Hydraulic vehicle lift SKY-200/250/350 List of parts and appendices 2015 Stertil B.V. 41300820-D
List of parts and appendices for the Stertil-Koni hydraulic vehicle lift SKY-200/250/350 Starting at Serial Number: TZ141655 Note n For some assemblies two lists are present, representing the assemblies of the first or the second generation. First generation assemblies: Flush Mounted type TZ184415 TZ183917 TZ173891 TZ173892 TZ184051 TZ183753 TZ179014 TZ166649 TZ163323 TZ173258 Surface Mounted type TZ184852 TZ189185 TZ184052 TZ185863 TZ183918 TZ174309 TZ176307 TZ175482 TZ175483 TZ175295 TZ175296 TZ187196 TZ184277 TZ176612 TZ187896 All other serial numbers are second generation assemblies. List of Parts and Appendices (Version D) 2 SKY-200/250/350
A A List of parts and appendices The following sections will give an overview of the main assemblies and their components: A.1 Summary vehicle lift on page 4, A.2 Lifting assembly on page 6, A.3 Bellows on page 11, A.4 Unlocking assembly on page 13, A.5 Stop plate and cable chain on page 14, A.6 Drive-on ramps on page 15, A.7 Cable duct (surface mounted version) on page 17 A.8 Cable duct (flush mounted version) on page 18, A.9 Console on page 19, A.10 Control box on page 23, A.11 Hydraulic components on page 26, A.12 Hydraulic cylinder on page 32, A.13 Label locations on page 34, A.14 Dimensional drawings on page 35. List of Parts and Appendices (Version D) 3 SKY-200/250/350
A List of parts and appendices A.1 Summary vehicle lift Figure A 1.1 Summary vehicle lift List of Parts and Appendices (Version D) 4 SKY-200/250/350
Summary vehicle lift Table A 1.1 Vehicle lift Index No. Reference Description Remarks 1 2 41312300 Track 7m SKY 200/250-7 2 41313300 Track 8m SKY 200/250-8 2 41314300 Track 9m SKY 200/250-9 2 41315300 Track 10m SKY 200/250-10 2 41316300 Track 12m SKY 200/250-12 2 41342300 Track 7m SKY 350-7 2 41343300 Track 8m SKY 350-8 2 41344300 Track 9m SKY 350-9 2 41345300 Track 10m SKY 350-10 2 41346300 Track 12m SKY 350-12 2 1 See A.8 Control console 3 4 See A.2 Lifting device 4 4 See A.6 Drive on ramp-stop plate 5 4 See B.2 Extension SKY-200/250/350-14.5 6 2 See B.3 Fixed drive on ramp L=1860 mm Surface mounted models 7 2 See A.5 Wheel stop Surface mounted models List of Parts and Appendices (Version D) 5 SKY-200/250/350
A List of parts and appendices A.2 Lifting assembly FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS 47 48 4 14 13 12 8,9,10,11 38 7 5 7 23 19 50 2 8 6 53 8 29 6 3 11 58 50 39 11 18 27 50 31 22 4 48 47 52 42 43 17 16 54 55 21 4 48 47 15 20 30 20 Figure A 2.1 Lifting assembly (first generation assemblies) 51 24 57 37 Figure A 2.2 Inclinometer assembly (first generation assemblies) List of Parts and Appendices (Version D) 6 SKY-200/250/350
Lifting assembly Table A 2.1 Lifting assembly (first generation assemblies) FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Index No. Reference Description Remarks 2 4 41300200 Leg Surface mounted models 2 4 41310200 Leg Flush mounted models 3 4 See A.3 Bellows 4 16 41310102 Locking ring, Ø100 mm 5 4 41310103 Axle, Ø70 mm, L=378 mm 6 8 41300104 Locking profile Surface mounted models 6 8 41310104 Locking profile Flush mounted models 7 8 41300105 Tension rod Surface mounted models 7 8 41310105 Tension rod Flush mounted models 8 24 41310106 Bearing ring, 2 mm black 9 8 41310107 Bearing ring, 3 mm yellow 10 8 41310108 Bearing ring, 4 mm white 11 24 41310109 Bearing ring, 5 mm green 12 8 41310110 Bearing block, 150x115x28 mm 13 8 41310111 Bearing bush, Ø60/55x30 mm 14 8 41310112 Bearing ring, 2 mm black 15 4 41310113 Axle, Ø80 mm, L=402 mm 16 8 41310114 Distance bush, Ø90/80x72 mm 17 8 41310115 Bearing bush, Ø85/80x50 mm 18 8 41310116 Axle, Ø60 mm, L=174 mm 19 8 41310117 Locking plate 20 4 41310118 Floor plate 21 4 41310119 Sliding block, 80x65x25 mm 22 4 41310120 Bearing Ø65/45x25 mm 23 8 41310121 Sliding block, 200x99x25 mm 24 4 41310122 Support inclinometer 27 4 41310125 Locking plate, 180x55x8 mm 29 4 41300150 Locking catch Surface mounted models 29 4 41310150 Locking catch Flush mounted models 30 4 41300170 Foot plate, front Surface mounted models 30 4 41310170 Foot plate, front Flush mounted models 31 4 41300180 Foot plate, back