Instruction Bulletin 4402-997-0 February 999 Middletown, OH, USA DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Class 605
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Contents February 999 CONTENTS DSII AND DSLII LOW VOLTAGE POWER CIRCUIT BREAKERS....... Ordering instructions......................................2 POLE UNITS............................................... Type DS-206, DSL-206, DSII-08, DSLII-08................... Type DS-206E, DS-206H, DS-206S, DS-46, DSL-46, DS-46H, DS-46S, DS-420, DSII-508, DSII-608, DSII-56, DSII-66, DSII-620, DSLII-56......................4 Type DS-62 and DSII-62.................................5 Type DS-840 and DSII-840.................................6 ARC CHUTES...............................................7 BARRIERS.................................................8 MAIN DISCONNECT CONTACT ASSEMBLY......................9 MECHANISM..............................................0 MECHANISM AND RELATED PARTS...........................0 CONTROL COMPONENTS...................................2 AUTOMATIC TRIPPING STSTEMS.............................4 Current Sensors.........................................6 CURRENT LIMITING BREAKERS..............................7 ACCESSORIES AND OTHER PARTS...........................8 SWITCHGEAR CELL PROVISIONS AND UPGRADES..............20 RECOMMENDED SPARE PARTS FOR STOCK...................20 i
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts General Information DSII AND DSLII LOW VOLTAGE POWER CIRCUIT BREAKERS DIGITRIP Trip Unit Outside Wiring Guide Shutter Drawout Unit Position Indicator Padlock Plate Trip Plate Escutcheon Plate Nameplate Emergency Charging Handle Open-Close Indicator Close Bar Spring Charge indicator Front Cover 605-9809 : DSII-08 Breaker Front View Automatic Trip Relay (ATR) (optional) DIGITRIP Trip Unit Rating Plug Auxiliary Switch Wire Guide PT Module (80D Only) Auxiliary Switch (optional) Auxiliary Current Sensors Emergency Charging Handle Shunt Trip (optional) Direct Trip Actuator Levering Mechanism Assembly Overcurrent Trip Switch (optional) Spring Charge Motor (Power Operated Circuit Breakers Only) 605-9870 Opening Spring 2: DS-46 Breaker with Front Cover Removed
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Ordering Instructions February 999 Arc Chutes Secondary Disconnect Contact Mounting Frame Secondary Disconnect Contact Cover Moving Secondary Disconnect Contacts Auxiliary Switch (optional) Levering Arm Device Main Disconnect Contacts Roller (4 per circuit breaker) Sensors 605-987 : DS-46 Breaker Side View without Barriers ORDERING INSTRUCTIONS. Check the nameplate to identify the type of breaker you have. 2. Identify the part(s) from the photos shown.. Determine the style number for the required parts. 4. Specify the quantity required. 5. Contact your local Square D Distributor to place your order. 2
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Pole Units POLE UNITS Type DS-206, DSL-206, DSII-08, DSLII-08 605-989 605-9872 4: DS-206 and DSII-08 Pole Unit Assembly (Front View) 6: DS-206 and DSII-08 Lower Stud Assembly 605-987 605-9820 5: DS-206 and DSII-08 Pole Unit Assembly (Rear View) 7: DS-206 and DSII-08 Upper Stud Assembly Description Required Per Breaker DS-206 and DSII-08 Style DSL-206 and DSLII-08 Style Three Pole Unit Assembly 4, 5 40D52G05 40D52G07 A three pole unit assembly includes: Molded Base Lower Stud Assembly 6 59C652G0 59C652G0 Upper Stud Assembly 7 59C65G0 59C65G0 Only available in a three pole unit assembly.
