TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER

TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS DEEP FAT FRYER

ULTRA GAS DEEP FAT FRYER 1. ELECTRIC DIAGRAMS...3 1.1 DEEP FAT FRYER...3 1.2 BATTERY FILTERING (OPTIONAL)...4 2. GAS DIAGRAM...6 2.1 BURNER...6 2.2 PILOT BURNER SUBASSEMBLY...7 3. FILTERING HYDRAULIC CIRCUIT...8 4. ADAPTATION OF THE UNIT FROM ONE GAS TO ANOTHER...9 5. VERIFICATION OF TEMPERATURE SENSORS...9 5.1 PT100 SENSOR...9 6. SUBSTITUTION OF COMPONENTS...11 6.1 ACCESS TO THE COMPONENTS LOCATED BEHIND THE FRONT PANEL...11 6.2 ELECTRONIC AND ELECTRIC COMPONENTS...11 6.3 GAS COMPONENTS...14 7. OTHER PARTS NECESSARY FOR AFTER SALES...15 8. FRONT LINE PARTS...20 2

1. ELECTRIC DIAGRAMS Warning! This unit is equipped with a polarised electronic flame control box. When electrically connecting the appliance, verify that the neutral conductor is connected to the neutral and the phase to the phase. 1.1 DEEP FAT FRYER SCHEMATIC DIAGRAM S6: Optional battery filtering Regulating sensor Potentiometer On / Off Safety setting a: closes in absence of flames b: closes in the presence of flames Burner solenoid valve Regulation Ignition electrode Lifting option Basket lowering Right lifting Basket lifting bl: white R: red m: brown Basket lowering Left lifting Basket lifting 3

LIST OF PARTS Pos. Designation FR25.G Code A1 Regulating card 1 170743 A4 Flame control box 1 310 197 A5 Temperature adjustment potentiometer 1 170744 B1 Temperature sensor 1 301 452 H1 Safety indicator 1 308 010 H2 Heating indicator 1 308 334 Ebgr Ignition electrode 1 308 469 F1 Fuse 3.15A 1 300 767 F2 Fuse 2A 1 300 768 S1 On/Off switch 1 300 175 S6 Battery filtering switch 1 300 676 - Protection component 1 300 768 OPTIONAL BASKET LIFTING Pos. Designation Quantity Code A3 Lifting card 1 170745 A6 Time adjustment potentiometer 1 (single lifting) 170750 1 (double lifting) 170751 C1 - C2 Lifting motor condensator 2 304 253 M1 - M2 Lifting motor 2 304 252 S2 - S3 Push button 2 300 682 S4 - S5 Basket lifting microswitch 2 300 678 1.2 OPTIONAL BATTERY FILTERING 4

LIST OF PARTS Pos. Designation Quantity Code F1 Fuse 4A 1 300 680 Hm Heating ventilator indicator 1 308 334 Hp Pump indicator 1 308 334 M1 Heating ventilator 1 141 614 Sma1 Heating ventilator switch 1 300 002 Sma2, Sma3, Sma4, Sma5 Pump control 4 300 688 Xa Supply terminal block 1 306 088 Xb Heating ventilator terminal strip 1 306 086 Xp Socket 1 307 906 5

2. GAS DIAGRAM 2.1 BURNER DIAGRAM LIST OF PARTS CODE 6 DESIGNATION 038109N Burner reflector 039988N Air adjustment flange Ø 43 039988O Air adjustment flange Ø 40 039988P Air adjustment flange Ø 48.5 039988Q Air adjustment flange with square apertures Ø 40* 039992M Back flange of blue flame burner 151326 Burner tubes welded with flange 151328 Welded gas ramp 151329 Pilot burner equipped (See pilot burner subassembly) 310 123 Bicone connector at pilot burner outlet for valve 310197 Ignition box and flame control 310271 Connecting elbow to TANDEM 830 gas valve 310305 Gas valve TANDEM 830 311131 Brass gas nozzle13/flats length 15 drilled (See nozzle chart) 317164 Galvanised reduction nipple 15/21-12/17MF

2.2 PILOT BURNER SUBASSEMBLY DIAGRAM LIST OF PARTS CODE DESIGNATION 039990M Pilot burner support, ionisation control 308469 Ignition wire electrode, 1,3 m in length 310091 Pilot burner nozzle Ø 40 (See nozzle chart) 310092 Pilot burner 310154 Pilot burner nozzle Ø 55 (See nozzle chart) 310208 Pilot burner nozzle Ø 25 (See nozzle chart) 317104 Pilot burner tube connector Ø 6 7

