NIGHT-LITE PRO PARTS MANUAL Serial Number 1978PRO08 and Up ALLMAND BROS. INC P.O. BOX 888 HOLDREGE, NE 68949 PHONE: 308/995-4495, 1-800/562-1373 ALLMAND FAX: 308/995-5887 ALLMAND PARTS FAX: 308/995-4883 NIGHT-LITE PRO SERIES MARCH 2008 For Parts and Updates visit Allmand on the Web at www.allmand.com
SHO METALLIC VAPOR LAMP A-1A
SHO METALLIC VAPOR LAMP NO REQ D PART NO DESCRIPTION 1 1 022155 #10 ELEC. RING A-1B 2 1 020113 14 AWG GREEN 6" NS 4 022115 SPLICE\PARALLEL\10-12 AWG 4 8 041028 10-24 X 1/2 HEX MACH SCREW 5 2 041036 10-24 X 1 1/4 SS RHMSPH 6 2 041200 8-32 X 1/2 HEX MACH SCREW 7 1 041257 10-32 GROUND SCREW 8 2 044013 NUT #8-32 NYLOC HEX SS 9 4 044019 10-24 NYLOC NUT 10 2 044037 3/8-24 NYLOC NUT 11 2 045142 STUD 3/8-24 X 3/8-16 X 2" 12 2 047016 3/8 SAE FLAT WASHER 13 4 047019 3/4 OD X.385 ID NYLON BUSHING 14 1 310434 MALE CONNECTOR CABLE (QD) 15 1 650159 16/3 X 68 IN LAMP LEAD (HARD WIRED) 16 1 510007 1/2 DIA CORD GRIP 17 1 610201 REFLECTOR 18 1 610202 LENS CHANNEL SET (2 PCS.) 19 1 610203 LENS 20 1 610206 END CAP 21 1 610205 SOCKET END CAP 22 1 610207 INTERIOR PLATE 23 1 610208 INTERIOR RING PLATE 24 1 610209 LAMP SUPPORT TIP 25 1 610210 FIBERGLASS TUBE X 12" 26 1 610218 LAMP 1000W ED 37 (HPS) 1 610211 LAMP 1000W BT 37 (MH) 1 610221 LAMP 1250W BT 37 (HD) 27 1 610212 CERAMIC SOCKET 28 2 610213 GASKET 29 1 610214 ELBOW 30 1 610215 NIPPLE 31 1 610217 SILICONE GASKET 32 1 660130-20 YOKE FOR SHO FIXTURE (galvanized) 33 1 610017 SAF-T VISOR 34 2 045070 #10-24 HOOK SQ BD BOLT NS 610250 LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) QD LEAD NS 650144 LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) NO LEAD NS 610265 LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) QD LEAD NS 610263 LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) NO LEAD NS 100632 LAMP HOLDER ASSY W/YOKE,W/LAMP (610221) QD LEAD NS 100633 LAMP HOLDER ASSY W/YOKE,W/LAMP (610221) NO LEAD LEGEND: NS= Not Shown ** =Purchase locally
MANUAL WINCH TOWER ASSEMBLY B-1A
NO REQ D PART NO DESCRIPTION LEGEND: NS= Not Shown ** =Purchase locally NIGHT-LITE PRO SERIES MANUAL WINCH TOWER ASSEMBLY 1 1 022035 CORD GRIP NUT 2 1 711029 7/8 " LOCKING HOLE PLUG (PLASTIC) 3 1 620537P LT BAR COVER 4 4 022020 2 SCREW CLAMP, 3/8" 5 4 310414 CONNECTOR, FEMALE 6 1 310033 1/2" CORD GRIP 7 4 044031 5/16-18 KEPS NUT 8 10 044021 1/4-20 KEPS NUT 9 10 053006 1/4-20 X 3/4 RHSSN BOLT 10 4 047035 3/4 FLAT WASHER (PLATED) 11 4 650550.785 X 2" HDPE WASHER 12 5 044058 3/4-10 NYLOCK PLATED HEX NUT 13 1 650319P LIGHT BAR FRAME, REMOVEABLE 14 1 352017 TOWER SECTION 2 5/8" ROUND 15 7 044023 1/4-20 NYLOCK NUT 16 7 046015 1/4-20 X 1"HHCS GR5 17 14 047009 1/4 SAE SS FW 18 5 310212 #10 CUSHION CLAMP 19 3 044048 1/2-13 NYLOCK NUT 20 2 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED) 21 2 320110 3" PULLEY W/ BUSHING 22 1 680180-20 TOWER SECTION 3" 23 4 650110 TOWER PAD.312 24 1 680102-20 4" TOWER SECTION 25 1 610531 DLP 1200 WINCH 26 1 712032 HANDLE FOR DLP-1200 7" 27 2 310212 CLAMP CUSH #10 1/4 HOLE 28 3 047010 5/16 FLAT WASHER 29 1 046242 5/8-11 X 1" GR 5 HEX BOLT 30 3 046110 3/8-16 X 1" HHCS GR5 PLATED 31 3 044038 