condition Chipping of workpiece (Cast Iron) Inappropriate cutting condition Burr (Mild steel) Inappropriate cutting condition : decrease : increase : depends on status : use coolant

Special Hybrid Grades Recommend Cutting Conditions PVD coating for MILLING and DRILLING Application ISO Material Group VDI Group Relative materials (DIN) Hardness HB Cutting speed (m/min.) Non-alloy steel 1-5 9 SMn 28, C35, C50, C40E, C45E, 49 CrMo 4 125-250 150-250 P Low alloy steel 6-9 13 CrMo 44, 40NiCrM022, 58 CrV 4 200-350 140-200 High alloy steel 10-11 X 40 CrMoV 5 1, X100 CrMoV 5 1, S6-5-5 200-325 80-140 M Ferritic/martensitic Stainless steel Austenitic Stainless steel 12-13 X6Cr13, X10CrA118, X20CrNi175 200-240 130-190 14 X5 CrNi 18 9, X5 CrNiMo 17 13 3, X6 CrNiTi 18 9 180 100-200 Grey cast iron 15-16 GG15, GG20, GGG40, GG-35 180-260 160-200 K Malleable castiron 19-20 GTS-35-10, GTS-35, GTS70-02, 20mN5 130-230 130-180 S Fe, Ni or Co based 31-35 Titanium and Ti-alloy based X12 NICrAlTi 31 20, TiAl5Sn2 200-350 30-50 36-37 TiCu2, TiAl6V4, TiAl6V4ELI - 35-75 Hardended steel 38-39 C 105 W1,75 CrMoNiW 6 7 55-60 HRc 55-65 H Chilled cast iron 40 G-X 260 NiCr 4 2, X15 CrNiSi 25 20 400 45-55 Cast iron 41 G-X 300 CrMo 15 3 55 HRc 55-65 *Above recommend cutting condition can be changed according to the customer s machining condition.

Special Hybrid Grades Comparison Chart PVD MILLING and DRILLING ISO Symbol Swiss Cut Sandvik Kennametal Seco Iscar Mitsubishi Sumitimo Tungaloy Taegutec P10 S300 GC1010 GC1025 KC715M IC250 IC808 ACP200 TT2510 TT7080 P P20 S300 P30 S300* GC1010 GC1025 GC2030 GC1010 GC1030 GC2030 KC522M KC525M KC725M KC530M F25M MP3000 F25M MP3000 F30M IC250 IC808 IC908 IC928 IC250 IC808 IC908 IC928 MP6120 VP15TF MP6120 VP15TF MP6130 VP30RT ACP200 ACP200 ACP300 AH725 AH120 AH330 GH330 AH725 AH120 AH130 GH130 TT2510 TT7080 TT9080 TT8080 TT9080 P40 S300* GC1030 KC735M F40M T60M VP30RT ACP300 AH140 TT8080 TT9080 M10 S300* GC1025 GC1030 KC715M IC903 M M20 S300* M30 S300 GC1025 GC1030 GC1040 GC2030 GC1040 GC2030 KC730 KC522M KC525M KC725M KC735M F25M MP3000 F30M F40M MP3000 IC250 IC300 IC808 IC928 IC250 IC300 IC808 IC928 VP15TF MP7130 MP7030 VP20RT VP15TF MP7130 MP7030 VP20RT ACP200 ACP200 ACP300 AH725 AH120 AH330 GH330 AH120 AH725 GH130 GH340 TT9080 TT8080 TT9080 M40 S300 F40M MP7140 VP30RT ACP300 AH140 TT8080 TT9080 MILLING K10 S300 GC1010 KC510M IC350 IC810 IC900 IC910 MP8010 AH110 GH110 AH330 TT6080 TT7080 K K20 S300* GC1010 GC1020 KC520M KC525M MK2000 IC350 IC830 VP15TF VP20RT ACK300 GH130 TT6080 TT7080 K30 S300* GC1020 KC725M KC735M IC350 IC830 VP15TF VP20RT ACK300 S10 S300* GC1025 KC510M IC903 MP9120 VP15TF S S20 S300* GC1025 GC2030 KC522M KC525M IC300 IC808 IC908 IC328 MP9120 VP15TF MP9130 MP9030 TT9080 S30 S300 GC2030 KC725M F40M IC830 IC928 TT8080 TT9080 H10 S300 GC1010 GC1030 KC635M MH1000 F15M IC900 VP15TF VP10H TT2510 TT6080 H H20 S300 GC1010 GC1030 KC635M F15M IC900 IC808 VP15TF TT2510 TT6080 H30 S300 KC530M MP3000 F30M IC808 IC908 IC1008 * Outstanding performance. - Above chart is selected from a publication. We have not obtained approval from each company.

Special Hybrid Grades Cutting Tool Performance 01. Test result for APKT 1003PDTR Test Condition Wear (µm) 300 250 200 150 100 50 0 Slow wear tendency Longer tool life 0 10 20 30 40 Time (min.) Material (Alloy tool steel) DIN : X100CrMoV5 1 AISI : D2 JIS : SKD11 Workpiece HB 210 ~ 220 Workpiece size 150 x 200 x 120 Vc(m/min.) 140 fz(mm/tooth) 0.1 ap/ae(mm) 8 / 3 Coolant Dry bc L i Test finishing wear value : 300µm(flank wear) 02. Test result for AMPT 1135PDTR Test Condition Wear (µm) 250 200 150 100 50 0 Slow wear tendency Longer tool life 0 20 40 60 80 Time (min.) bc m Material (Alloy tool steel) DIN : 42CrMo4 AISI : 4140 JIS : SCM440 Workpiece HB 190 ~ 200 Workpiece size 300 x 60 x 150 Vc(m/min.) 180 fz(mm/tooth) 0.15 ap/ae(mm) 2 / 20 Coolant Dry 03. Test result for RPMT 1204M0 Test Condition Wear (µm) 300 250 200 150 100 50 0 bc m Slow wear tendency Longer tool life 0 2 4 6 8 Time (min.) Material (Alloy tool steel) DIN : X100CrMoV5 1 AISI : D2 JIS : SKD11 Workpiece HB 210 ~ 230 Workpiece size 120 x 100 x 150 Vc(m/min.) 120 fz(mm/tooth) 0.23 ap/ae(mm) 1.5 / 20 Coolant Dry

