Wash Down Solutions for Machine Automation 1
Index IP69K Wash Down and Pressure Sensors p. 3 4 IP69 Linear Position Transducers p. 5 Food and Beverage Sensor Cabling p. 6 Wash Down Motors p. 7 Stainless Steel Cylinders, Fittings, Actuators, Valves p. 8 11 Custom Cylinders p. 12 Linear Actuator System p. 13 IP69K Valve Manifold p. 14 Stainless Steel Gearboxes and Gearheads p. 15 Safety Light Curtains p.16 Safety HMIs p. 17 Hygienic Design & Stainless Steel Enclosures p. 18 www.cmafh.com 2 Toll free: 800 426 5480
Capacitive, Photoelectric & Proximity IP69K Smartlevel Capacitive Sensors Ideal for liquid level applications in the food and beverage industry Highly durable PSU plastic composite resists coolants, oils & chemicals. Temperatures up to 260 F, in pressurized vessels up to 145 psi. IP69K Photoelectric t Sensors Ideal for object detection in food and beverage applications Gun drilled, solid stainless steel enclosures Proven workhorses in the most demanding of manufacturing conditions Inductive Proximity Sensors No function display on the sensor itself Stainless steel housing (material 1.4571) Gold plated contacts, lasered or etched part numbers 3
Display, measuring transducer & pressure switch in a single device IP67 Pressure Sensors Ideal for use in gaseous and liquid id media Over 130 versions available, 11 pressure range versions from 1 2 bar up to 0 600 bar Standard plastic housing or stainless steel versions available Two switching points or one switching output + analog output IP67 housing rotates 320 Bright display with easy programming (no tool required) Extended temperature ranges of 40 to 125 C. 4
Continuous absolute position ii sensor in a rugged, sealed stainless steel housing IP69 Transducers Welded housing that is IP69K rated Stainless steel housing Pressure rated to 8700 psi/600 bar Standard mounting threads 3/4" 16 UNF (optional M18x1.5) Radial or axial PTFE cable Very high resolution, repeatability, and linearity Absolute output signal Insensitive to shock, vibration, contamination and noise Capability of connecting cable guard systems Enclosure rating per IEC 60529:Cable version IP 68 (type tested at 5 bar / 48 h) IP69K with connected cable guard system www.cmafh.com 5 Toll free: 800 426 5480
Cabling specifically designed for the food industry M12 Cables FDA approved cable material Designed to meet the requirements of pharmaceutical & food industries Smooth surfaces eliminate breeding ground for bacteria Stainless steel type 1.4404: corrosion protection for all exposed metal Detect contamination quickly thanks to the bright color Play it safe: use only reliable materials. The metals and plastics used by Phoenix Contact have been tested with the following common cleaning agents and disinfectants: i Hydrogen peroxide/peracetic acid (P3 topactive DES) Alkaline foaming cleanser (P3 topax 19) Acid foaming cleanser (P3 topax 56) Alkaline foaming cleanser with active chlorine (P3 topax 66) Neutral disinfectant based on quarternary ammonium compounds www.cmafh.com 6 Toll free: 800 426 5480
IP69 All Stainless, Round IP65 Stainless Shaft IP67 AKM, Goldline B, Goldline S, Goldline W Permanent Magnet DC Motors Industry leading performance Certifications ranging from basic IP65 up to IP69 and FDA Thousands of model options, STANDARD! Severe wash down options All stainless options (up to 300 and 174PH grade) DC Motors "Sealed Tight Food" grade motors are IP65 washdown certified For use with 90 and 180 v DC SCR power supplies. IP67 USDA, Washdown IP65 www.cmafh.com 7 Toll free: 800 426 5480
Double Acting, Single Rod Why CG5? Because it is the most cost effective repairable stainless steel cylinder on the market! Stainless Steel Cylinder C(D)G5 S The CG5 S series is a stainless steel cylinder that uses grease for food processing machines that meets FDA standards. The CG5 S series can be disassembled for replacement of seals which extends the service life of the cylinder. All stainless steel specification for external parts. Mounting bracket surfaces have been electropolished, making them smoother to prevent build up of liquids and foreign matter. Plugs are provided for unused mounting threads to prevent residue build up in the threads. Double acting, single rod CG5 S cylinder All stainless steel external parts Special scraper prevents water from entering cylinder Bore sizes (mm): 20, 25, 32, 40, 50, 63, 80 and 100 Auto switch capability www.cmafh.com 8 Toll free: 800 426 5480
Designed with Food Packaging in Mind Fittings Stainless Steel 316 push in fittings, resistant to heat and chemicals Actuators Food Grease (NSF H1 certified) available NBR or FKM (Viton ) seal material ISO/VDMA mounting (Series HYQ, HYC) Stainless Steel 304 Series for wash down applications High Pressure High Pressure Regulator VCHR30, VCHR40 High Pressure Check Valve VCHC40 High Pressure Valve: VCH41, VCH42, VCH410 Hygienic Namur Mount Solenoid Valves, 3/5 Ports VDMA, M12 connector 9
From Clippard, IAI & Pneumatic C&C Corrosion Resistant Wash down Cylinders Clippard Bore sizes: 5/8 up to 1 1/2" Bore Dli Delrin heads with a positive double seal Pressure Range 0 to 150 psig Temperature range: 32 to 180 F RCP2W Waterproof Type Slide Actuator IAI The actuators come in a standard type and an optional cover type, fully conforms to IEC IP67 Stainless Steel Round Body Cylinders Pneumatic C&C Stainless steel, repairable pneumatic cylinder 1 1/8 through 4 bores, maximum 18 stroke, 170 PSI 10
