FL2000 Termination/Splice Panels User Manual

FL2000 Termination/Splice Panels User Manual Content Page INTRODUCTION... 1 Revision History... 1 List of Changes... 1 Trademark Information... 2 Related Publications... 2 Admonishments... 2 General Safety Precautions... 2 1 GENERAL... 3 2 DESCRIPTION... 4 2.1 Functional Description... 4 2.2 Physical Description... 6 2.3 Technical Description... 7 3 INSTALLATION... 7 3.1 Termination/Splice Panel Rack Mount Installation... 7 3.2 Termination/Splice Panel Wall Mount Installation...11 3.3 Termination/Splice Panel Component Assembly...11 3.4 Termination/Splice Panel Wiring Procedure...13 4 CUSTOMER INFORMATION AND ASSISTANCE...21 INTRODUCTION This user manual describes the features and functions of the FL2000 12-, 24-, 48-, 72- and 96-Position Termination/Splice Panels. Mounting and wiring procedures for the panels are also included. Revision History ISSUE DATE REASON FOR CHANGE Issue 1 10/1997 Original Issue 2 08/1998 Update Customer Support Services information Issue 3 02/2001 Add 12-position panel and update format and mounting information. List of Changes PAGE IDENTIFIER DESCRIPTION OF CHANGE All Add 12-position panel and update format. 1124632 Rev A Page 1

Trademark Information Related Publications ADC is a registered trademark of ADC Telecommunications, Inc. Listed below are related manuals and their publication numbers. Copies of these publications can be ordered by contacting the ADC Technical Assistance Center at 1-800-366-3891 (in U.S.A. or Canada) or 952-946-3000, extension 63475 (outside U.S.A. and Canada). Title ADCP Number Admonishments FL2000 System Planning and Application Guide 90-209 FL2000 Termination Panel Installation Instructions 90-213 Round Splice Tray Cable Routing Instructions 90-321 FL2000 Termination/Splice Panels User Manual 90-522 FL2000 Splice Panel Installation Instructions 90-224 FL2000 Storage Panel Installation Guide 90-516 Important safety admonishments are used throughout this manual to warn of possible hazards to persons or equipment. An admonishment identifies a possible hazard and then explains what may happen if the hazard is not avoided. The admonishments in the form of Dangers, Warnings and Cautions must be followed at all times. These warnings are flagged by use of the triangular alert icon (seen below) and are listed in descending order of severity of injury or damage and likelihood of occurrence. Danger: Danger is used to indicate the presence of a hazard that will cause severe personal injury, death or substantial property damage if the hazard is not avoided. Warning: Warning is used to indicate the presence of a hazard that can cause severe personal injury, death or substantial property damage if the hazard is not avoided. Caution: Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is not avoided. General Safety Precautions Warning: Never install telephone equipment in a wet location or during a lighting storm. When installing or modifying telephone lines, disconnect lines at the network interface before working with un-insulated lines or terminals prevent electrical shock. Warning: Infrared radiation is invisible and can seriously damage the retina of the eye. Do not look into the optical bulkhead of an operational transmitter or into the launching (output) end of an active fiber. A clean, protective cap or hood MUST be immediately placed over any radiating bulkhead receptacle or optical fiber connector to avoid exposure to potentially dangerous amounts of radiation. This practice also helps prevent contamination of connectors and adapters. Page 2

1 GENERAL ADC s FL2000 12-, 24-, 48-, 72- and 96-Position Termination/Splice Panels provide fiber termination and splicing capability for intrafacility fiber cable (IFC), outside plant cable (OSP) and fiber optic terminal (FOT) patch cords in small-to-medium sized fiber networks and customer premise applications. The termination/splice panels are available in five different interconnect capacities (i.e., 12-, 24-, 48-, 72- and 96-fiber terminations). The panels can be installed in an EIA or WECO 19- and 23-inch (48.26 or 58.42 cm) rack or they can be wall mounted. The panels can also be installed in an ETSI rack. In the 23-inch (58.42 cm) rack version, the extra width is made up in a wider vertical cable guide (VCG). Two 6pak plate variations are available: the simplex plate and the duplex plate. See Figure 1. The simplex plate can accommodate six simplex angled or keyed receptacles or FC, SC, SMA or ST adapter types. The duplex plate can accommodate three duplex SC, ESCON/ST, FDDI/ST or LX.5 adapter assemblies. The angled connectors provide for front panel cross-connects and ensure fiber patch cords maintain the minimum bend radius of 1.5 inches (3.81 cm). Note: ADC recommends the termination/splice panel s front cover remain open when using ESCON/ST or FDDI/ST adapter types. Note: The minimum bend radius is the smallest radius that can be tolerated before attenuation takes place. Bending a fiber cable 90, will cause a 3dB (50%) loss in power. Typically, the minimum bend radius of a fiber is ten times the outside diameter of the optical cable. A D C A D C SIMPLEX 6PAK PLATE A D C A D C DUPLEX 6PAK PLATE 5694-A Figure 1. Simplex and Duplex 6pak Plates Note: Each splice tray on the termination/splice panel, accommodates pigtail bundles from two 6pak plates (12 fibers). When terminating the 6pak pigtails, start at the lowermost splice tray and work up. For example, terminations 1 through 12 are terminated at the lowermost splice tray; terminations 13 through 24 are terminated at the second splice tray from the bottom. Page 3