3/8-16 NYLOCK NUT 32 1 043100 5/8 INT TOOTH L/W Z 33 8 041023 #10 X 3/8 PLS 34 2 047030 5/8 FLAT WASHER 35 1 047025 1/2" FLAT WASHER 36 1 044053 5/8-11 NYLOCK NUT 37 1 046286 3/4-10 X 6 1/2 HEX BOLT GR 5 38 1 650145 BAR LOCKING MAST PLTD 39 2 620550 1/2-13 x 2 1/8" LOCKING KNOB 40 1 620511-20 TOWER PIVOT SECTION 41 1 320410 CORD REEL 42 1 320453 3/16 X 1 3/4" ROLL PIN 43 1 352016 MAST WIRING 16/8 X 344" (CORD REEL 4 LIGHT) 44 1 650140 MAST WIRING 14/7 X 330" (STRAIGHT CORD) 45 1 320185 CABLE 3/16 X 10 STEEL B-1B
B-2A NIGHT-LITE PRO SERIES MANUAL WINCH TOWER CABLE ROUTING
MANUAL WINCH TOWER CABLE ROUTING NO REQ D PART NO DESCRIPTION 1 1 352017-20 2 5/8" TOWER SECTION ROUND 2 1 680180-20 3" TOWER SECTION 3 1 680102-20 4" TOWER SECTION 4 1 620076 STEEL CABLE 3/16' X 11' 5 1 650133 STEEL CABLE 3/16" X 17' 9" 6 2 620084 CLIP 3/16" WIRE ROPE 7 1 045040 THIMBLE 1/4" WIRE ROPE 8 2 320110 PULLEY 3" WITH BUSHING 9 1 610531 DLB 1200 WINCH BRAKE B-2B INSTRUCTIONS FOR REPLACING STEEL CABLES. 3/16" X 11' REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION. REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION. REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/81' ROUND MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3 MAST SECTION. 3/16" X 17 9" REMOVE MAST WRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC) REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION. REMOVE STOP BOLT AND WASHER. REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION. REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND THROUGH PULLEY BRACKETS. REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS. REPLACE 3" PULLEY AND 4" TOWER PADS. ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT. REPLACE STOP BOLT AND WASHER. REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION. REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC) 3/16" X 10 REMOVE ALL BROKEN AND FRAYED CABLE. FEED NEW CABLE THROUGH EYELET IN MAST PIVOT SECTION. FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS. ATTACH CABLE TO WINCH AND WIND IN CLOCKWSE DIRECTION UNTIL ALL SLACK IS OUT. LEGEND: NS= Not Shown ** =Purchase locally
B-3A NIGHT-LITE PRO SERIES ELECTRIC WINCH TOWER ASSEMBLY
NO REQ D PART NO DESCRIPTION NIGHT-LITE PRO SERIES ELECTRIC WINCH TOWER ASSEMBLY 1 1 352050-20 2 5/8" TOWER SECTION ROUND 2 16 047009 1/4 SAE SS FW 3 8 046015 1/4-20 X 1"HHCS GR5 4 9 044023 1/4-20 NYLOCK NUT 5 8 022022 #10 CUSHION CLAMP 6 7 044048 1/2-13 NYLOCK NUT 7 6 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED) 8 2 320110 3" PULLEY W/ BUSHING 9 1 320410P CORD REEL 10 1 320453 3/16 X 1 3/4" ROLL PIN 11 1 680185-20 3" SQ TOWER SECTION 12 1 047025 1/2" FLAT WASHER 13 1 352168 BAR LOCKING MAST 14 2 620550 1/2-13 x 2 1/8" LOCKING KNOB 15 1 620570-20 TOWER PIVOT SECTION 16 5 044058 3/4-10 NYLOCK PLATED HEX NUT 17 1 046286 3/4-10 X 6 1/2 HEX BOLT GR 5 18 4 320112 PULLEY 2 1/2" W/BUSHING 19 4 650110 5/16 PAD 20 8 041023 #10 X 3/8 PLS 21 1 620579 LOCK SPRING 22 1 620577 LOCK HANDLE 23 2 043070 3/8 INTERNAL TOOTH LOCK WASHER 24 2 046105 3/8-16 x 3/4" GRADE 5 HEX BOLT 25 2 046110 3/8-16 X 1" HHCS