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Pole Units February 999 Type DS-206E, DS-206H, DS-206S, DS-46, DSL-46, DS-46H, DS-46S, DS-420, DSII-508, DSII-608, DSII-56, DSII-66, DSII-620, DSLII-56 605-982 605-9874 8: DS-46 Pole Unit Assembly (Front View) 0: DS-46 Lower Stud Assembly 605-9822 605-9875 9: DS-46 Pole Unit Assembly (Rear View) : DS-46 Upper Stud Assembly Description No. No. Req d Per Breaker DS-206H, DS-206S DS-46, DSII-508 DSII-56 Style DSL-46 DSLII-56 Style DS-206E, DS-46H DS-46S, DS-420 DSII-608, DSII66 DSII-620 Style Single Pole Unit Assembly 8, 9 5D064G0 5D065G0 5D065G02 A single pole unit includes: Molded Base ➁ ➁ ➁ Lower Stud Assembly 0 26D298G06 9D6G04 9D6G05 Upper Stud Assembly 59C750G02 9D65G0 9D65G02 ➁ Only available in a single pole unit assembly. This is a direct replacement pole unit. It is different in appearance than the original. 4
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Pole Units Type DS-62 and DSII-62 605-9876 605-9878 2: DS-62 and DSII-62 Pole Unit Assembly (Front View) 4: DS-62 and DSII-62 Lower Stud Assembly 605-9877 605-9879 : DS-62 and DSII-62 Pole Unit Assembly (Rear View) 5: DS-62 and DSII-62 Upper Stud Assembly Description Required Per Breaker DS-62, DSII-62 Style Single Pole Unit Assembly 2, 567F962G0 A single pole unit assembly includes: Molded Base Lower Stud Assembly 4 40D09G05 Upper Stud Assembly 5 26D299G02 Only available in a single pole unit assembly. 5
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Pole Units February 999 Type DS-840 and DSII-840 605-9880 605-9882 6: DS-840 and DSII-840 Pole Unit Assembly (Front View) 8: DS-840 and DSII-840 Lower Stud Assembly 605-988 605-988 7: DS-840 and DSII-840 Pole Unit Assembly (Rear View) 9: DS-840 and DSII-840 Upper Stud Assembly Description Required Per Breaker DS-840, DSII-840 Style Single Pole Unit Assembly 6, 7 567F99G0 A single pole unit assembly includes: Molded Base Lower Stud Assembly 8 40D778G0 Upper Stud Assembly 9 40D779G0 Only available in a single pole unit assembly. 6
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Arc Chutes ARC CHUTES Arc Chutes 605-9884 20: DS-840 without Barriers 605-9885 605-9887 2: 2: 605-9886 605-9888 22: 24: Breaker Type Required Per Breaker Arc Chute Kit (Includes ) Style DS-206, DSL-206, DSII-08, DSLII-08 2 A568G0 DS-206E, DS-206H, DS-206S, DS-46, DS-46H, DS-46S, DSL-46, DS-420, DSII-508, DSII-608, DSII-56, DSII-66, DSII-620, DSLII-56 22 A568G02 DS-62, DSII-62 2 A568G0 DS-840, DSII-840 24 A568G04 7
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Barriers February 999 BARRIERS Barriers 605-9889 25: DS-840 with Barriers 605-9890 605-9892 26: 28: 605-989 605-989 27: 29: Breaker Type Required Per Breaker Barrier Kit (Includes 4) Style DS-206, DSL-206, DSII-08, DSLII-08 26 4 A569G0 DS-206E, DS-206H, DS-206S DS-46, DS-46H, DS-46S, DSL-46, DS-420, 27 4 A569G02 DSII-508, DSII-56, DSII-608, DSII-66, DSII-620, DSLII-56 DS-62, DSII-62 28 4 A569G04 DS-840, DSII-840 29 4 A569G05 8
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Main Disconnect Contact Assembly MAIN DISCONNECT CONTACT ASSEMBLY 605-9894 605-9897 0: : 605-9895 605-9898 : 4: 605-9896 2: Breaker Type Maximum Amp. Rating Required Per Breaker Main Disconnect Contact Assembly Kit DS-206, DSL-206, DSII-08, DSLII-08 0 6 A570G0 DS-206H, DS-206S, DS-46, DSL-46, DSII-508, DSII-56, DSLII-56 6 A570G02 DS-206E, DS-46H, DS-46S, DS-420, DSII-608, DSII-66, DSII-620 2000 2 6 A570G0 DS-62, DSII-62 200 6 A570G04 DS-840, DSII-840 4000 4 2 A570G05 A kit includes the total number of main disconnect contact assemblies required for one breaker. 9
