OptiMOS Family The Perfect Fit For Your Battery Powered Application
Agenda Low Voltage Power MOSFETs - OptiMOS @ a Glance OptiMOS Product Portfolio OptiMOS Application Overview OptiMOS in Battery Powered Focus Applications Infineon Support Tools Page 2
Agenda Low Voltage Power MOSFETs - OptiMOS @ a Glance OptiMOS Product Portfolio OptiMOS Application Overview OptiMOS in Battery Powered Focus Applications Infineon Support Tools Page 3
OptiMOS - Always A Step Ahead With Infineon s Power MOSFETs Page 4
Brief Description of OptiMOS Broad portfolio of low voltage MOSFETs in 20V, 25V, 30V, 40V, 60V, 75V, 80V, 100V, 120V, 150V, 200V, 250V World s lowest R DS(on) in a wide range of packages enables high power density and efficiency Best switching performance with very low Q g and Q gd offers a significant reduction of conduction and switching losses OptiMOS 5 40V and 60V: The 35% lower R DS(on) and 45% lower Figure of Merit (R DS(on) x Q g ) compared to alternative devices has been realized by advanced thin wafer technology. OptiMOS TM Technology leader in low voltage MOSFETs Page 5
Agenda Low Voltage Power MOSFETs - OptiMOS @ a Glance OptiMOS Product Portfolio OptiMOS Application Overview OptiMOS in Battery Powered Focus Applications Infineon Support Tools Page 6
OptiMOS Product Portfolio - Products by Voltage Class and R DS(on) in Various Packages Voltage class [V] 250 200 10,7 20 425 600 150 5,9 90 120 3,6 24 100 2,0 78 80 1,9 34 75 2 45 60 0,75 150 40 1,0 17 30 0,4 22 25 0,8 6,0 20 1,95 30 0,1 1 10 100 1000 R DS(on) max @10V [mω] TO-220 TO-220-FP D²PAK I²PAK D²PAK 7Pin TO-Leadless DPAK SuperSO8 S308 CanPAK M CanPAK S Page 7
OptiMOS TM Naming System BSC 014 N 03 L S 3 E G Package Type BSB = CanPAK (M Can) BSC = SuperSO8 BSF = CanPAK (S Can) BSO = SO-8 BSZ = S3O8 IPA = TO-220 FullPAK IPB = D²PAK IPC = Chip Product IPD = DPAK IPI = I²PAK IPP = TO-220 IPS = IPAK Short Leads IPT = TO-Leadless R DS(on) [mω] Divide by 10 to get R DS(on), e.g. 014=1.4 mω For chip products chip area in mm² multiplied by 10 N = N-Channel P = P-Channel C = Complementary Package Options SO-8 / SuperSO8 / S3O8 S = single Chip D = dual Chip CanPAK Q = SQ or MQ footprint X = SX or MX footprint T = ST or MT footprint P = MP footprint N = MN footprint H = SH footprint 3 = Technology generation RoHS compliant Features A= release for automotive F = fast switching R = integrated gate resistor E = ESD protection FD = fast diode I = Monolithically integrated Schottky like diode Breakdown voltage [V] Multiply with 10 to get voltage class, e.g. 03 = 30V E = extended, +5V, e.g. E2=25V Level To be used from V GS N = Normal Level (NL) 10.0 L = Logic Level (LL) 4.5 M = Logic Level 5V opt. (ELL) 4.5 K = Super Logic Level (SLL) 2.5 J = Ultra Logic Level (ULL) 1.8 Page 8
R DS(on) max [mω] @ 10V OptiMOS in SuperSO8 Enables Compact Designs 80 70 60 50 40 30 20 10 0 Infineon Next Best Competitor 40 60 75 80 100 120 150 200 250 Voltage Class [V] Highest Efficiency and Power Density with SuperSO8 products Page 9
R DS(on) max [mω] @ 10V OptiMOS in D²PAK 7pin Suitable For High Current Applications 14 12 10 Infineon Next Best Competitor 8 6 4 2 0 40 60 75/80 100 150 Breakdown Voltage [V] Industries Lowest R DS(on) in D²PAK 7pin Page 10
Agenda Low Voltage Power MOSFETs - OptiMOS @ a Glance OptiMOS Product Portfolio OptiMOS Application Overview OptiMOS in Battery Powered Focus Applications Infineon Support Tools Page 11
OptiMOS 20V-250V For a Broad Range of Industrial Applications Telecom Synchronous Rectification On board power for Server Notebooks and Desktop PCs Mobile Computing Point of Load Converters Motor Control 12V-110V Systems Isolated AC-DC Converters Or-ing Switches Lighting Solar Micro Inverters Page 12
Battery Powered Applications Focus on Forklift, LEV and Power Tools Forklift Light Electric Vehicles Cordless Tools Page 13
OptiMOS For Each System the Right MOSFET Features High current capability Lowest on-state resistance R DS(on) Easy-to use Outstanding product performance & quality Benefits Enables system cost reduction & overall system miniaturization Enables optimized thermal management Extending battery lifetime Reliable operation in harsh environments Page 14