GR5 PLATED 26 2 044080 3/8-16 TOP LOCK HEX NUT 27 1 046438 1/4" x 3" QUICK RELEASE PIN 28 1 712061 STEEL LANYARD 29 1 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS 30 2 047055 BUSHING, 1" NARROW RIM 31 1 620545 3/4" PLATED HAIR PIN CLIP 32 1 043100 5/8 INT TOOTH L/W Z 33 1 046242 5/8-11 X 1" GR 5 HEX BOLT 34 1 680184-20 4" TOWER SECTION 35 1 650438 MAST WIRING 14/7 X 308" (STRAIGHT CORD) 36 1 352016 MAST WIRING 16/8 X 325" (CORD REEL 4 LIGHT) 37 1 650319P LIGHT BAR FRAME, REMOVEABLE 38 1 620537P LT BAR COVER 39 1 711029 7/8 " LOCKING HOLE PLUG (PLASTIC) 40 4 650550 WASHER 41 4 047035 3/4 FLAT WASHER (PLATED) 42 4 044031 5/16-18 KEPS NUT 43 1 310033 1/2" CORD GRIP 44 10 053006 1/4-20 X 3/4 RHSSN BOLT 45 10 044021 1/4-20 KEPS NUT 46 4 022020 2 SCREW CLAMP, 3/8" 47 4 310414 CONNECTOR, FEMALE B-3B
ELECTRIC WINCH TOWER CABLE ROUTING B-4A
ELECTRIC WINCH TOWER CABLE ROUTING NO REQ D PART NO DESCRIPTION 1 1 352050-20 2 5/8" TOWER SECTION 2 2 320110 PULLEY 3" WITH BUSHING 3 1 680185-20 3" TOWER SECTION 4 1 620570-20 WELD PIVOT SECTION ELECTRIC 5 4 320112 PULLEY 2 1/2" WITH BUSHING 6 1 680184-20 4" TOWER SECTION 7 1 352054 STEEL CABLE 7/32" X 26' 8 1 320185 STEEL CABLE 3/16" X 10' 9 1 045040 THIMBLE 1/4" WIRE ROPE 10 2 620084 CLIP 3/16" WIRE ROPE B-4B INSTRUCTIONS FOR REPLACING STEEL CABLES 3/16 X 10' REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION. REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND. REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION. REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION. 7/32 X 26' REMOVE CABLE FROM WINCH. REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC) REMOVE TOWER ASSEMBLY FROM TRAILER. REMOVE STOP BOLT AND WASHER. REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION. REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER. REMOVE 2 1/2" PULLEY FROM END OF 4" SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND THROUGH PULLEY BRACKETS. REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS. REPLACE 3" PULLEY AND 4 NYLON ROLLERS. REPLACE STOP BOLT AND WASHER. RUN NEW CABLE ON OUTSIDE OF 4" SECTION. REPLACE 2 1/2" PULLEY. REPLACE TOWER ASSEMBLY ON TRAILER. REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC) RUN NEW CABLE THROUGH PULLEY BRACKETS IN FRONT OF TRAILER. ATTACH CABLE TO ELECTRIC WINCH. WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT. LEGEND: NS= Not Shown ** = Purchase locally
TRAILER ASSEMBLY C-1A
TRAILER ASSEMBLY C-1B NO REQ D PART NO DESCRIPTION 1 6 045110.250 RIVET 2 2 650129 TAIL LIGHT 3 10 053022 5/16-18 X 1 1/4 CARR BOLT 4 14 047010 5/16 FLAT WASHER 5 12 044031 5/16-18 KEPS NUT 6 2 041070 1/4-20 x 3/4" SELF TAPPING SCREW 7 1 330463 RUBBER GROMMET 8 4 044023 1/4-20 NYLOCK NUT 9 1 650111P WELD, TWR PIVOT 10 1 650113P TOWER/ROOF BRACE 11 6 044036 3/8-16 KEPS NUT 12 2 046110 3/8-16 X 1" HHCS GR5 PLATED 13 4 047015 3/8 FLAT WASHER 14 4 046115 3/8-16 X 1 1/4 HHCS 15 2 044016 10-24 KEPS NUT 16 2 041024 RHMS 10-24 X.5 17 2 330481 CLIP GROUND ROD 18 1 340058 GROUND ROD 19 4 041050 1/4-20 X 3/4 TRUSS BOLT 20 1 650722 L OUTRGR RETEN PIN 21 1 650723 RT OUTRGR