Sensus Metering Systems Auto-Adjust II Turbo-Meters " AAT-0 and " AAT-30 MP-03D R Parts List T H E G A S I N D U S T R Y
0 6 5 8 9 3 3 Pressue Tap All Working Pressures Body Assembly Components Main Body Assembly, 0#W.P. with Badges Less Nose Cone 006-3-6-00 Main Body Assembly, Cast Steel, 0# W.P., ANSI 300 with Badges Less Nose Cone 006-3-6-50 Main Body Assembly, Cast Steel, 0# W.P., ANSI 600 with Badges Less Nose Cone 006-3-6-80 Main Body Assembly, Cast Steel, 0# W.P., ANSI 600 with Badges Less Nose Cone, with Ring Joint Flanges 006-3-6-8 Nose Cone with Straightening Vanes, All Pressures 006-3-305-0 3 3 #8-3 x /" Long Set Screw 903 Manufacturer Nameplate, 0# W.P. (not shown), AAT-0 006-3-03-0555 Manufacturer Nameplate, 0# W.P. (not shown), AAT-0 006-3-03-50555 Manufacturer Nameplate, 0# W.P. (not shown), AAT-0 006-3-03-80555 Manufacturer Nameplate, 0# W.P. (not shown), AAT-30 006-5-03-0555 Manufacturer Nameplate, 0# W.P. (not shown), AAT-30 006-5-03-50555 Manufacturer Nameplate, 0# W.P. (not shown), AAT-30 006-5-03-80555 5 Manufacturer Nameplate Screws (not shown) # x 3/6" Long Round Head Drive Screw 90300 *6 Top Plate to Body "O" Ring, All Pressures, Buna 9509 *6A Top Plate to Body "O" Ring, All Pressures, -0 F, Viton (optional) 95056 0 9503 0 Steel Pipe Plug, /" 8 9509 0 906055 0 8 Inlet Badge (on inlet flange of body) 05-6-090-0 9 # x /8" Round Head Brass Drive Screw 903003 0 Pulse Factor Badge (on top plate) Ft 3 006-3-03-0 0A Pulse Factor Badge (on top plate) M 3 006-3-03- #8-3 x /" Long Round Head Screw 903055 Internal Mechanism Badge (not shown), AAT-0 006--03-0555 Internal Mechanism Badge (not shown), AAT-30 006-5-03-0555 3 5 Steel Elbow 95080 0 9506 0 C.S.A. Approval Nameplate (not shown) AAT-0 006--0-00 C.S.A. Approval Nameplate (not shown) AAT-30 006-5-0-00 5 C.S.A. Approval Nameplate Drive Screw (not shown) 903003 *Recommended Spare Parts General Assembly AAT-0 and AAT-30 Auto Adjust II Turbo-Meter
5 3 6 Index Plate Assembly Section B A Index Shaft and Gland Assembly Index Plate Assembly Components C Index Shaft and Gland Assembly (Includes Nos. A-C) 006--3-0 A Gland 006--03-0 B Index Shaft Assembly 006--55-0 C Bottom Dog 006--0-00 Gasket, Index Plate to Top Plate 006--60-03 3 Index Plate 006--00- Wiring Label 006-3-05-00 5 3 Cap Screw, Index Plate to Top Plate, 5/6" - 8 x 3/" Hex Head 9008 6 Seal Screw, Index Plate to Top Plate, 5/6" - 8 x 3/" Hex Head 00-65-05-0 *Recommended Spare Parts 3
0 5 3A 3 6 8A 8C 8B 8B 8D 8 3 Top Plate Assembly Components 9 0 8 5 6 9 Top Plate Assembly, 0# W.P. Ductile iron 006--303-00 0 Top Plate Assembly, 0# W.P., Cast Steel 006--303-8 Top Plate Assembly, 0# W.P., Cast Steel 006--303-8 Intermediate Gear Assembly, 000 CF/Rev., Plastic, Less Change Gears, AAT-0 006-3--0 Intermediate Gear Assembly, 0 M 3 /Rev., Plastic, Less Change Gears, AAT-0 006-36--0 Intermediate Gear Assembly, 000 CF/Rev., Plastic, Less Change Gears, AAT-30 006-5--50 Intermediate Gear Assembly, 