Surface mounted models 31 4 41310180 Foot plate, back Flush mounted models 37 4 41310710 Inclinometer with cable 38 8 66103920 Bearing bush, 607045GM 39 8 66103921 Bearing bush, 607050GM 42 4 See A.12 Hydraulic cylinder SKY 43 4 41310131 Stop plate lock 47 16 65025042 Screw, M16x40 mm 48 32 1038.66.02.66 Roll pin, 4x16 mm 50 32 65012445 Counter sunk screw, M12x25 Tightening torque 70 Nm (50 lbf ft) 51 8 1037.07.80.03 Hexagon nut M3 52 8 65002411 Bolt, M10x50 53 8 65058028 Spring washer M10, 54 32 65003528 Hexagon head screw, M16x30 Tightening torque 170 Nm (125 lbf ft) 55 64 65055024 Washer M16 57 28 65003285 Hexagon tap bolt M6x16, 8.8 58 8 65058032 Spring washer M12 List of Parts and Appendices (Version D) 7 SKY-200/250/350
A List of parts and appendices SECOND GENERATION Figure A 2.3 Lifting assembly (second generation assemblies) List of Parts and Appendices (Version D) 8 SKY-200/250/350
Lifting assembly SECOND GENERATION Figure A 2.4 Lifting assembly (second generation assemblies) 51 24 57 37 Figure A 2.5 Inclinometer assembly (second generation assemblies) List of Parts and Appendices (Version D) 9 SKY-200/250/350
A List of parts and appendices Table A 2.2 Lifting assembly (second generation assemblies) SECOND GENERATION Index No. Reference Description Remarks 2 4 41300200 Leg welding assembly Surface mounted models 2 4 41310200 Leg welding assembly Flush mounted models 3 4 See A.4 Unlocking assembly 4 16 41310102 Locking ring, Ø100 mm 5 4 41310103 Axle, Ø70 mm, L=378 mm 6 4 41300230 Bottom lock Surface mounted models 6 4 41310230 Bottom lock Flush mounted models 7 8 41310250 Pull bar Flush mounted models 8 32 41310133 Bearing ring Ø100/72 1.5 mm black 9 8 41310109 Bearing ring Ø100/72 5mm black 10 8 66201153 Sealing plug 12 8 41310226 Bearing block 13 8 41310111 Bearing bush, Ø60/55x30 mm 14 8 41310112 Bearing ring Ø100/62 2 mm black 15 4 41310113 Axle, Ø80 mm, L=402 mm 16 8 41310114 Distance bush, Ø90/80x72 mm 17 8 41310115 Bearing bush, Ø85/80x50 mm 18 8 41310116 Axle, Ø60 mm, L=115 mm 19 8 41310118-VZ Locking plate 20 2 41310118 Floor plate rear 21 4 41310119 Bearing block 80x65x25 mm 22 4 41310120 Bearing Ø65/45x25 mm 23 8 41310121 Sliding block, 200x99x25 mm 24 4 41310122 Support inclinometer 25 2 41310134-VZ Floor plate front 27 4 41310125 Locking plate, 180x55x8 mm 29 4 41300225 Top lock Surface mounted models 29 4 41310225 Top lock Flush mounted models 30 4 41300235 Leg support slide 31 4 41300236 Leg support fixed 32 8 41310190 Spacer 50 mm Flush mounted models 37 4 41310710 Inclinometer with cable 38 8 66103921 Bearing bush, Ø60/70 L=50 39 8 66103920 Bearing bush, Ø60/70 L=45 42 4 See A.12 Hydraulic cylinder SKY 45 16 65312532 Screw, M16x50 mm Tightening torque 170 Nm (125 lbf ft) 46 16 65370036 Spring washer M16 47 16 65325042 Counter sunk screw, M16x40 mm 48 32 65377094 Roll pin, 4x16 mm 50 24 65312445 Screw, M12x25 Tightening torque 70 Nm (50 lbf ft) 51 8 1037.07.80.03 Hexagon nut M3 54 32 65303528 Hex. head screw, M16x30 mm Surface mounted models Tightening torque 170 Nm (125 lbf ft) 54 32 65303538 Hex. head screw, M16x80 mm Flush mounted models Tightening torque 170 Nm (125 lbf ft) 55 64 65355024 Washer M16 57 28 65303285 Hexagon tap bolt M6x16, 8.8 List of Parts and Appendices (Version D) 10 SKY-200/250/350
Bellows A.3 Bellows FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Secure with loctite 243 8 10 11 1 14 15 2 6 5 9 17 16 7 18 13 3 19 4 13 12 Figure A 3.1 Bellows (first generation assemblies) List of Parts and Appendices (Version D) 11 SKY-200/250/350
A List of parts and appendices Table A 3.1 Bellows (first generation assemblies) FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Index No. Reference Description Remarks 1 4 41310651 Locking plate 2 4 41310652 Stopper 3 4 41310653 Clamping piece 4 4 41310654 Bracket rapid de-aerator 5 8 41310655 Clamping piece 6 4 41310660 Drill drawing hose 7 4 41310665 Clamping piece with pin 8 8 65225007 Fitted screw M10(12)x16 Secure with loctite 243. Remove loose grinded loctite before applying new product. 9 8 65213257 Countersunk screw M5x30 10 8 65051026 Self locking hexagonal nut M5 11 8 65055014 Flat washer M5 12 8 65003287 Hexagonal tap bolt M6x20 13 16 65058018 Spring washer M6 14 16 65003365 Hexagonal tap bolt M8x25 15 16 65058024 Spring washer M8 16 8 65003283 Hexagonal tap bolt M6x12 17 4 41310662 Air connection 18 4 41310663 Support ring bellow 19 4 65050903 Hexagonal lock nut M16, List of Parts and Appendices (Version D) 12 SKY-200/250/350
