Hustler FasTrak Super Duty Parts Manual Excel Industries, Inc. P.O. Box 7000 Hesston, Kansas 6706-097
Table of Contents General Information.................................... - Section Frame............................................... - Footrest.............................................. - Engine Guard......................................... -6 Section Hydraulic System...................................... - Steering.............................................. - Steering Sub-Assembly.................................. -6 Brake................................................ -8 Section Wheel and Tire........................................ - Drive Wheel Breakdown................................. - Front Wheel Breakdown 78606......................... -5 Section 5 Engine, Honda........................................ 5- Fuel System, Honda.................................... 5- Fuel Tanks, Honda..................................... 5-6 Section 6 Battery............................................... 6- Instrument Panel Honda................................ 6- Section 7 8" Side Discharge Service Deck.......................... 7-8" Side Discharge Deck, Pulleys & Spindles................ 7-8" Side Discharge Deck................................ 7-6 8" Side Discharge Deck Belt Routing & Tensioning........... 7-8 8" Rear Discharge Service Deck.......................... 7-0 8" Rear Discharge Deck Pulleys & Spindles................. 7-8" Rear Discharge Deck................................ 7-8" Rear Discharge Deck Belt Routing & Tensioning........... 7-6 Spindle Assembly 78506.............................. 7-7 Deck Lift............................................. 7-8 Deck Mounting Hardware................................ 7-0 Section 8 Seat................................................. 8- ROPS............................................... 8- Index........................................................ i- 860CE_0 c-
c- 860CE_0
General Information This Manual covers Hustler FasTrak Super Duty models 90CE & 9080CE. Frequently Ordered Parts PART NO. DESCRIPTION 600976 ZT800 OIL FILTER 600979 PUMP DRIVE BELT 795 B " EL BELT (8" SIDE/REAR DISCHARGE DECK) 7966 BLADE, 6.50"-MUL-F-CW (8" SIDE DISCHARGE DECK) 60 BLADE, 6.50"-L-F-CW (8" REAR DISCHARGE DECK) 06878 FUEL FILTER 6088 PANEL AIR FILTER, HONDA 6088 FOAM OUTER AIR FILTER, HONDA 7856 ENGINE OIL FILTER, HONDA Service Literature PART NO. DESCRIPTION 6090CE OPERATOR S MANUAL 6076 ENGINE MANUAL, HONDA Options Available From Your Dealer PART NO. DESCRIPTION 600 FLEX FORK KIT 088 LIGHT KIT 7 STEERING ARM EXTENSION KIT 099 STRIPE ROLLER KIT 998 CATCHER (REQUIRES AN ADAPTER KIT) 886 8" ADAPTER KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 860CE_0 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM.50 8.. M.. 7 M..75 0 0 M5.5 6..8 8 65 M6 7.7 0..500 7 99 M8 8.5 5.56 05 M0 7 50.65 5 00 M 6 87.750 60 50 M 80 08.5.875 0 565 M6 60 5.00 65 850 M0 0 5 M 555 750-860CE_0