RETEN PIN 22 2 330014 RING, JACK RETAINING SNAP 23 2 330010 JACK, TOP CRANK 24 2 650115-15 OUTRIGGER 25 1 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED) 26 1 044048 1/2-13 NYLOCK NUT 27 1 320112 PULLEY 2 1/2" W/BUSHING 28 2 433507 5/16-18 x 11" J BOLT 29 1 340017 BATTERY HOLD DOWN 30 6 043050 1/4 INT. TOOTH WASHER 31 6 046006 1/4-20 X 3/4 HEX BOLT GR5 32 6 047007 WASHER.056 X 9/32 ID X 1 1/4 OD 33 1 650108 TANK, PRO, 30 GAL 34 2 650297 FENDER, PRO 35 1 650228P FRAME LEGEND: NS= Not Shown ** =Purchase locally
C-1C NIGHT-LITE PRO SERIES TRAILER ASSEMBLY
NO REQ D PART NO DESCRIPTION NIGHT-LITE PRO SERIES TRAILER ASSEMBLY 1 40 047008 1/4" FLAT WASHER SS 2 2 046015 1/4-20 X 1"HHCS GR5 3 28 044023 1/4-20 NYLOCK NUT 4 1 022035 CORD GRIP NUT 5 1 310033 CORD GRIP 6 1 640555 PLUG 2" 7 4 047010 5/16 FLAT WASHER 8 2 044031 5/16-18 KEPS NUT 9 2 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL 10 4 041250- SCREW, NYLON, 1/4-20 X 1/2 11 22 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS 12 6 044106 1/4 TINNERMAN NUT 13 2 045216 1/4-20 TINNERMAN NUT 14 1 650207P PANEL LEFT FRONT 15 1 650206P PANEL RIGHT FRONT 16 8 041078 1/4-20 X 1/2 PH TRUSS SCREW 17 16 041021 10-24 X 1/2 RHMS 18 16 041024 RHMS 10-24 X.5 19 4 041026 10-24 X 3/4 SL-FHMS 20 36 044019 10-24 NYLOC NUT 21 4 044042 3/8-24 PLATED NUT 22 2 650131 LOCKING T HANDLE 23 2 650132 LATCH CAM 24 2 650209P DOOR, LEFT/RIGHT 25 2 650211 HINGE, DOOR 26 2 660170 DOOR HOLDER 27 1 650767P REAR PANEL LOMBARDINI 1 650283P REAR PANEL KUBOTA 1 651007P REAR PANEL CAT 1 651164P REAR PANEL CAT (REAR EXHAUST) 28 1 650565P ROOF PANEL LOMBARDINI 1 651010P ROOF PANEL KUBOTA (MANIFOLD MUFFLER) 1 101005P ROOF PANEL KUBOTA (BOX MUFFLER) 1 651006P ROOF PANEL CAT C-1D
TONGUE AND AXLE ASSEMBLY C-1E
TONGUE AND AXLE ASSEMBLY C-1F NO REQ D PART NO DESCRIPTION 1 1 330012 HANDLE, REPLACEMENT JACK, TOP CRANK ONLY 2 2 044048 1/2-13 NYLOCK NUT 3 2 046230 BOLT CS 1/2-13 X 5 HEX GR5 PL 4 1 712021 BALL COUPLER 2" 5 1 712540-20 PINTLE HITCH 6 1 680879 JACK, TOP CRANK 7 2 044043 7/16-14 NYLOCK NUT 8 2 044061 5/8-11 LOCK NUT 9 2 044062 1/2-13 LOCK NUT 10 2 046160 7/16-14 X 1 1/2 HEX BOLT 11 2 046220 1/2-13 X 4" HEX BOLT 12 2 046250 5/8-11 X 4 1/2 HEX BOLT 13 4 047015 3/8 FLAT WASHER 14 4 047025 1/2" FLAT WASHER 15 1 330013 PIN, LOCK, TUBE MOUNT 16 2 049040 SAFETY CHAIN 17 1 651225-20 TONGUE, TUBE MOUNT GALVANIZED 18 1 650100 AXLE PRO W/ LEAF SPRINGS AND HUBS 19 2 650387-13 WHEEL TIRE ASSEMBLY, 13" 20 10 032048 1/2-13 LUG NUT 21 2 032026 KIT, AXLE MOUNTING (SHORT SHACKLE) NS 712111B BEARING SET NS 712111 AXLE HUB LEGEND: NS= Not Shown ** =Purchase locally
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-2G ELECTRIC WINCH AND LIMIT SWITCH