Unlocking assembly A.4 Unlocking assembly SECOND GENERATION Figure A 4.1 Unlocking assembly (second generation assemblies) Table A 4.1 Unlocking assembly (second generation assemblies) SECOND GENERATION Index No. Reference Description Remarks 1 4 70905001 Short stroke cylinder (single acting) 2 16 65312291 Fillister head screw M6x35 mm 3 4 70900092 Straight nipple 1/4"1/8" 4 4 70900048 Knee joint insert 6 1/8" 5 2 16 65312291 Rapid de-aerator G 1/8" 6 9 8 65325107 Sound-absorber 1/8" 7 4 41310254 Round head bolt 8 8 65051034 Self locking hexagonal nut M10 9 8 65325107 Countersunk screw M6x12 mm 10 4 41310253 Sliding piece L-profile 11 4 41310251 Clapper 12 8 41310252 Hinge bolt 13 16 65025112 Flush nut M6 14 16 65025113 Flush spring washer M8 List of Parts and Appendices (Version D) 13 SKY-200/250/350
A List of parts and appendices A.5 Stop plate and cable chain Figure A 5.1 Stop plate Table A 5.1 Stop plate Index No. Reference Description Remarks 1 2 42500105 Shaft stop plate Surface mounted models 2 2 42504400 Stop plate Surface mounted models 3 4 65062036 Retaining ring shaft No.19 4 2 41300130 Cable chain L=1925 Surface mounted models 4 2 41310130 Cable chain L=2240 Flush mounted models 5 12 65302259 Hex.bolt M5x40 6 12 65355302 Washer M5 7 2 41310128 Plate 8 4 41300123 Finger protection Surface mounted models 8 4 41310123 Finger protection Flush mounted models 9 20 65303285 Hex.bolt M6x16 10 20 65055708 Washer M6x25 11 2 41310129 Cable gland 12 4 41310350 Hinge plate 13 16 65355024 Washer M16 14 16 65350140 Hex. nut M16 15 16 65313534 Countersunk screw M16x60 List of Parts and Appendices (Version D) 14 SKY-200/250/350
Drive-on ramps A.6 Drive-on ramps Figure A 6.1 Drive-on ramps List of Parts and Appendices (Version D) 15 SKY-200/250/350
A List of parts and appendices Table A 6.1 Drive-on ramps Index No. Reference Description Remarks 1 2 42500106 Shaft 2 2 42504300 Stop plate 3 2 42509100 Drive-on ramp part 3 4 16 65355024 Washer M16 5 4 65062036 Retaining ring shaft 6 16 65313534 Countersunk screw M16x60 mm 7 4 41310350 Hinge plate 8 16 41310126 Filling plate 9 16 65350140 Hexagon nut M16 10 8 65313367 Countersunk screw M8x30 mm 11 8 65350132 Hexagonal nut M8 12 8 65355306 Washer M8 13 8 65016004 Anchor ASTA M10x130 mm Only surface mounted models 14 8 65016005 Capsule UKA 3 EAP M10 Only surface mounted models 15 2 41300450 Drive-on ramp part 1 Only surface mounted models 16 2 41300470 Drive-on ramp part 2 Only surface mounted models 17 4 41300441 Strip Only surface mounted models 18 8 65355021 Washer M12 Only surface mounted models 19 8 65303443 Hex. bolt M12x20 mm Only surface mounted models 20 4 41317365 Filling piece For jacking beam (option) 21 4 65325080 Countersunk screw/bzk M12x35 For jacking beam (option) 22 4 65352922 Self locking hexagonal nut M12 For jacking beam (option) Tightening torque 70 Nm (50 lbf ft) 23 4 43500104 Filling plate For jacking beam (option) 24 4 65325021 Round head screw./bzk M12x35 Blocking for jacking beam (option) 25 4 41300947 Distance bush Blocking for jacking beam (option) 26 4 41300946 Blocking Blocking for jacking beam (option) 27 4 65762030 Retaining ring Blocking for jacking beam (option) List of Parts and Appendices (Version D) 16 SKY-200/250/350
Cable duct (surface mounted version) A.7 Cable duct (surface mounted version) Figure A 7.1 Cable duct (surface mounted version) Table A 7.1 Cable duct (surface mounted version) Index No. Reference Description Remarks 1 1 41300301 Cable duct L=1600 mm 2 1 41300302 Cable duct left 3 1 41300303 Cable duct right 4 2 41300304 Cover L=700 mm 5 2 41300305 Protection cover 6 4 41300310 Threshold 7 1 41300315 Elbow 8 1 66201111 Side protection 9 26 65016020 Anchor bolt M10x120 mm List of Parts and Appendices (Version D) 17 SKY-200/250/350
