BURNER SERVICE MANUAL 37

BURNER SERVICE MANUAL 37 BURNER ASSEMBLY #7-00024 #7-00033 #7-00034 #7-00035 19 1 7-0005 Motor 1/5 HP 3450 RPM Cap. 115V/230V 1 7-20554 Motor, 1/5 HP 3450 RPM 115V (7-00024) 1 2 7-21854001 Fan, Burner 6.25" (7-00024, 7-00033, 7-00034) 1 7-20288 Fan, Burner 5.25" (7-00035) 1 3 7-20358 Transformer, Burner 115V (7-00034, 7-00035) 1 7-21153 Transformer Burner 230V (7-00024, 7-00033) 1 4 7-4725 Burner Housing 1 5 7-0020 Fuel Line, Copper 1 6 7-13279 Coupling, Fuel Pump to Motor 1 7 7-0009 Fuel Pump 1 8 7-0009611 Solenoid Kit w/115v Coil 1 9 7-13286 Electrode, Burner 1 10 7-2668-002 Air Adjustment Band, Outer 1 11 7-21526 Cast Flange 1 12 7-12484 Burner Gasket 2 13 7-12945 Buss Bar 2 7-14296 Nut, Gun Assembly 1 7-100418-003 Screw, Electrode Clamp 1 14 7-100675-001 Clamp, Electrodes 1 15 7-13392 Adjustment Plate, Gun Assy. 1 16 7-2669-002 Air Band, Inner 1 17 7-13045 Bolt, Transformer Hinge 2 7-13360 Bolt, Transformer Clip 1 7-100689-001 Hold Down Clip, Transformer 1 18 7-13494 Brass Elbow, Fuel Pump 1 19 7-30540003 Gun Assembly, Complete 1 20 7-21913-001 Adapter, Nozzle 1 21 7-14365 Cone Air 6A (7-00035) 1 7-13555 Cone, Air (2.88") (7-00024) 1 7-14160 Cone, Air, 4A (7-00033, 7-00034) 1 Not Shown Rev. 7/02

BURNER SERVICE MANUAL 38 WAYNE BURNER #7-00036 #7-00037 1 7-21993-001 Motor.22 HP 12V DC 1 2 7-100761-001 Motor Adaptor 1 3 7-21427 Blower Wheel 1 4 7-4825-001 Burner Housing 1 5 7-31812-003 Ignitor, 12V DC 1 6 Mounting Base 1 7 Housing Cover 1 8 7-13392 Slot Cover Plate 1 9 7-20601-002 Inner Air Band 1 10 7-20602-002 Outer Air Band 1 11 7-13424 Coupling 1 12 7-14451 Oil Line Assembly 1 13 7-0009 Fuel Unit (Model A) 1 14 Elbow 1 15 7-30537-009 Gun Assembly (4 3/8) 1 16 7-101080-002 Air Tube/Flange Assembly 1 17 7-14160 Air Cone (#4A) 1 18 7-12484 Gasket 1 19 7-21441 Solenoid Valve, Oil 12 Volt (Suntec) 1 7-31812-003 Ignitor Transformer Complete (7-00037) 1 MSR GUN ASSEMBLY ALL MODELS 1 7-12362 Nozzle Adaptor Assembly 1 2 7-21408-010 Cast Stabilizer Support Assy 1 3 7-100597-002 Electrode Assembly (RH) 1 4 7-100598-002 Electrode Assembly 1 5 7-21410-004 Oil Pipe Fitting 1 Rev. 8/97