Package Selection Focus on Forklift, LEV and Power Tools D²PAK D²PAK 7pin TO-Leadless Light Electric Vehicles TO-220 D²PAK D²PAK 7pin TO-Leadless TO-220 SuperSO8 D²PAK D²PAK 7pin TO-Leadless TO-220 SuperSO8 30V 3.4 mω 0.9 mω 0.4 mω 3.4 mω 1.1 mω lowest R DS(on) (mω) 60V 1.9 mω 1.0 mω 0.75 mω 2.0 mω 1.4 mω 100V 2.7 mω 2.5 mω 2.0 mω 3.0 mω 4.6 mω 150V 7.2 mω 6.5 mω 5.9 mω 7.5 mω 19.0 mω Package Resistance (mω) 0.74 mω 0.44 mω 0.25 mω 0.60 mω 0.2 mω Current Capability (A) 120A 180 A 300 A 120 A 100A Footprint (mm²) 150 mm² 150 mm² 115 mm² 201 mm² 31.7 mm² Inductivity (nh) >5 nh <5 nh 1-2 nh 5 nh 0.2 nh Page 15
Agenda Low Voltage Power MOSFETs - OptiMOS @ a Glance OptiMOS Product Portfolio OptiMOS Application Overview OptiMOS in Battery Powered Focus Applications Infineon Support Tools Page 16
<Segment> Key Applications Forklift Light Electric Vehicles Cordless Tools Electric forklift Handpallet trucks Electric scooter Pedelecs Low-speed cars Cordless power tools Cordless gardening tools Highest current capability & reliability Lowest R D(on) for highest power density Space reduction Price/performance Page 17
Market Development of Focus Applications in LV Drives <Segment> 3.95% 6% 199 Segment CAGR 13-18 18% Light Electric Vehicles - growth driven by µ-cars Enabler: - improved battery technologies Driver: - biggest growth potential is coming from µ-cars in China - CO 2 reduction program 147 9% Forklift - stable industry drives further growth in electric forklifts 4% Enabler: - improved battery technologies Driver: - lower total cost of ownership - trend of green technology - increasing demand of BRIC countries Cordless Tools Forklift Light Electric Vehicles e.g. pedelecs, µ-cars Power Tools high volume market Enabler: - increasing share of Li-Ion batteries and BLDC motors Driver: - higher flexibility and reduced weight increases share of cordless tools Source: IMS - Motor Control (non-industrial) 2010; GIA Press Release of Global Industry Analysts, 2011; Pike Research 2011, 2012 Freedonia World Power Lawn and Garden Equipment, 2010, 2011; Industrial Truck Association 20 top lift truck supplier Report 2009, 2010, 2011, 2012 EBWR Electric Bike Worldwide Reports 2011, 2012; IHS Topical Report 2011; IDTech World Market for EV 2010, own assumptions Page 18
<Segment> System Overview Forklift Forklift Controller Sensor OptiMOS 60V 150V BLDC Motor M Driver Stage Electric forklift Handpallet trucks DC/DC Regulators Low Voltage MOSFET selection criteria: Highest current capability & reliability Voltage class pending on system voltage (60V - 150V) Lowest R DS(on) Package type (D²PAK, D²PAK 7pin, TOLL) Page 19
Application Requirements: Forklift <Segment> Forklift Application Requirement Covered by Increase of overall system efficiency System cost reduction Thermally optimized designs Reliable operation in harsh environments Lowest R DS(on) Highest current capability (up to 300A) and lowest R th Improved robustness of Power MOSFETs Possibility of non-merged lots delivery Page 20
Performance OptiMOS Recommendation: Forklift Applications Standard high <Segment> IPT007N06N 60V, 0.75mΩ IPT020N10N3 100V, 2.0mΩ IPT059N15N3 150V, 5.9mΩ TO-Leadless IPB010N06N 60V, 1.0mΩ IPB019N08N3 G 80V, 1.9mΩ IPB025N10N3 G 100V, 2.5mΩ IPB065N15N3 G 150V, 6.5mΩ D²PAK 7pin IPB021N06N3 G 60V, 2.1mΩ IPB025N08N3 G 80V, 2.5mΩ IPB027N10N3 G 100V, 2.7mΩ IPB072N15N3 G 150V, 7.2mΩ D²PAK 24V 36V 48V 72V System Voltage Class Page 21
Product Highlight for Forklift: TO-Leadless, a Package Optimized for High Power Applications Features New! Industry`s lowest R DS(on) 4.4mm Reduced footprint & space 10.0mm 15mm 9.9mm 2.3mm 11.7mm Highest current capability up to 300A Very low package parasitics & inductances Footprint: 150mm² Footprint: 115mm² Significant reduction of electromigration Optical inspection possible Suitable for high current and high reliability applications such as: Forklift Light Electric Vehicle Telecom Point of Load efuse Benefits Highest efficiency Less paralleling & cooling required enables system cost reduction and a compact design Improved EMI Highest reliability Page 22