A List of parts and appendices A.8 Cable duct (flush mounted version) Figure A 8.1 Cable duct (flush mounted version) Table A 8.1 Cable duct (flush mounted version) Index No. Reference Description Remarks 1 2 41310307 Protection cover 2 2 41310305 Cable duct 3 10. 2430038 Anchor EXA 8/05 4 2 41300304 Cover 5 1 41300301 Cable duct List of Parts and Appendices (Version D) 18 SKY-200/250/350
Console A.9 Console FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS 25 26 25 18 25 6 27 26 17 26 8 23 26 21 7 19 4 20 3 1 5 2 10 22 21 24 12 16 15 14 11 12 13 3 9 Figure A 9.1 Console (first generation assemblies) List of Parts and Appendices (Version D) 19 SKY-200/250/350
A List of parts and appendices Table A 9.1 Console (first generation assemblies) FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Index No. Reference Description Remarks 41300700 Operating console SKY250 230/400V 50Hz 41320700 Operating console SKY200 230/400V 50Hz 41340700 Operating console SKY350 230/400V 50Hz 1 1 41300750 Frame console 2 1 41300760 Front plate 3 2 41300761 Side plate 4 1 See A.10 Control box SKY 5 1 See A.11 Hydraulic unit 6 2 70913101 3/2 valve 24VDC G1/8 7 4 65870011 Double retaining ring M6 Nylon 8 2 70900082 Sound-absorber 9 4 1009.19.00.75 Buffer 10 4 68700450 Straight screw coupling 11 4 65003460 Hexagonal tap bolt M12x50 12 8 65050136 Hexagonal nut M12 13 4 65055021 Washer M12 14 4 1035.38.05.20 Hexagonal tap bolt M8x16 15 4 65058024 Spring washer M8 16 4 65050132 Hexagonal nut M8 17 4 1036.23.02.75 Cylindric screw / zgl M4x35 18 4 65050124 Hexagonal nut M4 19 4 1035.38.04.11 Hexagonal tap bolt M6x10 20 4 65051028 Self locking hexagonal nut M6 21 12 65025005 Round headed screw / bzk M6x12 22 12 65055015 Washer M6 23 1 70900057 T-screw coupling 24 2 70900086 Short knee coupling 25 3 70900029 Elbow screw coupling 26 1 70900033 Air hose PU Ø8/6 27 1 41300752 Plate rear List of Parts and Appendices (Version D) 20 SKY-200/250/350
Console SECOND GENERATION Figure A 9.2 Console (second generation assemblies) List of Parts and Appendices (Version D) 21 SKY-200/250/350
A List of parts and appendices Table A 9.2 Console (second generation assemblies) SECOND GENERATION Index No. Reference Description Remarks 41300705 Operating console SKY250 200/345V 50Hz 41320705 Operating console SKY200 200/345V 50Hz 41300795 Operating console SKY250 220/380V 60Hz 41320795 Operating console SKY200 220/380V 60Hz 41300700 Operating console SKY250 230/400V 50Hz 41320700 Operating console SKY200 230/400V 50Hz 41340700 Operating console SKY350 230/400V 50Hz 1 1 41300750 Frame console 2 1 41300760 Front plate 3 2 41300761 Side plate 4 1 See A.10 Control box SKY 5 1 See A.11 Hydraulic unit 6 1 70913102 Double 3/2 valve 24VDC 7 4 65870011 Double retaining ring M6 Nylon 8 1 70900093 Sound-absorber 9 4 1009.19.00.75 Buffer 10 4 68700450 Straight screw coupling 11 4 65003460 Hexagonal tap bolt M12x50 12 8 65050136 Hexagonal nut M12 13 4 65055021 Washer M12 14 4 1035.38.05.20 Hexagonal tap bolt M8x16 15 4 65058024 Spring washer M8 16 4 65050132 Hexagonal nut M8 17 2 65030230 Cylindric screw M4x40 mm 18 4 65050124 Hexagonal nut M4 19 4 1035.38.04.11 Hexagonal tap bolt M6x10 20 4 65051028 Self locking hexagonal nut M6 21 12 65025005 Round headed screw / bzk M6x12 22 12 65055015 Washer M6 23 1 41300752 Plate rear 24 2 70900086 Short knee coupling 25 70900097 Air hose Ø6/4 List of Parts and Appendices (Version D) 22 SKY-200/250/350
Control box A.10 Control box Figure A 10.1 Electric diagram List of Parts and Appendices (Version D) 23 SKY-200/250/350
A List of parts and appendices Figure A 10.2 Control box List of Parts and Appendices (Version D) 24 SKY-200/250/350
Control box Table A 10.1 Control box Index No. Reference Description Remarks 1 41300770 Control box assembly, EU version 1 41300780 Control box assembly, USA version 1 1 41300775 Box 2 1 41300776 Cover 3 1 69900190 Control board SKY Including eprom 4 1 69900145 Connection board ST4120 5 1 69154004 Main safety relay 6 1 69500012 Transformer EI120A 7 1 69206402 Fuse holder USCC1 8 1 69206026 Fuse class CC 9 1 69120035 Main switch 10 1 69202009 Acoustic alarm 19 2 69900058 Earth connector TE 410 20 1 41207105 Cable lowering valve P1 Red 21 1 41207106 Cable lowering valve P2 Yellow 22 1 41207107 Cable lowering valve P3 Green 23 1 41207108 Cable lowering valve P4 Blue 24 1 41300771 Cable inclinometer P1 Red 25 1 41300772 Cable inclinometer P2 Yellow 26 1 41300773 Cable inclinometer P3 Green 27 1 41300774 Cable inclinometer P4 Blue 28 1 41300777 Cable 3/2-valve Track P1-P3 Red-Green 29 1 41300778 Cable 3/2-valve Track P2-P4 Yellow-Blue 30 1 41300779 Motor cable 33 4 69141039 Push button 34 5 69141014 NC contactor 35 1 69141124 Lamp holder + lens, red 36 1 69141125 LED 24V, red 37 2 69205006 IS Barrier USA version 38 1 69141122 Rocker Lighting (option) List of Parts and Appendices (Version D) 25 SKY-200/250/350