Section Frame................................................ - Footrest............................................... - Engine Guard........................................... -6 860CE_0 -
Frame 6 7 5 9 8 0 5 6 7 8-860CE_0
Frame INDEX NO. PART NO. QTY. DESCRIPTION 550776 FRAME (WITH DECALS & HARDWARE) 60099 TOW VALVE DECAL 600 HOT DECAL 60967 ENGINE COMPARTMENT DECAL 5 60 FASTRAK DECAL 6 N/A TURF PRODUCTS SERIAL NO. PLATE 7 7760 CE MARK DECAL 8 789776CE CE 05 DBA LIMIT DECAL 9 60099 RIVET NUT, /8-6 THREAD 0 7988 FUEL INDICATOR DECAL 8089 8 /8-6 THREAD NUTSERT 6056 NO SERVICE DECAL 60069 CN.-8 X.00 MAX THK 7859 LS STEERING DECAL 5 6099 SAFE OPERATION DECAL 6 7850 RS STEERING DECAL 7 80885 RIVET NUT, 5/6-8 THREAD 8 7855CE DECK HEIGHT DECAL NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your Hustler dealer to order a replacement. 860CE_0 -
Footrest 5.mm 5.mm.mm 5.mm 8.mm.75mm 5 6 7 6 8-860CE_0
Footrest INDEX NO. PART NO. QTY DESCRIPTION 58768 FLOOR PAN (WITH STEP TREADS) 78585 STEP TREAD, UPPER 7859 STEP TREAD, LOWER 00 CB.75-6 X.750 STD ZN 5 086660 NT.75-6 HXZY NL 6 76795 FW.06 X.8 X.060 SAE 7 0595 CB.75-6 X.000 STD CD 8 0550 NT.75-6 HX G5 ZN NOTES: 860CE_0-5
Engine Guard 9 8 7 0 8 5 6 INDEX NO. PART NO. QTY. DESCRIPTION 78866 WHEEL ASSY, ANTI SCALP 67 FW.50X.5X.87 SPL 78567 NT.500- HX G8 ZY NL 05860 6 CS.75-6X.50 HX G5 5 76795 6 FW.06X.8 X.060 SAE 6 0887 ENGINE GUARD 7 78708 CS.500-X.50 HX G5 8 76796 FW.5X.06X.090 SAE 9 0997 ANTI-SCALP WHEEL 0 0599 NT.500- HX JAM ZNYC NOTES: -6 860CE_0
Section Hydraulic System........................................ - Steering............................................... - Steering Sub-Assembly................................... -6 Brake................................................. -8 860CE_0 -
- 860CE_0 Hydraulic System 5 5 6 7 8 9 0 0 9 7 8 5 9 6 0 6 5 8 6 7 6 8 9
Hydraulic System INDEX NO. PART NO. QTY DESCRIPTION 70087 CS.-8 X.500 HX G5 0888 CS.-8 X.50 HX G5 7685 6 FW. X.687 X.05/.080 HD ZN/YL 78688 IDLER PULLEY.0 OD 5 088 FW.65 X.00 X. ZNYC 6 796 CS.65- X.500 HX G5 7 600979 BELT, FASTRAK PUMP DRIVE 8 05007 CS.65- X.750 HX G5 9 0596 FW.760 X.65 X.08 ZNYC 0 785 UHMW BUSHING 0788 PUMP IDLER W/A, FASTRAK 6008 SB.750 X.000 SH.65-060 CS.75-6X.00 G5 ZN 76795 FW.06 X.8 X.060 SAE 5 600987 ZT SPACER TUBE 6 07 8 NT.-8 HX G5 ZN 7 068 SPRING / COIL PL. 8 600 ZT00 LH 9 600 ZT00 RH 0 60088 TOW LINK ROD 0855 CP.06DX.000 LG HML Z 600759 OVERFLOW TANK 05599 CS.50-0X.750 HX G5 ZN 76855 FW.8X.65X.05/.080 HD ZN/YL 5 06855 NT.50-0 HXZY NL 6 6000 SPRING CLAMP /" DIA 7 6008 OVERFLOW HOSE 8 600880 HYDRAULIC FITTING 5 DEG 9 000 WIRE TIE, SMALL/SHORT NOTES:. Torque to N-m.. Torque to 6 N-m.. Torque axle hub nuts to 7 N-m.. Service parts available for the transaxles: PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 600767 OVERFLOW TANK CAP 609 FAN/PULLEY KIT 60097 BRAKE ARM RETAINER CLIP 60 ZT800 BRAKE ARM - 007 60097 RIGHT FILTER GUARD 60 -BOLT HUB KIT SDFST 600975 LEFT FILTER GUARD 600976 OIL FILTER ZT 800 860CE_0 -