System Overview Light Electric Vehicles (LEV) Light Electric Vehicles Battery Current Sensor Controller BLDC Motor Driver Stage M Electric scooter Pedelecs Low-speed cars DC/DC Regulators OptiMOS 80V 150V Low Voltage MOSFET Selection Criteria: Lowest R D(on) for highest power density Voltage class pending on system voltage (60V 150V) Package type (TO-220, D²PAK, D²PAK 7pin, TOLL) Page 23
Application Requirements: Light Electric Vehicles (LEV) LEV Application Requirement Covered by Extending of range and lifetime of battery Increased overall system efficiency Optimized thermal management Lowest R DS(on) Highest current capability (up to 300A) Thermally optimized packages System cost reduction Page 24
Performance OptiMOS Recommendation: Light Electric Vehicles (LEV) Standard high IPT020N10N3 100V, 2.0mΩ IPT059N15N3 150V, 5.9mΩ TO-Leadless IPB020NE7N3 75V, 2.0mΩ IPB019N08N3 80V, 1.9mΩ IPB025N10N3 G 100V, 2.5mΩ IPB065N15N3 G 150V, 6.5mΩ D²PAK 7pin IPB025N08N3 G 80V, 2.5mΩ IPB027N10N3 G 100V, 2.7mΩ IPB072N15N3 G 150V, 7.2mΩ D²PAK IPP034NE7N3 75V, 3.4mΩ IPP037N08N3 80V, 3.7mΩ IPP045N10N3 100V, 4.5mΩ TO-220 24V 36V 48V 72V System Voltage Class Page 25
System Overview Cordless Tools Cordless Tools Controller Sensor BLDC Motor Driver Stage M Sensor Brushed DC Motor Driver Stage Sensor M Cordless power tools Cordless gardening tools DC/DC Regulators OptiMOS 30V 60V Low Voltage MOSFET selection criteria: Space reduction Price/performance Voltage class pending on system voltage (40V - 60V) Package type (TO-220, SuperSO8) Thermal performance of part (R th ) Page 26
Application Requirements: Power Tools Power Tools Application Requirement Covered by Lifetime of battery Low R DS(on) & low R (th) System cost reduction Excellent price/performance ratio System miniturarization Reliable operation in harsh environments Size optimized packages (SuperSO8) Improved robustness of Power MOSFETs Page 27
Motor Type OptiMOS Recommendation: Power Tools Brushed DC Brushless DC BSC011N03LS 30V, 1.1mΩ BSC010N04LS 40V, 1.0mΩ BSC014N06NS 60V, 2.8mΩ BSC022N04LS 40V, 1.0mΩ BSC028N06NS 60V, 2.8mΩ SuperSO8 BSB012N03LX3 G 30V, 1.2mΩ BSB014N04LX3 G 40V, 1.4mΩ BSB028N06NN3 G 60V, 2.8mΩ CanPAK IPP015N04N G 40V, 1.5mΩ IPP034N03L G 30V, 3.4mΩ IPP041N04N G 40V, 4.1mΩ IPP020N06N 60V, 2.0mΩ TO-220 <18V >18V 24V 36V System Voltage Class Page 28
Product Highlight for Power Tools: OptiMOS 5 40V and 60V - Shrink Your Design & Boost Efficiency Features 35% lower R DS(on) 45% improvement of FOM Integrated Schottky-like diode RoHS compliant - halogen free MSL1 rated Suitable for applications such as: Benefits Motor Control Solar Micro Inverter Synchronous Rectification Isolated DC/DC Converters Or-ing Less paralleling required Highest system efficiency Increased power density System cost reduction Very low voltage overshoot Page 29
Agenda Low Voltage Power MOSFETs - OptiMOS @ a Glance OptiMOS Product Portfolio OptiMOS Application Overview OptiMOS in Battery Powered Focus Applications Infineon Support Tools Page 30
Support OptiMOS Power MOSFETs Collaterals and Brochures Technical Material Product Briefs Selection Guides Application Brochures Presentations Press Releases, Ads Application Notes Technical Articles Simulation Models Datasheets www.infineon.com/optimos5-40v60v www.infineon.com/optimos www.infineon.com/optimosfd Power Management Selection Guide OptiMOS in Motor Control Application Lighting Application Brochure OptiMOS Fast Diode Press Release www.infineon.com/optimos Evaluation Boards Evaluation Boards Demoboards Reference Designs www.infineon.com/motorcontrolapplicationkit www.infineon.com/to-leadless-evaluationboard Videos Technical Videos Product Information Videos www.infineon.com/mediacenter Page 31
Support Online Tools and Services Find your Local Distributor Cross Reference Search Evaluation Board Finder Solution Finder Support Page 32
Summary: Key Take Aways! OptiMOS - the right switch for battery powered applications due to: Industry s lowest R DS(on) Highest current capability up to 300A Thermal optimized packages Robust products for highest reliability Product highlights: TO-Leadless and OptiMOS 5 40V/60V Low Voltage Power MOSFETs online support: www.infineon.com/optimos Page 33