A A.11 Hydraulic components List of parts and appendices FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS 73 35(36) 70a 85a 98 37(38) 76 70c 93 72 41 45 113 95 74 44 P1 96 85b 97 P2 94 70b 94 95 41 76 72 92 91 90 96 45 P3 70d 73 44 94 70b 92 P4 44 90 91 94 42 97 85c Figure A 11.1 Hydraulic components (first generation assemblies) List of Parts and Appendices (Version D) 26 SKY-200/250/350
Hydraulic components FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Figure A 11.2 Hydraulic scheme (first generation assemblies) List of Parts and Appendices (Version D) 27 SKY-200/250/350
A List of parts and appendices Table A 11.1 Hydraulic components (first generation assemblies) FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Index No. Reference Description Remarks 1 1 68031124 Hydraulic unit SKY250/350 3x230/400V 50Hz 240 Bar 1 1 68031119 Hydraulic unit SKY200 3x230/400V 50Hz 190 Bar 1.1 1 68039026 Electric motor 230/400V 50Hz 1.2 1 68039077 Hydraulic block incl. all parts 1.3 4 68039037 2/2 valve NC incl. solenoid Tightening torque 30 Nm (22 lbf ft) 1.4 4 Solenoid 24 VDC 1.5 1 68039033 Tank 75 l (20 gallon) 1.6 2 68039034 Pump 5.2 cc EU units Tightening torque 22 Nm (16.5 lbf ft) 1.7 8 68039040 Flow control valve 4.2 l/min 1.8 8 68039039 Flow control valve 7.3 l/min 1.9 2 68039036 Pressure relief valve Tightening torque 25 Nm (18.5 lbf ft) 35 2 41310680 Hydraulic hose P1 L=8000 mm (red) 36 2 41310682 Hydraulic hose P2 L=10500 mm (yellow) 37 2 41310681 Hydraulic hose P3 L=8500 mm (green) 38 2 41310683 Hydraulic hose P4 L=11000 mm (blue) 39 4 41310710 Inclinometers 41 8 68990018 Saddle RAP215 42 4 See A.12 Hydraulic cylinder 44 6 41310684 Hydraulic hose L=480 mm 45 16 1035.46.04.22 Fillister head screw M6x25 70a/b/c/ 2 70900033 Air hose PU diam. 8/6 mm Length depends of track length d 72 4 68702027 Straight coupling, GR 12/10-PS 73 4 1003.91.70.10 Elbow, WSV 10-PS 74 2 68700019 Straight coupling, G 12-PS 76 4 41310124 Tube, diam. 15x1,5 L=650 mm 85a/b/c 2 70900060 Air hose PA1125, diam. 8/6 mm Length depends of track length (black) 90 4 70900083 Quick exhaust valve, G1/8 91 4 70900080 Noise absorber 1/8 RVS, PSS/18 92 4 70900025 Straight coupling 8x1/8 93 2 70900085 Y-joint diam. 8/8/8 mm 94 8 70900029 Elbow joint 95 4 70900074 Coupling RKI 8 96 4 70900081 Spiral cable PU, diam. 8 mm L=2000 mm black 97 4 70900086 Elbow joint 98 2 70900079 Y-coupling diam. 8/8/8 mm 109 1 41316701 Cable inclinometer P1 (red) 110 1 41316702 Cable inclinometer P2 (yellow) 111 1 41316703 Cable inclinometer P3 (green) 112 1 41316704 Cable inclinometer P4 (blue) 113 2 Tube 12x1,5 mm Length depends of track length List of Parts and Appendices (Version D) 28 SKY-200/250/350
Hydraulic components SECOND GENERATION Figure A 11.3 Hydraulic components (second generation assemblies) List of Parts and Appendices (Version D) 29 SKY-200/250/350
A List of parts and appendices SECOND GENERATION Figure A 11.4 Hydraulic scheme (second generation assemblies) List of Parts and Appendices (Version D) 30 SKY-200/250/350