2 DESCRIPTION This section provides functional, physical and technical descriptions of the FL2000 12-, 24-, 48-, 72- and 96-Position Termination/Splice Panels. 2.1 Functional Description 2.1.1 12-Position Termination/Splice Panel The 12-Position Termination/Splice Panel accommodates two 6paks and two card slots for splice trays (Only one splice tray is required for the two 6paks). The upper section of the panel is equipped with a bulkhead panel, hinged at the left and latched at the right, to provide access for 6pak installation and cable routing. Each side of the bulkhead panel accommodates one 6pak. The left side of the panel (as viewed from the front) contains terminations 1 through 6; the right side contains terminations 7 through 12. The pigtails from the 6pak plates are routed to a splice tray in the lower section of the panel. All terminations are terminated on one splice tray. Note: Fiber termination 1, is the top left position in the left 6pak (as viewed from the front). 2.1.2 24-Position Termination/Splice Panel The 24-Position Termination/Splice Panel, shown in Figure 2, accommodates four 6paks and card slots for two splice trays. The upper section of the panel is equipped with a bulkhead panel, hinged at the left and latched at the right, to provide access for 6pak installation and cable routing. Each side of the bulkhead panel accommodates two 6paks. The left side of the panel (as viewed from the front) contains terminations 1 through 12; the right side contains terminations 13 through 24. The pigtails from the 6pak plates are routed to the splice trays in the lower section of the panel. Terminations 1 through 12 are terminated in the lowermost splice tray and terminations 13 through 24 are terminated in the upper splice tray. Note: Fiber termination 1, is the upper left position in the top left 6pak (as viewed from the front). 2.1.3 48-Position Termination/Splice Panel The 48-Position Termination/Splice Panel accommodates eight 6paks and card slots for four splice trays. The upper section of the panel is equipped with a bulkhead panel, hinged at the left and latched at the right, to provide access for 6pak installation and cable routing. Each side of the bulkhead panel accommodates four 6paks. The left side of the panel (as viewed from the front), contains terminations 1 through 24; the right side contains terminations 25 through 48. The pigtails from the 6pak plates are routed to the splice trays in the lower section of the panel. Terminations 1 through 24 are routed to the two lower splice trays; terminations 25 through 48 are routed to the two upper splice trays. Note: Fiber termination 1, is the upper left position in the top left 6pak (as viewed from the front). Page 4

CHASSIS MOUNTING HOLES FIBER PASS-THROUGH HOLES CABLE CLAMP MOUNTING HOLES (BOTH SIDES) VERTICAL CABLE GUIDE (VCG) CABLE ENTRY POINT (BOTH SIDES) FANNING STRIP PANEL LATCH HINGED BULKHEAD PANEL 6PAKs REMOVABLE FRONT COVER (WITH SEE-THROUGH INSERTS) TURN/PULL LATCH LATCH LOCK NUT 16177-A Figure 2. 24-Postion Termination/Splice Panel (The 48-, 72- and 96-Position Termination/Splice Panels have a similar design; however, they accommodate more 6pak plates and splice trays.) 2.1.4 72-Position Termination/Splice Panel The 72-Position Termination/Splice Panel accommodates twelve 6paks and card slots for six fiber splice trays. The upper section of the panel is equipped with a bulkhead panel, hinged at the left and latched at the right, to provide access for 6pak installation and cable routing. Each side of the bulkhead panel accommodates six 6paks. The left side of the panel (as viewed from the front), contains terminations 1 through 36; the right side contains terminations 37 through 72. The pigtails from the 6pak plates are routed to the splice trays in the lower section of the panel. Terminations 1 through 36 are routed to the three lower splice trays; terminations 37 through 72 are routed to the upper three splice trays. Note: Fiber termination 1, is the upper left position in the top left 6pak (as viewed from the front). Page 5

