APPLICATION HIGH PRESSURE FILTERS For Manifold Block Side Mounting Series DF...QE Pressures to 4 psi Flows to 18 gpm HYDAC DF...QE High Pressure Filters are designed to be side mounted directly onto the manifold block remaining vertically positioned to save space and reduce leak points and mounting hardware. These filters can be installed on the high-pressure side of the pump to protect control valves and actuators from contamination. PRODUCT FEATURES The DF...QE Filters have a filter head of ductile iron and a screw-in bowl of cold-formed steel. The filter housings are designed to withstand pressure surges as well as high static pressure loads. The screw-in bowl allows the filter element to be easily removed for replacement or cleaning. A visual (pop-up), electrical, electrical/visual (lamp), or electronic differential type clogging indicator can be installed. DF...QE filters are available with or without a bypass valve so either high or low collapse pressure elements may be used. FILTER ELEMENTS DF...QE Filters are available with disposable Betamicron Low Collapse (BN3HC) elements having psid collapse pressure and Betamicron High Collapse (BH3HC) elements having 3 psid collapse pressure with absolute ratings of 3,, 1, and 2 micron. DF...QE Filters are also available with cleanable elements. Metal Fiber (V) stainless steel fiber elements have a 3 psid collapse pressure and nominal ratings of 3,, 1, and 2 micron. Wire screen (W/HC) elements have a psid collapse pressure and nominal ratings of, 74, and 149 micron. For non-bypass applications, Betamicron (BH3HC) or metal fiber (V) elements must be installed. If a bypass valve is used, Betamicron (BH3HC) or wire screen (W/HC) elements can be installed. All filter media is supported to achieve flow fatigue resistance. Proper support of the filter media also provides high Beta Ratio values (particle removal efficiency) even at high differential pressures. The efficiency of many competitive elements drastically DF...QE FILTERS deteriorates as the element clogs and differential pressure increases. High quality epoxy adhesive is used to bond the end caps to the media and to bond the seam of the media.
Model Code: Filter Assembly DF...QE Filter Type DF Type of Media BH3HC = Betamicron BH3HC High Collapse (Disposable) BN3HC = Betamicron BN3HC Low Collapse V = Metal Fiber (Cleanable) W/HC = Wire Screen Size 3,, 11, 14, 1, 24, 28, 33,,, 132 Operating Pressure Q = 4 psi (3 bar) Type of Connection E = Manifold Block Mounting - Side of Filter Head - 4 mounting holes Filtration Rating (micron) 3 Betamicron Absolute Filtration Rating (ßx 2) 1 (BH3HC or BN3HC) 2 DF BH3HC 3 Q E 3 A 1. X / 3 Metal Fiber 1 (V) 2 Nominal Filtration Rating Wire Screen 74 (W/HC) 149 Type of Differential Pressure Clogging Indicator A = no clogging indicator Indicator Model Codes B = visual (pop-up) clogging indicator (automatic reset) VDB.1 BM = visual (pop-up) clogging indicator (manual reset) VDBM.1 C = electrical clogging indicator (electric switch) VDC. D = electrical/visual (lamp) clogging indicator (electric switch & light) VDD./L... J = electric switch (Brad Harrison, pin mini) VDHJ. J4 = electric switch (Brad Harrison, 4 pin micro) VDHJ4. Type Number 1 = Standard Connection Modification Number The filter is always supplied in the latest version. Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Bypass Valve (omit) = Without Bypass (BH3HC or V elements recommended) B3 = 43 psid Bypass (optional) B = 87 psid Bypass (standard) Supplementary Details SO13H = Modification of BN3HC (Low Collapse) & W/HC Element For Phosphate Ester Fluids SO1H = Modification of BH3HC (High Collapse) Element For Phosphate Ester Fluids SO184 = G-1/2 Drain in Bowl Option For Sizes 3-28 (standard for sizes 33 & ) SO11 = Indicator with brass piston (for water based fluids) (Consult factory on B L24 = Lamp for 24 Volts T7 - Indicator Thermal Lockout, 7 F & BM Indicators for L48 = Lamp for 48 Volts (D-type clogging T1 - Indicator Thermal Lockout, 1 F thermal lockout) L11 = Lamp for 11 Volts indicator only) L23 = Lamp for 23 Volts Model Codes Containing Red are non-stock items Contact HYDAC for availability 2
Element Size Housing Size 3 = DF 3 QE = DF 1 QE 11 = DF 11 QE 1 = DF 1 QE 24 = DF 24 QE 28 = DF 28 QE 33 = DF 33 QE = DF QE 132 = DF 132 QE High Pressure Element Model Code: High Pressure Filter Elements 3 D 3 BH3HC Filtration Rating (micron) 3 = 3 µm = µm Betamicron Absolute Filtration Rating (ßx 2) 1 = 1 µm (BH3HC or BN3HC) 2 = 2 µm 3 = 3 µm = µm Metal Fiber 1 = 1 µm (V) 2 = 2 µm Nominal Filtration Rating = µm Wire Screen 74 = 74 µm (W/HC) 149 = 149 µm Filter Element Material BH3HC = Betamicron BH3HC High Collapse BN3HC = Betamicron BN3HC Low Collapse V = Metal Fiber W/HC = Wire Screen (Disposable) (Cleanable) Seals (omit) = Nitrile (NBR) (standard) V = Fluoro Rubber (FKM) EPR = Ethylene Propylene (EPDM) Supplementary Details SO13H = Modification of BN3HC & W/HC Elements for Phosphate Esters SO1H = Modification for BH3HC (high collapse) Element for Phosphate Ester Fluids Model Codes Containing Red are non-stock items Contact HYDAC for availability 3
Engineering Data: DF...QE Design: Mounting Method: Pressure Filter for Manifold Mounting 4 Mounting holes in filter head Connections: Manifold Mount, Side Direction of Flow: Inlet: Side Outlet: Side Housing Pressure Ratings: Operating: 4 psid (3 bar) Proof: 4 psid (37 bar) Fatigue: 4 psi (3 bar) Burst: 1 psi (144 bar) Element Collapse Standard Elements: BN3HC: psid (17 bar) Pressure Ratings: W/HC: psid (17 bar) (ISO 2941) High Collapse Elements: BH3HC: 3 psid (27 bar) V: 3 psid (27 bar) Fluid Temperature Range: -1 F to + F (-2 C to 121 C) Based on Nitrile Seals under maximum continuous operating pressure. Please contact HYDAC for information on extreme low temperature applications (below -1 F.) Fluid Compatibility: Compatible with all petroleum oils, water glycols, oil/water emulsions, (ISO 2948) high water base fluids, and synthetic fluids compatible with Fluoro Rubber or EPR seals. Flow Fatigue Resistance: Filter medium is supported to achieve flow fatigue resistance. (ISO 3724) Contact HYDAC office for information. Trip Pressure of Differential Pressure Indicator: DP = 72 psid ( bar) - 1%(Standard) Optional trip pressures available, contact HYDAC office for information. Cracking Pressure of DP = 87 psid ( bar) + 1% (Standard) Bypass Valve: Optional trip pressures available, contact HYDAC office for information. Hydraulic Symbol: INLET DF...QE Bypass Valve Filter Element Pop-up Indicator OUTLET Above subject to Technical Modifications. Housing Volumes Quarts Liters DF 3 QE.14.13 DF QE.21.2 DF 11 QE.3.33 DF 1 QE.3. DF 24 QE.8.8 DF 28 QE 1.9 1. DF 33 QE 1.8 1. DF QE 3.17 3. 4