3. FILTERING HYDRAULIC DIAGRAM DIAGRAM 1 2 6 3 4 8 5 7 9 LIST OF PARTS Pos. Designation 1 Pump automatic start contact 2 Reinjection lever 3 Filling valve 4 Integrated safety device: heating switches off on opening the valve 5 Drainage valve 6 Check valve 7 Male nipple of automatic quick connector 8 Oil lifting pump 9 Filter for filtering trolley 8

4. ADAPTATION OF THE APPLIANCE FROM ONE GAS TO ANOTHER See the instructions destined to the installer. 5. VERIFICATION OF TEMPERATURE SENSORS 5.1 PT100 SENSOR Component of PT100 sensor PT100 The temperature sensor is constituted of a resistance sensor with a value of 100 ohms for a temperature of 0 centigrade, 138.5 ohms for the te mperature of 100 degrees. The resistance variation according to the temperature is linear. The resistance measurement gives directly the temperature measured. The sensor is not polarised. The sensor is lengthened with a copper wire. Correspondance of Temperature in C and Resistance in for PT100 sensor C 0 1 2 3 4 5 6 7 8 9 0 100.00 100.39 100.78 101.17 101.56 101.95 102.34 102.73 103.12 103.51 10 103.90 104.29 104.68 105.07 105.46 105.85 106.24 106.63 107.02 107.4 20 107.79 108.18 108.57 108.96 109.35 109.73 110.12 110.51 110.90 111.28 30 111.67 112.06 112.45 112.83 113.22 113.61 113.99 114.38 114.77 115.15 40 115.54 115.93 116.31 116.70 117.08 117.47 117.85 118.24 118.62 119.01 50 119.40 119.78 120.16 120.55 120.93 121.32 121.70 122.09 122.47 122.86 60 123.24 123.62 124.01 124.39 124.77 125.16 125.54 125.92 126.31 126.69 70 127.07 127.45 127.84 128.22 128.60 128.98 129.37 129.75 130.13 130.51 80 130.89 131.27 131.66 132.04 132.42 132.80 133.18 133.56 133.94 134.32 90 134.70 135.08 135.46 135.84 136.22 136.60 136.98 137.36 137.74 138.12 100 138.50 138.88 139.26 139.64 140.02 140.39 140.77 141.15 141.53 141.91 110 142.29 142.66 143.04 143.42 143.80 144.17 144.55 144.93 145.31 145.68 120 146.06 146.44 146.81 147.19 147.57 147.94 148.32 148.70 149.07 149.45 130 149.82 150.20 150.57 150.95 151.33 151.70 152.08 152.45 152.83 153.20 140 153.58 153.95 154.32 154.70 155.07 155.45 155.82 156.19 156.57 156.94 150 157.31 157.69 158.06 158.43 158.81 159.18 159.55 159.93 160.30 160.67 160 161.04 161.42 161.79 162.16 162.53 162.90 163.27 163.65 164.02 164.39 170 164.76 165.13 165.50 165.87 166.24 166.61 166.98 167.35 167.72 168.09 180 168.46 168.83 169.20 169.57 169.94 170.31 170.68 171.05 171.42 171.79 190 172.16 172.53 172.90 173.26 173.63 174.00 174.37 174.74 175.10 175.47 200 175.84 176.21 176.57 176.94 177.31 177.68 178.04 178.41 178.78 179.14 210 179.51 179.88 180.24 180.61 180.97 181.34 181.71 182.07 182.44 182.80 220 183.17 183.53 183.90 184.26 184.63 184.99 185.36 185.72 186.09 186.45 9

Hints for reading the chart: Find the resistance corresponding to the temperature of 164 C. Find the intersection of the line of 160 C and the column of 4 C. The reading indicated is 162.53 Ohms. Verification PT100 Ω MΩ With a 200 ohm sized ohmmeter verify the sensor resistance (less than 107 ohms for 20 centigrade). Verify sensor insulation between one of the wires and the metallic part with the 20 megohms ohmmeter (the value is over 10 megohms). Verify the continuity between the screen and the metallic part of the sensor. 10