2.1.5 96-Position Termination/Splice Panel The 96-Position Termination/Splice Panel accommodates sixteen 6paks and card slots for eight fiber splice trays. The upper section of the panel is equipped with a bulkhead panel, hinged at the left and latched at the right, to provide access for 6pak installation and cable routing. Each side of the bulkhead panel accommodates eight 6paks. The left side of the panel (as viewed from the front), contains terminations 1 through 48; the right side contains terminations 49 through 96. The pigtails from the 6pak plates are routed to the splice trays in the lower section of the panel. Terminations 1 through 48 are routed to the four lower splice trays; terminations 49 through 96 are routed to the upper four splice trays. 2.2 Physical Description Note: Fiber termination 1, is the upper left position in the top left 6pak (as viewed from the front). This section provides physical descriptions of the 12-, 24-, 48-, 72- and 96-Position Termination/Splice Panels mounted in either a 19- or 23-inch (48.26 and 58.42 cm) rack. The 12-, 24-, 48-, 72- and 96-Position Termination/Splice Panels are equipped with a vertical cable guide (VCG) attached to the front left side of the panel. The dimensions for the VCG vary depending on rack width and the rack recess desired. The width of a VCG for a 19-inch panel (5-inch recess) is a standard 2.5 inches (6.35 cm). A narrower 1.75-inch (4.45 cm) VCG (provided with FL2 Flush Mount Kit) is required for a flush, 1-, 2- or 4-inch (0.0, 2.54, 5.08 or 10.16 cm) rack recess. The 23-inch (58.42 cm) panel is available in a 5-inch (12.7 cm) recess and is shipped (pre-assembled) with a 6.5-inch (16.5 cm) VCG. The lower portion of the panel is equipped with a service loop storage area and fanning finger(s) for cable management. Each panel is equipped with removable splice trays for fiber termination on both the left and right side (as viewed from the front). Each splice tray is equipped with six radius limiters, a 900 micron storage area (for cable management) and two splice chips providing splicing capabilities for up to 12 OSP/IFC fibers and two 6pak pigtail bundles (6 fibers per bundle). Each panel is equipped with four radius limiters (attached to the bottom of the upper section), fanning finger (on the lower left and right side of the panel) and removable splice trays (in the lower section of the panel). Page 6

2.3 Technical Description Table 1 lists the specifications for the termination/splice panels. Table 1. Termination/Splice Panel Specifications SPECIFICATIONS PANEL DIMENSIONS (H W D) 6PAKS SPLICE TRAYS 12-position: 24-position: 48-position: 72-position: 96-position: 3.47 19 or 23 10.19 inches (8.81 48.26 or 58.42 25.88 cm) 5.22 19 or 23 10.19 inches (13.26 48.26 or 58.42 25.88 cm) 8.72 19 or 23 10.19 inches (22.15 48.26 or 58.42 25.88 cm) 13.97 19 or 23 10.19 inches (35.48 48.26 or 58.42 25.88 cm) 17.47 19 or 23 10.19 inches (44.37 48.26 or 58.42 25.88 cm) SPLICES FIBER STORAGE 2 1 12 6 feet (1.83 m) 4 2 24 6 feet (1.83 m) 8 4 48 6 feet (1.83 m) 12 6 72 6 feet (1.83 m) 16 8 96 6 feet (1.83 m) 3 INSTALLATION Warning: Never install telephone equipment in a wet location or during a lighting storm. When installing or modifying telephone lines, disconnect lines at the network interface before working with un-insulated lines or terminals prevent electrical shock. This section provides rack mount and wall mount installation procedures along with component assemblies and wiring procedures for the 12-, 24-, 48-, 72- and 96-Position Termination/Splice Panels. 3.1 Termination/Splice Panel Rack Mount Installation The termination/splice panel can be installed in a 19-inch (48.26 cm) EIA, 23-inch (58.42 cm) WECO or ETSI equipment rack or on a flat wall mounting surface. The panel is shipped for installation in a 19-inch (48.26 cm) equipment rack with a 5-inch (12.7 cm) rack recess. An optional FL2 Flush Mount Kit must be used if a flush-, 1-, 2- or 4-inch (0.0, 2.54, 5.08 or 10.16 cm) rack recess is required. Each panel is equipped with an adjustable mounting bracket that is used with the FL2 Flush Mount Kit when modifying the recess mount. Optional extender brackets are required when installing the termination/splice panel in a 23-inch or ETSI equipment rack. The following procedures describe various installation options for the termination/splice panels. Page 7