Hydraulic components Table A 11.2 Hydraulic components (second generation assemblies) SECOND GENERATION Index No. Reference Description Remarks 1 1 68031124 Hydraulic unit SKY250/350 3x230/400V 50Hz 240 Bar 1 1 68031119 Hydraulic unit SKY200 3x230/400V 50Hz 190 Bar 1.1 1 68039026 Electric motor 230/400V 50Hz 1.2 1 68039077 Hydr.block incl. all parts 1.3 4 68039037 2/2 valve NC incl. solenoid Tightening torque 30 Nm (22 lbf ft) 1.4 4 Solenoid 24 VDC 1.5 1 68039033 Tank 75 l (20 gallon) 1.6 2 68039034 Pump 5.2 cc EU units Tightening torque 22 Nm (16.5 lbf ft) 1.7 8 68039040 Flow control valve 4.2 l/min 1.8 8 68039039 Flow control valve 7.3 l/min 1.9 2 68039036 Pressure relief valve Tightening torque 25 Nm (18.5 lbf ft) 1.10 2 68039074 Return filter 90 micron 31 1 41310671 Hydraulic hose Red L=3350 mm 32 1 41310672 Hydraulic hose Yellow L=3350 mm 33 1 41310673 Hydraulic hose Green L=3850 mm 34 1 41310674 Hydraulic hose Blue L=3850 mm 35 1 41310676 Hydraulic hose Red L=5000 mm 36 1 41310677 Hydraulic hose Yellow L=7500 mm 37 1 41310678 Hydraulic hose Green L=5000 mm 38 1 41310679 Hydraulic hose Blue L=7500 mm 39 4 41310710 Inclinometers 42 4 See A.12 Hydraulic cylinder 44 6 41310684 Hydraulic hose L=480 mm 70a/b/c 2 70900097 Air hose PA diam. 6/4 black Length depends of track length 72 4 68702027 Straight coupling, GR 12/10-PS 73 4 1003.91.70.10 Elbow, WSV 10-PS 74 2 68700019 Straight coupling, G 12-PS 76 4 70905001 Air cylinder 85a/b/c 2 70900060 Air hose PA1125, diam. 8/6 mm Length depends of track length (black) 90 4 70900083 Quick exhaust valve, G1/8 91 4 70900091 Noise absorber 92 4 70900048 Elbow joint 6x18" 93 2 70900085 Y-joint diam. 8/8/8 mm 94 4 70900092 Straight adaptor 1/4"1/8" 95 4 70900073 Coupling 6 mm 96 4 70900096 Spiral cable PU 6 mm 97 4 70900086 Elbow joint 98 2 70900095 Y-coupling 6/6/6 mm 109 1 41316701 Cable inclinometer (red) 110 1 41316702 Cable inclinometer (yellow) 111 1 41316703 Cable inclinometer (green) 112 1 41316704 Cable inclinometer (blue) 113 2 41312640 Hydraulic hose 7m track 113 2 41313640 Hydraulic hose 8m track 113 2 41314640 Hydraulic hose 9m track 113 2 41315640 Hydraulic hose 10m track 113 2 41316640 Hydraulic hose 12m track List of Parts and Appendices (Version D) 31 SKY-200/250/350
A List of parts and appendices A.12 Hydraulic cylinder FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Figure A 12.1 Hydraulic cylinder (first generation assemblies) Table A 12.1 Hydraulic cylinder (first generation assemblies) FIRST GENERATION SEE PAGE 2 FOR SERIAL NUMBERS Index No. Reference Description Remarks 4 41300600 Cylinder (stroke 430 mm) Surface mounted models 4 41310600 Cylinder (stroke 560 mm) Flush mounted models 1 1 68702213 Adjustable coupling 2 1 Hose burst valve Note n In case of leakage replace the entire cylinder. List of Parts and Appendices (Version D) 32 SKY-200/250/350
Hydraulic cylinder SECOND GENERATION Figure A 12.2 Hydraulic cylinder (second generation assemblies) Table A 12.2 Hydraulic cylinder(second generation assemblies) SECOND GENERATION Index No. Reference Description Remarks 4 41300610 Cylinder (stroke 430 mm) Surface mounted models 4 41310610 Cylinder (stroke 560 mm) Flush mounted models 1 1 68702213 Adjustable coupling 2 1 Hose burst valve Note n In case of leakage replace the entire cylinder. List of Parts and Appendices (Version D) 33 SKY-200/250/350
A List of parts and appendices A.13 Label locations Figure A 13.1 Label locations Table A 13.1 Label locations Index No. Reference Description Remarks 1 1 60700251 Operating sticker English/Swedish/Spanish 1 1 60700250 Operating sticker Dutch/German/French 2 1 1005.01.01.92 Identification plate 3 1 60700267 Sticker "Stertil Koni" 4 4 60700266 Sticker "Stertil Koni" 5 1 1005.01.01.67 Stertil service sticker 6 4 60700284 Capacity sticker SKY 200 EU 6 4 60700270 Capacity sticker SKY 250 EU 6 4 60700314 Capacity sticker SKY 350 EU 7 1 60700273 Load distribution sticker SKY 200/250 7 1 60700328 Load distribution sticker SKY 350 8 1 60700281 Loading diagram jacking beams 9 1 60700006 CE sticker 1 41300800 User manual SKY 200/250 EU 1 41340800 User manual SKY 350 EU List of Parts and Appendices (Version D) 34 SKY-200/250/350
Dimensional drawings A.14 Dimensional drawings Figure A 14.1 Dimensional drawings List of Parts and Appendices (Version D) 35 SKY-200/250/350
A List of parts and appendices Figure A 14.2 Dimensions List of Parts and Appendices (Version D) 36 SKY-200/250/350
Dimensional drawings Figure A 14.3 Dimension details List of Parts and Appendices (Version D) 37 SKY-200/250/350