Milling Inserts Designation System- ISO 1. Insert 2. Clearance Angle 4. Cross Section a b c d a f g e H K L O P R S SPECIAL T W X 5 7 15 20 B c d e 25 30 0 11 f g n p m n r special T W X s p k n 1 2 3 4 3. Tolerance Tolerance (mm) I.C. Size (mm) m t I.C. 6.35 9.525 12.7 15.875 19.05 25.4 A ± ± 0.005 ± ± 0.025 ± ± 0.025 C ± ± 0.013 ± ± 0.025 ± ± 0.025 E ± ± 0.025 ± ± 0.025 ± ± 0.025 F ± ± 0.005 ± ± 0.025 ± ± 0.013 G ± ± 0.025 ± ± 0.13 ± ± 0.025 H ± ± 0.013 ± ± 0.025 ± ± 0.013 ± ± 0.05 ± ± 0.08 K ± ± 0.013 ± ± 0.025 ± ± 0.10 ± ± 0.13 ± ± 0.08 ± ± 0.05 ± ± 0.13 ± ± 0.08 M ± ± 0.13 ± ± 0.15 ± ± 0.10 ± ± 0.18 ± ± 0.13

Milling Inserts Designation System- ISO 6. Thickness (mm) 8. Edge Preparation 9. Cutting Direction 10. Chip Breaker t mm 02 2.38 03 3.18 For Application T3 3.97 04 4.76 06 6.35 07 7.94 09 9.52 12 03 ED t r chip Breaker 5 6 7 8 9 10 5. Cutting Edge Length (mm) I.C. C S R T H O 7. Lead Angle & Relief Angle of Minor Cutting Edge L 5.56 09 6.35 06 06 06 11 7.94 08 13 9.525 09 09 09 16 12.7 12 12 12 22 05 05 15.875 16 15 15 27 09 17.94 07 19.05 19 19 19 33 10 25.4 25 25 25 Lead Angle Relief Angle of minor A 45 B 5 D 60 C 7 E 75 D 15 F 85 E 20 P 90 F 25 Z SPECIAL G 30 N 0 P 11 Z SPECIAL

Milling Inserts Insert Designation Dimensions Feed* (mm/ tooth) Depth* of Cut I D S φ r min. max. min. max. Geometry & Related Cutter page AOMT 123608PDTR 12 6.6 3.6 11 0.8 0.07 0.22 0.50 11.00 p.18 APKT 1003PDTR 10.5 6.7 3.5 11 0.5 0.06 0.20 0.50 9.00 APKT 100308PDTR 10.5 6.7 3.5 11 0.8 0.07 0.26 0.50 9.00 APKT 1604PDTR 16.3 9.5 5.3 11 0.8 0.10 0.32 0.50 APKT 160416PDTR 16.3 9.5 5.3 11 1.6 0.10 0.32 0.50 p.18 APMT 1135PDTR 11.18 6.2 3.5 11 0.4 0.07 0.22 0.50 APMT 113508PDTR 11.18 6.2 3.5 11 0.8 0.07 0.22 0.50 APMT 1604PDTR 17.19 9.5 5.5 11 0.8 0.09 0.30 0.50 p.18 ODMT 060508-15.88 5.56 15-0.12 0.54 0.40 4.00 p.19 ODMW 060508-15.88 5.56 15-0.12 0.58 0.40 4.00 p.19 OFMT 05T305TN - 12.7 4 25-0.12 0.51 0.40 3.50 p.19 * Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 8. - Product image shown on this catalogue may differ from actual products.

Insert Designation Dimensions Feed* (mm/ tooth) Depth* of Cut I D S φ r min. max. min. max. Geometry & Related Cutter page RDMT 0602M0-6 2.38 15-0.10 0.48 0.30 1.50 RDMT 0802M0-8 2.38 15-0.10 0.58 0.30 2.00 RDMT 0803M0-8 3.18 15-0.10 0.58 0.30 2.00 RDMT 10T3M0-10 3.97 15-0.10 0.64 0.30 2.50 RDMT 1204M0-12 4.76 15-0.14 0.74 0.30 3.00 p.20 RDMW 0602M0-6 2.38 15-0.10 0.48 0.30 1.50 RDMW 0802M0-8 2.38 15-0.10 0.58 0.30 2.00 RDMW 10T3M0-10 3.97 15-0.10 0.70 0.30 2.50 RDMW 1204M0-12 4.76 15-0.10 0.74 0.30 3.00 p.20 RPMT 08T2M0-8 2.78 11-0.10 0.58 0.30 2.00 RPMT 10T3M0-10 3.97 11-0.10 0.64 0.30 2.50 RPMT 1204M0-12 4.76 11-0.14 0.74 0.30 3.00 p.20 RPMW 10T3M0-10 3.97 11-0.10 0.64 0.30 2.50 RPMW 1204M0-12 4.76 11-0.14 0.74 0.30 3.00 p.20 SEKN 1203AFTN - 12.7 3.18 20-0.10 0.46 0.50 6.00 SEKN 1504AFTN - 15.88 4.76 20-0.10 5.00 0.50 8.00 p.21 SEKR 1203AFTN - 12.7 3.18 20-0.10 5.00 0.50 6.00 p.21 Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 8. - Product image shown on this catalogue may differ from actual products.