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Mechanism February 999 MECHANISM 605-9864 Description Required Per Breaker All Types DS/ DSL DSII/DSLII except DS-62, DSII-62, DS-840, DSII-840 Style DS-62, DSII-62 Style DS-840, DSII-840 Style 5: Levering Mechanism Assembly Levering Mechanism Assembly 5 449D224G04 449D224G04 449D224G05 Crank Kit includes: Crank Arm with Roller, Special Bolt and Elastic Stop Nut 6 2 88A95G0 88A95G02 88A95G0 605-9899 6: Crank Kit MECHANISM AND RELATED PARTS 605-980 605-9806 7: 605-9800 Electrically Operated with Closing Spring 40: Emergency Charge Handle Kit 4: Opening Spring 605-9804 605-9807 605-980 4: Manual Charge Handle Kit with Charging Cams 44: Trip Shaft Kit 8: Manual Mechanism with Closing Spring 605-9802 605-9805 605-9808 9: Closing Spring Assembly 42: Oscillator Assembly Kit 45: Hold Pawl and Ratchet Kit 0
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Mechanism and Related Parts Description Mechanism Assembly without Closing Spring Includes: Main Drive Link Assembly (with roller) Oscillator Assembly Oscillator Reset Spring Emergency Charge Device Trip Latch, Trip Lever (for Motor Cutoff Switch) Trip Latch Reset Spring Mechanism Assembly without Closing Spring Includes: Main Drive Link Assembly (with roller) Trip Latch, Trip Lever (for Motor Cutoff Switch) Trip Latch Reset Spring Closing Spring Assembly Includes: Closing Spring and Spring Ends DS-206, DS-206S, DSL-206, DSII-08,DSLII-08 DS-206H, DS-46, DS-46S DSL-46, DSII-508, DSII-56, DSLII-56 DS-206E, DS-46H, DS-420, DSII-608, DSII-66, DSII-620 Emergency Charge Handle Kit Includes: Emergency Charge Device and Emergency Charge Handle Manual Charge Handle Kit Includes: Manual Charge Assembly and Manual Charge Handle and Charging Cams Oscillator Assembly Kit Includes: Oscillator Assembly, and Oscillator Reset Spring Required Per Breaker ALL DS/DSL, DSII/DSLII except DS-62, DS-840, DSII-62, DSII-840 Electrically Operated Style Manually Operated Style DS-62, DS-840,DSII-62, DSII-840 Electrically Operated Style Manually Operated Style 7 567F759G02 N/A 567F759G04 N/A 8 N/A 567F759G0 N/A 567F759G07 9 2 79A67G0 79A67G0 9 2 49A52G0 49A52G0 9 2 79A67G02 79A67G02 9 2 79A67G0 79A67G0 40 88A96G02 N/A 88A96G02 N/A 4 N/A 88A96G0 N/A 88A96G0 42 A566G0 N/A A5566G0 N/A Opening Spring 4 2 698B907H0 698B907H0 698B907H0 698B907H0 Trip Shaft Kit Includes: Trip Shaft Lever, Trip Shaft, and Trip Shaft Return Spring 44 A567G0 A567G0 A567G0 A567G0 Hold Pawl and Ratchet Wheel Kit 45 A579G0 N/A A579G0 N/A Two Opening springs are required for DS-62, DS-840, DSII-62, DSII-840
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Control Components February 999 CONTROL COMPONENTS 46: 47: 48: Spring Charging Motor Kit Anti-Pump Relay 605-980 605-9809 605-982 Undervoltage Trip Assembly Description Spring Charging Motor Kit Includes: Motor Crank, Roller, Connectors, Mtg. Bracket and Hardware Anti-Pump Relay UNDERVOLTAGE TRIP ASSEMBLY WITH WIRES (INSTANTANEOUS) UNDERVOLTAGE TRIP ASSEMBLY WITH WIRES (TIME DELAY) 46 47 48 48 Voltage 48 DC 25 DC 250 DC 20 60HZ 240 60HZ 48DC 25DC 250DC 20 60HZ 240 60HZ 20 60HZ 208 60HZ 240 60HZ 480 60HZ 48 DC 25 DC 250 DC 24 DC 5 50HZ 208 50HZ 20 50HZ 400 50HZ 45 50HZ 480 50HZ 20 60HZ 208 60HZ 240 60HZ 480 60HZ 48 DC 25 DC 250 DC 24 DC 5 50HZ 208 50HZ 20 50HZ 400 50HZ 45 50HZ 480 50HZ DS/DSL DSII/DSLII except DS-840 DSII-840 Style 449D4G0 449D4G0 449D4G02 449D4G0 449D4G02 829A05G0 