3.1.1 Standard (5-Inch Recess) Rack Mount Installation in a 19- and 23-Inch Rack The standard (5-inch recess) 19- and 23-inch panels are shipped pre-assembled as shown in Figure 3. The panel is equipped with a wider VCG when installed in a 23-inch (58.42 cm) panel. No assembly or modifications are required. Position the panel on the equipment rack so any cross-connect or fiber optic terminal (FOT) patch cords can enter through the vertical cable (VCG) at the left side of the panel. EQUIPMENT RACK EQUIPMENT RACK 5 IN. RECESS 5 IN. RECESS 9998-A Figure 3. Standard (5-Inch Recess) Rack Mount (Top View) 1. Remove the front cover of the termination/splice panel by opening the cover approximately two inches (5 cm), then lifting the cover from the hinges. 2. Unlatch and open the bulkhead panel. Note: Removing the front cover and opening the bulkhead panel provides access to the mounting holes at the right side of the panel (as viewed from the front). 3. Position the panel on the rack. 4. Align the left side mounting bracket holes to the corresponding holes in the rack and secure panel to the rack with #12-24 screws (provided). 5. Align the mounting holes in the right side of the panel with the corresponding holes in the rack and secure with # 12-24 screws (provided). 3.1.2 Flush, 1-, 2- or 4-Inch Recess Mount in a 19-Inch Rack An FL2 Flush Mount Kit (not provided) must be used with the adjustable mounting bracket (attached to the VCG) when installing the termination/slice panel in a 19-inch rack with either a flush, 1-, 2- or 4-inch recess. Figure 4 shows the panel and mounting options available with an FL2 Flush Mount Kit. Page 8

EQUIPMENT RACK OR EXTENSION BRACKET EQUIPMENT RACK OR EXTENSION BRACKET 4 IN. RECESS CHASSIS MOUNTING BRACKET 2 IN. RECESS 1 IN. RECESS FLUSH 4 IN. RECESS CHASSIS MOUNTING BRACKET 2 IN. RECESS 1 IN. RECESS FLUSH 9960-A VERTICAL CABLE GUIDE (VCG) Figure 4. FL2 Flush Mount Kit Rack Mounting Options (19-Inch Termination/Splice Panel) 1. Remove the front cover of the panel by opening the cover approximately two inches (5 cm), then lifting the cover from the hinges. 2. Unlatch and open the bulkhead panel. Note: Removing the front cover and opening the bulkhead panel provides access to the mounting holes at the right side of the panel (as viewed from the front). 3. Remove the adjustable mounting bracket and VCG from the left side of the panel. 4. Select the 1.75-inch (4.45 cm) VCG (provided with the FL2 Kit) and attach to the left side of the panel. 5. Re-attach the left side mounting bracket to the VCG in either the flush, 1-, 2- or 4-inch mounting position. Refer to Figure 4. Note: The adjustable mounting bracket is rotated 180 for a flush, 1- and 2-inch recess. 6. Select the right side bracket (provided with FL2 Kit) and attach to the right side of the panel with the same amount of recess as the left side bracket. 7. Align the left side mounting bracket holes to the corresponding holes in the rack and secure panel to the rack with #12-24 screws (provided). 8. Align the right side bracket with the corresponding holes in the rack and secure with #12-24 screws (provided). 3.1.3 FL2000 Splice Panel ETSI Flush Mount Kit An ETSI Flush Mount Kit is available to install a termination/splice panel in an ETSI rack with a flush mount (only) recess (the brackets cannot be re-adjusted for a 1-, 2-, 4- or 5-inch recess). The ETSI Flush Mount Kit consists of a left mounting bracket (VCG base), a right side mounting bracket and hardware (M6 screws, star washers and cage nuts) to install the panel in a rack. Page 9

To install a termination/splice panel in an ETSI rack, remove the VCG base from the left side of the panel and replace it with the ETSI Flush Mount VCG base. See Figure 5. Attach the right side bracket using 4-40 screws as shown in Figure 5. Before installing the panel in the rack, an M6 1 cage nut must be installed in each mounting hole position of the rack that the panel s mounting ears are attached. Attach the panel to the rack with an M6 screw and star washer as shown in the exploded view in Figure 5. RIGHT-SIDE BRACKET CAGE NUT ETSI RACK STAR WASHER M6 SCREW 16176-A Figure 5. ETSI Flush Mount Kit The ETSI Flush Mount Kit provides slotted holes to adjust the termination/splice panel in the rack. The outer brackets provide vertical, slotted mounting holes. The vertical mounting holes allow the panel to be adjusted up or down in the rack to compensate for the uneven rack mounting hole spacing. The horizontal mounting holes found in the termination/splice panel (refer to Figure 5) allow the panel to be adjusted from side-to-side to align the VCG and panel with other VCGs and panels in the rack. Page 10