TRAILER ASSEMBLY PARTS AND ACCESSORIES ELECTRIC WINCH AND LIMIT SWITCH C-2H NO REQ D PART NO DESCRIPTION 1 8 041050 1/4-20 X 3/4 TRUSS BOLT 2 8 044021 1/4-20 KEPS NUT 3 2 044036 3/8-16 KEPS NUT 4 2 045118.250 RIVET 5 2 047100 5/16 FLAT WASHER SS 6 2 046110 3/8-16 X 1" HHCS GR5 PLATED 7 7 047010 5/16 FLAT WASHER 8 7 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL 9 3 044031 5/16-18 KEPS NUT 10 4 044033 NUT NYLOCK 5/16-18 HEX PL 11 2 041017 6-32 X 3/8 MACH SCREW PLT 12 1 650431P COVER 13 1 352056P LIMIT SWITCH BRACKET 14 1 466093 SWITCH SLACK CABLE 15 1 650112-20 SUPPORT TOWER REAR 16 1 650434 CAM 17 1 680329P COVER PLATE 18 1 045145 1/4 X 1 1/2 ROLL PIN 19 1 650621 KICK OUT SPRING PAD 20 1 330450 PIN REAR TOWER SUPPORT 21 1 650435 SWITCH LIMIT REAR 22 1 046040 BOLT CS 1/4-20 X 5 HEX GR5 23 1 044023 1/4-20 NYLOCK NUT 24 1 630157 WINCH ELECTRIC SA5000AC 200 V 25 1 330458 15 AMP SPST CIRCUIT BREAKER 26 1 352089P SPRING KICKOUT SHORT 27 1 650433P COVER NS 1 352478 EMERGENCY WINCH HANDLE LEGEND: NS= Not Shown ** =Purchase locally
MANUAL WINCH AND REAR TOWER SUPPORT C-2I
MANUAL WINCH AND REAR TOWER SUPPORT C-2J NO REQ D PART NO DESCRIPTION 1 2 045118.250 RIVET 2 1 650621 KICK OUT SPRING PAD 3 1 630555P SPRING KICKOUT MANUAL LONG 29.185 W/HOLE 4 4 044033 NUT NYLOCK 5/16-18 HEX PL 5 6 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL 6 12 047010 5/16 FLAT WASHER 7 2 043050 1/4 INT. TOOTH WASHER 8 1 044023 1/4-20 NYLOCK NUT 9 1 046040 BOLT CS 1/4-20 X 5 HEX GR5 10 1 045145 1/4 X 1 1/2 ROLL PIN 11 1 330450 PIN REAR TOWER SUPPORT 12 1 650112-20 SUPPORT TOWER REAR 13 2 044036 3/8-16 KEPS NUT 14 2 047100 5/16 FLAT WASHER SS 15 2 046110 3/8-16 X 1" HHCS GR5 PLATED 16 2 044031 5/16-18 KEPS NUT 17 1 610531 DLB 1200 WINCH 18 3 044021 1/4-20 KEPS NUT 19 3 041050 1/4-20 X 3/4 TRUSS BOLT 20 1 650106 GUIDE BLOCK 21 2 047008 1/4" FLAT WASHER SS 22 1 651021P GUIDE, CABLE
BALLAST ASSEMBLY C-3A
NO REQ D PART NO DESCRIPTION NIGHT-LITE PRO SERIES BALLAST ASSEMBLY 1 14 043015 #10 INT TOOTH LOCK WASHER 2 7 041030 MS #10-24 x 1 RD HD PL 3 11 044016 10-24 KEPS NUT 4 7 044014 #10-24 HEX NUT 5 1 310120 BALLAST TERMINAL BOARD 6 4 041045 #10-24 X 2.5 RDHD MS 7 4 022185 NYLON SPACER 8 2 310212 #10 CUSHION CLAMP 9 17 041070 1/4-20 x 3/4" SELF TAPPING SCREW 10 1 022025 2-SCREW ROMEX CLAMP, 3/4" 11 14 041017 6-32 X 3/8 MACH SCREW PLT 12 10 044004 6-32 KEPS NUT 13 3 044021 1/4-20 KEPS NUT 14 2 044023 1/4-20 NYLOCK NUT 15 1 045004 1/4-20 X 2" STUD 16 2 046037 1/4-20 x 2 3/4" HEX BOLT 17 4 047008 1/4" FLAT WASHER SS 18 1 064025 1 1/16" PLASTIC PLUG 19 2 064035 1 1/2" CAPLUG 20 4 310124 1000W BALLAST ONLY (60 Hz 110-480V MH) 4 310118 BALLAST 60 HZ W/26 uf CAPACITOR, AND STARTER (HPS) 4 100328 1250W BALLAST W/ 28 uf CAPACITOR (HD) 23 4 100329 CAPACITOR 28 uf (HD 1250W) 4 310115 CAPACITOR 24 uf (MH 1000 W) 4 310119 CAPACITOR 26 uf AND STARTER (HPS 1000 W) 27 1 330432 RECEPTACLE COVER 28 2 330458 15 AMP SPST CIRCUIT BREAKER 29 1 330494 1/4-20 WING NUT 30 4 433329 5/8" PLASTIC PLUG 31 2 660153P CLAMP CAPACITOR (MH) 2 100392P CLAMP CAPACITOR TABBED (HPS) 2 680608P CLAMP CAPACITOR TABBED (HD) 34 1 630132A 15A 120V GFCI OUTLET 35 1 650105 15A CIRCUIT BREAKER 36 1 651243P BREAKER COVER C-3B LEGEND: NS= Not Shown ** =Purchase locally
TRAILER ASSEMBLY PARTS AND ACCESSORIES CAT CONTROL PANEL C-4A