Steering STEERING SUB-ASSEMBLY 7 6 8 7 8 8 5 0 6 9 8 5 9 8 0-860CE_0
Steering INDEX NO. PART NO. QTY DESCRIPTION 789 LOCK COLLAR.750 0655 NT.- HX NL ZN 7685 7 FW. X.687 X.05/.080 HD ZN/YL 600 DAMPER, STEERING 5 60098 PUMP ROD ASSEMBLY 6 789 BALL STUD, DAMPER 7 706 CS.50-0 X.000 HX G5 ZN 8 76855 FW.8 X.65 X.05/.080 HD ZN/YL 9 06855 NT.50-0 HX ZN NL 0 098 PUMP ARM 07 NT.-8 HX G5 ZNYC 05 NT.- HX ZNYC 05599 CS.50-0 X.750 HX G5 ZN 08968 STEER TUBE SUPPORT 5 0056 CS.75-6 X.75 HX G5 ZN 6 70668 NT.75-6 HX JAM GR5 ZN 7 066 CS.-8 X.000 HX G5 ZN 8 695 PIVOT TUBE 9 09876 LW. INT-EXT TOOTH ZN 0 097 NT.50-0 HX GR5 ZN. Supplied with transmission. NOTES: 860CE_0-5
Steering Sub-Assembly 5 6 5 7 7 8 INDEX NO. PART NO. QTY. DESCRIPTION 7860 STEERING BAR GRIP 6087 STEERING BAR (WITH GRIP) 76795 FW.06 X.8 X.060 SAE HD ZN 70578 CS.75-6 X.750 HX G5 5 086660 6 NT.75-6 HXZY NL 6 078 STEERING ARM LEFT (SHOWN) 078 STEERING ARM RIGHT 7 770867 BUSHING, PLASTIC.750X 8 0788 STEER PIVOT, LEFT (SHOWN) 0787 STEER PIVOT RIGHT NOTES: -6 860CE_0
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Brake 9 7 8 0 5 6 9 Mower Frame 5 7 5 9 8 Hydro Transmission -8 860CE_0
Brake INDEX NO. PART NO. QTY. DESCRIPTION 086660 NT.75-6 HX LK NY 76795 FW.06 X.8 X.060 SAE HD ZN 60087 PLUNGER SWITCH 00508 CS.75-6X.50 HX G5 Z 5 600 BRAKE ROD ASSEMBLY 6 0550 NT.75-6 HX GRD 5 ZN 7 0655 NT.- HXZY NL 8 7685 8 FW. X.687 X.05/.080 HD ZN/YL 9 7659 BUSHING 0 0789 BRAKE BELL CRANK LS 0789 BRAKE BELL CRANK RS 080655 CS.75-6X.500 HX G5 60099 SHORT BRAKE LINK ROD 60 BRAKE ARM RET. SPRING 5 090 BRAKE SPRING LINK LS 6 090 BRAKE SPRING LINK RS (NOT SHOWN) 7 05599 CS.50-0X.750 HX G5 8 0686 NT.50-0 HX FL LK ZNY 9 6005 OVERTRAVEL SPRING NOTES: 860CE_0-9
-0 860CE_0
Section Wheel and Tire......................................... - Drive Wheel Breakdown.................................. - Front Wheel Breakdown 78606........................... -5 860CE_0 -
Wheel and Tire 6 5 5 6 7 8 7 9 0 0-860CE_0
Wheel and Tire INDEX NO. PART NO. QTY. DESCRIPTION 600668 TIRE/WHEEL 0 X 0-0 875 BACKUP PLATE, WHEEL 06077 8 WHEEL NUT 70595 CS.500- X.5 HX G5 ZN 5 67 FW.50 X.5 X.87 SPL ZN 6 7976 FW.5 X.75 X.5 ZNYC 7 78 BEARING W/O COLLAR 8 7860 SPACER 9 060 NT.750-0 HX NL ZN 0 0596 FW.760 X.65 X.08 ZN 6665 FORK 7867 CS.750-0 X 8.00 HX GR5 ZNYC 78606 WHEEL & TIRE ASSY NOTES:. Apply grease to zerks (see owners manual).. Tighten, then back off until wheel spins freely.. Assemble with extended inner race down.. Torque to 88. 0.7 Nm. 5. Inflate tires to 55.6 8.7 kpa. 6. Drive wheel usage: 600668 USED ON 9007CE, 90CE & 9080CE 860CE_0 -
Drive Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 60068 TIRE 0 X 0-0 600700 WHEEL 095 TIRE VALVE. Inflate tire to 55.6 8.7 kpa. NOTES: - 860CE_0
Front Wheel Breakdown 78606 5 INDEX NO. PART NO. QTY. DESCRIPTION 7860 WHEEL BEARING 770 TIRE X 5.00 786079 WHEEL 095 TIRE VALVE 5 055 GREASE FITTING 5 DEG /. Inflate tire to 55.6 8.7 kpa. NOTES: 860CE_0-5
-6 860CE_0
