EN Structural Bolts

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EN 14399-3 Structural Bolts SUPPLIED BY ALLTHREAD INDUSTRIES PTY LTD AND FIRST FORGE AUSTRALIA PTY LTD Pty Ltd

1 Tabl of Contnts Introduction to Allthrad Industris and First Forg Australia Introduction to EN 14399-3 Systms Introduction to AS/NZS 1252:2016 Idntification Markings - EN 14399-3 HR Cl8.8 vs AS/NZS 1252:2016 Bolt Dimnsions EN 14399-3 HR Cl8.8 Nut Dimnsions EN 14399-3 HR Cl8 Washr Dimnsions EN 14399-6 Plain Chamfrd Washrs Grip Lngths for EN 14399-3 HR Cl8.8 Bolting Assmblis with On Washr Grip Lngths Tabl Tracability and Documntation Supplid with EN 14399-3 HR Cl8.8 Bolting Assmblis Comparativ Information for AS/NZS 1252:2016 Bolt Dimnsions of AS/NZS 1252:2016 Nut Dimnsions of AS/NZS 1252:2016 Washr Dimnsions of AS/NZS 1252:2016 1 2 2 3 4 5 6 7 8 9 10 11 12 Allthrad Industris Pty Ltd. Allthrad Industris is an Australian ownd and opratd Fastnr company that spcialiss in rolld thrad bolting solutions for OEM, construction, mining, nrgy, and infrastructur. W v bn th trustd choic for many of Australia s largst projcts for ovr 50 yars. As a manufacturr and supplir, our product is as much about srvic, valu, and dpndability as it is about pric. W hav dvlopd xprtis in solving customr problms by partnring in th projct procss, undrstanding th ntir supply chain, nvr losing focus of th projct goal and always providing a quality srvic. Allthrad Industris is proudly crtifid to ISO 9001 - Quality Managmnt Systms, ISO 14001 Environmntal Managmnt Systms and AS/NZS 4801 Occupational Halth and Safty Systms. First Forg Australia Pty Ltd. First Forg Australia is an Australian ownd spcialist supplir of high quality nginrd fastnrs. Our products ar usd in som of th largst projcts around th world and w prid ourslvs in undrstanding all fastnr rlatd aspcts and providing our customrs with quality, cost ffctiv fastning solutions from som of th most fficint factoris around th glob. W can assist with fastnr idntification, conformanc to standards, rliabl sourcing options, local stock holding, comprhnsiv tracability and full product crtification with a focus on arthmoving, construction, powr gnration, mining, oil & gas, transport, civil and havy nginring industris. First Forg Australia can supply EN 14399 Structural Bolt Assmblis in typ HR Cl8.8 and typ HV Cl10.9 from rputabl supplirs crtifid to ISO 9001 with CE complianc, plas contact us with your rquirmnts.

EN 14399-3 Systm HR Class 8.8 High Strngth Bolting Assmblis for Prloading 2 Th EN 14399 suit of bolting standards was prpard on th basis of a mandat givn to CEN by th Europan Commission undr th EU Construction Products Dirctiv (89/106/EC). Th Construction Products Rgulation (EU No. 305/2011) mad it mandatory for manufacturrs to issu a Dclaration of Prformanc (DoP) and apply CE marking to thir construction products covrd by harmonisd Europan Standards. EN 14399-3 HR Cl8.8 High Strngth Bolting Assmblis for Prloading ar manufacturd to th highst intrnational standards and rquir th implmntation of Initial Typ Tsting (ITT), third party accrditd Factory Production Control (FPC), individual componnt tsting and assmbld Suitability Tsting for Prloading. Lgal rsponsibility for conformity of th products lis with th manufacturr and includs its Dclaration of Prformanc (DoP) with inclusion of th Conformité Europén CE marking. CE markd products provid a high lvl of protction with rgard to halth, safty and nvironmntal hazards and provid satisfaction to th nd usr that thy hav rcivd products that will both conform and prform as dirctd in th harmonisd standards. Allthrad Industris and First Forg ar proud to stock EN 14399-3 HR Cl8.8 Bolting Assmblis and this information booklt provids dtails rgarding th idntification, dimnsions, mchanical proprtis and grip lngths of this world class bolting systm. AS/NZS 1252:2016 Rvision to Includ EN 14399-3 Systm HR Class 8.8 Bolting Assmblis Standards Australia s ME-029 Committ for Fastnrs dclard that a rviw and rvision of AS/NZS 1252:1996 was ncssary du to th dclining quality lvls of som importd product and to improv th procurmnt outcoms in th Australian markt plac. Th objctiv of th rvisd Standard is to provid manufacturrs of high-strngth stl bolt assmblis with improvd rquirmnts, tsts and conformanc to nsur that bolting assmblis ar suitabl for boltd connctions in stlwork construction, consistnt with th stl dsign Standards AS 4100 and NZS 3404. Th appraisal procss idntifid th addition of EN 14399-3 Systm HR Class 8.8 High Strngth Bolting Assmblis for Prloading as an Altrnativ Assmbly Typ that can b dirctly substitutd and is dmd to comply with AS/NZS 1252:2016. Transition to th EN 14399 suit of Standards will b introducd into Australia in th nar futur as AS/NZS 1252 bolting assmblis ar phasd out. Th rvision of AS/NZS 1252 adoptd principls from EN 14399-3 including Initial Typ Tsting (ITT), Factory Production Control (FPC), Torqu Tnsion rlationship, Suitability for tnsioning by assmbly tsting and th Supplir s Dclaration of Conformity (SDoC). Comparativ information is includd for AS/NZS 1252:2016 High Strngth Fastnr Assmbls for Structural Enginring at th rar of this booklt.