Insert Designation Dimensions Feed* (mm/ tooth) Depth* of Cut Geometry & Related Cutter I D S φ r min. max. min. max. SEKT 12T3AGSN - 13.4 4 20-0.1 0.46 0.50 7.00 SEKT 1204AFTN - 12.7 4.76 20-0.10 0.46 0.50 7.00 SEMT 1204AFTN - 12.7 5.06 20-0.10 0.46 0.50 7.00 SEKT 13T3AGSN - 13.4 4 20-0.10 0.46 0.50 7.00 p.21 SPKN 1203EDTR - 12.7 3.18 11-0.10 0.43 0.50 9.00 SPKN 1504EDTR - 15.88 4.76 11 0.10 0.43 0.50 12.00 p.22 SPKR 1203EDTR - 12.7 3.18 11-0.10 0.43 0.50 9.00 p.22 SPMT 12T308-13.29 3.97 11 0.8 0.07 0.29 0.50 9.00 p.22 SPUN 120308-12.7 3.18 11-0.10 0.37 0.50 6.00 p.22 * Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 8. - Product image shown on this catalogue may differ from actual products.

Insert Designation Dimensions Feed* (mm/ tooth) Depth* of Cut I D S φ r min. max. min. max. Geometry & Related Cutter page TPKN 1603PDTR 16.4 9.525 3.18 11-0.08 0.27 0.50 12.00 TPKN 2204PDTR 22.1 12.7 4.76 11-0.09 0.27 0.50 18.00 p.23 TPKR 1603PDTR 16.4 9.525 3.18 11-0.09 0.22 0.50 12.00 TPKR 2204PDTR 16.4 9.525 3.18 11-0.09 0.22 0.50 18.00 p.23 TPUN 160308 16.4 9.525 3.18 11-0.08 0.27 0.50 12.00 p.23 Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 8. - Product image shown on this catalogue may differ from actual products.

Milling Cutters Cutter Designation Dimensions D2 D d L z ap Geometry & Related Insert page YBP9010-D040/6-40 16 40 6 9 YBP9010-D050/7-50 22 40 7 9 YBP9010-D063/8-63 22 40 8 9 YBP9010-D080/10-80 27 50 10 9 APKT 1003 p.14 YBP9016-D040/4-40 16 40 4 15 YBP9016-D050/5-50 22 40 5 15 YBP9016-D063/6-63 22 40 6 15 YBP9016-D080/7-80 27 50 7 15 YBP9016-D100/8-100 32 50 8 15 YBP9016-D125/9-125 40 63 9 15 YBP9016-D160/10-160 40 63 10 15 APKT 1604 p.14 YBP9011-D010/1-10 16 100 1 9 YBP9011-D012/1-12 16 100 1 9 YBP9011-D016/2-16 16 120 2 9 YBP9011-D020/3-20 20 120 3 9 YBP9011-D016/2-16 16 150 2 9 YBP9011-D020/2-20 20 150 2 9 YBP9011-D025/4-25 25 150 4 9 YBP9011-D025/4-25 25 200 4 9 YBP9011-D032/5-32 25 150 5 9 YBP9011-D032/4-32 25 200 4 9 APMT 1135 p.14 YBO9012-D040/6-40 22 40 6 10 YBO9012-D050/7-50 22 40 7 10 AOMT 1236 p.14

Cutter Designation Dimensions D2 D d L z ap Geometry & Related Insert page YBD4206-D040/4-40 16 40 4 5 YBD4206-D050/4-50 22 40 4 5 YBD4206-D063/5-63 27 50 5 5 YBD4206-D080/6-80 32 50 6 5 YBD4206-D100/7-100 40 50 7 5 YBD4206-D125/7-125 40 63 7 5 YBF4305-D032/3-32 16 40 3 3 ODMT(W) 0605 p.14 YBF4305-D040/3-40 16 40 3 3 YBF4305-D050/4-50 22 40 4 3 YBF4305-D063/5-63 22 40 5 3 YBF4305-D080/6-80 27 50 6 3 YBF4305-D100/7-100 32 50 7 3 YBF4305-D125/8-125 40 63 8 3 OFMT 05T3 p.14 YBDR06-D016/2-16 16 150 2 3 YBDR06-D020/3-20 20 180 3 3 YBDR06-D025/3-25 25 180 3 3 RDMT 0602 p.15 YBDR08-D020/2-20 20 180 2 5 YBDR08-D025/3-25 25 180 3 5 YBDR08-D032/3-32 32 180 3 5 RDMT(W) 0803 p.15 YBDR10-D020/2-20 20 180 2 5 YBDR10-D025/3-25 25 180 3 5 YBDR10-D032/3-32 32 180 3 5 RDMT(W) 10T3 p.15