0 M 3 /Rev., Plastic, Less Change Gears, AAT-30 006-5--00 Large Change Gear (note: "XX" refers to gear blank (diameter) size, "YY" refers to number of gear teeth. Digits must be substituted for 006--3XX-YY "XX" and "YY" when ordering) 3 Small Change Gear (see note for No. above) 006--3XX-YY 3A Small Change Gear Nut, #-0 Hex Stainless Steel 90639 Intermediate Gear Output Dog (top) 00-66-0-03 5 Intermediate Gear Input Dog (bottom) 006--06-0 6 3 Intermediate Gear Retaining Screw, #8-3 x 3/8" Long Fillister Head 9033 3 Lockwasher 9503 *8 Follower Magnet Assembly (Includes Nos. 8 A - C) 006--33-0 8A Retaining Ring 9069 * 8B Bearing 9056 8C Spacer 006--06-0 8D Follower Magnet Holder With Magnet 006--3-0 Magnet Well and Post Assembly, 0# W.P. (includes illustration no. 0) 006-3--00 *9 Magnet Well and Post Assembly, 0# & 0# W.P. (Includes No. 0) 006-3--80 *0 * Magnet Well "O" Ring Buna 95093 Magnet Well "O" Ring, Viton 9086 Magnet Well Tetraseal, Buna 90 Tetraseal, (optional) Viton 90636 Cap Screw, Top Plate to Body, 0# W.P., 5/8" - x " Long Hex Head 9059 3 Stainless Steel Cap Screw, Top Plate to Body, 0# & 0# W.P., " - 8 x -3/" Long Hex Head Steel 90650 3 Seal Screw, Top Plate to Body, 0# W.P., 5/8" - x " Long Hex Head Stainless Steel 006-3-05-00 Seal Screw, Top Plate to Body, 0# & 0# W.P., " - 8 x -3/" Long Hex Head Steel 006-3-05-80 Vent Cap 006--505-0 5 Extractor Bracket 0063-089-0 6 Extractor Bracket Retaining Screw, #8-3 x 3/8" Long Fillister Head 9033 Adapter Plate Screws 95080 8 Tubing for Oil System - Unformed 59 9 Extractor Bracket Clip 006-089-00 *Recommended Spare Parts
5 Coupling Shaft Assembly 8A 6 3 Top View 9 6 0 9 A B C B 8 0 D * Driver Magnet Holder and Bearing Assembly (includes illustration nos. A-D) 006-3-33-00 A Bearing Retaining Ring 9069 *B Bearing 9056 C Spacer 006--06-03 D Magnet, Holder & Pin Assembly 006-3-3-0 Adapter Plate Quick Connect 006--06-00 3 Internal Housing Assembly, Calibrated With Change Gears, Cubic Foot, AAT-0 006--30-0 Internal Housing Assembly, Calibrated With Change Gears, Metric, AAT-0 006--30-0 3 Internal Housing Assembly, Calibrated With Change Gears, Cubic Foot, AAT-30 006-5-30-0 Internal Housing Assembly, Calibrated With Change Gears, Metric, AAT-30 006-5-30-0 5 Coupling Shaft Assembly, 0# W.P. 006--35-00 Coupling Shaft Assembly, 0# and 0# W.P. 006--35-80 6 Oil Tubing, Top Plate to Internal Housing 99993 Tee 950 8 Oil Tubing, Tee to Metering Rotor Module 99993 8A Oil Tubing, Tee to Sensor Rotor Module 99993 9 Retaining Ring 98 Main (metering) Rotor Assembly, AAT-0, Buna 006--550-0 **0 ** Driver Magnet Holder and Bearing Assembly Internal Housing Assembly Components 8 3 5 Sectional View (Internal Housing Assembly) Main (metering) Rotor Assembly, AAT-0, Viton 006--550-90 Main (metering) Rotor Assembly, AAT-30, Buna 006-5-550-00 Main (metering) Rotor Assembly, AAT-30, Viton 006-5-550-0 Sensing Rotor Assembly, AAT-0, Buna 006--550-03 Sensing Rotor Assembly, AAT-0, Viton 