Idntification Markings - EN 14399-3 HR Cl8.8 vs AS/NZS 1252:2016 3 Europan Standard Dscription EN 14399-3 HR Cl8.8 EN 14399 Part 1 EN 14399 Part 2 EN 14399 Part 3 Gnral rquirmnts Suitability tst for prloading Systm HR. Hxagon bolt and nut assmblis Australian/Nw Zaland Standard AS/NZS 1252:2016 Dscription High-strngth stl fastnr assmblis for structural nginring - bolts, nuts and washrs AS/NZS 1252:2016 EN 14399 Part 4 Systm HV. Hxagon bolt and nut assmblis EN 14399 Part 5 Plain washrs EN 14399 Part 6 Plain chamfrd washrs EN 14399 Part 7 Systm HR. Countrsunk had bolt and nut assmblis EN 14399 Part 8 Systm HV. Hxagon fit bolt and nut assmblis EN 14399 Part 9 Dirct Tnsion Indicators EN 14399 Part 10 Tnsion Control Bolts and Nut Assmblis HRC 10.9

Bolt Dimnsions EN 14399-3 HR Cl8.8 4 EN 14399-3 Bolt Dimnsions Mchanical Proprtis of Cl8.8 to ISO 898-1 Pitch of thrad, p (coars pitch sris) Diamtr of unthradd shank, ds Width across flats, s Width across cornrs, Diamtr of washr fac, Dpth of washr fac, c Radius undr had, r Transition diamtr, da Thicknss of had, k max. min. max. min. min. min. max. min. min. max. max. min. M12 1.75 12.70 11.30 22.00 21.16 23.91 20.10 0.8 0.4 1.2 15.20 7.95 7.05 M16 2.00 16.70 15.30 27.00 26.16 29.56 24.90 0.8 0.4 1.2 19.20 10.75 9.25 M20 2.50 20.84 19.16 32.00 31.00 35.03 29.50 0.8 0.4 1.5 24.40 13.40 11.60 M22 2.50 22.84 21.16 36.00 35.00 39.55 33.30 0.8 0.4 1.5 26.40 14.90 13.10 M24 3.00 24.84 23.16 41.00 40.00 45.20 38.00 0.8 0.4 1.5 28.40 15.90 14.10 M27 3.00 27.84 26.16 46.00 45.00 50.85 42.80 0.8 0.4 2.0 32.40 17.90 16.10 M30 3.50 30.84 29.16 50.00 49.00 55.37 46.60 0.8 0.4 2.0 35.40 19.75 17.65 M36 4.00 37.00 35.00 60.00 58.80 66.44 55.90 0.8 0.4 2.0 42.40 23.55 21.45 * All dimnsions ar in mm. r Strss Ara Proof Load min. Ultimat Load min. Hardnss Vickrs HV mm 2 kn kn min. max. M12 84.30 48.9 67.4 250 320 M16 157.0 91.0 125.0 250 320 M20 245.0 147.0 203.0 255 335 M22 303.0 182.0 252.0 255 335 M24 353.0 212.0 293.0 255 335 M27 459.0 275.0 381.0 255 335 M30 561.0 337.0 466.0 255 335 M36 817.0 490.0 678.0 255 335 EN 14399-3 bolts rquir an impact tst at -20oC and a suitability tst as pr EN 14399-2 EN 14399-3 Had Marking DETAIL A SCALE 2 : 1 da A r ds 45 s c k ls 1 1 lg Lngth EN 14399-3 Hxagon Had Bolt