829A05G04 829A05G05 829A05G0 829A05G02 752A05G0 752A05G02 752A05G0 752A05G04 752A05G05 752A05G06 752A05G07 752A45G0 752A45G02 752A45G0 752A45G04 752A45G05 752A45G05 752A45G06 752A06G0 752A06G02 752A06G0 752A06G04 752A06G05 752A06G06 752A06G07 752A46G0 752A46G02 752A46G0 752A46G04 752A46G05 752A46G05 752A46G06 DS-840 DSII-840 Style 449D4G0 449D4G0 449D4G02 449D4G0 449D4G02 829A05G0 829A05G04 829A05G05 829A05G0 829A05G02 752A25G0 752A25G02 752A25G0 752A25G04 752A25G05 752A25G06 752A25G07 752A45G0 752A45G02 752A45G0 752A45G04 752A45G05 752A45G05 752A45G06 752A26G0 752A26G02 752A26G0 752A26G04 752A26G05 752A26G06 752A26G07 752A46G0 752A46G02 752A46G0 752A46G04 752A46G05 752A46G05 752A46G06 LATCH CHECK SWITCH 49 ALL 40D6G0 40D6G0 Replacement shunt trip, spring release and undervoltage trip are complete assemblies and include mounting hardware and wire leads (not shown). If adding shunt trip, spring release or undervoltage trip to manual breakers; an auxiliary switch (page 4), and wiring guide kit (page 9) are required. Confirm that secondary contacts exist in the rear of the breaker. All changes or additions on the breaker should be wired per the standard drawing 4402-500 and indicate the change on the breaker nameplate. 605-98 49: Latch Check Switch 2
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Control Components Description Voltage DS/DSL DSII/DSLII except DS-840 DSII-840 Style DS-840 DSII-840 Style 605-9867 Shunt trip Assembly with wires 50 24 DC 2 DC 48 DC 25 DC 250 DC 20 60HZ 240 60HZ 752A02G0 752A02G02 752A02G0 752A02G04 752A02G05 752A02G06 752A02G07 752A22G0 752A22G02 752A22G0 752A22G04 752A22G05 752A22G06 752A22G07 50: Shunt Trip Assembly For use with Capacitor Trip (25VDC) 752A02G08 752A22G08 Overcurrent Trip Switch Manual Reset (2 Cont. with wires) 5 ALL 752A04G0 752A24G0 Overcurrent Trip Switch Manual Reset ( Cont. with wires) 5 ALL 752A04G02 752A24G02 5: 605-982 Overcurrent Trip Switch Manual Reset Overcurrent Trip Switch Manual Reset (4 Cont. with wires) Overcurrent Trip Switch Electrical Reset Includes: coil (2 Cont. with wires) 5 ALL 752A04G0 752A24G0 5 48 DC 5 AC 25 DC 20 AC 250 DC 752A04G04 752A04G05 752A04G06 752A04G07 752A04G08 752A24G04 752A24G05 752A24G06 752A24G07 752A24G08 Overcurrent Trip Switch Electrical Reset includes coil ( Cont. with wires) 5 48 DC 5 AC 25 DC 20 AC 250 DC 752A04G09 752A04G0 752A04G 752A04G2 752A04G 752A24G09 752A24G0 752A24G 752A24G2 752A24G 52: 605-9868 Spring Release Assembly Spring Release Assembly with wires Motor Cut-off Switch Includes: Mounting Bracket and Insulation 52 48 DC 25 DC 250 DC 20 60HZ 240 60HZ 752A0G0 752A0G02 752A0G0 752A0G04 752A0G05 752A2G0 752A2G02 752A2G0 752A2G04 752A2G05 5 ALL 567F40G06 567F40G06 Replacement shunt trip, spring release and undervoltage trip are complete assemblies and include mounting hardware and wire leads (not shown). If adding shunt trip, spring release or undervoltage trip to manual breakers; an auxiliary switch (page 4), and wiring guide kit (page 9) are required. Confirm that secondary contacts exist in the rear of the breaker. All changes or additions on the breaker should be wired per the standard drawing 4402-500 and indicate the change on the breaker nameplate. 605-98 5: Motor Cut-Off Switch