Weights: Model With Element Without Element lbs. kg. lbs. kg. DF 3 QE.2 2.8. 2.7 DF QE 11.2.1 1.8 4.9 DF 11 QE 13.4.1 12.8.8 DF 1 QE 21.2 9. 2. 9.1 DF 24 QE. 11. 22.7 1.3 DF 28 QE 3.1 1.9 31.9 14. DF 33 QE. 22.9 47.8 21.7 DF QE 8.1 3.9 3.2 28.7 Filtration Efficiency: Multi-Pass Filtration Efficiency Ratings to ISO 472 for Betamicron Elements For all micron ratings (3,, 1, & 2) both High and Low Collapse Betamicron Elements Absolute Filtration Rating = ßx 2 Terminal P Across Element = 72 psid ( bar) Sizing software is available at Housing Curves The housing curve is based on test results using mineral oil with a specific gravity of.8. Differential pressure increases in proportion to specific gravity of applicable fluid. P Housing = P Chart x Actual Specific Gravity.8 1. 24 DF...QE 3. DF...QE /11/14 9 P in bar 1.2.8.4 P in psid 18 12 P in bar.4.2 P in psid 3. 4 8 Q in gpm 12 1 3 9 12 1 18 Q in gpm 1 2 3 4 Q in l/min 1 2 3 4 7 Q in l/min. DF...QE 1/24/28 7. 1.8 DF...QE 33//99/132 27 P in bar.4.3.2.1 P in psid. 2. 12 18 24 3 3 42 Q in gpm P in bar 1.4 1...2 P in psid 18 9 22 44 88 11 132 Q in gpm 4 8 12 1 Q in l/min 1 2 3 4 Q in l/min
Bypass Valves Curves Curves shown are applicable for mineral oil with a specific gravity of.8. Differential pressure increases in proportion to the specific gravity of the fluid. P Valve = P Curve x Actual Specific Gravity.8 P in bar 12 1 8 4 2 DF /11 AFE 2 DF 1-28 AFE 1 12 DF 33/ AFE 8 4 1 2 3 4 7 8 9 1 Q in gpm 1 1 2 3 3 4 Q in lpm Element P Calculations All element curves are based on test results using mineral oil with a kinematic viscosity of 141 SUS and a specific gravity of.8. The differential pressure across the element changes proportionally to the viscosity and specific gravity. P Element = P from Element Curve or K Factor x flow (gpm) x Actual Viscosity Actual Specific Gravity x 141.8 Wire Screen Elements To find P across clean wire screen element divide application flow by maximum recommended flow and find percentage; then read P from graph. Application Flow Max. Recommended Flow Example: Wire Mesh, 1 gpm, Size x 1 = % of Flow 1 gpm = 3% of 1 gpm (Recommended Flow) 3% of flow = 1 psi P for DW/HC element Element Size Max Recommended Flow gpm 3 8 1 11 29 1 42 24/28 3 33 87 174 2. 3 P in bar 1. 1.. P in psi 2 1 D...W/HC % 2% 4% % 8% 1% 12% Q in gpm as % of max. recommended flow
Betamicron 3 Plus & Metal Fiber Elements: To find P across clean Betamicron & Metal Fiber elements, use the equation below with the K Factors from the charts P Element = K Factor x Flow (gpm) x Actual Specific Gravity Actual Viscosity x.8 141 Betamicron Low Collapse K Factors for...d...bn3hc Elements Size 1µm 2µm 3 3.714 2.49189 1.747 1.484 2.184 1.123 1.344.344 11 1.2133.7341.93.33433 1.8327.482.37.221 24.48.3434.1984.129 28.24889.173.1111.992 33.3497.19.1847.8921.117.1232.77.4321 Betamicron High Collapse K Factors for...d...bh3hc Elements Size 1µm 2µm 3.12.37138 4.2798 2.37822 3.1 1.7324 1.471.2 11 1.844.9398.311.3319 1 1.189.213.323.32134 24.177.3948.3322.18932 28.31.1919.1737.7937 33.21.3779.3383.188.24441.1999.1294.819 Metal Fiber K Factors for...d...v Elements Size 1µm 2µm 3.98784.71344.411.231.8788.38.372.1811 11.4.32928.23.11 1.249.172.1222.783 24.171.13171.1427.37 28.8232.8.488.2744 33.11.8232.7134.4281.37.4939.3293.171 3 3 2 1 1 3D..BN3HC 1µm 2µm 4 3 2 1 3D..BH3HC 1µm 2µm 2 4 8 1 2 4 8 1 D..BN3HC 4 3 3 2 1 1µm 2µm 1 1 1 2 D..BH3HC 4 3 1µm 2 2µm 1 1 1 2 7