BURNER SERVICE MANUAL 39 BURNER ASSEMBLY #7-00038 #7-00039 21 23 20 19 1 7-20627 Motor, 115V, 1/8 HP 3450 RPM 1 7-20892 Motor, 230V, 1/3 HP 3450 RPM 1 2 7-21427 Blower Wheel, 4.25" 1 3 7-101050-001 Transformer, Burner 115V 1 7-21948001 Transformer, Burner, 240V 1 4 7-4825-001 Burner Housing 1 5 7-14451 Oil Line Assembly 1 6 7-13424 Coupling 1 7 7-0009 Fuel Unit (Model A) 1 8 7-0009611 Oil Valve 1 9 7-13286 Electrode, Burner 1 10 7-20602-002 Outer Air Band 1 11 7-202080-001 Air Tube/Flange Assembly 1 12 7-12484 Gasket 2 13 7-12945 Buss Bar 2 7-14296 Nut, Gun Assembly 1 7-100418-003 Screw, Electrode Clamp 1 14 7-21923-004 Stamped Stavilizer Support Assy 1 15 7-13392 Slot Cover Plate 1 16 7-20601-002 Air Band, Inner 1 17 7-13045 Bolt, Transformer Hinge 2 7-13360 Bolt, Transformer Clip 1 7-100689-001 Hold Down Clip, Transformer 1 18 7-13494 Elbow 1 19 7-21913-001 Adapter, Nozzle Assembly 1 20 7-14160 Cone, Air, 4A 1 21 7-31840-008 Gun Assembly 1 Not Shown Rev. 3/01

BURNER SERVICE MANUAL 40 BURNER ASSEMBLY #7-00040 #7-00041 #7-00042 1 7-20383 Motor, 120V, 50 Hz 1 7-20388 Motor, 230V, 50 Hz 1 2 7-21854001 Fan, Burner 6.25" (7-00040, 7-00042) 1 7-21427 Fan, Burner 4.25" (7-00041) 1 3 7-20393 Transformer, Burner 100V, 50 Hz (7-00042) 1 7-20394 Transformer Burner 230V, 50 Hz (7-00040, 7-00041) 1 4 7-4725 Burner Housing 1 5 7-0020 Fuel Line, Copper 1 6 7-13279 Coupling, Fuel Pump to Motor 1 7 7-13645 Fuel Pump, 2850 RPM, 50 Hz 1 8 7-0009611 Solenoid Kit w/115v Coil 1 9 7-13286 Electrode, Burner 1 10 7-2668-002 Air Adjustment Band, Outer 1 11 7-21526 Cast Flange 1 12 7-12484 Burner Gasket 2 13 7-12945 Buss Bar 2 7-14296 Nut, Gun Assembly 1 7-100418-003 Screw, Electrode Clamp 1 14 7-100675-001 Clamp, Electrodes 1 15 7-13392 Adjustment Plate, Gun Assy. 1 16 7-2669-002 Air Band, Inner 1 17 7-13045 Bolt, Transformer Hinge 2 7-13360 Bolt, Transformer Clip 1 7-100689-001 Hold Down Clip, Transformer 1 18 7-13494 Brass Elbow, Fuel Pump 1 19 7-30540003 Gun Assembly, Complete 1 20 7-21913-001 Adapter, Nozzle 1 21 7-14160 Cone, Air, 4A 1 Not Shown Rev. 7/02

BURNER SERVICE MANUAL 41 BURNER ASSEMBLY 7-00044 2 5 6 1 7 3 8 9 4 10 11 12 18 14 16 15 17 1 7-21126 Motor, 1/4 HP, 3450 RPM, 115V, 60 cap 1 2 7-13121 Motor Cord Cover 1 3 7-21854 Blower Wheel 6.25 x 4.00 1 4 7-4825-001 Burner Housing (screws incl) 1 5 7-101054-001 Ignitor, 115V - France 1 6 7-21976-002 Housing Cover 1 7 7-13392 Slot Cover Plate 1 8 7-2669-002 Inner Air Band 1 9 7-2668-002 Outer Air Band 1 10 7-13279 Coupling 1 Gun Assembly Detail 11 7-14451 Oil Line Assembly 6" 1 12 7-100588-001 Fuel Pump 1 13 7-14222 Connector 1 14 7-31761-067 Gun Assembly 1 15 7-101081-001 Air Tube 1 16 7-12290 Air Cone (cast) 1 17 7-13045 Gasket 1 18 7-0009611 Oil Solenoid, 120V 1 19 7-100490-001 Primary Control, 15 Sec 1 20 7-00223 Cadcell 1 21 7-21319 J-Box 1 Not Shown 1 2 3 5 4 1 7-12988-002 Flamelock Assembly 1 2 7-21923-003 Electrode Support Assembly 1 3 7-100009-003 Electrode Assembly (RH) 1 4 7-100010-003 Electrode Assembly (LH) 1 5 7-21410-013 Oil Pipe/Fitting 1 Rev. 8/97