Cutter Designation Dimensions D2 D d L z ap Geometry & Related Insert page YBDR12-D040/4-40 16 40 4 6 YBDR12-D050/4-50 22 50 4 6 YBDR12-D063/5-63 27 50 5 6 YBDR12-D080/6-80 32 50 6 6 YBDR12-D100/7-100 40 50 7 6 RDMT p.15 YBPR12-D040/3-40 16 40 3 6 YBPR12-D050/4-50 22 40 4 6 YBPR12-D063/5-63 27 50 5 6 YBPR12-D080/6-80 32 50 6 6 YBPR12-D100/7-100 40 50 7 6 YBPR12-D125/7-125 40 63 7 6 YBE4512-D63/5 76 63 22 48 5 6 RPMT p.15 YBE4512-D80/6 93 80 27 50 6 6 YBE4512-D100/6 113 100 32 50 6 6 YBE4512-D125/7 138 125 40 63 7 6 YBE4515-D100/8 118 100 32 50 9 8 SEKN p.15 YBE4515-D125/8 143 125 40 63 9 8 YBE4515-D160/10 178 160 40 63 9 10 YBE4515-D200/12 218 200 60 63 9 12 YBE4512-D040/3 53 40 16 40 3 6 SEKN p.16 YBE4512-D050/4 63 50 22 48 4 6 YBE4512-D063/5 76 63 22 48 5 6 YBE4512-D080/6 93 80 27 50 6 6 YBE4512-D100/6 113 100 32 50 6 6 YBE4512-D125/7 138 125 40 63 7 6 YBE4512-D160/8 173 160 40 63 8 6 SEKT p.16

Cutter Designation Dimensions D2 D d L z ap Geometry & Related Insert page YBE4512-D040/3 53 40 16 40 3 6 YBE4512-D050/4 63 50 22 48 4 6 YBE4512-D063/5 76 63 22 48 5 6 YBE4512-D080/6 93 80 27 50 6 6 YBE4512-D100/6 113 100 32 50 6 6 YBE4512-D125/7 138 125 40 63 7 6 YBE4512-D160/8 173 160 40 63 8 6 SEKT p.16 YBP7512-D63/4 69 63 22 40 4 9 YBP7512-D80/5 86 80 27 50 5 9 YBP7512-D100/7 106 100 32 50 7 9 YBP7512-D125/8 131 125 40 63 8 9 YBP7515-D100/7 108 100 32 50 12 7 SPKN p.16 YBP7515-D125/8 133 125 40 63 12 8 YBP7515-D160/10 168 160 40 63 12 10 YBP7515-D200/12 208 200 60 63 12 12 YBP9012-D040/3-40 16 40 3 11 SPKN p.16 YBP9012-D050/4-50 22 40 4 11 YBP9012-D063/5-63 22 48 5 6 YBP9012-D80/6-80 27 50 6 6 YBP9012-D100/8-100 32 50 6 6 YBP9012-D125/8-125 40 63 7 6 SPMT p.16 YBP7512-D063/4 69 63 22 40 4 9 YBP7512-D080/5 86 80 27 50 5 9 YBP7512-D100/7 106 100 32 50 7 9 YBP7512-D125/8 131 125 40 63 8 9 SPUN p.16

Cutter Designation Dimensions D2 D d L z ap Geometry & Related Insert page YBP9016-D63/4-63 22 50 4 12 YBP9016-D80/5-80 27 50 5 12 YBP9016-D100/6-100 32 50 6 12 YBP9016-D125/6-125 40 63 6 12 TPKN (R) p.17 YBP9022-D80/4-80 27 50 4 18 YBP9022-D100/5-100 32 50 5 18 YBP9022-D125/6-125 40 63 6 18 YBP9022-D160/7-160 40 63 7 18 TPKN (R) p.17 YBP9016-D63/4 41 63 22 50 4 12 YBP9016-D80/5 59 80 27 50 5 12 YBP9016-D100/6 78 100 32 50 6 12 YBP9016-D125/6 98 125 40 63 6 12 TPUN p.17

Drilling Inserts Cutter Designation Dimensions I2 D S θ r min. max. Geometry & Related Cutter page WCMX 040208 3.99 6.35 2.38 7 0.8 0.05 0.11 WCMX 050308 5.07 7.94 3.18 7 0.8 0.06 0.11 WCMX 06T308 6.14 9.52 3.97 7 0.8 0.06 0.13 WCMX 080412 8.14 12.7 4.76 7 1.2 0.06 0.18 p.25-26 SPMG 050204 5-2.38 11 0.4 0.04 0.1 SPMG 060204 6-2.38 11 0.4 0.04 0.1 SPMG 07T308 7.94-3.97 11 0.8 0.05 0.11 SPMG 090408 9.8-4.3 11 0.8 0.06 0.12 p.27 Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 9. - Product image shown on this catalogue may differ from actual products.

Indexable Drills Cutter Designation Dimensions D L2 L d Geometry & Related Cutter page YBWD210 21 75 151 32 YBWD220 22 75 151 32 YBWD230 23 75 151 32 YBWD240 24 80 156 32 YBWD250 25 80 156 32 YBWD260 26 90 166 32 YBWD270 27 90 166 32 YBWD280 28 90 166 32 YBWD290 29 95 171 32 YBWD300 30 95 171 32 YBWD310 31 105 186 40 YBWD320 32 105 186 40 YBWD330 33 105 186 40 YBWD340 34 110 191 40 YBWD350 35 110 191 40 YBWD360 36 120 201 40 YBWD370 37 120 201 40 YBWD380 38 120 201 40 YBWD390 39 130 211 40 YBWD400 40 130 211 40 YBWD410 41 130 211 40 YBWD420 42 140 235 40 YBWD430 43 140 235 40 YBWD440 44 140 235 40 YBWD450 45 150 245 40 YBWD460 46 150 245 40 YBWD470 47 150 245 40 YBWD480 48 160 255 40 YBWD490 49 160 255 40 YBWD500 50 160 255 40 YBWD510 51 170 265 40 YBWD520 52 170 265 40 YBWD530 53 170 265 40 YBWD540 54 180 275 40 YBWD550 55 180 275 40 WCMX 040308 WCMX 050308 WCMX 06T308 WCMX 080412 p.23 p.23 p.23 p.23