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Automatic Tripping Systems February 999 54: 605-984 New Auxiliary Switch Assembly Kit (round) - one high New Auxiliary Switch Assembly Kit (round) (Includes mounting bracket, switch, covers, and screw) High Assembly Kit 2 High Assembly Kit Additional Auxiliary Switch Assembly with cover (rectangular) ➁ 2nd Auxiliary Switch rd Auxiliary Switch Replacement Auxiliary Switches Assembly (rectangular) ➂ (Includes: switch, drive link and hardware) st Auxiliary Switch (ABAB only) 2nd Auxiliary Switch rd Auxiliary Switch Replacement Auxiliary Switch Only (rectangular) ABAB Auxiliary Switch AAAA Auxiliary Switch BBBB Auxiliary Switch AAAB Auxiliary Switch ABBB Auxiliary Switch A = N.O. B= N.C. Style A57G0 A57G02 697B56G08 697B56G09 697B56G04 697B56G05 697B56G06 449D622G 449D622G4 449D622G5 449D622G6 449D622G7 ➁ ➂ When adding an auxiliary switch, be sure that the wiring guides are installed. There are three wiring guides and they are located as follows: one inside and one outside on the left side of the breaker, and one between the right side of the trip unit and the auxiliary switch. Refer to on page and 2 on page for location and to page 9 for style numbers. Additional secondary contacts and covers may be required. Refer to on page 2 and page 9 for the style number. For adding to breakers with existing rectangular auxiliary switches. Used for replacement only of existing rectangular auxiliary switches. AUTOMATIC TRIPPING STSTEMS Digitrip Mounting Type of Trip Unit 50 with Gnd 50 without Gnd 60 with Gnd 60 without Gnd 80D with Gnd, ATR, and PT module 80D without Gnd and with ATR and PT module 56 56 56 56 Style 694C75G0 694C75G02 694C75G0 694C75G04 56 694C75G05 56 694C75G06 605-985 55: Direct Trip Actuator (DTA) Direct Trip Actuator (DTA) Style For use with Digitrip box 6482C55G28 For use with Digitrip Mounting 6482C55G Auxiliary CT Mounting Type with Gnd without Gnd 57 57 Style 694C740G0 694C740G02 Digitrip ( 58) Trip Unit Trip Functions Style 50 50 50 50 50 50 LI LSI LS LIG LSG LSIG 7829C05G0 7829C05G02 7829C05G0 7829C05G04 7829C05G05 7829C05G06 4
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Automatic Tripping Systems Digitrip ( 58) 60 60 60 60 60 60 LI LSI LS LIG LSG LSIG 7829C0G0 7829C0G02 7829C0G0 7829C0G04 7829C0G05 7829C0G06 605-986 80D 80D 80D 80D 80D 80D LI LSI LS LIG LSG LSIG 7829C54G0 7829C54G02 7829C54G0 7829C54G04 7829C54G05 7829C54G06 56: Digitrip Mounting with ATR and PT Module Digitrip Rating Plugs Digitrip Rating Plugs for 50, 60, 80D Rated Current l n Current Sensor Rating Hertz Style 00 200 200 200 D8674G0 D8674G02 57: 605-987 Auxiliary CT Mounting (for use with Digitrip Mounting) 200 250 00 200 250 00 400 00 00 00 400 400 400 400 D8674G0 D8674G04 D8674G05 D8674G06 D8674G07 D8674G08 D8674G09 00 400 600 600 600 600 D8674G0 D8674G D8674G2 400 600 D8674G D8674G4 D8674G5 600 000 200 200 200 200 200 D8674G6 D8674G7 D8674G8 D8674G9 000 200 D8674G20 D8674G2 D8674G22 D8674G2 58: 605-988 Digitrip with Rating Plug 000 200 2000 2000 2400 2000 2000 2000 2000 2400 2400 2400 D8674G24 D8674G25 D8674G26 D8674G27 D8674G28 D8674G29 D8674G0 2000 2400 000 200 200 200 200 200 200 D8674G D8674G2 D8674G D8674G42 D8674G4 2000 2400 200 4000 4000 4000 4000 4000 D8674G5 D8674G6 D8674G7 D8674G8 200 4000 5000 5000 5000 5000 D8674G9 D8674G40 D8674G4 For use with forced air cooled DS-840 only. 5