B B List of parts - Variants and options The following sections will give an overview of the main assemblies of the variants and options of the Hydraulic vehicle lift SKY-200/250/350, and their components: B.1 Track lighting on page 39, B.2 Extensions on page 42, B.3 Fixed drive-on ramps on page 43, B.4 Tandem configuration on page 44, B.5 Two speed lowering on page 45, B.6 Remote control on page 46, B.7 Wash bay on page 47, B.8 Air supply kit on page 50, B.9 Mounting set on page 51. List of Parts and Appendices (Version D) 38 SKY-200/250/350
Track lighting B.1 Track lighting Figure B 1.1 Track lighting List of Parts and Appendices (Version D) 39 SKY-200/250/350
B List of parts - Variants and options Figure B 1.2 Track lighting List of Parts and Appendices (Version D) 40 SKY-200/250/350
Track lighting Table B 1.1 Track lighting Index No. Reference Description Remarks 41309010 Set for SKY 7 meters 8 armatures 41309015 Set for SKY 8 meters 8 armatures 41309020 Set for SKY 9 meters 10 armatures 41309025 Set for SKY 10 meters 10 armatures 41309030 Set for SKY 12 meters 12 armatures 41309035 Set for 1 extension 2 armatures 1 * 69700130 LED-armature 2x1.1+1.2+1.3 1.1 69700110 LED-engine set 2 per armature 1.2 69700061 Tube 1 per armature 1.3 69700090 Cable LED-armature 1 per armature 2 1 69156012 Relay socket 3 1 69156011 Auxiliary relay 4 1 69500019 Transformer primary 200, 230, 400, 460V sec. 24V 4.1 1 69206027 Fuse 24 V 10 Amps 4.2 1 69206028 Fuse 200V 1.25 Amps Depends on Voltage 4.2 1 69206016 Fuse 230V 1 Amps Depends on Voltage 4.2 1 69206029 Fuse 400V 0.63 Amps Depends on Voltage 4.2 1 69206030 Fuse 460V 0.5 Amps Depends on Voltage 7 1 69141122 Rocker 8 1 69141014 NC contactor 9 69700120 Extension cable (L=600 mm) 10 1 69700120 Cable set 10.1+10.2+10.3+2x10.4 * Number depends on track length. List of Parts and Appendices (Version D) 41 SKY-200/250/350
B List of parts - Variants and options B.2 Extensions 2 8, 9, 10 15 1 12 11 14 13 6 7 16 4 3 5 19 20 21 22 18 17 Figure B 2.1 Extensions Table B 2.1 Extensions Index No. Reference Description Remarks 41300940 Extension set 2 pieces for SKY 200/250 41340940 Extension set 2 pieces for SKY 350 1 2 41317360 Extension piece SKY 200/250 1 2 41347360 Extension piece SKY 350 2 12 65313534 Countersunk screw/bzk M16x60 3 12 65350140 Hexagonal nut M16 Tightening torque 170 Nm (124 lbf ft) 4 12 65370036 Springring M16 5 8 65303608 Hexagonal bolt M20x45 6 8 65350144 Hexagonal nut M20 Tightening torque 350 Nm (255 lbf ft) 7 8 65358044 Springring M20 8 4 41310132 Filling plate 0,5mm 9 4 41310126 Filling plate 1mm 10 8 41310127 Filling plate 2mm 11 2 41317365 Filling piece For jacking beam (option) 12 2 65325080 Countersunk screw/bzk M12x35 For jacking beam (option) 13 2 65352922 Self locking hexagonal nut M12 For jacking beam (option) Tightening torque 70 Nm (50 lbf ft) 14 10 43500104 Filling plate For jacking beam (option) 15 2 42504300 Stop plate 16 2 42509100 Drive-on ramp short 17 2 42500106 Shaft 18 4 65062036 Retaining ring 19 2 65325021 Round head screw./bzk M12x35 Blocking for jacking beam (option) 20 2 41300947 Distance bush Blocking for jacking beam (option) 21 2 41300946 Blocking Blocking for jacking beam (option) 22 2 65762030 Retaining ring Blocking for jacking beam (option) List of Parts and Appendices (Version D) 42 SKY-200/250/350
Fixed drive-on ramps B.3 Fixed drive-on ramps Figure B 3.1 Fixed drive-on ramps Table B 3.1 Fixed drive-on ramps Index No. Reference Description Remarks 41300448 Drive on ramp 2 m Part 1 and 2 41300447 Drive on ramp 2.5 m Part 1,2 and 1x3 41300446 Drive on ramp 3 m Part 1,2 and 2x3 41300445 Drive on ramp 3.5 m Part 1,2 and 3x3 41300440 Drive on ramp 4 m Part 1,2 and 4x3 1 2 41300470 Drive-on ramp part 3 2 2 41300450 Drive-on ramp part 1 3 8 41300460 Drive-on ramp part 2 4 4 41300441 Strip 5 8 65016020 Anchor EXA 10/45, 7667 upat GV M10x120 mm 6 8 Hexagonal bolt M12x20 mm 8.8 DIN933 GV 7 8 Washer M12 DIN125A GV 9 2 42504300 Stop plate 10 2 42509100 Drive-on ramp short 11 2 42500106 Shaft 12 4 Retaining ring No.19 DIN6799 GV List of Parts and Appendices (Version D) 43 SKY-200/250/350
B List of parts - Variants and options B.4 Tandem configuration Figure B 4.1 Tandem configuration Table B 4.1 Tandem configuration Index No. Reference Description Remarks 41300950 Set S.M. 1000 mm 41310950 Set F.M. 1000 mm 41300951 Set S.M. 1500 mm 41310951 Set F.M. 1500 mm 1 2 42509125 Bridge part 1000 mm 1 2 42509175 Bridge part 1500 mm 2 8 1035.75.15.06 Anchor bolt M10 3 1 41300953 Control switch (incl. cables) 4 1 42507921 El. cable RS485 List of Parts and Appendices (Version D) 44 SKY-200/250/350