006--550-9 Sensing Rotor Assembly, AAT-30, Buna 006-5-550-03 Sensing Rotor Assembly, AAT-30, Viton 006-5-550-9 ** Center Plate, AAT-0 006--09-0 Center Plate, AAT-30 006-5-09-0 3 Module Connecting Screw, #0- x 3/" Long Screw Note: Maximum Torque = 0 Inch/Lb. 95038 Serial Badge 006-3-03-0 5 Serial Badge Retaining Screw, #-0 x /" Long Pan Head Screw 950380 6 Shoulder Screw 95039 Compression Ring (Pressure Line) 950 8 5" Pressure Tap Tubing 80000 "O" Ring, Buna-N 93005 9 "O" Ring, Viton (Optional) 90839 0 Disc Spring 9509 3 Compression Ring (Oil) 95068 Wire Clip 9505 3 Extractor Bracket Retrofit Kit (not shown) 006--90-00 Oil Tube Replacement Assembly (not shown) (includes 6,, 8, 8A & ) 006--35-00 *Recommended Spare Parts ** numbers 0, and affect calibration.these components must be ordered in combination and cannot be supplied as seperate items. 5
Inlet View 6 A 6 5 H B 9 36 35 38 6 3 5 0 39 3 Bearing Bracket Partial Section View F 8 9 3 Section View G C D 9 8 30 3 6 3 0 9 6 5 5 5A 5 6 8 3 3 33 Bearing Bracket Partial Top View 3 F 3 0 I 6 E
Main (Metering) Rotor Assembly Components Main Rotor Assembly, AAT-0, Buna 006--550-0 ** Main Rotor Assembly, AAT-0, Viton 006--550-90 Main Rotor Assembly, AAT-30, Buna 006-5-550-00 Main Rotor Assembly, AAT-30, Viton 006-5-550-0 ** Carrier Assembly (Includes Nos. A-E) 006--59-03 A Dowel Pin 950 B Oil Tubing 006--09-00 C Filter Screen 006--083-0 D Screen Retainer 909 ** E Bearing Bracket Carrier 006--09-0 F 6 #6-3 /" Long Pan Head Screw 950585 G Module Seal Positioner 95056 H Pressure Tap Tube, 3/6" 006-3-09-0 I 6 Vane Insert 006--05-00 Bearing Bracket 006--09-00 **3 Rotor and Insert Assembly, AAT-0 006--350-00 Rotor and Insert Assembly,AAT-30 006-5-350-00 Main Rotor Shaft 006--0-00 5 Locking Key (rotor to shaft) 006--069-00 6 Spherical Washer 9083 Locknut 90866 *8 Downstream Rotor Shaft Bearing 9503 9 Chopper Disc Assembly 006--308-00 0 Retaining Screw, Chopper Disc to Shaft, #-0 x /8" Long Set Screw 950305 * Upstream Rotor Shaft Bearing 950306 Downstream Bearing Retainer Plate 006--08-00 3 3 Retainer Plate Screw, #8-3 x /6" Long Round Head Screw 903058 3 Retainer Plate Screw Lockwasher 9503 5 Worm 006--0-00 5A Retaining Screw, Worm to Shaft, #6-3 x /8" Long Set Screw 95035 6 Wormwheel Shaft 006-3-06-00 Wormwheel (5T) 006--035-00 8 Wormwheel Hub 006--00-0 9 Wormwheel Hub Set Screw #6-3 x /8" Long Set Screw 95035 *0 Wormwheel Shaft Bearing 908660 Bearing Retainer Plate 006---0 Retainer Plate Screw #-0 x /" Long Pan Head Screw 950380 3 Lockwasher 95008 T Idler Gear 006-3-3-5 Idler Gear Set Screw #6-3 x /8" Long Set Screw 95035 6 T Drive Gear 006-36-- Drive Gear Post 006-3-08-00 8 T Drive Gear Retainer 006--080-00 9 Drive Gear Retainer Screw, #-0 x /" Long Pan Head Screw 950380 30 Retainer Screw Lockwasher 95008 3 Oil Resevoir Cover 006--053-0 3 3 Resevoir Cover Screw #-0 x /" Long Pan Head Screw 950380 33 3 Cover Screw Lockwasher 95008 3 Oil Wick 930 35 Slot Sensor Holder 