Nut Dimnsions EN 14399-3 HR Cl8 5 EN 14399-3 Nut Dimnsions Mchanical Proprtis of Class 8 to ISO 898-2 Pitch of thrad, p (coars pitch sris) Width across flats, s Width across cornrs, Diamtr of washr fac, Dpth of washr fac, c Thicknss of nut, m max. min. min. min. max. max. min. M12 1.75 22.00 21.16 23.91 20.10 0.8 10.80 10.37 M16 2.00 27.00 26.16 29.56 24.90 0.8 14.80 14.10 M20 2.50 32.00 31.00 35.03 29.50 0.8 18.00 16.90 M22 2.50 36.00 35.00 39.55 33.30 0.8 19.40 18.10 M24 3.00 41.00 40.00 45.20 38.00 0.8 21.50 20.20 M27 3.00 46.00 45.00 50.85 42.80 0.8 23.80 22.50 M30 3.50 50.00 49.00 55.37 46.60 0.8 25.60 24.30 M36 4.00 60.00 58.80 66.44 55.90 0.8 31.00 29.40 * All dimnsions ar in mm. EN 14399-3 Nut Marking Strss Ara Tst Mandrl Proprty Class 8 mm 2 Proof Load kn min. Hardnss Vickrs HV M12 84.30 84.30 200 302 M16 157.0 157.0 200 302 M20 245.0 245.0 233 353 M22 303.0 303.0 233 353 M24 353.0 353.0 233 353 M27 459.0 459.0 233 353 M30 561.0 561.0 233 353 M36 817.0 817.0 233 353 15 to 30 max. d m EN 14399-3 Hxagon Nut s

Washr Dimnsions EN 14399-6 Plain Chamfrd Washrs 6 EN 14399 Part 6 Insid Diamtr, d1 Outsid Diamtr, d2 Thicknss, h Extrnal Chamfr, Intrnal Chamfr, c min. max. min. max. min. max. min. max. min. max. M12 13.00 13.27 23.48 24.00 2.7 3.3 0.50 1.00 1.6 1.9 M16 17.00 17.27 29.48 30.00 3.7 4.3 0.75 1.50 1.6 1.9 M20 21.00 21.33 36.38 37.00 3.7 4.3 0.75 1.50 2.0 2.5 M22 23.00 23.33 38.38 39.00 3.7 4.3 0.75 1.50 2.0 2.5 M24 25.00 25.33 43.38 44.00 3.7 4.3 0.75 1.50 2.0 2.5 M27 28.00 28.52 49.00 50.00 4.4 5.6 1.00 2.00 2.5 3.0 M30 31.00 31.62 54.80 56.00 4.4 5.6 1.00 2.00 2.5 3.0 M36 37.00 37.62 64.80 66.00 5.4 6.6 1.25 2.50 2.5 3.0 * All dimnsions ar in mm. Hardnss rquird 300-370 HV d1 45 d2 45 c h EN 14399-6 Washr

Grip Lngths for EN 14399-3 HR Cl8.8 Bolting Assmblis with On Washr 7 ts1 l Grip Lngth with on washr ts1