Cutter Designation Dimensions D L2 L d Geometry & Related Cutter page YBSD130 13 29 99 20 YBSD140 14 31 101 20 YBSD150 15 33 103 20 YBSD160 16 35 116 25 YBSD170 17 37 118 25 YBSD180 18 39 120 25 YBSD190 19 41 122 25 YBSD200 20 43 124 25 YBSD210 21 45 126 25 YBSD220 22 47 137 32 YBSD230 23 49 139 32 YBSD240 24 51 141 32 YBSD250 25 53 143 32 YBSD260 26 55 145 32 YBSD270 27 57 147 32 YBSD280 28 59 149 32 YBSD290 29 61 151 32 YBSD300 30 65 155 32 YBSD310 31 67 157 32 YBSD320 32 69 159 32 YBSD330 33 71 161 32 YBSD340 34 73 178 40 YBSD350 35 75 180 40 YBSD360 36 77 182 40 YBSD370 37 79 184 40 YBSD380 38 81 186 40 YBSD390 39 83 188 40 YBSD400 40 85 190 40 YBSD410 41 87 192 40 SPMG 050204 SPMG 060204 SPMG 07T308 SPMG 090408 SPMG 110408 p.23 p.23 p.23 p.23 p.23

Special Hybrid Grades Recommend Cutting Conditions PVD coating for TURNING Application ISO Material Group VDI Group Relative materials (DIN) Hardness HB Cutting speed (m/min.) Non-alloy steel 1-5 9 SMn 28, C35, C50, C40E, C45E, 49 CrMo 4 125-250 180-320 P Low alloy steel 6-9 13 CrMo 44, 40NiCrM022, 58 CrV 4 200-350 120-280 High alloy steel 10-11 X 40 CrMoV 5 1, X100 CrMoV 5 1, S6-5-5 200-325 70-190 M Ferritic/martensitic Stainless steel 12-13 Austenitic 14 X6Cr13, X10CrA118, X20CrNi175 X5 CrNi 18 9, X5 CrNiMo 17 13 3, X6 200-240 170-250 180 160-220 K Grey cast iron 15-16 Malleable castiron 19-20 GG15, GG20, GGG40, GG-35 GTS-35-10, GTS-35, GTS70-02, 20mN5 180-260 30-140 130-230 30-140 S Fe, Ni or Co based Titanium and Ti-alloy based 31-35 36-37 X12 NICrAlTi 31 20, TiAl5Sn2 TiCu2, TiAl6V4, TiAl6V4ELI 200-350 30-80 - 50-180 Hardended steel 38-39 C 105 W1, 75 CrMoNiW 6 7 55-60 HRc 20-90 H Chilled Cast iron 40 G-X 260 NiCr 4 2, X15 CrNiSi 25 20 400 40-60 White Cast iron 41 G-X 300 CrMo 15 3 55 HRc 30-50 - Above recommend cutting condition can be changed according to the customer s machining condition.

Special Hybrid Grades Comparison Chart PVD TURNING ISO Symbol SwissCut Sandvik Kennametal Seco Iscar Mitsubishi Sumitimo Tungaloy Taegutec P10 S100* GC1010 KC715M IC250 ACP200 TT2510 P20 S100* GC1010 GC1025 GC2030 KC522M KC525M F25M MP3000 IC250 IC808 IC908 IC928 MP6120 VP15TF ACP200AH725 AH120 AH330 GH330 TT2510 TT7080 TT9080 P P30 S100* GC1010 GC1030 GC2030 KC725M KC530M F25M MP3000 F30M IC250 IC808 IC908 IC928 MP6120 VP15TF MP6130 VP30RT ACP200 ACP300AH725 AH120 AH130 GH130 TT8080 TT9080 P40 S100 GC1030 KC735M F40M T60M VP30RT ACP300AH140 M10 S100 GC1025 KC715M IC903 M20 S100* GC1025 GC1030 GC1040 GC2030 KC730 KC522M KC525M F25M MP3000 IC250 IC300 IC808 IC928 VP15TF MP7130 MP7030 VP20RT ACP200AH725 AH120 AH330 GH330 TT9080 M M30 S100* GC1040 GC2030 KC725M KC735M F30M F40M MP3000 IC250 IC300 IC808 IC928 VP15TF MP7130 MP7030 VP20RT ACP200 ACP300AH120 AH725 GH130 GH340 TT8080 TT9080 M40 S100 F40M MP7140 ACP300AH140 K K10 S100 GC1010 KC510M IC350 IC810 IC900 IC910 IC950 MP8010 AH110 GH110 AH330 TT6080 TT7080 K20 S100* GC1010 KC520M MK2000 IC350 VP15TF ACK300GH130 K30 S100* GC1020 KC725M IC350 VP15TF ACK300 S10 S100* GC1025 KC510M IC903 MP9120 S S20 S100* GC1025 GC2030 KC522M KC525M IC300 IC808 IC908 IC328 MP9120 VP15TF MP9130 MP9030 TT9080 H10 S100 GC1010 KC635M MH1000 IC900 VP15TF TT2510 TT6080 H H20 S100 GC1010 KC635M F15M IC900 VP15TF TT2510 TT6080 H30 S100 KC530M MP3000 IC808 * Outstanding performance. - Above chart is selected from a publication. We have not obtained approval from each company.

