PROTEC P1300-S/P1350-S Siren & Light Controller Installation & Wiring Manual Table of Contents Introduction... 2 General Warnings... 3 Unpacking &Pre-Installation Check... 3 Installation & Mounting... 4 Wiring Instructions... 5 Programming Steps... 8 Maintenance... 10 Specifications... 10 Troubleshooting... 11 Parts List... 11 Warranty... 12 PART# :212-0028 1 Sep.29th, 2014
Models Introduction The microprocessor based PROTEC light and siren control unit is designed for light to medium duty use in a wide range of emergency vehicles. The system can be configured to control a wide array of vehicle functions such as head light flash, as well as industry standard light-bar functions. The remote control head with an integrated microphone used on P1300-S provides a compact and functional interface to the master control unit. The master control can be programmed to control up to seven (7) independent light and/or siren functions. In addition a MASTER/EMERG button allows for single touch activation of specific function combinations. Standard Features: P1300-S Full feature Siren & Solid State Relays Light Controller P1350-S Solid State Relays Light Controller Only Remote Control Head - The PROTEC is equipped with a remote control head that allows for control of seven (7) individual light and/or sound functions. The MASTER/EMERG button may be programmed as a single touch activation of selected functions Built in Microphone - The PROTEC remote control head doubles as a microphone eliminating the need for a separate microphone, reducing console/dash clutter Back-light - The PROTEC remote control head is back lit to facilitate night operation. Siren - The PROTEC may be ordered with an optional built in siren Available Output Functions The PROTEC has a variety of outputs that are assigned to the touch-pad switches during the configuration of the product based on the clients requirements. These switches are assigned output ports, functions and the labels. The following represents a generic description of the most common output functions. Refer to the wiring diagram Figure 1 on page 6. NOTE: Three of the 8 available button on the Touchpad are factory set and can not be re-assigned, these are SW1 MASTER/EMERG, SW7 STBY/PA and SW8 the SIREN TONE. All other output buttons are unlabeled and can be user designated for their specific application. Head Light Flash - The PROTEC has a built in flasher which can be wired to the headlights to allow control of head light flashing. The user may program between 2 flash rates. The outputs usually associated with this are 10 & 11. Light-bar Functions - The PROTEC is equipped with output controls for additional standard light-bar functions such as: rotators, take-downs, alleys. Since these output require heavy current loads they are usually connected to outputs 1,2 & 3. Outputs 4 to 8 - The PROTEC has outputs allowing the remote control head to control +12V power to any connected devices, the user can assign these outputs and label them accordingly. Speakers - The PROTEC siren/pa is designed to drive a single speaker in the range of 8 to 11 Ohms. PART# :212-0028 2 Sep.29th, 2014
General Warning 1. The use of emergency warning devices does not ensure the safety of the operator. The operator is responsible to ensure safe operation of the vehicle regardless of whether the warning device is in operation or not 2. The effectiveness of this or any warning device is highly dependent on proper installation and maintenance. Read the manufactures instructions before installing and follow all recommendations. 3. When in use the operator must ensure that the warning signal is visible and not obstructed by vehicle components (i.e. open trunk lid), people or other obstructions 4. This device is intended for use by authorized personnel only The user is responsibility to ensure that all local, state/provincial and federal laws are being complied with. D&R assumes no liability for any loss resulting from the use of this device. 5. The device must be installed so as not to reduce the output performance of vehicle systems 6. Placement of control switches must be so as to provide convenient reach for the operator without loosing eye contact with the road. 7. Emergency warning devices require high electrical voltages and/or currents. Properly connect and ground all circuits. Shorting or improper grounding of this device may caused personal injuring, vehicle damage or both 8. All operators should be properly trained in the operation of this device to ensure both their and public safety Unpacking & Pre-Installation Check D&R Electronics Co. advises that you open and examine all shipments within 48 hours of receipt. The PROTEC siren and light control device is shipped pre-assembled and factory tested. All necessary hardware for standard installation is included. Remove all components from the shipping carton. Use this pre-installation check list to verify your unit: 1. Confirm contents with the packing slip 2. Examine unit for damaged in transit (i.e. scratches broken or bent connectors. etc). Report any damage to the carrier immediately. Keep all shipping material. 