Section 5 Engine, Honda.......................................... 5- Fuel System, Honda..................................... 5- Fuel Tanks, Honda...................................... 5-6 860CE_0 5-
Engine, Honda PART OF ENGINE TO ENGINE OIL SENSOR YELLOW 5 PART OF ENGINE 5 6 9 0 7 8 RECTIFIER 5 6 7 0 8 5 BLK RED PART OF ENGINE TO SPADE TERMINAL TO BULLET TERMINALS 9 5 6 5 6 7 6 8 5 6 5 5 6 7 6 8 6 8 6 CRUSH WASHER 9 0 5-860CE_0
Engine, Honda INDEX NO. PART NO. QTY. DESCRIPTION N/A ENGINE, HONDA GXV60 60699 MUFFLER 07 6 NT.-8 HX G5 ZNYC 7685 8 FW. X.687 X.05/.080H 5 608 CN.50-0 X.9 MAX THK 6 76855 FW.8 X.65 X.05/.080H 7 056077 CS.50-0 X.000 HX G5 8 065 CB.-8 X.750 FUL ZN 9 88 EXHAUST MOUNT 0 96 CLUTCH ANCHOR 607 CLUTCH 60680 FW.5 X. X.9 HRD 78508 CS.7-0 X.00 HXG5 P85 0550 NT.75-6 HX GRD 5 ZNY 5 76795 8 FW.06 X.8 X.060 SAE 6 70560 CS.75-6 X.65 HX G5 7 6055 PULLEY 8 77 KEY / SQ X 0.66 LG 9 066 CS.-8 X.000 HX G5 0 000 WIRE TIE, SMALL/SHORT 795 CLUTCH HARNESS PIGTAIL 7969 NEGATIVE BATTERY CABLE 09876 LW. INT-EXT TOOTH 776 POSITIVE BATTERY CABLE 5 0506 CS.-8 X.750 HX G5 6 07066 8 FW. X.750 X.06 ZNYC 7 0570 LOOP CLAMP 8 058776 NT.-8 HXZY NL 9 60708 M0 X.5 MALE ADAPTER 0 79656 /8-8 OIL DRAIN VALVE 60980.0" CUSHIONED CLAMP NOTES:. Part of Wire Harness.. Engine oil capacity: Refer to engine owner s manual.. Supplied with engine.. Torque to 6 65 Nm. If fastener is loosened or removed, do not re-use. Replace with new fastener. Use only hand tools to install this fastener. 860CE_0 5-
Fuel System, Honda 5 6 7 6 0 7 7 5 7 INDEX NO. PART NO. QTY. DESCRIPTION 000 6 HOSE CLAMP 00007 HOSE CLAMP 609 7.6cm 0.8" LOW PRESSURE HOSE 5 6009 FITTING, -6BARB/-BARB STR 6 6098 CARBON CANISTER, 9 GAL. 7 0588 8.cm /" FUEL LINE FUEL LINE LENGTHS 5 78.7cm VALVE TO ENGINE (FUEL) 6 50.8cm TEE TO CARBON CANISTER (VAPOR) 7 88.9cm ENGINE TO CARBON CANISTER (VAPOR) 5-860CE_0
ROUTING DETAIL. Wire harness, fuel and vapor line, and choke cable routing, Fig., Fig., Fig. & Fig.. 7 POSITIVE BATTERY CABLE LINES TO TEE LINES TO TANK VAPOR LINE 6 CHOKE CABLE 5 OIL SENSOR WIRE POSITIVE BATTERY CABLE FIG. FIG. 5 7 OIL SENSOR WIRE 5 WIRE TIE 7 FUEL LINE TANK TO VALVE 0 6 FIG. FIG.. Clutch pigtail to clutch anchor tie strap Fig. 5. 0 CLUTCH PIGTAIL FIG. 5 860CE_0 5-5
Fuel Tanks, Honda 7 5 7 6 7 8 9 0 6 5 7 0 6 8 9 5 6 7 5-6 860CE_0
Fuel Tanks, Honda INDEX NO. PART NO. QTY. DESCRIPTION 6096 RATCHETING GAS CAP,.5" 60977 RS FUEL TANK 60978 LS FUEL TANK 000 8 HOSE CLAMP 5 6006 PLASTIC TEE, /" 6 75059 FUEL VALVE -WAY 7 0588 08.cm /" FUEL LINE 8 799 8 FW.06 X.00 X. HRD Z 9 0558 8 CS.75-6 X.750 HX G5 0 080 CS.-8 X.750 HX G5 7685 FW. X.687 X.05/.080H 0570 LOOP CLAMP 07 NT.-8 HX G5 ZNYC 000 WIRE TIE, SMALL/SHORT 5 6058 ROLLOVER VALVE & GROMMET 6 78595 SUCTION HOSE GROMMET 7 6059 SUCTION HOSE 6.5 NOTES:. Torque to 7 Nm.. Includes rollover valve and grommet, suction hose grommet and suction hose. FUEL LINE LENGTHS 0.5cm RIGHT TANK TO VALVE (FUEL) 58.cm LEFT TANK TO VALVE (FUEL) 5 7.7cm RIGHT TANK TO TEE (VAPOR) 6 5.7cm LEFT TANK TO TEE (VAPOR) 860CE_0 5-7