006--08-00 36 Slot Sensor Switch 9503 3 #0-80 x 5/6" Long Flat Head Screw 95038 38 #5-0 x /" Long Round Head Screw 95030 39 Lockwasher 9503 0 Bearing Bracket Filter Screen 006--083-0 Filter Screen Retainer 909 * Bracket to Carrier Tetraseal, Buna 950308 Bracket to Carrier Tetraseal, Viton 95053 3 Bracket Retaining Screw #8-3 x /" Long Fillister Head Screw 90333 Bracket Retaining Screw External Lockwasher 9503 5 Wire Clamp 9500 6 Oil Resevoir Gasket 006--60-0 Seal, Oil Passage, Buna 006-36-60-09 Seal, Oil Passage, Viton 90889 *Recommended Spare Parts **These items affect calibration.these components must be ordered in combination and cannot be supplied as seperate items.
Sensing Rotor Assembly Components A Downstream End View 3 8 35 A 35 Partial Bearing Bracket Section View 5 3 9 0 3 6 33 30 6 5 5 Partial Bearing Bracket Top View 6 9 8 3 3 36 9 B C 0 3 8 Side View Section
Sensing Rotor Assembly Components Sensing Rotor Assembly, AAT-0, Buna 006--55003 ** Sensing Rotor Assembly, AAT-0, Viton 006--5509 Sensing Rotor Assembly, AAT-30, Buna 006-5-5500 Sensing Rotor Assembly, AAT-30, Viton 006-5-55090 ** Carrier Assembly (Includes No. A) 006--590 A Oil Tubing 006--090 Housing Plate Assembly, (Includes Nos. A-C) 006--000 A Housing Plate 006--0000 B Filter Screen 006--0830 C Screen Retainer 909 *3 Tetraseal, Buna 950308 Tetraseal, Viton 95053 Bearing Bracket 006--090 5 Rotor Shaft 006--00 6 Locknut 90866 Spherical Washer 9083 **8 Rotor and Insert Assembly, AAT-0 006--3500 Rotor and Insert Assembly, AAT-30 006-5-3500 9 Rotor Locking Key 006--06900 0 Upstream Bearing Retainer Plate 006-3-00 #-0 x 3/8" Long Fillister Head Screw 90330 # Lockwasher 95008 *3 Upstream Rotor Shaft Bearing 90609 Chopper Disc Assembly (8 blades) 006--3080 5 #-0 x /8" Long Set Screw 950305 *6 Downstream Rotor Shaft Bearing 950306 Oil Resevoir Cover Assembly 006--5300 8 #-0 x /" Long Pan Head Screw 950380 9 Lockwasher 95008 0 Oil Wick 930 Tubing 99993 Slot Sensor Holder 006--0800 3 Holder Retaining Screw #5-0 x /" Long Round Head Screw 95030 Lockwasher 9503 5 Slot Sensor Switch 950563 6 Switch Retainer Screw # 0-80 x 5/6" Long Screw 95038 Carrier to Bracket Screw #8-3 x /" Long Round Head Screw 908 8 Lockwasher 9503 *9 Tetraseal, Buna 95030 Tetraseal, Vitron 9505 30 Bracket Retaining #8-3 x 3/8" Long Flat Head Screw 9033 3 Filter Screen 006--0830 3 Screen Retainer 909 33 Oil Resevoir Gasket 006--6000 3 Square Rope (Held in w/bostik Adhesive 585 P/N 9050) 006--600 35 Compression Ring 95068 36 Wire Clamp 9500 Oil ounce Bottle 006--050 Oil, Gallon Can 006--050 Lubrication Hand Gun 006--0000 Blank Top Plate, 0# W.P. 006-3-0030 Blank Top Plate, 0# & 0# W.P. 006-3-0038 *Recommended Spare Parts **These items affect calibration.these components must be ordered in combination and cannot be supplied as seperate items. 9