3. The unit has been factory tested however, you should test the unit as follows prior to installation: a. Place the unit on a suitable workbench with the controller b. Connect the remote control head to the master control unit using the enclosed cable c. Connect the blue power cable to a suitable, 12 volt DC power supply and the black cable to a suitable negative ground. d. Using a voltage tester, confirm each function by pressing the control head button and confirming output at the appropriate pre-programmed connectors. Open the hardware accessories box and refer to the enclosed packing slip to check that all necessary mounting hardware has been shipped as per your order. PART# :212-0028 3 Sep.29th, 2014
1. Any device used inside a vehicle, may cause severe personal injury if not properly mounted and secured. Objects used in the vehicle may become airborne during a collision or other sudden changes in vehicle speed or direction, such as braking, acceleration or turns. 2. Be sure to mount unit through the steel of the vehicle. Avoid mounting through plastic or other non-structural materials. 3. POINT OF INSTALLATION MUST NOT INTERFERE WITH DEPLOYMENT OF VEHICLE AIR BAGS. Installation and Mounting Mounting the Remote Control Head Warning The PROTEC siren and light controller is equipped with a remote control head and integrated mike. The control head rests in a custom cradle which may be mounted on any appropriate hard surface. (i.e. console, dash, custom bracket, etc). To mount the cradle proceed as follows: 1. Remove the control head from the cradle. 2. The cradle has two pre-drilled holes to facilitate mounting. Place the cradle in the mounting position and mark the holes on the mounting surface. 3. Using a 3/16 bit drill mounting holes in the mounting surface. 4. Attach the cradle using enclosed 6/32 x 1 machine screw, washer and nylon nut enclosed. 5. Insert the remote control head into the cradle. Note: When considering mounting locations ensure the following: 1. The mounting surface is firm and able to withstand repeated removal of the control head from the cradle. Avoid soft trim as a mounting location 2. Mount in a location that allows the operator to use the control head without loosing eye contact with the road. Mounting the Master Control Unit The PROTEC master control unit may be mounted anywhere in the vehicle (i.e. trunk in passenger vehicles, rear storage area or under seats in SUV/trucks) When choosing a mounting location consider the following: 1. The PROTEC control unit is not watertight, ensure the mounting area is free of moisture or direct contact with the elements. 2. Ensure that the fuse panel and connection points are easily accessible for servicing. 3. Ensure the mounting location provides sufficient space for ventilation and that the connecting wires will not be crushed or pulled. 4. Remove the mounting bracket from the PROTEC control unit and secure the mounting bracket in place using the four (4) one inch (1 ) self tapping screws included. 5. Wire the master control unit using the shipped configuration diagrams 6. Secure the PROTEC control unit in the bracket with supplied mounting screws. PART# :212-0028 4 Sep.29th, 2014
Wiring Instructions PROTEC 1300-S is configured to a general setup, all solid outputs and unlabelled switches (except MASTER EMERGENCY, SIREN, STBY/PA). The wiring diagram sent with the unit is necessary. for a proper wiring installation. Also, it can be used the generic wiring and output diagram on the following page. The outputs are fixed in position and functionality however their activation and labeling is determined by the Protec 1300-S Set Up Template (also shipped with the unit). The generic wiring diagram shows the connections that are common to every installation and also indicates the outputs, their location and current rating capabilities. Please pay careful attention to the individual output current limits for each output and the maximum input current limit for the Protec unit. Do not exceed these limits or physical damage will occur. The Protec 1350-S is a light controller only and the wiring diagram for this is not shown. The major difference between the two models is that the P1350-S lacks the siren and PA functions, therefore the 8 pin connector to the right of the touchpad connector is not active. All the other connections and outputs will follow the generic P1300-S diagram on the next page. Protec Rear Panel Wiring Connection Points GND The