5-8 860CE_0
Section 6 Battery................................................ 6- Instrument Panel Honda................................. 6-860CE_0 6-
Battery 5 5 6 5 7 6 8 6-860CE_0
Battery INDEX NO. PART NO. QTY. DESCRIPTION 768 CS.-8X.000 HX G5 7685 FW.X.687X.05/.080H 87 STRAP, BATTERY CLAMP 05599 CS.50-0X.750 HX G5 5 09868 LW.50 INT-EXT TOOTH Z 6 097 NT.50-0 HX GR.5 ZNYC 7 778 BATTERY CBL BOOT-RED 8 796 GM.50 X. X.75 NOTES:. When performing service on the mower, disconnect the battery ground cable and do not reconnect to the battery until the engine is ready to be started. 860CE_0 6-
Instrument Panel Honda 5 5 7 6 8 7 8 5 7 9 0 FUSE SIZE AND LOCATION 5A ORG YEL BLK ORG 6 6-860CE_0
Instrument Panel Honda INDEX NO. PART NO. QTY. DESCRIPTION 60095 CHOKE CABLE 77676 PTO SWITCH 76966 HOUR METER 785808 KEY ASSEMBLY 5 05898 IGNITION SWITCH 6 757 RED INDICATOR LIGHT 7 60098 CB 0- X.500 ZYNC 8 5505 INSTRUMENT PANEL (WITH DECAL) 9 0707 CE THROTTLE STOP 0 709 FW.9 X.500 X.08 ZNYC 0598 NT #0- HX NL ZN 77865 THROTTLE CABLE 05597 CS.50-0 X.500 HX G5 76855 FW.8 X.65 X.05/.080H 5 60 INSTRUMENT PANEL DECAL 6 6070 WIRE HARNESS 7 000 7 WIRE TIE, SMALL/SHORT 8 6005 SEALED RELAY WITH BRACKET. Part of wire harness. NOTES: 860CE_0 6-5
6-6 860CE_0
Section 7 8" Side Discharge Service Deck........................... 7-8" Side Discharge Deck, Pulleys & Spindles.................. 7-8" Side Discharge Deck.................................. 7-6 8" Side Discharge Deck Belt Routing & Tensioning............ 7-8 8" Rear Discharge Service Deck.......................... 7-0 8" Rear Discharge Deck Pulleys & Spindles................. 7-8" Rear Discharge Deck................................ 7-8" Rear Discharge Deck Belt Routing & Tensioning........... 7-6 Spindle Assembly 78506............................... 7-7 Deck Lift.............................................. 7-8 Deck Mounting Hardware................................ 7-0 860CE_0 7-
8" Side Discharge Service Deck 8 7 6 5 7-860CE_0
8" Side Discharge Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 55075 8" DECK 60069 CN.-8 X.00 MAX THK 6089 THROWN OBJECTS DECAL 6087 DECK DANGERS DECAL 5 777 MADE IN U.S.A. DECAL 6 7950 DECK STEP TREAD 7 789 BELT ROUTING DECAL 8 606 DISCHARGE CHUTE DECAL NOTES:. The service deck includes the hardware and decals as shown. 860CE_0 7-
8" Side Discharge Deck, Pulleys & Spindles 8 7 6 5 9 9 0 8 0 7 8 8 8 5 6 9 0 8 7 8 5 6 6 7 7-860CE_0
8" Side Discharge Deck, Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 05007 CS.65- X.750 HX G5 088 FW.65 X.00 X. ZNYC 60057 DUST SHIELD WITH OFFSET 78856 IDLER PULLEY, NHI 5.0" 5 60096 DECK IDLER SPACER 6 5088 DECK IDLER SLIDE 7 780 TENSION SPRING 8 598 CHAIN 9 79790 6 CS.-8 X.50 FLT SH ZY 0 60 UHMW IDLER SLIDE 0697 NT.65- HX G5 ZNYC 7887 CS.65- X.5 HX G5 Z 787 5 CW.6 X.50 X.87 PNT 79689 PULLEY 5" OD 80B0 5 0550 NT.75-6 HX GRD 5 ZNY 6 76795 FW.06 X.8 X.060 SAE 7 080 CS.