Turning Inserts Designation System-ISO 1. Insert 2. Clearance Angle 4. Cross Section a b c d a f g e H K L O P R S SPECIAL T W X 5 7 15 20 B c d e 25 30 0 11 f g n p m n r special T W X C N M G 1 2 3 4 3. Tolerance Tolerance (mm) I.C. Size (mm) m t I.C. 6.35 9.525 12.7 15.875 19.05 25.4 A ± 0.005 ± 0.025 ± 0.025 C ± 0.013 ± 0.025 ± 0.025 E ± 0.025 ± 0.025 ± 0.025 F ± 0.005 ± 0.025 ± 0.013 G ± 0.025 ± 0.13 ± 0.025 H ± 0.013 ± 0.025 ± 0.013 ± 0.05 ± 0.08 K ± 0.013 ± 0.025 ± 0.10 ± 0.13 ± 0.08 ± 0.05 ± 0.13 ± 0.08 M ± 0.13 ± 0.15 ± 0.10 ± 0.18 ± 0.13

Turning Inserts Designation System-ISO 5. Cutting Edge Length (mm) 6. Thickness (mm) I.C. C S R S T V W K H L 3.97 03 04 03 06 02 4.76 04 05 04 08 08 5.56 05 06 05 09 09 03 6.35 06 07 06 11 11 04 7.94 08 09 07 13 13 05 9.525 09 11 09 09 16 16 06 16 12.7 12 15 12 22 22 08 05 15.875 16 19 15 15 27 27 10 19.05 19 23 19 19 33 33 13 10 25.4 25 31 25 25 44 44 17 t mm 02 2.38 03 3.18 T3 3.97 04 4.76 06 6.35 07 7.94 09 9.52 8. Chip Breaker 7. Nose Radius (mm) For Application 12 04 08 chip Breaker r mm 5 6 7 8 02 0.2 Turning Inserts Chip Breakers 04 0.4 08 0.8 10 1.0 12 1.2 16 1.6 20 2.0 BR BG

Turning Inserts (Negative) Insert Designation Dimensions Feed* (mm/ tooth) Depth* of Cut Geometry & Related Cutter I D S r min. max. min. max. page CNMA 120408-BC 12.90 12.70 4.76 0.8 0.20 0.70 0.8 6 CNMA 120412-BC 12.90 12.70 4.76 1.2 0.20 0.70 1.2 6 CNMA 160612-BC 16.10 15.88 6.35 1.2 0.20 0.70 1.2 6 p.35 CNMG 120404-BF 12.90 12.70 4.76 0.4 0.05 0.23 0.5 3 CNMG 120408-BG 12.90 12.70 4.76 0.8 0.11 0.50 0.8 5 CNMG 120412-BR 12.90 12.70 4.76 1.2 0.14 0.68 1.2 6 p.35 DNMG 150404-BF 15.50 12.70 4.76 0.4 0.05 0.23 0.5 3 DNMG 150408-BG 15.50 12.70 4.76 0.8 0.11 0.50 0.8 5 DNMG 150604-BF 15.50 12.70 6.35 0.4 0.05 0.23 0.5 3 DNMG 150608-BG 15.50 12.70 6.35 0.8 0.11 0.50 0.8 5 DNMG 150612-BR 15.50 12.70 6.35 1.2 0.14 0.68 1.2 6 p.35 DNUX 150608R 15.00 12.70 6.35 0.5 0.11 0.50 0.5 5 p.35 KNUX 160405 L 16.00 9.52 4.76 0.5 0.05 0.23 0.5 5 KNUX 160405 R 16.00 9.52 4.76 0.5 0.05 0.23 0.5 5 p.41 SNMA 120408-BC 12.70 12.70 4.76 0.8 0.15 0.70 1 6 SNMA 120412-BC 12.70 12.70 4.76 1.2 0.20 0.80 1.5 6 p.37 SNMG 120404-BF 12.70 12.70 4.76 0.4 0.16 0.70 0.5 5 SNMG 120408-BG 12.70 12.70 4.76 0.8 0.16 0.70 0.8 5 SNMG 120412-BR 12.70 12.70 4.76 1.2 0.19 0.95 1.2 6 p.37 * Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 26. - Product image shown on this catalogue may differ from actual products.

Insert Designation Dimensions Feed* (mm/ tooth) Depth* of Cut Geometry & Related Cutter I D S r min. max. min. max. TNMA 160408-BC 16.50 9.52 4.76 0.8 0.10 0.40 1 4 TNMA 160412-BC 16.50 9.52 4.76 1.2 0.10 0.50 1.5 4.5 p.35 TNMG 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3 TNMG 160408-BG 16.50 9.52 4.76 0.8 0.11 0.50 0.8 5 TNMG 160412-BR 16.50 9.52 4.76 1.2 0.14 0.68 1.2 5 TNMG 220404-BF 22.00 12.70 4.76 0.4 0.05 0.23 0.5 3 TNMG 220408-BG 22.00 12.70 4.76 0.8 0.11 0.50 0.8 5 TNMG 220412-BR 22.00 12.70 4.76 1.2 0.14 0.68 1.2 7 p.35 TNUX 160404 L 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3 TNUX 160408 L 16.50 9.52 4.76 0.8 0.11 0.50 0.8 5 TNUX 160404 R 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3 TNUX 160408 R 16.50 9.52 4.76 0.8 0.11 0.50 0.8 5 p.35 VNMG 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3 VNMG 160408-BG 16.50 9.52 4.76 0.8 0.10 0.40 0.8 4 VNMG 160412-BR 16.50 9.52 4.76 1.2 0.10 0.40 0.8 4 VNMG 220408-BG 22.00 12.70 4.76 0.8 0.10 0.50 1.5 5 p.36 WNMA 080404-BC 8.14 12.70 4.76 0.4 0.15 0.60 1 5 WNMA 080408-BC 8.14 12.70 4.76 0.8 0.15 0.60 1 6 WNMA 080412-BC 8.14 12.70 4.76 1.2 0.15 0.70 1.5 6 p.34 WNMG 060404-BF 6.45 9.52 4.76 0.4 0.05 0.23 0.5 3 WNMG 060408-BG 6.45 9.52 4.76 0.8 0.11 0.50 0.8 3 WNMG 080404-BF 8.14 12.70 4.76 0.4 0.05 0.23 0.5 3 WNMG 080408-BG 8.14 12.70 4.76 0.8 0.11 0.50 0.8 3.5 WNMG 080412-BR 8.14 12.70 4.76 1.2 0.13 0.65 1.2 3.5 p.34 * Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 27. - Product image shown on this catalogue may differ from actual products.