TRAILER ASSEMBLY PARTS AND ACCESSORIES CAT CONTROL PANEL C-4B CAT MANUAL WINCH CONTROL PANEL NO REQ D PART NO DESCRIPTION 1 1 921433 GLOW PLUG LAMP 2 1 340014 HOUR METER CAT 3 1 650302 AUTO SHUTDOWN TIMER 4 1 650306 CAT SWITCH W/ 2 KEYS 5 1 650307 CAT SIGLE KEY 6 1 650446 VOLTAGE REGULATOR 7 1 650282P GAGE PANEL 8 1 650363P COVER 9 1 041070 1/4-20 x 3/4" SELF TAPPING SCREW 10 2 041078 1/4-20 X 1/2 PH TRUSS SCREW 11 3 041080 1/4-20 X 1" TRUSS SCREW 12 7 044021 1/4-20 KEPS NUT 13 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS CAT ELECTRIC WINCH CONTROL PANEL NO REQ D PART NO DESCRIPTION 1 1 921433 GLOW PLUG LAMP 2 1 340014 HOUR METER CAT 3 1 650302 AUTO SHUTDOWN TIMER 4 1 650306 CAT SWITCH W/ 2 KEYS 5 1 650307 CAT SIGLE KEY 6 1 650446 VOLTAGE REGULATOR 7 1 680129P GAUGE PANEL 8 1 352344P COVER 9 1 650105 15A CIRCUIT BREAKER 10 1 310544 DPDT MOM'TRY CONTACT SW 11 1 041070 1/4-20 x 3/4" SELF TAPPING SCREW 12 2 041078 1/4-20 X 1/2 PH TRUSS SCREW 13 3 041080 1/4-20 X 1" TRUSS SCREW 14 7 044021 1/4-20 KEPS NUT 15 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4C KUBOTA CONTROL PANEL
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4D KUBOTA CONTROL PANEL NO REQ D PART NO DESCRIPTION 1 1 920475 KEY SWITCH W/ 2 KEYS 2 1 340014 HOUR METER 3 1 NA GLOW PLUG INDICATOR LAMP 4 1 920474 IGNITION KEYS KUBOTA (PAIR) 5 1 650125 GAUGE PANEL 6 1 650363 GAUGE PANEL COVER 7 2 043050 1/4 INT. TOOTH WASHER 8 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS 9 4 044021 1/4-20 KEPS NUT 10 1 041070 1/4-20 x 3/4" SELF TAPPING SCREW 11 2 041078 1/4-20 X 1/2 PH TRUSS SCREW
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4E KUBOTA CONTROL PANEL
TRAILER ASSEMBLY PARTS AND ACCESSORIES KUBOTA CONTROL PANEL C-4F NO REQ D PART NO DESCRIPTION 1 1 101067 TOGGLE SWITCH DEEP SEA 2 1 310544 DPDT MOM'TRY CONTACT SW 3 1 650105 15A CIRCUIT BREAKER 4 1 100957P GAUGE PANEL, DEEP SEA 5 1 101065 DEEP SEA CONTROLLER 6 1 650363P COVER 7 2 043050 1/4 INT. TOOTH WASHER 8 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS 9 4 044021 1/4-20 KEPS NUT 10 1 041070 1/4-20 x 3/4" SELF TAPPING SCREW 11 2 041078 1/4-20 X 1/2 PH TRUSS SCREW NS 1 101068 RELAY DEEP SEA NS 1 101069 TEMP SWITCH DEEP SEA NS 1 101070 OIL PRESSURE SWITCH DEEP SEA NS 1 101066 WIRING HARNESS
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4G LOMBARDINI CONTROL PANEL
TRAILER ASSEMBLY PARTS AND ACCESSORIES LOMBARDINI CONTROL PANEL C-4H NO REQ D PART NO DESCRIPTION 1 1 650833 IGNITION KEY DOUBLE SIDE 2 1 650831 LOMBARDINI CONTROL PANEL 3 2 043015 #10 INT TOOTH LOCK WASHER 4 2 046426 5mm X.8 X 12mm HEX BOLT 5 1 650761 BRACKET, CONTROL 6 2 041070 1/4-20 x 3/4" SELF TAPPING SCREW 7 3 044021 1/4-20 KEPS NUT 8 1 330458 15 AMP SPST CIRCUIT BREAKER 9 1 310544 DPDT MOM'TRY CONTACT SW 10 1 650105 15A CIRCUIT BREAKER NS 650832 IGNITION SWITCH W/ KEYS(DOUBLE SIDED) LEGEND: NS= Not Shown ** = Purchase locally @@@@@ = See Lombardini Dealer
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5A CAT ENGINE