3.2 Termination/Splice Panel Wall Mount Installation The termination/splice panel may be attached directly to a wall; however, ADC recommends that it be mounted on a 3/4-inch-thick plywood panel attached to the wall, in accordance with local fire code. If the wall surface is uneven, shim the plywood as required to ensure a flat mounting surface. Make sure that the fasteners used to attach the plywood panel can support the weight of the plywood panel, the termination/splice panel and any other equipment attached to the plywood. If attaching the panel directly to a wall, ensure that the selected fasteners can support the weight of the panel. Install the panel as follows: 1. Remove the panel front cover by opening the cover approximately two inches (5 cm), then lifting the cover from the hinges. 2. Position the panel in its designated location on the wall or plywood panel so FOT patch cords enter the panel at the left. It is recommended that OSP/IFC cables enter the panel from the left side of the panel (as viewed from the front). 3. Using the termination/splice rear panel as a template, mark the four mounting hole positions on the wall or plywood. See Figure 6. MOUNTING HOLES (4) 16084-A Figure 6. Wall Mount Panel Mounting Hole Locations 4. To mount the panel on plywood, insert #10 1.25-inch wood screws in the pilot mounting holes and tighten all four screws securely. To mount the panel on a surface other than wood, select appropriate fasteners and attach the panel to the wall surface using the instructions provided with the fasteners. 3.3 Termination/Splice Panel Component Assembly Supplied termination/splice panel components include designation labels, bulkhead panel labels and hole plugs. Optional components for the panel include a key lock, ground kit, cable clamp (FL2-ACC007) and an FL2 Flush Mount Kit (for mounting the panel with either a flush, 1-, 2- or 4-inch recess). Page 11

3.3.1 Cable Clamp Assembly Optional cable clamp kits or tie wraps may be installed, if OSP/IFC cables are routed to the panel. Tie wraps may be used to anchor the cables to the smaller 12- or 24-position Termination/Splice Panel which is equipped with one or two splice trays. Each cable clamp kit includes a clamp bracket, two rubber yokes, three various sized rubber grommets (to provide for different cable sizes), two hex nuts, a plate and an optional cover (to provide for additional cable management). If the cable clamp kit is used, install the kit using the following procedure: 1. Select a grommet that when placed around the cable has a gap within the range of nearly zero to 0.30 inches (0 to 8 mm). If the cable diameter is 0.7 to 0.8 inches (1.78 to 2.03 cm), no grommet is required. 2. Assemble the cable clamp components to the side of the panel as shown in Figure 7. Note: When assembling the cable clamp kit, either the plate or the cover may be used. The cover is used when additional cable management is required. CLAMP BRACKET RUBBER GROMMETS COVER CLAMP YOKES (2) NUTS (2) 9975-A PLATE Figure 7. OSP/IFC Cable Clamp Kit Installation 3. The 48-, 72- and 96-Position Termination/Splice Panels have additional cable mounting and entry holes; cable clamps should be positioned based on the cable routing within the panel. 4. If the cable is routed to the panel from above, install the cable clamp in the upper part of the panel. If the cable is routed to the panel from below, install the cable clamp in the lower part of the panel. 5. Repeat steps 1 through 4 for each cable clamp kit installed. 3.3.2 Designation Labels Number labels, located on the inside front cover, are provided for identifying interconnected circuits in the panel. Page 12

3.3.3 Key Lock The front cover of the panel is equipped with a turn latch; however, a key lock may be ordered as a security option. Use the following procedure to install the key lock: 1. From inside the front cover, remove the lock nut that holds the latch to the cover. 2. Remove the latch body from the latch cutout through the front of the cover. 3. Insert the key lock body through the cutout and thread the lock nut onto the key lock body. 3.3.4 Hole Plugs Hole plugs (provided) should be installed in the top and bottom rear corners of the panel when the panel is not mounted directly above or below another similar panel. 3.4 Termination/Splice Panel Wiring Procedure This section provides IFC, OSP and 6pak wiring procedures for the FL2000 Termination/ Splice Panels. Warning: Infrared radiation is invisible and can seriously damage the retina of the eye. Do not look into the optical bulkhead of an operational transmitter or into the launching (output) end of an active fiber. A clean, protective cap or hood MUST be immediately placed over any radiating bulkhead receptacle or optical fiber connector to avoid exposure to potentially dangerous amounts of radiation. This practice also helps prevent contamination of connectors and adapters. When routing IFC cable, allow a minimum of 12.5 feet (3.8 m) of IFC cable from the cable clamp (at the left rear of the panel) to the splice chip (located on the splice tray). Label each IFC cable for splice identification. 3.4.1 Intrafacility Cable (IFC) Wiring Procedure with Splice Wheel Using the Round Splice Tray Cable Routing Instructions ADCP-90-321 route and store the extra IFC as instructed. 3.4.2 Intrafacility Cable (IFC) Wiring Procedure with Splice Deck Using Figure 8 as reference, route the IFC cable as follows: 1. Feed a minimum of 12.5 feet (3.8 m) of IFC cable through the cable clamp at left rear (as viewed from front) into the cable entry point; through the service loop storage area; under the fanning finger; then out the front of the splice tray panel. 2. Position corrugated tubing (provided) over cable and secure tubing and cable to fanning finger with lacing. 3. Remove lowermost splice tray and set in front of splice panel. Page 13