Turning Inserts (Positive) Insert Designation Dimensions Feed* (mm/ tooth) Depth* of Cut Geometry & Related Cutter I D S r min. max. min. max. CCMT 060204-BF 6.45 6.35 2.38 0.4 0.04 0.20 0.50 2.10 CCMT 060208-BG 6.45 6.35 2.38 0.8 0.04 0.20 0.80 2.10 CCMT 09T304-BF 9.65 9.52 3.97 0.4 0.05 0.23 0.50 3.00 CCMT 09T308-BG 9.65 9.52 3.97 0.8 0.11 0.50 0.80 4.00 CCMT 120408-BG 12.9 12.7 4.76 0.8 0.11 0.50 0.80 5.00 p.37 DCMT 070204-BF 7.75 6.35 23.8 0.4 0.04 0.20 0.50 2.10 DCMT 11T304-BF 11.6 9.52 3.97 0.4 0.05 0.23 0.50 3.00 DCMT 11T308-BG 11.6 9.52 3.97 0.8 0.11 0.50 0.80 4.00 p.38 RCMT 0602M0-6.00 2.38-0.05 0.40 0.30 2.00 RCMT 0803M0-8.00 3.18-0.05 0.40 0.30 2.40 RCMT 10T3M0-10.00 3.97-0.05 0.40 0.30 2.80 RCMT 1204M0-12.00 4.76-0.05 0.40 0.50 3.20 p.41 SCMT 09T304-BF 9.52 9.52 3.97 0.4 0.05 0.26 0.50 3.00 SCMT 09T308-BG 9.52 9.52 3.97 0.8 0.11 0.50 0.80 3.00 SCMT 120408-BG 12.70 12.70 4.76 0.8 0.12 0.50 0.80 4.00 p.40 TCMT 110204-BF 11.00 6.35 2.38 0.4 0.04 0.20 0.50 2.10 TCMT 16T304-BF 16.50 9.52 3.97 0.4 0.05 0.23 0.50 3.00 TCMT 16T308-BG 16.50 9.52 3.97 0.8 0.11 0.43 0.80 5.00 p.38 VBMT 110304-BF 11.00 6.35 3.18 0.4 0.04 0.20 0.50 2.10 VBMT 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.50 3.00 VBMT 160408-BG 16.50 9.52 4.76 0.8 0.10 0.40 0.80 3.50 p.39 VCMT 110304-BF 11.00 6.35 3.18 0.4 0.04 0.20 0.50 2.10 VCMT 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.50 3.00 VCMT 160408-BG 16.50 9.52 4.76 0.8 0.10 0.40 0.80 3.50 p.39 * Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 27. - Product image shown on this catalogue may differ from actual products.

Turning Holders "D" CLAMPING TURNING HOLDERS Insert Description Dimension in mm h b ch f l SPARE DETAILS DCLNR 2020 K12 20 20 20 25 125 DCLNL 2020 K12 20 20 20 25 125 DCLNR 2525 M12 25 25 25 32 150 DCLNL 2525 M12 25 25 25 32 150 DCLNR 3232 P12 32 32 32 40 170 DCLNL 3232 P12 32 32 32 40 170 DDJNR 2020 K15 20 20 20 25 125 DDJNL 2020 K15 20 20 20 25 125 DDJNR 2525 M15 25 25 25 32 150 DDJNL 2525 M15 25 25 25 32 150 DDJNR 3232 P15 32 32 32 40 170 DDJNL 3232 P15 32 32 32 40 170 DWLNR 2020 K08 20 20 20 25 125 DWLNL 2020 K08 20 20 20 25 125 DWLNR 2525 M08 25 25 25 32 150 DWLNL 2525 M08 25 25 25 32 150 DWLNR 3232 P08 32 32 32 40 170 DWLNL 3232 P08 32 32 32 40 170 Full range of D clamping turning holders are available. Call distributors for details.

"S" CLAMPING TURNING HOLDERS Insert Description Dimension in mm h b ch f l SPARE DETAILS SCLCR 1212 F06 12 12 12 16 80 SCLCL 1212 F06 12 12 12 16 80 SCLCR 1616 H06 16 16 16 20 100 SCLCL 1616 H06 16 16 16 20 100 SCLCR 1212 F09 12 12 12 16 80 SCLCL 1212 F09 12 12 12 16 80 SCLCR 1616 H09 16 16 16 20 100 SCLCL 1616 H09 16 16 16 20 100 SCLCR 2020 K09 20 20 20 25 125 SCLCL 2020 K09 20 20 20 25 125 SCLCR 2525 M09 25 25 25 32 150 SCLCL 2525 M09 25 25 25 32 150 Full range of S clamping turning holders are available. Call distributors for details.