ground terminal should be connected to the negative terminal of the battery or vehicle chassis using a black 8 gauge wire. When connecting the ground wire, ensure that it is physically secured to the chassis or battery terminal. Ensure the electrical connection is not obstructed by paint on the chassis. Never run two ground cables for one ground connection, thus creating a ground loop. 12V This is the main power connection and should be connected to the positive terminal of the battery using an 8 gauge wire. A fuse or circuit breaker should be installed on this wire in a location as close to the battery as possible. Outputs 1 to 3 (+12V outputs) These 3 outputs can be used to control light modules or other devices. Outputs 1&2 are controlled by the SW 2, and output 3 by SW1. High power loads can be connected to these outputs as they have a higher output current rating than the remaining outputs (see specifications). Outputs 4 to 8 (+12V outputs) These outputs are used for triggering and for loads that draw less than 8A. Outputs 4&5 are controlled by SW3, outputs 6&7 are controlled by SW4 and output 8 is controlled by SW6. P. KILL Park Kill input is +12VDC or GROUND activated, and used to immediately disable all siren tones when a vehicle is shifted into park. Connect the P. KILL pin to the vehicle transmission neutral safety switch signal wire, this wire should output a signal when the vehicle is shifted into park. Output 10 & 11 ( HLF +12V outputs) the outputs from these terminals can be used to alternate flash the headlights on a vehicle. The maximum load for these outputs is 8A each. The output are controlled by SW5 and is programmed according to table 1. PART# :212-0028 5 Sep.29th, 2014
Figure 1 - Wiring Diagram IGN Ignition input should be connected to the vehicle ignition signal that outputs 12V only when the ignition is ON. NOTE: The following connection points are for the P1300 only, the P1350 does not have the SIREN/PA option (the 8 PIN connector is not active). HORN RING This is an input, it uses the horn activation signal to trigger the siren while the unit is in standby. HORN This is an output used to activate the regular vehicle horn during normal vehicle operation (no siren or air horn). PART# :212-0028 6 Sep.29th, 2014
Speakers The PROTEC 1300-S unit with built in siren functions may be wired to one or two 100VA/11Ohm speakers. Refer to the label on the device to determine the connections, then proceed as follows: 1. Install and wire the speaker as per manufacturers instructions 2. Run the connecting wires from speaker mounting location to the master control unit. 3. Connect the wire leads to the PROTEC via the eight (8) connector plug provided Volume Set Controls On the backside of the siren unit there is a variable resistor labeled: MIC, this is used to adjust the volume of the microphone. To adjust the volume, use a precision screw driver to rotate the plastic screwhead for the variable resistor. Clock-wise will increase volume and counter-clock-wise will decrease volume. Connecting a Light-bar or other device The PROTEC master control unit may be programmed to control standard light-bar functions. Follow manufacture instructions to install the light-bar. To activate light-bar functions wire as follows: 1. Route the power harness from the light-bar installation point to the PROTEC master control unit 2. Refer to the manufactures wiring diagram connect the appropriate trigger wires from the harness to the matching connector plug position on the PROTEC master control unit. Note: Light-bar functions are typically connected to outputs 1 to 8 the three (3) direct wire connections and (5) pin connector. Connect power and ground to the light-bar as per manufactures instructions. Button Labeling Remove the retaining screws using the appropriate screwdriver, apply supplied labels to the inside of the lexan button covers (shown are the factory labeled buttons). Re-assemble the case. Figure 2 & 3 Button Labeling PART# :212-0028 7 Sep.29th, 2014
Connecting the Power Source The PROTEC master control unit is equipped with a power (blue) and ground (black) cable to facilitate the power connection. To connect the unit to a power source proceed as follows: 1. Locate a suitable power source, preferably the positive (+) battery post. 2. Fuse with a minimum 60 amp circuit breaker, and run a 8 AWG wire from the circuit breaker, through the vehicle to the PROTEC master control unit. 3. Terminate the power wire with the blue plug provided 4. Determine a suitable negative ground, preferably the negative (-) battery post. 5. Run a 10 AWG wire from the ground point, through the vehicle to the PROTEC master control unit. 6. Terminate the ground wire with the black plug provided 7. Verify all connections 8. Connect ground and power by matching