Grip lngths with on washr, ts1 M12 M14 M16 M18 M20 M22 M24 M27 M30 M36 lngth, l ts1, min and ts1, max nom. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. 35 33.75 36.25 12 17 40 38.75 41.25 12 22 13 17 45 43.75 46.25 20 27 13 22 50 48.75 51.25 25 32 14 30 13 27 17 23 17 22 55 53.5 56.5 30 37 27 35 13 32 17 28 17 27 60 58.5 61.5 35 42 32 40 27 37 17 35 17 33 17 32 21 29 20 26 65 63.5 66.5 40 47 37 45 32 42 30 40 17 38 17 37 21 34 20 31 70 68.5 71.5 45 52 42 50 37 47 35 45 31 43 17 42 21 39 20 36 24 33 75 73.5 76.5 50 57 47 55 42 52 40 50 36 48 32 47 21 44 20 41 24 38 80 78.5 81.5 55 62 52 60 47 57 45 55 41 53 37 52 21 49 20 46 24 43 85 83.25 86.75 60 67 57 65 52 62 50 60 46 58 42 57 40 54 20 50 24 48 27 41 90 88.25 91.75 65 72 62 70 57 67 55 65 51 63 47 62 45 59 38 55 24 53 27 46 95 93.25 96.75 70 77 67 75 62 72 60 70 56 68 52 67 50 64 43 60 24 58 27 51 100 98.25 101.75 75 82 72 80 67 77 65 75 61 73 57 72 55 69 48 65 44 63 27 56 110 108.25 111.75 82 90 77 87 75 85 71 83 67 82 65 79 58 75 54 73 27 66 120 118.25 121.75 92 100 87 97 85 95 81 93 77 92 75 89 68 85 64 83 53 76 130 128 132 96 109 91 106 89 105 85 103 81 101 79 99 72 95 68 93 57 86 140 138 142 106 119 101 116 99 115 95 113 91 111 89 109 82 105 78 103 67 96 150 148 152 116 129 111 126 109 125 105 123 101 121 99 119 92 115 88 113 77 106 160 156 164 126 137 121 134 119 133 115 131 111 129 109 127 102 123 98 121 87 114 170 166 174 119 137 112 133 108 131 97 124 180 176 184 129 147 122 143 118 141 107 134 190 186 194 139 157 132 153 128 151 117 144 200 196 204 149 167 142 163 138 161 127 154 8 For th calculation of th grip lngths ts1 th following formula hav bn usd: ts1,max = lmin - mmax - hmax - 1P ts1,min = lg.max + 4P - hmin whr ts1 grip lngth givn as th total thicknss of th clampd parts btwn th nut baring fac and th bolt baring fac lss th thicknss of th washr (mm); l lngth of th bolt (mm); m hight of th nut (mm); h washr thicknss (mm); p thrad pitch (mm); lg distanc from th bolt baring fac to th first full form (full profil) thrad.

Tracability and Documntation Supplid with EN 14399-3 HR Cl8.8 Bolting Assmblis 9 Documntation offring full tracability is availabl for EN 14399-3 Bolting Assmblis including: Dclaration of Prformanc DOP Crtifid Factory Production Control FPC Crtifid ISO 9001 Quality Managmnt Systm Assmbly Tst Crtificat Yar and wk of manufactur or spcific batch numbr stampd on bolt CE marking Idntification of fraudulnt documntation is asily tracabl by chcking with th Third Party Accrditor s wbsits, spcially FPC and ISO 9001. 1234 Any Co Ltd., PO Box 123, B-1234 02 Numbr xxx/2002 of th EC crtificat Wk of manufactur (or batch #) Yar of manufactur EN 14399-1 Bolt Assmbly for prloading for us in accordanc with a dfind k-class Bolt EN 14399-3 M16 80 8.8 HR Nut EN 14399-3 M16 8 HR Washr EN 14399-5 16 k-class: K0: NPD AS/NZS 1252.1:2016 Claus 1.5 High-strngth structural bolt assmblis for prloading that ar manufacturd in accordanc with EN 14399-3, Systm HR, proprty class 8.8 ar th only altrnativ assmbly typ that is dmd to satisfy th rquirmnts of this Standard, and may b usd whr rfrnc is mad to fastnrs conforming to this Standard. Exampl CE Labl