-8 X.750 HX G5 8 7685 0 FW. X.687 X.05/.080H 9 78866 ANTI-SCALP WHEEL 0 78567 NT.500- HX G8 ZY NL 07 NT.-8 HX G5 ZNYC 097 RS PULLER AND PIN 098 LS PULLER AND PIN 7878 CS.65- X.00 FULL HX 5 058776 6 NT.-8 HXZY NL 6 78506 BLADE SPINDLE 7 0056 CS.75-6 X.75 HX G5 8 78708 CS.500-X.50 HX G5 9 76796 FW.5X.06X.090 SAE 0 0997 ANTI-SCALP WHEEL 0599 NT.500- HX JAM ZNYC NOTES:. Torque to 60 Nm.. The anti-scalp wheel service part includes the wheel and hardware. 860CE_0 7-5
8" Side Discharge Deck 5 6 7 8 7 8 9 6 0 8 9 0 5 7 6 7-6 860CE_0
8" Side Discharge Deck INDEX NO. PART NO. QTY. DESCRIPTION 55078 LS PULLEY COVER (WITH DECALS) 55077 RS PULLEY COVER (WITH DECALS) 086660 7 NT.75-6 HXZY NL 76795 6 FW.06 X.8 X.060 SAE 5 60806 DISCHARGE CHUTE 6 6056 NO SERVICE DECAL 7 06006 CS.-8 X.65 HX G5 8 7685 FW. X.687 X.05/.080H 9 79976 8" DECK ID DECAL 0 795 BELT, B " EL 608 CHUTE PIN 6059 HEAVY TORSION SPRING 8 CHUTE BRACKET 0595 CB.75-6 X.00 G5 ZNY 5 00 CB.75-6 X.750 STD ZN 6 087 BAFFLE MULCH 7 085 BAFFLE MULCH COMMON 8 7966 BLADE, 6.50"-MUL-F-CW 9 787 CW.6 X.50 X.87 PNT 0 7887 CS.65- X.5 HX G5 Z 795757 BLADE, F6.50"-H-F-CW NOTES:. Torque to 60 N-m.. Items must be used when mulch system is removed. 860CE_0 7-7
8" Side Discharge Deck Belt Routing & Tensioning.cm.6cm. Spring length after tensioning new belt. Measured from the outside of one hook to the outside of the opposite hook with the deck set at cutting height.. Route belt as shown. 7-8 860CE_0
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8" Rear Discharge Service Deck 5 6 5 7 7-0 860CE_0
8" Rear Discharge Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 5508 8" RD DECK (WITH DECALS AND HARDWARE) 60069 CN.-8 X.00 MAX THK 6089 THROWN OBJECTS DECAL 6087 DECK DANGERS DECAL 5 7950 DECK STEP TREAD 6 789 BELT ROUTING DECAL 7 777 MADE IN USA DECAL NOTES: 860CE_0 7-
8" Rear Discharge Deck Pulleys & Spindles 6 7 8 5 9 0 7 8 8 9 8 5 6 0 0 8 7 8 7 8 9 0 9 6 6 5 7-860CE_0
8" Rear Discharge Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 05007 CS.65- X.750 HX G5 088 FW.65 X.00 X. ZNYC 60057 DUST SHIELD WITH OFFSET 78856 IDLER PULLEY, NHI 5.0" 5 60096 DECK IDLER SPACER 6 598 CHAIN 7 780 TENSION SPRING 8 5088 DECK IDLER SLIDE 9 79790 6 CS.-8 X.50 FLT SH ZY 0 60 UHMW IDLER SLIDE 0697 NT.65- HX G5 ZNYC 7887 CS.65- X.5 HX G5 Z 787 CW.6 X.50 X.87 PNT 79689 DRIVE PULLEY 5.9 OP 5 0550 NT.75-6 HX GRD 5 ZNY 6 76795 FW.06 X.8 X.060 SAE 7 080 CS.-8 X.750 HX G5 8 7685 7 FW. X.687 X.05/.080H 9 07 NT.-8 HX G5 ZNYC 0 78866 ANTI-SCALP WHEEL (WITH HARDWARE) 78567 NT.500- HX G8 ZY NL 097 PULLER & PIN 098 PULLER & PIN 78506 BLADE SPINDLE 5 0056 CS.75-6 X.75 HX G5 6 7878 CS.65- X.00 FULL HX 7 058776 NT.-8 HXZY NL 8 0599 NT.500- HX JAM ZNYC 9 76796 FW.5 X.06 X.090 SAE 0 0997 ANTI-SCALP WHEEL 78708 CS.500-X.50 HX G5. Torque to 60 Nm. NOTES: 860CE_0 7-
8" Rear Discharge Deck 5 7 5 6 8 9 5 0 6 7 8 7-860CE_0