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Automatic Tripping Systems February 999 Current Sensors 59: 605-989 DS-206, DSII-08 Sensor with Spacer Sensor Ampere Rating 00 50 200 00 400 600 200 Breaker Types ALL DS-206, DS-46, DS- 420 ALL DSII-08,DSII-508, DSII-608, DSII-56, DSII-66, DSII-620 All DS-46, DS-420 All DSII-56, DSII-66, DSII-620 Breaker Frame Rating Style 5D995G0 5D995G5 5D995G02 5D995G0 5D995G04 5D995G06 5D995G08 5D995G2 5D995G6 2000 DS-420, DSII-620 2000 5D995G20 2400 2400 200 200 200 4000 DS-62, DSII-62 200 200 200 200 DS-840, DSII-840 4000 4000 5D995G2 ➁ 5D995G24 ➂ 5D995G ➁ 5D995G2 ➂ 588C74G02 ➃ 588C74G0 5000 DS-850, DSII-850 4000 588C74G0 ➄ DS-206, DSII-08 Spacer Kit (For DS-206 & DSII-08 only. 794A965G0 ➅ Not required for DS-206E, DS-206H, DS-206S, DSII-508, or DSII-608) ➁ ➂ ➃ ➄ ➅ These are replacements for sensors style 794A70G series, and are for phase or neutral use, except as noted. For neutral use only. For phase use only. For DS-840 and DSII-840 only. For use with forced air cooled. Kit includes 2 spacers. 605-9820 60: DS-62, DSII-62 Sensor 605-982 6: DS-840, DSII-840 Sensor 6
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Current Limiting Breakers CURRENT LIMITING BREAKERS Description Required Per Breaker Style Blown Limiter Indicator Assembly 40D777G0 Blown Limiter indicator Assembly (For fuse Truck) 40D777G0 Isolating Transformer Assembly 59C755G0 Isolating Transformer Only 795A82H0 Includes transformers. Current Limiters 62: DSLII-56 (Front View) 605-986 Breaker Type DSL-206, DSLII-08 DSL-206, DSLII-08 DSL-206, DSLII-08 Required Per Breaker Amp Rating 50 200 250 Style 40D6G0 40D6G02 40D6G0 DSL-206, DSLII-08 DSL-206, DSLII-08 DSL-206, DSLII-08 00 400 600 40D6G04 40D6G05 40D6G06 DSL-206, DSLII-08 DSL-206, DSLII-08 DSL-206, DSLII-08 200 40D6G07 40D6G0 40D6G DSL-206, DSLII-08 DSL-46, DSLII-56 DSL-46, DSLII-56 2000 000 40D6G2 5D92G0 5D92G02 DSL-46, DSLII-56 DSL-46, DSLII-56 DSL-46, DSLII-56 200 2000 5D92G0 5D92G04 5D92G05 605-982 DSL-46, DSLII-56 DSL-46, DSLII-56 2500 000 5D92G09 5D92G0 6: DSLII-56 without Barriers (Rear View) Drawout Fuse Truck Type Current Limiters Truck Type DSL-200 DSLII-200 DSL-4000 DSLII-4000 Required Per Breaker Amp Rating 2500 000 4000 2500 000 4000 5000 Style 5980C0G0 ➁ 5980C0G02 ➁ 5980C0G0 ➁ 5980C0G0 ➁ 5980C0G02 ➁ 5980C0G0 ➁ 5980C0G04 ➁ ➁ Limiters are mounted on a separate fuse truck. 7
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Accessories and Other Parts February 999 ACCESSORIES AND OTHER PARTS 605-9824 605-9827 64: Replacement Nameplate (DSL Shown) 67: Portable Lifter (Style RC000) 605-9825 605-9828 65: DS and DSII Breaker Label Kit (Style 887A84G0) 68: Lifting Yoke (Spreader Bar) (Style 44026-2-50, 44026-2-5) 605-9829 66: 605-9826 DSL and DSLII Breaker Label Kit (Style 8A07G0) 69: Levering-In Tool (Style 44050-07-7) 8
Bulletin No. 4402-997-0 February 999 DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Accessories and Other Parts 70: 605-980 Fastener Kit (Style 586A86G0 ) Each kit includes 84 fasteners in various sizes and quantities of the types shown in 70 Description Replacement Nameplate Secondary Disconnect Contact Secondary Disconnect Contact Cover Secondary Disconnect Mounting Frame with 8 point contact block Drawout Breaker Front Covers for Digitrip Box No. Use Application Style 64 Used to replace the nameplates on the front of the breaker For Disconnecting secondary control Covers top of secondary contacts For replacing secondary disconnect mounting frame, or for adding to breaker originally supplied without secondary contacts DS Dummy DS Drawout DSL Fuse Truck DS Fixed DS/DSL DS/DSL DS/DSL Covers Front of Breaker All DS (except DS-62 /DSII-62 DS-840/DSII-840) 994D95H6 994D95H6 994D95H64 994D95H65 994D95H67 59C498G06 50B569H0 59C498G07 567F498H0 7: 605-98 Finger Cluster Removal Tool (Style 59C90G0) Escutcheon Plate DS-62, DSII-62 DS-840, DSII-840 DSL-206 DSL-46 DSLII-08 