4. Measure 12 inches (30.48 cm) of cable from fanning finger tie down point to the innermost tie down lance at left rear of splice tray. Mark the cable to provide a splice tray tie down point. 5. Route cable clockwise two times around the radius limiters on the splice tray ensuring the cable wrapped around the second time is routed to the inside (closest to the radius limiters). OSP CABLE ENTRY POINT 1 IN. MINIMUM FIRST RADIUS LIMITER LACING SERVICE LOOP STORAGE AREA 900 AND 250 MICRON STORAGE AREA SPLICE CHIPS FANNING FINGER ALLOW APPROXIMATLEY 12 INCHES OF SLACK FROM FANNING FINGER TO FIRST RADIUS LIMITER RADIUS LIMITER (X7) 10010-B Figure 8. Termination/Splice Panel OSP/IFC Cable Routing with Splice Deck 6. Secure cable to innermost tie down lances at the left and right rear of splice tray ensuring cable lays flat on splice tray. 7. Remove the cover positioned over the 900 micron storage tray and splice chips. Route cable under the upper left corner of the storage tray. 8. Allow at least 1 inch (2.54 cm) of outer jacket inside the storage tray and strip off the remaining jacket to expose the stranded fibers. Clean inner fibers according to local practice. See the exploded view in Figure 8. Note: Allow at least 40.5 inches (1.03 m) of stranded fiber from the jacket cutting point (where cable enters storage area) to the splice chips. 9. Route stranded fibers clockwise at least three times around the inside of the storage tray using a crossover pattern the third time and then down to the left side of the splice chips. Page 14

3.4.3 OSP Cable Preparation The 12-, 24-, 48-, 72- and 96-position Termination/Splice Panels accommodate 12-, 24-, 48-, 72- and 96-fiber cable, respectively. The 12-fiber contains 12 fibers; the 24-fiber cable contains two 12-fiber subunits, the 48-fiber contains four 12-fiber subunits, the 72-fiber cable contains six 12-fiber subunits, and the 96-fiber cable contains eight 12-fiber subunits. The OSP fiber subunit jackets are made of a stiff plastic material and must be replaced by flexible clear buffer tubes (provided with the termination/splice panel) to maintain a minimum bend radius when routing the fibers through the splice panel. Using Figure 9 as reference, prepare and route the OSP cable as follows: 12.5 FT. (3.81 M) 1.5 IN. (3.81 CM) 0.75 IN. (1.90 CM) 1.0 IN. (2.54 CM) 9 FT. (2.74 M) 40.5 IN. (102.87 CM) CABLE CLAMP OSP CABLE HEAT SHRINK FIBER SUBUNIT (X8) CLEAR BUFFER TUBE CUT JACKETING WHERE CABLE ENTERS 900 um STORAGE AREA STRANDED FIBER OSP CABLE PREPARATION 9974-B Figure 9. OSP Cable Preparation (96 Fiber Shown) 1. Strip a minimum of 12.5 feet (3.8 m) of outer jacket (BLK) to expose the individual fiber subunits. 2. Strip jacket on fiber subunit 1.5 inches (3.81 cm) beyond cutting point of outer jacket to expose stranded fibers. 3. Clean stranded fibers according to local practice. 4. Slide clear buffer tube (provided) over stranded fibers and subunit jacket as shown in Figure 10 ensuring the clear buffer tube is flush with the OSP outer jacket. 5. Repeat steps 2 through 4 for each additional subunit. Label each subunit for identification. 6. Slide a 3.5-inch (8.9 cm) piece of heat shrink over clear buffer tubes, subunit jackets and OSP outer jacket. 7. Position heat shrink over OSP jacket and.75 inches (1.91 cm) of subunit jackets. Note: There should be a 0.75 inch piece of subunit jacket exposed beyond the heat shrink. Page 15