8" Rear Discharge Deck INDEX NO. PART NO. QTY. DESCRIPTION 55078 LS PULLEY COVER (WITH DECALS) 7685 FW. X.687 X.05/.080H 06006 CS.-8 X.65 HX G5 55077 RS PULLEY COVER (WITH DECALS) 5 6056 NO SERVICE DECAL 6 79976 8" DECK ID DECAL 7 795 BELT, B " EL 8 058776 NT.-8 HXZY NL 9 797 FW. X.00 X. HRD Z 0 809 DISCHARGE SHIELD 76795 FW.06 X.8 X.060 SAE 086660 NT.75-6 HXZY NL 0595 CB.75-6X.00 G5 ZNY 065 CB.-8X.750 FUL ZN 5 6086 RUBBER DISCHARGE FLAP 6 60 BLADE, 6.50"-L-F-CW 7 787 CW.6 X.50 X.87 PNT 8 7887 CS.65- X.5 HX G5 Z NOTES:. Do not torque nut; the discharge shield must pivot freely.. Torque to 60 Nm. 860CE_0 7-5
8" Rear Discharge Deck Belt Routing & Tensioning.cm.6cm NOTES:. Spring length after tensioning new belt. Measured from the outside of one hook to the outside of the opposite hook with the deck set at cutting height.. Route belt as shown. 7-6 860CE_0
Spindle Assembly 78506 5 INDEX NO. PART NO. QTY. DESCRIPTION 7858 BLADE SPINDLE RING RETAINER 78555 BLADE SPINDLE BEARING 7850 BLADE SPINDLE SPACER 785 BLADE SPINDLE HOUSING 5 785 BLADE SPINDLE SHAFT NOTES: 860CE_0 7-7
Deck Lift 5 6 7 8 6 9 0 5 5 6 6 5 0 5 6 6 5 6 5 5 7-8 860CE_0
Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 88 HEIGHT ADJUSTMENT STOP 7888 DECK LIFT INDICATOR 706 6 NT.7- HX FLG ZN 5 6068 6 FW.78 X.50 X.0 ZNYC 6 789 7 CLIP E,.00 X.65 X.050 7 75670 CS.-8 X.50 FLTHR G 8 07 NT.-8 HX G5 ZNYC 9 858 DECK LEVELER YOKE W/A 0 76796 6 FW.5 X.06 X.090 SAE 0595 STRAIGHT GREASE FITTING 78995 DECK LIFT SPRING 789 CE.750 X.5 X.75 HEADLESS 60 DECK LIFT CHAIN ( LINKS) 5 05579 7 CS.7- X.750 HX G5 ZNYC 6 788 CS.7- X.750 FULTH. Apply grease to zerks. NOTES: 860CE_0 7-9
Deck Mounting Hardware 5 0 7 8 0 7-0 860CE_0
Deck Mounting Hardware INDEX NO. PART NO. QTY. DESCRIPTION 7 07899 CS.500-X.00 GR ZN 8 0089 NT.500- HX G5 ZN. Install in rear hole of frame bracket. NOTES: 860CE_0 7-
7-860CE_0
Section 8 Seat.................................................. 8- ROPS................................................. 8-860CE_0 8-
Seat 7 6 8 9 5 0 0 0 6 9 0 5 7 6 8 0 9 0 5 0 9 6 6 0 9 8-860CE_0
Seat INDEX NO. PART NO. QTY. DESCRIPTION 7966 STANDARD SEAT 797076 CS.7-0 X.00 HX G8 ZNYC 079 FW.0 X.000 X.08 ZNY 60 SEAT BELT 5 7960 SEAT BELT CROSS BAR 6 7065 NT.7-0 HX GR5 ZNYC 7 6085 BATTERY WARNINGS DECAL 8 090 SEAT PAN STOP 9 060 CS.-8 X.875 HX G5 ZN 0 7685 8 FW. X.687 X.05/.080H 058776 NT.-8 HXZY NL 000 WIRE TIE, SMALL/SHORT 080 5 CS.-8 X.750 HX G5 7890 TORSION SPRING 5 600 SEAT LATCH 6 76795 FW.06 X.8 X.060 SAE 7 7956 CS.50-0 X.750 HX G5 8 00508 CS.75-6 X.50 HX G5 Z 9 07 8 NT.-8 HX G5 ZNYC 0 086660 NT.75-6 HXZY NL 0 SEAT PAN BRACKET 097 NT.50-0 HX GR.5 ZNYC 7558 SB.75 X.75 SH.-8 550855 SEAT PAN (WITH DECAL) 5 05860 CS.75-6 X.5 HX G5 ZN 6 6050 SEAT SPRING, 50 LB/IN. Service parts available for seat; PART NO. NOTES: DESCRIPTION 7907 SLIDE KIT 795 SEAT SWITCH 7976 ARMREST ASSY LH RND 7977 ARMREST ASSY RH RND 79780 ARMREST W/O BRACKET 797 ARMREST STOP ASSEMBLY 860CE_0 8-
ROPS 5 6 7 8 8 7 8-860CE_0