BURNER SERVICE MANUAL 42 BURNER ASSEMBLY HBG-15 MODEL #P250AFEP Part # 7-00045 Natural Gas Part # 7-00047 Liquid Propane

BURNER SERVICE MANUAL 43 BURNER ASSEMBLY HBG-15 MODEL #P250AFEP Part # 7-00045 Natural Gas Part # 7-00047 Liquid Propane 1 7-61823-002 Control Box Cover Assembly 7-62998-001 Control Box Cover Assembly (LP) 2 7-61444-002 Relay, Time Delay Assembly 3 7-60186-004 Transformer, 34v/30va 4 7-62301-001 Control Box/Strap Assembly 5 7-62700-001 Bracket 6 7-62243-003 Ignition Module (S8600H-1006) 7 7-62947-002 Ignition Wire Assembly 8 7-60195 Tube 1/4" x 5.25" 7-62320-001 Tube 1/4" x 7.5" (LP) 9 7-63062-001 Burner Pilot 10 7-60375-002 Pilot Shield 11 7-100428 Gasket 7-100428-002 Gasket (LP) 12 7-21756-011 Flange, Adjustable 13 7-600748 Flame Retention Assembly 14 7-61818 Flame Spreader Assembly 15 7-61840 Flame Spreader Bracket 16 7-61817 Venturi-P250AF 17 7-62715-008 Air Tube/Hou sing 18 7-60172-002 Motor/Blower Assembly 19 7-62510-001 Air Shutter Assembly 20 7-62049-0902 Housing, Coverplate Assembly 21 7-8206 Orifice (.242") 7-8207 Orifice (.157") (LP) 22 7-62898-001 Orifice Holder 23 7-62246-004 Gas Valve W/R 36C68 377 B1 24 7-62320-012 Tube 1/4" x 10.00" 25 7-62245-001 Wiring Harness 26 7-60017 Nipple 3/4" x 2-1/2" 27 7-60016 Elbow 1/2" NPT x 3/4" NPT 7-8118 Factory Conversion, NG to LP 7-8123 Field Conversion, NG to LP 7-8124 Field Conversion, LP to NG

BURNER SERVICE MANUAL 44 Burner Assembly, HBG-30 MODEL #HSG-400 PART # 7-00046.75.80 2.50 REF 1.25.09 Sensor and Electrode Alignment.06.08 Rev. 7/02

BURNER SERVICE MANUAL 45 Burner Assembly PARTS LIST MODEL #HSG-400 ITEM PART NO. DESCRIPTION 1 7-100935-001 Burner Housing 2 7-63270-004 Air Tube, 6" 3 7-21724-011 Adjustable Flange Assembly 4 7-100428-002 Gasket 5 7-62407-001 Transformer 6 7-21642 Blower Wheel 7 7-21319 J-Box 8 7-21658 Side Plate 9 7-20627 Motor, 1/5-3450/115/60 10 7-63263-001 Pressure Switch 11 7-62408-001 Control Box 12 7-62374-004 Gas Valve 13 7-60186-004 Transformer 14 7-62406-002 Relay 15 7-62759-002 Primary Control ITEM PART NO. DESCRIPTION 16 7-100377-002 Off Cycle Indicator 17 7-62909-001 Ignition Wire 18 7-62473-009 Gas Train Asm 19 7-60178 Terminal Strip 20 7-100372 Damper Arm 21 7-100378 Off Cycle Bracket 22 7-100371 Off Cycle Damper 23 7-62404-002 Housing Cover 24 7-8208 Orifice, 15/32" NG1 7-8209 Orifice Q (.332) LP1 25 7-62385-001 Cap 26 7-62401-001 Gasket 27 7-62410-001 Spring 28 7-62399-002 Shield HSG Gas Train Assembly ITEM PART NO. DESCRIPTION 1 7-62390-002 Probe 2 7-62391-002 Electrode 3 7-62575-001 Chamber/Manifold Asm Rev. 7/02