DSLII-56 Mounts on front cover All DS/DSII Breakers All DSL /DSLII Breakers 567F499H0 567F50H02 567F498H0 567F498H0 567F498H0 567F498H0 695C02H0 695C0H0 Breaker Roller Kit (double edge type) and Retaining Rings To roll the breaker in and out of the housing (Set of four) All Breakers A578G0 Wiring Guide Kit Guides for wiring All DS (except DS-840) A588G0 72: 7: 605-982 Breaker Test Kit and Adapter (Style 8779C02G02) Test Kit Adapter (Style 8779C02G0) DS-840 All DSL Breaker 5D48G0 A589G0 Wire Channels Guides for wiring DSII/DSLII 5D48G02 Wire Support Spacer Secondary Contact Block Assembly Right Hand Side Support Secondary Contact Frame Wire Support Bracket Communications Receptacle Assembly Right Hand Wire Retainer Right Hand Wire Retainer Right Hand Wire Through Spacer for wire channels Disconnecting secondary control For mounting secondary contact blocks For mounting secondary contact blocks DSII/DSLII DSII/DSLII DSII/DSLII DSII/DSLII 88A97H0 69C68G0 695C8H02 695C49G0 Support wire channels DSII/DSLII 795C072H02 N/A Disconnecting communications DSII/DSLII 806A80G0 Guides for wiring DSII 47B242H04 Guides for wiring DSLII 47B242H05 Guides for wiring DSLII-08,DSLII- 46, DSLII-420 588C989H04 Customer is to provide the following original information: GO, P.O., Item, FN and Option s. 9
DS/DSL and DSII/DSLII Low Voltage Power Circuit Breaker Replacement Parts Bulletin No. 4402-997-0 Switchgear Cell Provisions and Upgrades February 999 SWITCHGEAR CELL PROVISIONS AND UPGRADES If the original switchgear has blank compartments or if an existing breaker needs to be upgraded, cell parts can be ordered. They typically include some or all of the following parts: Mounting pan, extension rails, and push-to-trip mechanism Interference brackets Polyester backplate (CT mounting plate) Line and load stabs Load bus runbacks, extensions, supports, and lug adapters Door with handle, hinge and trip button Gas and arc shields Seismic positioner Contact your local Square D sales representative with the following information: Factory Order number Date of manufacture RECOMMENDED SPARE PARTS FOR STOCK The quantities listed are recommended for 5 breakers of the same rating. Items 8-0 are only required for electrically operated breakers. The reference page number contains the complete styles of the required parts. Where needed, fill in or complete the style numbers for your application and forward to your local Square D sales representative. Item Quantity Description 2 4 5 6 7 8 9 0 Pole Unit Assembly Main Disconnect Contact Assembly Kit Trip Shaft Kit Direct Trip Actuator (DTA) Opening Spring Fastener Kit Secondary Disconnect Contact Shunt Trip Assembly Spring Release Assembly Anti-Pump Relay Spring Charging Motor Kit Reference Page -6 9 0 4 0 9 20 2 2 Style A570G A576G0 6482C55G 698B907H0 586A86G0 59C498G06 752A G0_ 752A G0_ 829A05G 449D4G0_ 20
Trademark Acknowledgements DIGITRIP is a registered trademark of Cutler-Hammer. Square D Company 500 S. University Blvd. Middletown, OH, 45044 USA (5) 424-60 www.squared.com Square D, POWERLOGIC, SY/LINK, SY/MAX, SY/NET and are registered trademarks of Square D Company. System Manager is a trademark of Square D Company. All other trademarks are the intellectual property of their respective companies. Electrical equipment should be serviced only by qualified electrical maintenance personnel. No responsibility is assumed by Square D for any consequences arising out of the use of this material. Bulletin No. 4402-997-0 February 999. Replaces 605- dated 0/92.