"P" CLAMPING TURNING HOLDERS Insert Description Dimension in mm h b ch f l SPARE DETAILS PCLNR 1616 H12 16 16 16 20 100 PCLNL 1616 H12 16 16 16 20 100 PCLNR 2020 K12 20 20 20 25 125 PCLNL 2020 K12 20 20 20 25 125 PCLNR 2525 M12 25 25 25 32 150 PCLNL 2525 M12 25 25 25 32 150 PCLNR 3225 P12 32 25 32 32 170 PCLNL 3225 P12 32 25 32 32 170 PCBNR 2020 K12 20 20 20 17 125 PCBNL 2020 K12 20 20 20 17 125 PCBNR 2525 M12 25 25 25 22 150 PCBNL 2525 M12 25 25 25 22 150 PWLNL 2020 M08 20 20 20 25 150 PWLNR 2020 M08 20 20 20 25 150 PWLNR 2525 M08 25 25 25 32 150 PWLNL 2525 M08 25 25 25 32 150 Full range of P clamping turning holders are available. Call distributors for details.

"M" CLAMPING TURNING HOLDERS Insert Description Dimension in mm h b ch f l SPARE DETAILS MTJNR 2020 K16 20 20 20 25 125 MTJNL 2020 K16 20 20 20 25 125 MTJNR 2525 M16 25 25 25 32 150 MTJNL 2525 M16 25 25 25 32 150 MTJNR 3225 P16 32 25 32 32 170 MTJNL 3225 P16 32 25 32 32 170 Full range of M clamping turning holders are available. Call distributors for details. "S" CLAMPING BORING BARS Insert Description Dimension in mm Ø D g6 D Min. f l SPARE DETAILS S25T GCLNR 12 25 32 17 300 S25T GCLNL 12 25 32 17 300 S25T GDUNR 15 25 32 17 300 S25T GDUNL 15 25 32 17 300 S25T GWLNR 08 25 32 17 300 S25T GWLNL 08 25 32 17 300 Full range of G clamping boring bars are available. Call distributors for details.

"S" CLAMPING BORING BARS Insert Description Dimension in mm Ø D g6 D Min. f l SPARE DETAILS S08H SCLCR 06 8 11 6 100 S08H SCLCL 06 8 11 6 100 S10K SCLCR 06 10 13 7 125 S10K SCLCL 06 10 13 7 125 S12M SCLCR 06 12 16 9 150 S12M SCLCL 06 12 16 9 150 S16R SCLCR 09 16 20 11 200 S16R SCLCL 09 16 20 11 200 S20S SCLCR 09 20 25 13 250 S20S SCLCL 09 20 25 13 250 Full range of S clamping boring bars are available. Call distributors for details.

"S" CLAMPING THROUGH COOLANT BORING BARS Insert Description Dimension in mm Ø D g6 D Min. f l SPARE DETAILS A06F SCLCR 06 6 9 4.5 80 A06F SCLCL 06 6 9 4.5 80 A08H SCLCR 06 8 11 6 100 A08H SCLCL 06 8 11 6 100 A10J SCLCR 06 10 13 7 110 A10J SCLCL 06 10 13 7 110 A12K SCLCR 06 12 16 9 125 A12K SCLCL 06 12 16 9 125 A16M SCLCR 06 16 20 11 150 A16M SCLCL 06 16 20 11 150 A12K SCLCR 09 12 16 9 125 A12K SCLCL 09 12 16 9 125 A16M SCLCR 09 16 20 11 150 A16M SCLCL 09 16 20 11 150 A20Q SCLCR 09 20 25 13 180 A20Q SCLCL 09 20 25 13 180 A25R SCLCR 09 25 32 17 200 A25R SCLCL 09 25 32 17 200 Full range of S clamping through coolant boring bars are available. Call distributors for details.

Parting Inserts Application Clan Family Item Chip-Breakers Fits to MGMN - Type MGMN 2002 BN BP KOROLOY MGMN MGMN 3004 BN BP KOROLOY MGMN 4004 BN BP KOROLOY MGMN 5008 BN BP KOROLOY TDC - Type TDC /TDJ 2002 BN BP TAEGUTEC TDC / TDJ TDC /TDJ 3004 BN BP TAEGUTEC TDC /TDJ 4004 BN BP TAEGUTEC TDC /TDJ 5008 BN BP TAEGUTEC Threading Inserts Application Clan Family Item Chip-Breakers Fits to SEMI - PROFILE FULL - PROFILE 16 ER 16 EL 16 IR 16 IL 16 ERM 16 ERM 16 ELM 16 ILM 16ER AG55 16ER AG60 16EL AG55 16EL AG60 16IR AG55 16IR AG60 16IL AG55 16IL AG60 16ERM 1.25 ISO 16ERM 1.5 ISO 16ERM 1.75 ISO 16ERM 2.00 ISO 16IRM 1.25 ISO 16IRM 1.5 ISO 16IRM 1.75 ISO 16IRM 2.00 ISO 16ELM 1.25 ISO 16ELM 1.5 ISO 16ELM 1.75 ISO 16ELM 2.00 ISO 16ILM 1.25 ISO 16ILM 1.5 ISO 16ILM 1.75 ISO 16ILM 2.00 ISO 16 ERM - UN 16ERM 16 UN 16ERM 14 UN 16ERM 12 UN

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