6. SUBSTITUTION OF COMPONENTS 6.1 ACCESS TO THE COMPONENTS LOCATED BEHIND THE FASCIA - Unlock the fixation screws of the control knobs. - Remove the control knobs. - Unscrew and remove both M5 x 16 screws under the strip. - Remove the fascia: for this purpose lift it up (1), then pull it forward by its lower part and free it with a movement downwards (2). For reassembly, carry out the operations reversely. 6.2 ELECTRONIC AND ELECTRIC COMPONENTS Potentiometer Lugs Follow the dismantling procedure of the control fascia. Remove the potentiometer of the on/off switch, for this purpose, unfold the fixation lugs. Potentiometer 11

Clips Support Supply cable Brass ring Dismantle the potentiometer support and mount it on the new potentiometer without forgetting the brass ring. Take care to position the potentiometer properly on its support. The supply wires must be on the same side as the fixation lug. Mount the potentiometer assembly on the electric on-off switch. Screw Open the fryer door. Unscrew both fixation screws from the electric box cover and remove it. Potentiometer connection Disconnect the connector from the old potentiometer and remove the cable together with the grommet. Connect the new potentiometer on the regulating card, without forgetting to put in place the ring protector. (See the regulating card). Be careful with the direction of the terminal strip. The foolproof system ensures that the wires are turned to the sensor terminal strip (upwards). Regulating card et Lifting card (option) Screw Open the fryer door Unscrew both fixation screws of the electric box lid. 12

Remove the lid. Now you have access to the control cards. Composition of the electric plate Connection of the regulating sensor Basket lifting sensor (option) Regulating card Fuse Parameterizing of the regulating card Blue wires connected according to the diagram to the outer terminal (not indicated). 13

Connection of one or more potentiometers on the lifting card Lifting 1 basket Connection of potentiometer (1 connection) Lifting 2 half-baskets Connection of potentiometer (2 connections) Nota: Both connectors are identical, so the right-left connection is not important. 6.3 GAS COMPONENTS Unscrew the 4 fixation screws of the fryer front lid. Screw Vis Disconnect the "burner drawer" by dismantling the gas inlet 3-piece connector. Connector Unscrew both fixation screws of the burner on the tank. Remove the burner by pulling it toward yourself. 14

7. OTHER PARTS NECESSARY FOR AFTER SALES FRYER FR25 3 1 4 10 5 15 13 2 8 9 7 6 20 19 11 12 14 17 16 18 Position Designation Code 1 Ready-to-mount collector cover, width 400 053039M Ready-to-mount collector cover with optional basket lifting, width 400 133 944 2 Right fascia end piece 381 232 Left fascia end piece 381 231 3 Assembled cover 133 882 4 Gas fryer basket support 151 524 5 Basket for Fr 25 133 906 1/2 basket for Fr 25 133 910 6 Left cupboard panel 039741P Left fryer panel with optional battery filtering 039741Q Right cupboard panel 039741N Right fryer panel with optional battery filtering 039741R 7 Standard control fascia 039407M Control fascia with lifting 1 x 1 basket 039498M Control fascia with lifting 2 x ½ baskets 039407O 8 Gas control tap 134 938 Insert for pin size 6 with flat 381 285 Control knob joint 366 369 9 FR25 fryer label 310 653 10 Left hinged door, complete, width 400 131 185 11 Left hinged welded door, width 400 140 135 12 Large size Lexan 310 640 13 Cupboard handle cap 384 546 14 Magnetic lock, strength 15 54 x 12.4 x 14.5 384 110 15 Left door hinge subassembly 133 886 16 Lower door hinge 004798M 17 Stainless steel screw TH 6 x 30 388 173 18 Ball & plug tap with nut, diameter 28 313 067 Drainage extension, diameter 28 151 463 19 Double mesh tinned sieve, diameter 200 Not supplied in case of optional filtering 386 016 20 Tinned bucket 300 depth 275 (17 litres) Not supplied in case of optional filtering 386 045 - Adjustable leg base 384 268 - Swivel and brake stainless steel castor with fixation by FORK 383 326 Fixed stainless steel castor with fixation by FORK 383 325 15