11D..BN3HC 4 3 3 2 1 1µm 2µm 1 1 2 3 4 11D..BH3HC 4 3 1µm 2 2µm 1 1 2 3 4 1D..BN3HC 3 3 2 1µm 1 1 2µm 1 2 3 4 1D..BH3HC 4 4 3 3 1µm 2 2µm 1 1 1 2 3 4 24D..BN3HC 3 3 2 1 1 1µm 2µm 2 4 8 24D..BH3HC 4 3 3 1µm 2 1 2µm 1 2 4 8 24D..BN3HC 3 3 2 1 1 1µm 2µm 2 4 8 24D..BH3HC 4 3 3 1µm 2 1 2µm 1 2 4 8 8
28D..BN3HC 2 18 1 14 12 1 1µm 8 2µm 4 2 2 4 8 3 2 1 1 28D..BH3HC 2 4 8 1µm 2µm 33D..BN3HC 3 3 2 1 1 1µm 2µm 2 4 8 1 4 4 3 3 2 1 1 33D..BH3HC 2 4 8 1 1µm 2µm D..BN3HC 3 3 2 1 1 1µm 2µm 1 1 2 4 4 3 3 2 1 1 D..BH3HC 1 1 2 1µm 2µm 132D..BN3HC 12 1 8 1µm 2µm 4 2 1 1 2 132D..BH3HC 1 14 12 1 8 1µm 2µm 4 2 1 1 2 9
Dimensions: DF 3-28 QE INLET B B4 B3 B G 1/2" Indicator Port.27" 7mm H7 B1 B2 fld4 H8 Filter Mounting Holes (4 places) H H H9 OUTLET H4 H2 fld3 H1 O-ring (2 places) H3 HEX fld2 fld1 H1 CLEARANCE REQUIRED FOR ELEMENT REMOVAL Size B B1 B2 B3 B4 B D1 D2 D3 D4 H1 DF 3 QE DF QE DF 11 QE DF 1 QE DF 24 QE DF 28 QE.79 3.1 2.244 2. 1.47 1.49 2.38 2.47.1.1 7.7 18mm 8mm 7mm mm 37mm 38mm 7mm 2mm 14mm 14mm 197mm.787 4.331 2.83 2.98 1.772 1.89 3.37 2.77.79.787 8.22 2mm 11mm 72mm mm 4mm 48mm 84mm 8mm 18mm 2mm 219mm.787 4.331 2.83 2.98 1.772 1.89 3.37 2.77.79.787 11.181 2mm 11mm 72mm mm 4mm 48mm 84mm 8mm 18mm 2mm 284mm 1.181.12 3.74 3.4 2.323 2.717 4.7 3.74.9 1.2 11.24 3mm 14mm 9mm 89mm 9mm 9mm 11mm 9mm 23mm 32mm 28mm 1.181.12 3.74 3.4 2.323 2.717 4.7 3.74.9 1.2 13.34 3mm 14mm 9mm 89mm 9mm 9mm 11mm 9mm 23mm 32mm 339mm 1.181.12 3.74 3.4 2.323 2.717 4.7 3.74.9 1.2 2.12 3mm 14mm 9mm 89mm 9mm 9mm 11mm 9mm 23mm 32mm 21mm Size H2 H3 H4 H H H7 H8 H9 H1 HEX O-Ring DF 3 QE.929 3.4 1.49 2.992 1.772.1 1.21 1.12 2.93.94 17mm 88mm 38mm 7mm 4mm 1.mm 3.mm 28mm 7mm 24mm 18x2.mm DF QE 7. 3.34 1.791 3.71 2.1.78 1.38 1.378 2.93 1.3 183mm 8mm 4.mm 94mm mm 19.mm 34.mm 3mm 7mm 27mm 24x3mm DF 11 QE 9.74.9 1.791 3.71 2.1.78 1.38 1.378 2.93 1.3 248mm 1mm 4.mm 94mm mm 19.mm 34.mm 3mm 7mm 27mm 24x3mm DF 1 QE 8.74 4. 2.42 4.331 2.32.984 1.22 2.47 3.34 1.2 222mm 117mm 1mm 11mm mm mm 31mm 2mm 8mm 32mm 4x3.mm DF 24 QE 11.3.929 2.42 4.331 2.32.984 1.22 2.47 3.34 1.2 281mm 17mm 1mm 11mm mm mm 31mm 2mm 8mm 32mm 4x3.mm DF 28 QE 18.228 14.94 2.42 4.331 2.32.984 1.22 2.47 3.34 1.2 43mm 38mm 1mm 11mm mm mm 31mm 2mm 8mm 32mm 4x3.mm Dimensions are in inches/millimeters. Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. 1
Dimensions: DF 33/ QE B B4 G 1/2" Indicator Port B1 B2 fld4 Filter Mounting Holes (4 places) OUTLET.27" 7mm H7 H H8 H9 H INLET fld3 H4 H2 H1 H3 HEX fld2 fld1 H1 CLEARANCE REQUIRED FOR ELEMENT REMOVAL Size B B1 B2 B3 B4 B D1 D2 D3 D4 H1 DF 33 QE DF QE 1.181.12 3.74. 3.13..3.118.9 1.181 13.898 3mm 14mm 9mm mm 79.mm mm 14mm 13mm 23mm 3mm 33mm 1.181.12 3.74. 3.13..3.118.9 1.181 2.94 3mm 14mm 9mm mm 79.mm mm 14mm 13mm 23mm 3mm 32mm Size H2 H3 H4 H H H7 H8 H9 H1 HEX O-Ring DF 33 QE 14..181 3.71 4.331 2.283.9 1.2 2.47 4.28 1.417 4x3. 37mm 17mm 94mm 11mm 8mm 23mm 32mm 2mm 11mm 3mm mm DF QE 21.12 13.228 3.71 4.331 2.283.9 1.2 2.47 4.28 1.417 4x3. 3mm 33mm 94mm 11mm 8mm 23mm 32mm 2mm 11mm 3mm mm Dimensions are in inches/millimeters except for the O-rings which are only in millimeters. Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. 11