Comparativ Information for AS/NZS 1252:2016 Bolt Dimnsions of AS/NZS 1252:2016 AS/NZS 1252:2016 Bolt Dimnsions Mchanical Proprtis of Cl8.8 to AS 4291.1 Pitch of thrad, p (coars pitch sris) Diamtr of unthradd shank, ds Width across flats, s Width across cornrs, Diamtr of washr fac, Dpth of washr fac, c Radius undr had, r Transition diamtr, da Thicknss of had, k max. min. max. min. min. min. max. min. max. max. min. M12 1.75 12.70 11.30 21 20.16 22.78 19.20 0.8 0.6 14.70 7.95 7.05 M16 2.0 16.70 15.30 27 26.16 29.56 24.90 0.8 0.6 18.70 10.75 9.25 M20 2.5 20.84 19.16 34 33.00 35.03 29.50 0.8 0.8 23.24 13.90 12.10 M22 2.5 22.84 21.16 36 35.00 39.55 33.30 0.8 0.8 25.24 14.90 13.10 M24 3.0 24.84 23.16 41 40.00 45.20 38.00 0.8 1.0 27.64 15.90 14.10 M27 3.0 27.84 26.16 46 45.00 50.85 42.80 0.8 1.2 31.24 17.90 16.10 M30 3.5 30.84 29.16 50 49.00 55.37 46.50 0.8 1.2 34.24 19.75 17.65 M36 4.0 37.0 35.00 60 58.80 66.44 55.90 0.8 1.5 41.00 23.55 21.45 * All dimnsions ar in mm. r Strss Ara Proof Load min. Ultimat Load min. Hardnss Vickrs HV mm 2 kn kn min. max. M12 84.30 48.9 67.4 250 320 M16 157.0 91.0 125.0 250 320 M20 245.0 147.0 203.0 255 335 M22 303.0 182.0 252.0 255 335 M24 353.0 212.0 293.0 255 335 M27 459.0 275.0 381.0 255 335 M30 561.0 337.0 466.0 255 335 M36 817.0 490.0 678.0 255 335 10 AS/NZS 1252:2016 Had Marking DETAIL A SCALE 2 : 1 da A r ds 45 s c ls lg 1 1 k lngth AS/NZS 1252:2016 Hxagon Had Bolt

Nut Dimnsions of AS/NZS 1252:2016 11 AS/NZS 1252:2016 Nut Dimnsions Mchanical Proprtis of Cl8 to AS/NZS 1252 Pitch of thrad, p (coars pitch sris) Width across flats, s Width across cornrs, Diamtr of washr fac, Dpth of washr fac, c Thicknss of nut, m max. min. min. min. max. max. min. M12 1.75 21.00 20.16 22.78 19.20 0.8 13.10 12.00 M16 2.00 27.00 26.16 29.56 24.90 0.8 17.10 16.40 M20 2.50 32.00 31.00 36.90 29.50 0.8 21.30 20.00 M22 2.50 36.00 35.00 41.60 33.30 0.8 23.60 22.30 M24 3.00 41.00 40.00 47.30 38.00 0.8 24.20 22.90 M27 3.00 46.00 45.00 53.10 42.80 0.8 27.60 26.30 M30 3.50 50.00 49.00 57.70 46.50 0.8 30.70 29.10 M36 4.00 60.00 58.80 69.30 55.90 0.8 36.60 35.00 * All dimnsions ar in mm. Strss Ara Tst Mandrl mm 2 Othr finishing,.g. zinc plating, tc. Proof Load kn Bolt Finish Hot dip galvanisd Proof Load kn M12 84.3 90.6 98.2 M16 157.0 168.9 182.9 M20 245.0 263.4 285.4 M22 303.0 325.7 353.0 M24 353.0 379.5 411.2 M27 459.0 493.4 534.7 M30 561.0 603.1 653.6 M36 817.0 878.3 951.8 Hardnss - Hot Dip Galvanisd Hardnss - Othr Finishs 260-353 HV 188-353 HV AS/NZS 1252:2016 Nut Marking 15 to 30 d AS/NZS 1252:2016 Hxagon Nut

Washr Dimnsions of AS/NZS 1252:2016 12 AS/NZS 1252:2016 Insid Diamtr, Ø d1 Outsid Diamtr, Ø d2 Thicknss, h max. min. max. min. max. min. M12 14.43 14.0 27.0 25.7 4.6 3.1 M16 18.43 18.0 34.0 32.4 4.6 3.1 M20 21.33 21.0 39.0 37.4 4.6 3.1 M22 24.52 24.0 44.0 42.4 4.6 3.4 M24 26.52 26.0 50.0 48.4 4.6 3.4 M27 30.52 30.0 56.0 54.1 4.6 3.4 M30 33.62 33.0 60.0 58.1 4.6 3.4 M36 39.62 39.0 72.0 70.1 4.6 3.4 * All dimnsions ar in mm. Hardnss 320-390 HV d1 d2 h AS/NZS 1252:2016 Washr

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