Accessories and basket lifting 3 4 1 6 2 7 8 5 10 9 Position Designation Code 1 Filtering screen for fried fish 388 142 2 Gas fryer filtering screen 386 172 3 Support subassembly for 1 basket 151 526 Support subassembly for ½ basket 151 527 Plunger 384 148 4 Lifting tube subassembly 133 988 5 Lifting block support 039674M 6 3 mm thick lifting block 366 427 7 Lifting rod 039676M 8 Stainless steel ball-bearing, diameter 16 383 319 9 Welded lifting crank 133 987 10 Lifting mecanism for 1 basket 133 905 Lifting mecanism for 2 x ½ baskets 133 858 - Fryer lifting basket timer label 310 654 - Electric control knob 134 938 Insert for pin size 6 with flat 381 285 Black silicone control knob joint 366 369 16

Battery filtering module Code DESIGNATION 038062M Central linking tube 038062N Outer drainage linking tube 038062U Threaded end for drainage tube quick connection 038076M Left reinjection control lever 038076N Right reinjection control lever 038077M Pump contact support 039541P Front tank connecting tube 039876M Glasswool blanket 151442 FR25 gas fryer tank subassembly 151453 Square tap diameter 28 for battery filtering 151467 Filtering feedtank with left outlet, assembled 151468 Filtering feedtank with right outlet, assembled 151469 Welded oil reinjection feedtank / Single tank fryer 151470 Oil collector / Double tank fryer subassembly 151473 Assembled drainage control lever 300688 Microswitch 313056 Plug and ball valve with nut 313068 Square plug and ball valve, diameter 28 F/F 317916 Brass square elbow diameter 16/18 317991 Compression connector 1'' 28 male (ring) 317995 Female connector of automatic quick coupler 366445 O ring in Viton R14 diameter 18.4 x 2.7 388271 Stainless steel screw TCL 3 x 4 388890 Square nut M3 8 x 2,7 389501 Stainless steel screw TRL 4 x 30 389524 Square nut M4 size 7 thickness 2.2 17

½ unit battery filtering Code DESIGNATION 005713M Single ventilation support 038079M Lid for heating battery filtering kit 038080M Deflector for heating battery filtering kit 038100M Collector cover, width 1200 039622P / 039623P Right / left panel 053039M Collector cover, width 400 131189 Filtering unit fascia with lexans and end pieces 133983 Upper hinge subassembly for battery filtering 133999 Filtering trolley assembled 134804 Left lower hinge subassembly for battery filtering 134806 Left lower hinge assembled for battery filtering 134938 Bi-material control knob for pin 6 assembled 141614 Heating tangential ventilator 151439 Door 151440 Battery filtering door subassembly 300002 On/Off switch 306086 Connecting strip 400V 32A 5 poles 307878 Plastic cable gland nut PG 29 307879 Plastic cable gland neoprene joint PG29 307889 Plastic cable gland 308334 Green indicator, complete 230/400V 308824 Single and three-phase electric supply label 310640 Lexan with large size Garland logo 310663 ½ unit filtering Lexan 366369 Black silicone control knob joint MQ 160N 366404 Plug diameter 32 for door unit handle 381231 / 381232 Left/Right fascia end plate 383124 Smooth hub wheel diameter 50 384110 Magnetic lock, strength 15 54 x 12.4 x 14.5 388285 Stainless steel blind nut H8 18

Filtering trolley Code DESIGNATION 039659M Pump support 039765M Spring fastener 133930 Filter 133997 Welded trolley for battery filtering 133998 Filtering trolley pump assembled 304244 Centrifugal pump 230/50 HZ 307823 Electric cord 3 x 1.5 length 3000 307893 Plastic cable gland 308042 Rubber grommet, 17,5 outer diameter 316114 Silicone tube + stainless steel braid diameter 12 317579 Stainless steel nipple 12/17 317597 Stainless steel OETIKER type wing clamp 317650 Grooved tail pin connector 12-12/17M 317993 Stainless steel T-connector 3/8 FFF 317994 Pin plug for automatic quick connector 383124 Smooth hub wheel diameter 50 385055 Pedal spring, diameter 15 x 166 388285 Stainless steel blind nut H8 19

8. FRONT LINE PARTS GAS FRYERS DESIGNATION Gas tap Flame ignition and control box Pilot burner Ignition wire electrode, 1,3 m in length Temperature sensor Fuse 3.15 A Regulating card Potentiometer CODE See gas diagrams See electric diagrams BATTERY FILTERING DESIGNATION microswitch Contact for automatic pump start Check valve CODE See other parts necessary for after sales BASKET LIFTING DESIGNATION Lifting card Time adjustment potentiometer Basket lifting microswitch Push button CODE See electric diagrams 20