plugs (black-ground, blue-power) Ignition Specific features of the PROTEC (i.e. remote head back lighting) are activated only when the vehicle ignition is ON. To facilitate this function the PROTEC master control unit must be wired to an ignition power source as follows: 1. Locate a ignition power source 2. Splice an appropriate gauge lead wire to the ignition source 3. Route the lead through the vehicle to the master control unit 4. Connect the wire to the connector plug Note: Ignition is on the ten (10) pin connector. Confirm this by examining the label on the master control unit Programming Steps for Protec 1300-S NOTE: the unit is pre-loaded with the factory default settings, however it is best to ensure that a good know starting point is achieved. This is done by loading the default configuration. Load the Master Switch Default Configuration: Connect the relay box and the touchpad using the data cable Connect relay box to GND Press and hold the Master switch (SW1) on the touchpad Connect unit to +12V The Touchpad will load the default configuration and the switches associated with this will be lit. Press off the Master switch to turn off all indicated functions. The next step (if it has not been done yet) is to plan out the items to be controlled with the Master ON button. Once this is determined use the following steps to configure the master on. Output 8 is fixed to turn on with the master switch, to include or exclude any other functions or output controls turn these buttons ON or OFF when in master programming mode. PART# :212-0028 8 Sep.29th, 2014
Master Switch Programming: Press and hold Switch 2 and Switch 3 until you hear 2 (two) short beeps. The master switch configuration will be displayed on the touchpad: - switch ON, the function is called in master mode - switch OFF, the function is not called in master mode Change the configuration by turning ON or OFF the touchpad s switches To save the new configuration press and hold Switch 1 until all the touchpad s switches are turned off. NOTE: All outputs/functions (except Out 8) can be controlled independently when activated by master ON. Individual factory configuration can vary refer to the configuration and wiring sheet shipped with the unit. Change the Soft Dip Switch Setting (Programming mode): When in this programming mode the Touchpad emulates a settable Dip switch. Press and hold Switch 3 and Switch 4 until you hear 2 (two) short beeps. The Soft Dip Switch configuration will be displayed on the touchpad: - switch /LED ON, the function is enabled ( ON ); - switch/led OFF, the function is disabled ( OFF ); Change the configuration by turning ON or OFF the touchpad s switches. Using the table below as reference. To save the new configuration press and hold Switch 1 until you hear a long beep. SW OFF ON 1 DOUBLE FLASH RATE (sets the flashing rate of Output 10 & 11) SINGLE FLASH RATE * 2 WAIL ON STANDBY * AIR HORN ON STANDBY 3 BEEP ALERT OFF BEEP ALERT ON * 4 DO NOT CHANGE * Table 1 5 OUT 10 & 11 ACTIVE SOLID * 6 DO NOT CHANGE * 7 DO NOT CHANGE * 8 DO NOT CHANGE * OUT 10 & 11 FLASHER *FACTORY DEFAULT PART# :212-0028 9 Sep.29th, 2014
Maintenance The PROTEC 1300-S is designed to be virtually maintenance free. Any repairs or modifications must be performed by D&R Electronics or an authorized service technician. Vehicle Boosting Using another vehicle battery or charger to start the vehicle may cause voltage spikes in the vehicles electrical system. These spikes may result in damage to the PROTEC master control unit and/or its programming. To prevent such damage the following procedure is recommended: 1. Disconnect the power (blue) and ground (black) leads 2. Refer to the vehicle operators manual for instructions and precautions on boosting the vehicle 3. Allow the vehicle to adequately charge 4. With the ignition OFF, re-connect the power (blue) and ground (black) leads SPECIFICATIONS A. GENERAL Input Voltage 11 to 16 Volts DC Operation Temperature Ranges -30 C to +65 C Standby Current 0.05A ± 10% Weight. ~10 lbs Physical Dimensions MAIN UNIT TOUCHPAD Height 3.5 4.43 Width. 7.75 2.375 Depth.. 6.0 1.0 B. SIREN SPECIFICATION Operating Current... 10Amps (siren only) Frequency Range 734 to 1311 Hz (nominal) Cycle rate... Wail - 20 cycles/min. Yelp 200 cycles/min. Stinger 800 cycles/min. Hi-Lo - 55 cycles/min. Nominal Voltage/Power Output 30 Volts RMS/>110W (siren mode with 8Ω load) Audio Response.. 100 4,000 Hz ± 3dB Audio Power... 32 Watt RMS <5% THD (PA mode) Input Impedance.. 600Ω (Radio) Warning Do not attempt to open or repair the remote control head or master control units if you are not an authorized service technician. Contact your local distributor or D&R Electronics for repair information. PART# :212-0028 10 Sep.29th, 2014