1.5 IN. (3.81 CM) OSP CABLE LOOSE BUFFER TUBE STRANDED FIBER CLEAR PLASTIC TUBE 10001-B Figure 10. Fiber Subunit Cable Preparation (One Fiber Subunit Shown for Reference) 8. Melt heat shrink in place. Note: IFC and OSP cables are routed similar through the panel. Refer to Figure 8 for steps 9 through 19. 9. Route fiber subunits through cable access opening at the left rear of panel (as viewed from the front), through the service loop area, under the fanning finger and out the front of the splice panel. 10. Position corrugated tubing (provided) over fiber subunits and secure tubing and subunits to the fanning finger with lacing. 11. Remove lowermost splice tray and set in front of splice panel. 3.4.3.1 OSP Cable Wiring Procedure with Splice Wheel Using the Round Splice Tray Cable Routing Instructions ADCP-90-321 route and store the extra OSP cable as instructed. 3.4.3.2 OSP Cable Wiring Procedure with Splice Deck 1. Measure 12 inches (30.48 cm) of subunit cable from fanning finger tie down point to the innermost tie down lance at left rear of splice tray. Mark each subunit to provide a splice tray tie down point. Note: Allowing 12 inches (30.48 cm) of cable from the fanning strip to the splice tray ensures the proper length service loop when removing the splice tray. 2. Route cables clockwise around the radius limiters two times ensuring the cable wrapped around the second time is routed to the inside (closest to the radius limiters). 3. Secure cable to innermost tie down lances at the left and right rear of splice tray ensuring cable lays flat on splice tray. 4. Remove the cover positioned over the 900 micron storage tray and splice chip. 5. Route cable under the upper left corner of storage tray. Page 16

6. Allow approximately 1 inch (2.54 cm) of the clear buffer tube jacket inside the storage tray and strip off the remaining jacket to expose the stranded fibers. Note: There should be at 40.5 inches (1.03 m) of stranded fiber exposed from the jacket cutting point (where cable enters storage area) to the splice chip. 7. Clean inner fibers according to local practice. 8. Route stranded fibers clockwise at least three times around the inside of storage tray using a crossover pattern the third time and then down to the left side of the splice chip. 3.4.4 6pak Installation and Pigtail Routing Procedure This section contains the 6pak installation and pigtail routing procedure for the termination/splice panels. The 24- and 48-position panels are shown for reference. The pigtail routing procedure for the 72- and 96-position Termination/Splice Panel is similar to the 48- position panel; however, there are more 6paks and splice trays in the 72- and 96-position panels. The pigtail routing procedure for the 12- position Termination/Splice Panel is similar to the 48-position panel; however there are only two 6paks and one splice tray. When installing 6paks, install the first 6pak (terminations 1 through 6) in the top left slot of the bulkhead panel. See Figure 11. The recommended length of cable routed from the 6pak plate to the splice chip is 12 feet (3.66 m). 10008-A Figure 11. 6pak Plate Installation (48-Position Termination/Splice Panel Shown) 1. Unlatch the right side of bulkhead and open the bulkhead panel. 2. Insert pigtail cables through the top left slot of bulkhead panel (terminations 1 through 6). Note: Make sure pigtail connectors face to the left side of the panel (as viewed from the front). 3. Align the eight tabs on the top and bottom of the 6pak plate with notches in bulkhead panel and slide 6pak plate to the left to lock in place. Refer to Figure 11. Page 17

4. Repeat steps 2 and 3 for each 6pak mounted in the panel. Label each cable for identification. 5. Working from the back of the bulkhead panel, route the cables through the left and right cable rings. 6. Secure the cables to the right of the cable rings (with lacing) ensuring the lacing is over the jacketed portion of the cables. See the exploded view on Figure 12. 7. Route the cables counter-clockwise (as viewed from front) at least two times around the radius limiters. Refer to Figure 12 when routing cables in a 24-position panel and Figure 13 when routing cables in a 48-, 72- or 96-postion panel. 8. Secure cables to the front right cable bracket making sure there is enough slack in the cables so bulkhead panel can open at least 90. 9. Route cables down through the slot at the left rear of panel, into the service loop service area and out the front of the panel. Refer to Figure 13. RADIUS LIMITERS (3) CABLE SLOT TO SERVICE LOOP STORAGE AREA SERVICE LOOP STORAGE AREA FANNING FINGER LACING DANGER INVISIBLE LASER RADIATION WHEN OPEN.. AVOID DIRECT EXPOSURE TO BEAM. LACING (2) DANGER INVISIBLE LASER RADIATION WHEN OPEN.. AVOID DIRECT EXPOSURE TO BEAM. CABLE RINGS (2) 16175-A Figure 12. 6pak Pigtail Routing Procedure (Top View, 24-PositionTermination/Splice Panel Shown) Page 18