External Lubrication Systems Fittings Lubrication Fitting 0006-500 Hex Bushing 95095 3 Valve /" 950 0 9500 0 Pipe Nipple 95086 0 95060 0 3 Electrical Systems Fittings 3 Terminal Block 95036 3 #8-3 x 3/8" Long Screw 9033 3 A/R Loctite 9055 #8-3 x 3/8" Long Screw 9033 A Washer 9508 5 "O" Ring, Buna 9686 5A "O" Ring, Viton 908 6 Feed-Thru Assembly, Buna 950588 6A Feed-Thru Assembly, Viton 0063-30 0 006-3-300 0 A/R Solder 5055 8 A/R Shrink Tube 800633 9 Lockwasher 9503 9 3 A 8 5 5A 6 6A Conduit Type 6 3 Bendix Type 5 External Wiring Fittings Gasket 9053 #8-3 x /" Long Round Head Screw 903055 3 Cap and Chain Assembly for Bendix Connector 006-3-300 Bendix Connector, Female End (not shown) 950388 5 Bendix Connector, with Wiring to Terminal Block 006-3-5000 6 Conduit Adapter Assembly with Wiring to Terminal Block 006-3-33000 Lockwasher 9503 0
Wiring System Components Male Bendix Assembly 006-3-50-00 Brown White Black Terminal Block 95036 Sensing Rotor Switch 950563 (Brown/White) Green Red Feed Thru Assembly 950588 (Buna) Main Rotor Switch 9503 (Red/Black) B A E C D Bendix Connector Male End Male Bendix Cable Assembly 006-3-50-00 or Conduit Adapter Assembly (not shown) 006-3-330-00 Terminal Block Wiring Detail for Bendix or Conduit Connectors Ouput Wiring to Auto-Adjust Electronics Connector: Pin: D Brown Sensing, Neg. Input Wiring from Meter Brown C White Sensing, Pos. White Sensing Rotor B Black Main, Neg. Black Main Rotor A Red Main, Pos. Red E Green Ground
805 Liberty Boulevard DuBois, PA 580 800-35-885 Fax: (8) 35-860 www.sensus.com (North American Gas) Representatives in all principal cities. Distributors throughout the world. Authorized Distributor: Limited Warranty Seller warrants the Goods to be free from defects in materials manufactured by Seller and in Seller s workmanship for a period of (one() year) after tender delivery (the Warranty Period ). THIS LIMITED WARRANTY (A) IS IN LIEU OF, AND SELLER DISCLAIMS AND EXCLUDES, ALL OTHER WARRANTIES, STATUTORY, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR OF CONFORMITY TO MODELS OR SAMPLES; (B) does not apply to any Goods which have been (I) repaired, altered or improperly installed; (II) subjected to improper use or storage; (III) used or incorporated with other materials or equipment, after Buyer or anyone usingthe Goods has, or reasonably should have, knowledge of any defect or nonconformance of the Goods; or (IV) manufactured, fabricated or assembled by anyone other than the SEller; (C) shall not be effective unless Buyer notifies Seller in writing of any purported defect or nonconformance within (thirty (30) days) after Buyer discovers or should have reasonably discovered such purported defect or nonconformance; and (D) shall only extend to Buyer and not to any subsequent buyers or users of the Goods. Buyer shall provide Seller access to the Goods as to which Buyer claims a purported defect or nonconformance; upon request by Seller, Buyer shall, at its own risk and expense, promptly return the Goods in question to Seller s Plant. Sensus Metering Systems 00 Made in USA Beckon 09/0 M