ROPS INDEX NO. PART NO. QTY DESCRIPTION 609 ROPS KIT (WITH DECALS & HARDWARE) 068 CS.500- X.500 HX GR5 ZN 607 ROPS STOP 07 6 NT.500- UNT LK G8 ZN 5 6070 KNOB, HAND FOR ROPS 6 607 LYNCH PIN W/ LANYARD 7 077859 5 CS.500-X.50 HX G5 ZN 8 76796 8 FW.5 X.06 X.09 SAE HRD ZN 9 6065 ROPS DECAL NOTES: 860CE_0 8-5
8-6 860CE_0
Numerical Index Part No. Page No. Index Part Numbers 00007 5-000 5-, 5-7 000 -, 5-, 5-7, 6-5, 8-00508 -9, 8-0056 -5, 7-5, 7-0089 7-00 -5, 7-7 0595 7-9 055-5 0588 5-, 5-7 065 5-, 7-5 060-0686 -9 0697 7-5, 7-079 8-095 -, -5 07 8-5 0655-5, -9 097-5, 6-, 8-05007 -, 7-5, 7-0596 -, - 0595-5, 7-7, 7-5 088 -, 7-5, 7-09868 6-09876 -5, 5-0997 -6, 7-5, 7-07 -, -5, 5-, 5-7, 7-5, 7-, 7-9, 8-080 5-7, 7-5, 7-, 8-066 -5, 5-068 - 0888-05 -5 0570 5-, 5-7 05898 6-5 0855-0506 5-05860 -6, 8-0599 7-5, 7-0550 -5, -6, -9, 5-, 7-5, 7-05579 7-9 0558 5-7 05599 -, -5, -9 05599 6-05597 6-5 056077 5-058776 5-, 7-5, 7-, 7-5, 8-0598 6-5 06077 - Part No. Page No. 060-068 8-5 06006 7-7, 7-5 060 8-06878 - 06855 -, -5 07066 5-077859 8-5 07899 7-080655 -9 086660-5, -9, 7-7, 7-5, 8-0707 6-5 0788-0789 -9 0789-9 085 7-7 087 7-7 088-0887 -6 08968-5 090-9 090-9 090 8-097 7-5, 7-098 7-5, 7-098 -5 099-875 - 8 7-7 88 5-886 - 96 5-0 8-809 7-5 598 7-5, 7-7 - 67-6, - 88 7-9 88 7-9 87 6-858 7-9 5088 7-5, 7-60 7-9 695-5 6665-58768 -5 5505 6-5 55077 7-7, 7-5 55078 7-7, 7-5 55075 7-550776 - Part No. Page No. 5508 7-550855 8-600 - 600-5 60096 7-5, 7-600668 - 60068-600759 - 600767-600880 - 60097-60097 - 600975-600976 -, - 600979 -, - 60098-5 600987-60099 -9 60099-6000 - 6008-6005 -9 6005 6-5 60069 -, 7-, 7-6008 - 60087-9 60088-60095 6-5 60098 6-5 60099-608 5-60 -, 7-5 60-9 60-600 - 600-600 -9 60-60 - 60 7-5, 7-609 8-5 60 8-6050 8-6070 8-5 607 8-5 607 8-5 6059 5-7 606 7-6065 8-5 6068 7-9 60806 7-7 6085 8-860CE_0 i-
Part No. Page No. Part No. Page No. Part No. Page No. 6087 7-, 7-608 7-7 6086 7-5 6089 7-, 7-609 - 60967-6099 - 600-60 6-5 6056 -, 7-7, 7-5 6059 7-7 60680 5-60699 5-60708 5-6070 6-5 6076-6088 - 6088-6090CE - 6096 5-7 60977 5-7 60978 5-7 60980 5-6098 5-60057 7-5, 7-600 8-6058 5-7 6009 5-6055 5-607 5-609 5-6006 5-7 706-5 7065 8-706 7-9 709 6-5 70560 5-70595 - 70668-5 70087-757 6-5 77 5-799 5-7 797 7-5 7976-768 6-777 7-, 7-776 5-75059 5-7 770-5 7558 8-75670 7-9 7659-9 76795-5, -6, -, -9, 5-, 7-5, 7-7, 7-, 7-5, 8-76796 -6, 7-5, 7-, 7-9, 8-5 76855 -, -5, 5-, 6-5 7685 -, -5, -9, 5-, 5-7, 6-, 7-5, 7-7, 7-, 7-5, 8-76966 6-5 770867-6 778 6-7760 - 77676 6-5 77865 6-5 785-789 7-9 7860-6 789 7-9 780 7-5, 7-789 7-, 7-78567 7-5, 7-78708 -6, 7-5, 7-788 7-9 78856 7-5, 7-7887 7-5, 7-7, 7-, 7-5 789-5 787 7-5, 7-7, 7-, 7-5 78995 7-9 78506 7-5, 7-785 7-7 785 7-7 7850 7-7 7858 7-7 78555 7-7 7878 7-5, 7-7890 8-78066 -, -5 78-789 -5 7888 7-9 7860-78508 5-7859 - 7855CE - 7850-78595 5-7 78585-5 7859-5 7856-785808 6-5 7860-5 7867-78688 - 78866-6, 7-5, 7-789776CE - 795 5-795 -, 7-7, 7-5 7988-79689 7-5, 7-797 8-7907 8-795 8-7966 8-79976 7-7, 7-5 7956 8-796 - 7950 7-, 7-7960 8-796 6-795757 7-7 7969 5-79656 5-7966 -, 7-7 797076 8-7976 8-7977 8-79780 8-79790 7-5, 7-80885 - 8089-998 - 90CE - 9080CE - i- 860CE_0