TO SWING OUT BULKHEAD 16178-A Figure 13. 6pak Pigtail Routing Procedure (Front View, 48-Position Termination/Splice Panel Shown) 10. Position a piece of corrugated tubing (provided) around each pair of cables from the 6paks and secure to associated fanning finger. For example, secure terminations 1 through 12 under the lowermost fanning finger and work up for each additional pair of cables. 11. Remove lowermost splice tray from panel. 3.4.5 6pak Pigtail Storage Procedure with Splice Wheel The lowermost splice tray accommodates terminations 1 through 12 on the bulkhead panel. When terminating 6pak cables, start with terminations 1 through 12. Using the Round Splice Tray Cable Routing Instructions ADCP-90-321 terminate, route and store the 6pak pigtail cables as instructed. 3.4.6 6pak Pigtail Storage Procedure with Splice Deck The lowermost splice tray accommodates terminations 1 through 12 on the bulkhead panel. When terminating 6pak cables, start with terminations 1 through 12. See Figure 14. 1. Measure 12 inches (30.48 cm) of cable from fanning finger to cable tie down lance at left rear of splice tray (closest to cable retainer) and secure cables from 6paks to lance. Note: Allowing 12 inches (30.48 cm) of cable from the fanning finger to splice tray provides the proper amount of slack when removing the splice tray. 2. Route cables clockwise around the two rear radius limiters and secure cables to the tiedown lance closest to the radius limiter at the right rear of splice tray. 3. Continue routing cables two times around the tray. Note: Make sure the cables are routed to the inside of the tied down cable when the cables are wrapped around the bracket a second time. This allows for better cable management when cables are routed to the storage tray. Page 19

IFC PIGTAILS ENTER PANEL THROUGH FIBER PASS-THROUGH HOLES 1 IN. MINIMUM FIRST RADIUS LIMITER BREAKOUT POINT LACING 900 MICRON STORAGE AREA SPLICE CHIPS FANNING FINGER ALLOW APPROXIMATELY 12 INCHES FROM FANNING FINGER TO FIRST RADIUS LIMITER RADIUS LIMITER (X7) 10058-B Figure 14. Lower Portion of the Termination/Splice Panel (Top View) with Splice Deck 4. Remove the cover over the storage tray and splice chip. 5. Route cable inside the upper left corner of storage tray. 6. Allowing at least one inch (2.54 cm) of outer jacket on each cable inside the storage tray, strip off the remaining jacket on each cable to expose the stranded fibers. 7. Route stranded fibers clockwise at least three times around the inside of storage tray then down to the right of the splice chip. Note: The pigtail bundle (6pak) cables are terminated from the right side of the splice tray. Page 20

4 CUSTOMER INFORMATION AND ASSISTANCE For customers wanting information on ADC products or help in using them, ADC offers the services listed below. To obtain any of these services by telephone, first dial the central ADC telephone number, then dial the extension provided below. The central number for calls originating in the U.S.A. or Canada is 1-800-366-3891. For calls originating outside the U.S.A. or Canada, dial country code 1 then dial 952-946-3000. Sales Assistance Extension 63000 Systems Integration Extension 63000 BCG Technical Assistance Center Extension 63475 E-Mail: bcg_tac@adc.com Product Return Department Extension 63748 E-Mail: repair&return@adc.com Quotation Proposals Ordering and Delivery General Product Information Complete Solutions (from Concept to Installation) Network Design and Integration Testing System Turn-Up and Testing Network Monitoring (Upstream or Downstream) Power Monitoring and Remote Surveillance Service/Maintenance Agreements Systems Operation Technical Information System/Network Configuration Product Specification and Application Training (Product-Specific) Installation and Operation Assistance Troubleshooting and Repair ADC Return Authorization number and instructions must be obtained before returning products. Product information may also be obtained using the ADC web site at www.adc.com or by writing ADC Telecommunications, Inc., P.O. Box 1101, Minneapolis, MN 55440-1101, U.S.A. Contents herein are current as of the date of publication. ADC reserves the right to change the contents without prior notice. In no event shall ADC be liable for any damages resulting from loss of data, loss of use or loss of profits and ADC further disclaims any and all liability for indirect, incidental, special, consequential or other similar damages. This disclaimer of liability applies to all products, publications and services during and after the warranty period. This publication may be verified at any time by contacting ADC s Technical Assistance Center at 1-800-366-3891, extension 63475 (in U.S.A. or Canada) or 952-946-3475 (outside U.S.A. and Canada) or by e-mail to bcg_tac@adc.com. All Rights Reserved Printed in U.S.A. Page 21