Stainless Steel, Heavy Duty Linear Actuator The Heavy Duty Stainless Steel (ST) linear actuator series provides a strong, durable, and precise linear actuator for high end applications in areas which require frequent exposure to caustic cleaners. It offers all the performance advantages of HD actuators with the additional benefit of a 300 series stainless steel exterior. As a better, cleaner alternative to hydraulic cylinders, it eliminates many concerns, such as noise, heat, leakage, controllability, and low stiffness, while handling high loads at high speeds and maintaining rugged, durable construction. Designed for wash down, the exterior is contoured to prevent liquid from pooling and to eliminate i pockets kt where contamination ti can occur. Options include rounded ddand/or peaked drive covers, front or rear round caps, and internal load cell. Hex head fasteners are used externally. Features 300 Series Stainless Exterior IP66 Rated Thrust from 2,000 to 25,000 Pounds Simultaneous High Thrust with High Speed Piston with Rugged Anti Rotation Feature Sealed Chamber Design Options Rounded and/or Peaked Drive Covers Round front or rear caps Internal Load Cells Machined to suit any motor Limit Switches www.cmafh.com 11 Toll free: 800 426 5480
Engineered Solutions for your application Nason Custom Solutions Stop working around everyone else s standard cylinder. Your machine is unique so why not have Nason design a unique custom cylinder for your specific application. Just show us what you want and we can provide a prototype for your approval. Our custom products are made from specific materials or have unique coatings for harsh or clean room environments, some are made for high output in a small package, and some are just plain unusual. Talk to CMAFH about your next custom design need, and you will be pleasantly surprised. 12
Where pneumatic can not do the job and a servo system is too expensive ternary Linear and rotary actuators Extra integrated: All in one actuator with standard interface saves design time, provides flexible & precise positioning, needs fewer cables and smaller control cabinets. Applications include high speed format changes in packaging & woodworking machines, assembly & dosing systems and in all fields of general automation and many more. Highlights at a glance All in one: motor, controller, actuator/gearbox, fieldbus interface Force up to 1000 N and torque up to 35 Nm Stroke up to 300 mm with ballscrew Speed up to 1 m/sec Maintenance free Flange size 46 + 67 mm available IP protection class 65 and 65+ with air purge (linear) / IP64 (rotary) www.cmafh.com 13 Toll free: 800 426 5480
Developed for the Food & Beverage Industries Easy to clean, Wash Down Resistant Exterior Housing IP69K rated to withstand high pressure and steam cleaning Ability to install valves outside of protective panel and close to actuators for better control No gap between stations Small, lightweight package Easy to clean and easy to maintain Corrosion Resistant 14
Wash Down, Coated and Stainless Steel Gearboxes & Gearheads Available in USDA approved STEEL IT coated, nickelplated or in stainless steel Gearheads Stainless steel housings, shafts, and fasteners Electroless nickel plated housings, shafts, fasteners USDA approved STEEL IT epoxy coated housings NSF H1 approved food grade lubricants Gasketing compounds at housing interfaces Custom engineered, corrosion resistant, rotary shaft seals The wash down option is available as standard for most products The Hygienic Design gearhead is the first planetary gearhead in the world to be certified by the EHEDG 15
Protective Enclosures for Harsh and Wash down Applications IP67 Enclosures Available in the full range of sizes Reduces down time and increases life of the curtain Resistant to many chemicals and compounds Improved mounting system Reinforced stainless steel brackets New F3SG RA Advanced Series meets Global Safety Standards Weld Slag Protective Shields Reduces down time and increases life lf of the curtain Resistant to many chemicals and compounds Lexan construction Easy to install and replace www.cmafh.com 16 Toll free: 800 426 5480
Developed especially for the requirements of mechanical and plant engineering XP 500 Panel PC Projected dcapacitive Touch h(pct) technology offers intuitive iti multi touch t operation Windows Embedded Standard 7 operating system offers a wide range of user software, including optimal compatibility with Eaton's visualization software High front side degree of protection and UL Class I Division 2 certification allows the devices to be deployed in harsh industrial environments and by the processing industry. Non reflective, edgeless safety glass front on the display makes it easy to clean, even with powerful cleaning agents, to remove all residues. The AMD 1.65 GHz dual core CPUs with on board Radeon graphics card deliver strong processing power and high performance graphics. 17
A Comprehensive Line of Enclosures to Provide the Specific Level of Contamination Protection Required Hygienic Design Ideal for use in clean rooms and for open processes in the food industry Featuring a high protection category, it has nowhere for micro organisms to hide! Smooth surface grain, internal hinges, washable gaskets, no crevices Created from ANSI 304 stainless steel with a 400 grain brushed surface Stainless Steel Ideal for food/beverage and pharmaceutical applications with wash down Variety of styles and options 18