TRAILER ASSEMBLY PARTS AND ACCESSORIES CAT ENGINE C-5B NO REQ D PART NO DESCRIPTION 1 2 650259 RUBBER ENG MT - 120 LB 2 8 044033 NUT NYLOCK 5/16-18 HEX PL 3 14 047010 5/16 FLAT WASHER 4 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL 5 4 044023 1/4-20 NYLOCK NUT 6 4 041050 1/4-20 X 3/4 TRUSS BOLT 7 4 046055 5/16-18 X 1 1/4 HEX BOLT 8 1 651008P CAT RADIATOR SHROUD RIGHT 9 1 651009P CAT RADIATOR SHROUD LEFT 10 2 650260 SNUBBING WASHER 11 2 640565 ENGINE MOUNT WASHER 12 2 044038 3/8-16 NYLOCK NUT 13 2 046137 3/8-16 X 3 HEX BOLT GR 5 14 1 100988 CAT 8 KW 318-7060 15 1 651232 SILENCER, 1.1C NS 1 027026 POSITIVE BATTERY CABLE RED NS 1 713098 CABLE BATTERY BLACK NEGATIVE NS 1 651192 CAT ENGINE BLOCK HEATER NS 1 650851 REAR EXHAUST MUFFLER NS 1 650850 TAIL PIPE REAR EXHAUST NS 1 651166P BRACKET MUFFLER(REAR EXHAUST) NS 1 340112 1 1/2" MUFFLER CLAMP NS 1 920472 TANK OVERFLOW
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5C KUBOTA ENGINE
TRAILER ASSEMBLY PARTS AND ACCESSORIES KUBOTA ENGINE C-5D NO REQ D PART NO DESCRIPTION 1 2 046137 3/8-16 X 3 HEX BOLT GR 5 2 6 047010 5/16 FLAT WASHER 3 2 650260 SNUBBING WASHER 4 2 044038 3/8-16 NYLOCK NUT 5 2 640565 ENGINE MOUNT WASHER 6 2 650259 RUBBER ENG MT - 120 LB 7 4 044033 NUT NYLOCK 5/16-18 HEX PL 8 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL 9 1 650290 AIR FILTER ELEMENT KUBOTA 10 2 651201 905-1105 KUBOTA ENGINE MOUNT 11 1 100989 KUBOTA 1105 12 2 713086 CLAMP 1 3/8" MUFFLER 13 1 352139 KUBOTA BOX MUFFLER 14 1 650289 EXHAUST PIPE 15 1 650296 MOUNTING PLATE 16 1 352135 EXHAUST GASKET KUBOTA 17 2 043050 1/4 INT. TOOTH WASHER 18 2 042018 6mm X 10mm HEX BOLT GR 8.8 19 1 920552 UPPER RADIATOR HOSE NS 1 650154 LOWER RADIATOR HOSE 21 1 920745 KUBOTA FUEL FILTER 22 1 920743 KUBOTA OIL FILTER NS 1 340302 HIGH TEMP SWITCH KUBOTA NS 1 340301 OIL PRESSURE SWITCH KUBOTA 25 1 650001 RADIATOR KUBOTA NS 1 352373 KUBOTA ENG BLOCK HEATER 26 1 651232 MUFFLER (MANIFOLD MOUNT) 27 1 650234 MUFFLER GASKET(MANIFOLD MOUNT) 28 1 352133 KUBOTA EXHAUST MANIFOLD
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5E LOMBARDINI ENGINE
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5F LOMBARDINI ENGINE NO REQ D PART NO DESCRIPTION 1 2 046137 3/8-16 X 3 HEX BOLT GR 5 2 8 047010 5/16 FLAT WASHER 3 2 650260 WASHER 2" OD X.451 ID X.125 THK 4 2 044038 3/8-16 NYLOCK NUT 5 3 640565 WASER 1.550 OD X.400 ID X.135 THK 6 2 650259 RUBBER ENG MT - 120 LB 7 4 044033 NUT NYLOCK 5/16-18 HEX PL 8 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL 9 1 650830 LOMBARDINI LDW 1003 W/ HOUR METER 10 1 650010 LOMBARDINI FUEL FILTER 11 1 650011 LOMBARDINI OIL FILTER 12 6 042019 6mm X 1.0 X 16mm GR 8.8 HEX BOLT 13 2 043065 3/8 SPLIT LOCK WASHER 14 2 042033 8mm x 1.25 x 20mm HEX BOLT GR 10.5 15 4 041078 1/4-20 X 1/2 PH TRUSS SCREW 16 4 044021 1/4-20 KEPS NUT 17 12 047070 WASHER, FLAT 1/4" SS 18 6 043020 1/4" SPLIT LOCK WASHER 19 2 650567P SHROUD, RADIATOR LEFT AND RIGHT 20 1 650562P MOUNT, ENGINE, LOMBARDINI 21 1 651236 SILENCER, LDW1003 22 1 650430 MUFFLER GASKET 23 1 650012 AIR FILTER, LOMBARDINI NS 1 027031 BATERY CABLE NS 1 713098 NEGATIVE BATTERY CABLE BLACK NS 1 352459 HEATER, LOMBARDINI LOWER RADIATOR HOSE
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5I GENERATOR
TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5J GENERATOR NO REQ D PART NO DESCRIPTION 1 16 046115 3/8-16 X 1 1/4 HHCS 2 18 043065 3/8 SPLIT LOCK WASHER 3 1 022025 2-SCREW ROMEX CLAMP, 3/4" 4 1 640146 6Kw 60Hz MARATHON GENERATOR 1 101075 7.5 Kw 60Hz MARATHON GENERATOR 1 640157 8Kw 60Hz MARATHON GENERATOR NS 1 640152 CAPACITOR 45 Uf MARATHON 6/8 Kw MODEL 332CSA NS 1 640148 CAPACITOR 25 Uf MARATHON 6/7.5/8 Kw MODEL 201CSA 6 1 650563P GENERATOR PLATE LOMBARDINI-(MARATHON) 1 651012P GENERATOR PLATE CAT-(MARATHON) 1 651202P GENERATOR PLATE KUBOTA-(MARATHON) 7 2 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL 8 13 047010 5/16 FLAT WASHER 9 4 044038 3/8-16 NYLOCK NUT 10 2 044033 NUT NYLOCK 5/16-18 HEX PL 11 2 046055 5/16-18 X 1 1/4 HEX BOLT 12 4 046020 1/4-20 X 1 1/4" HEX BOLT 13 1 100352P BOTTOM PLATE-(MECC ALTE) 14 1 100353P TOP PLATE-(MECC ALTE) 15 1 100354P BACK PLATE-(MECC ALTE) 16 1 100614 5/16-18 T-SLOT NUT 17 1 043055 5/16" PLATED SPLIT LOCK WASHER 18 1 046045 5/16-18 X 3/4 HHCS GR5 PLATED 19 1 100350 MECC ALTE GENERATOR 7.5 Kw 60 Hz NS 1 101074 CAPACITOR 40 Uf MECC ALTE 7.5 60 Hz
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DECALS D-1A REQ D PART NO DESCRIPTION 1 090165 DECAL - DANGER ELECTRIC SHOCK 1 090177 ALIGNMENT ARROW 1 090034 DECAL - DIESEL 1 090166 DECAL - WARNING OVERHEAD HAZARD 2 090276 NIGHT-LITE DECAL 1 090159 DECAL - WARNING COMBUSTIBLE GAS 1 090160 DECAL - WARNING EXCESS TOW 1 090139 DECAL - LATCH/UNLATCH 1 090133 DECAL - GROUND LUG 1 090158 DECAL - WARNING OPERATOR S MANUAL 1 090084 DECAL - WARNING SHUT OFF LIGHTS 2 090278 PRO SERIES DECAL 1 090288 STARTING ENGINE, ISUZU & PERKINS 1 090224 STARTING ENGINE, KUBOTA 1 090225 PRO PICTORIAL INSTRUCTION 1 090163 DECAL - DANGER ELECTIC SHOCK 1 090226 DECAL -WARNING ROLL OVER PROTECTION 2 090002 DECAL - DANGER HIGH VOLTAGE 1 090164 DECAL - WARNING NON-VERTICAL 1 090240 DECAL - WARNING FOLD OUTRIGGERS 650158 DECAL SET COMPLETE - PRO 2 090256 LARGE ALLMAND DOOR DECAL 1 090269 SMALL ALLMAND REAR PANEL DECAL 1 090262 ELECTRIC WINCH PICTORIAL OPERATOR (Elec. Winch Only) 1 090205 DECAL - RED LATCH (Elec. Winch Only) 1 090232 DECAL -ELECTRIC WINCH WARNING (Elec. Winch Only) 1 090179 DECAL PROPOSITION 65 DIESEL 1 090309 DECAL-SPRING LATCH RELEASE 1 100922 LEFT ALLMAND DOOR DECAL 1 100923 RIGHT ALLMAND DOOR DECAL 1 100934 6 KW LEFT LOWER DOOR DECAL 1 100935 6 KW RIGHT LOWER DOOR DECAL 1 100936 7.5 KW LEFT LOWER DOOR DECAL 1 100937 7.5 KW RIGHT LOWER DOOR DECAL 1 100938 8 KW LEFT LOWER DOOR DECAL 1 100939 8 KW RIGHT LOWER DOOR DECAL
F-1A NIGHT-LITE PRO SERIES ELECTRICAL DIAGRAMS KUBOTA SCHEMATIC (After Sept 1, 2004) KUBOTA SCHEMATIC (Before Sept 1, 2004)
ELECTRICAL DIAGRAMS F-1B
ELECTRICAL DIAGRAMS F-2A SHO-HD LIGHTING SYSTEM 240 VOLT WIRING SCHEMATIC
F-3A PART# CAT C1.1 ENGINE DESCRIPTION NIGHT-LITE PRO SERIES ELECTRICAL DIAGRAMS 650285 CAT ENGINE WIRING HARNESS CAT/PERKINS ENGINE WIRING HARNESS, KEYLESS OPTION
ELECTRICAL DIAGRAMS F-3B MARATHON GENERATOR SCHEMATIC POW R GARD GENERATOR SCHEMATIC
ELECTRICAL DIAGRAMS F-4A
ELECTRICAL DIAGRAMS F-4B 120V GFCI AND 240V RECEPTACLE WIRING
ELECTRICAL DIAGRAMS F-5A MULTI-TAP 50 HZ TRANSFORMER WIRING DIAGRAM
ELECTRICAL DIAGRAMS F-5B ELECTRIC WINCH SCHEMATIC
ELECTRICAL DIAGRAMS F-6A LOMBARDINI LDW 1003 WIRING DIAGRAM
ELECTRICAL DIAGRAMS F-6B LOMBARDINI LDW 1003 WIRING DIAGRAM