Other Products from HYDAC s Filtration Line Filtration Solutions For Mobile Equipment Although there is great diversity in mobile equipment designs, the common demand in the industry for improved performance has resulted in systems growing in complexity and cost. Precision hydraulic components variable displacement pumps and motors, load control valves, and proportional controls are increasingly applied to enhance machine power, speed and versatility. Higher operating pressures in excess of, psi are increasing in usage in order to generate higher force and torque from a smaller and lighter package. As fluid power systems are built to function more precisely at higher pressures, protection against wear and malfunction becomes vital. HYDAC s range of filtration products are designed to provide the necessary level of protection to maintain the efficiency, useful life and safety of high performance fluid power systems. Request catalog # 29743 BETAFIT Filter Elements HYDAC manufactures high quality filter elements that are dimensionally similar to other manufacturer's elements and will fit interchangeably into their filter housings. This catalog lists the interchange elements and the models which they replace and is organized by manufacturer. Even When your hydraulic or lube oil system doesn t have a HYDAC filter assembly, it doesn t mean that you cannot benefit from our Betamicron Element technology. The high beta ratios and leading dirt holding capacities of these elements extend service life and provide a greater price to maintenance cost ratio than elements from other manufacturers. Request catalog # 273 Condensed Filter Catalog This condensed catalog serves as a quick reference guide for selecting HYDAC filters. The models are divided into high, medium, and low pressure groups. Charts then describe each filter in the group. Each model description includes mounting method, maximum operating pressure, maximum flow rates, number of sizes and connection size range, flow path, clogging indicator type, and a brief description of features and benefits. General information about clogging indicators, element types, breathers, and filler breathers is also included. Request catalog # 28118 Filtration Technology HYDAC Filter Technology is the result of many years of research, development and performance evaluation both in test stands and actual applications. HYDAC s Filter Division produces a complete range of filters. This range includes in-line, in-tank, inside-tank, direct mount, and manifold mount, modular stacking filters. Also available are duplex models for systems requiring continuous operation. This catalog provides a general overview and photos of HYDAC filter families with information on pressure and flow ratings, and mounting types. It serves as a handy reference to select the appropriate series of filter(s) for the application in need of filtration. More detailed literature that includes specific technical data and dimensioned drawings is available for all models. Request catalog # 28117 Copyright 22 HYDAC TECHNOLOGY CORPORATION - Brochure - High Pressure Filters For Manifold Block Mounting Series DF...QE #2737 /.2 HYDAC TECHNOLOGY CORPORATION 22 City Line Road Bethlehem, PA 1817 Phone (1) 2-1 Fax (1) 24-34 www.hydacusa.com powerup@hydacusa.com