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE PROBABLE SOLUTION PROTEC unit does not function when turned ON. The touchpad backlight doesn t work Plug in rear of the controller is loose or disconnected. Faulty ground connection. Faulty power connection. Controller is damaged. Car IGNITION input not connected or damaged connection. Reconnect the plug. Verify ground connection. Verify +12VDC connections Check connections. If problem still persists, call Technical Assistance at D&R Electronics. Verify connections. SIREN doesn t work SIREN works for couple of seconds and then shuts down SIREN works for a second and then goes on its own in AIR HORN One or more light outputs do not work when the switch it is activated SPEAKER(s) defective. SPEAKER wire(s) shorted. DEFEC TIVE siren Park Kill engaged Reverse the wires connected to HORN and HORN RING. Check for shorts to GND or +12V the wires from HORN and HORN RING. Light defective. Broken or loose wire connection. Defective controller box. Check/Replace speaker. Check/Replace wires Return Controller to D&R Electronics or call Technical Assistance at D&R Electronics. Check the Park Kill input when the car is in DRIVE, it should NOT BE a GROUND. Check connections and replace car wiring Return Controller to D&R Electronics or call Technical Assistance at D&R Electronics. Verify/replace light module. Verify/replace light wiring. Return Controller to D&R Electronics or call Technical Assistance at D&R Electronics. PARTS LIST PART NUMBER QTY DESCRIPTION 660-0007-03-01 1 PROTEC 1300-S Light and Siren Control Unit 670-0011-01-01 1 PROTEC 1300-S Remote Keypad Control Head 811-0037A 1 PROTEC 1300-S Light and Siren Control Unit Mounting Bkt. 300-0038 1 PROTEC 1300-S Remote Keypad Control Head Saddle 215-0016 1 18 data cable 201-0034 1 5 pin connecting plug 201-0030 1 10 pin connecting plug 201-0020 1 8 pin connecting plug 201-0046 1 Blue power connector 201-0013 1 Black ground connector 196-0002 1 PIN H.D. 75 AMP 196-0003 1 PIN H.D. 75A AMP 300-0029 2 GROMMET 75 AMP H.D. 216-0014 1 TOUCHPAD LABEL SHEET 200-0139 1 Socket 6-6 MODULAR COUPLING (STRAIGHT) PART# :212-0028 11 Sep.29th, 2014
WARRANTY D & R Electronics warrants its new products to be free from defects in material and workmanship, under normal use and service for a period of one year on parts replacement. This warranty applies only to original purchasers acquiring the product directly from D&R Electronics, or its authorized dealers. Warranty will not be recognized without proof of purchase or bill of sale. This warranty is not transferable. The warranty begins on the date of delivery to the first user/purchaser. This warranty shall not apply to products which must be repaired due to normal wear and tear, negligence, improper installation, abuse, misuse, or which have been altered or modified at a facility other than D & R Electronics, or its authorized depot centers. Units proved to be defective within the warranty period, based on an examination by D&R Electronics, will be replaced or repaired at D & R Electronics option. This warranty does not cover travel expenses or labor charges for removal or installation. Lamps, flash tubes, batteries or other items considered consumables are not covered under warranty. This warranty is in lieu of all other express warranties. D&R Electronics makes no warranties, expressed or implied, other than the express warranties contained herein. Any electronic device may create or be affected by electromagnetic interference. After installation of any electronics device operate all equipment simultaneously to insure that operation is free of interference. Never power emergency warning equipment from the same circuit or share the same grounding circuit with radio communication equipment. PROPER INSTALLATION COMBINED WITH OPERATION TRANING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESENTIAL TO INSURE THE SAFETY OF EMERGENCY PER- SONNEL AND THE PUBLIC. PRODUCT RETURN POLICY In order to provide you with faster service, product returns for repair or replacement, must have a Return Goods Authorization Number (RGA number). Please contact our company to obtain a RGA number before you return the product to D & R ELECTRONICS. Write the RGA number clearly on the package. Be sure you use sufficient packing materials to avoid damage to the product being returned while in transit. D & R ELECTRONICS assumes no responsibility or liability for expenses incurred for the removal and/or the installation of products requiring service and/or repair. Repairing or replacing product is at the discretion of D & R ELECTRONICS. CANADA D&R ELECTRONICS Co. LTD. USA 8820 George Bolton Pkwy. 2321 Kenmore Ave. Bolton, Ontario L7E 2Y4 Buffalo, NY, 14207 Tel.: (905)951-9997 Toll Free 1-800-538-7338 Fax: (905)951-0019 www.dandrelectronics.com PART# :212-0028 12 Sep.29th, 2014