Two speed lowering B.5 Two speed lowering Figure B 5.1 Two speed lowering Table B 5.1 Two speed lowering Index No. Reference Description Remarks 41300960 Set two speed lowering 1 1 68039041 Hydraulic block two speed lowering Set of 4 pieces 2 1 41300965 Switch two speed lowering (incl. cables) 2.1 1 69141014 Contactor NC 2.2 1 69141122 Rotation knob (black) 3 1 60700287 Label two speed lowering List of Parts and Appendices (Version D) 45 SKY-200/250/350
B List of parts - Variants and options B.6 Remote control Figure B 6.1 Remote control Table B 6.1 Remote control Index No. Reference Description Remarks 34007930 Remote control EU-version List of Parts and Appendices (Version D) 46 SKY-200/250/350
Wash bay B.7 Wash bay The wash bay option consists of some parts which differ from the standard used components. Table B 7.1 gives an overview of that components. The last column refers to the original sections and figures of that components. Table B 7.1 Wash bay Index No. Reference Description Remarks Section 1 2 41312300-VZ Track 7000 welding assembly See A.1 1 2 41313300-VZ Track 8000 welding assembly See A.1 1 2 41314300-VZ Track 9000 welding assembly See A.1 1 2 41315300-VZ Track 10000 welding See A.1 assembly 1 2 41316300-VZ Track 12000 welding assembly See A.1 2 4 41300200-VZ Leg welding assembly Surface mounted models See A.2 2 4 41310200-VZ Leg welding assembly Flush mounted models See A.2 6 8 41300104-VZ Locking profile bottom Surface mounted models See A.2 6 8 41310104-VZ Locking profile bottom Flush mounted models See A.2 7 8 41300105-VZ Tension rod Surface mounted models See A.2 7 8 41310105-VZ Tension rod Flush mounted models See A.2 20 4 41310118-VZ Floor plate See A.2 29 4 41300150-VZ Locking catch top Surface mounted models See A.2 29 4 41310150-VZ Locking catch top Flush mounted models See A.2 30 4 41300170-VZ Foot plate, front Surface mounted models See A.2 30 4 41310170-VZ Foot plate, front Flush mounted models See A.2 31 4 41300180-VZ Foot plate, back Surface mounted models See A.2 31 4 41310180-VZ Foot plate, back Flush mounted models See A.2 2 2 42504400-VZ Stop plate Surface mounted models See A.5 12 4 41310350-VZ Hinge plate See A.5 2 2 42504300-VZ Drive-on ramp part 3 See A.6 3 2 42509100-VZ Drive-on ramp short ST4250 See A.6 4 2 41300430-VZ Fixed drive-on ramp short Surface mounted models See A.6 31 1 41310621 Hydraulic hose red L=3350 See A.11 32 1 41310622 Hydraulic hose yellow L=3350 See A.11 33 1 41310623 Hydraulic hose green L=3850 See A.11 34 1 41310624 Hydraulic hose blue L=3850 See A.11 35 1 41310626 Hydraulic hose red L=5000 See A.11 36 1 41310627 Hydraulic hose yellow L=7500 See A.11 37 1 41310628 Hydraulic hose green L=5000 See A.11 38 1 41310629 Hydraulic hose blue L=7500 See A.11 73 4 68709114 Elbow, WSV 10-PS 4 41300610-VZ Cylinder (stroke 430 mm) Surface mounted models See A.12 4 41310610-VZ Cylinder (stroke 560 mm) Flush mounted models See A.12 1 2 41317360-VZ Extension piece See B.2 4 2 42509110-VZ Fixed drive-on ramp high Surface mounted models See B.3 1 4 68709213 Adjustable coupling See A.12 1 41300700-WB Operating console SKY250 230/400V 50Hz See Figure B.7 1 41300710-WB Operating console SKY250 208/460V 60Hz See Figure B.7 1 41300720-WB Operating console SKY250 575V 60Hz See Figure B.7 1 41320700-WB Operating console SKY200 230/400V 50Hz See Figure B.7 1 41320710-WB Operating console SKY200 208/460V 60Hz See Figure B.7 1 41320720-WB Operating console SKY200 575V 60Hz See Figure B.7 1.1 1 41300730 Frame console See Figure B.7 List of Parts and Appendices (Version D) 47 SKY-200/250/350
B List of parts - Variants and options Table B 7.1 Wash bay (Continued) Index No. Reference Description Remarks Section 1.2 1 41300738 Front plate See Figure B.7 1.3 2 41300739 Side plate See Figure B.7 2 41300770-WB Control box assembly, EU See Figure B.7 version 2 41300780-WB Control box assembly, USA See Figure B.7 version 2.4 1 41300740 Case See Figure B.7 2.5 1 41300741 Cover See Figure B.7 2.6 1 41300742 Cover See Figure B.7 2.7 2 65725013 Hex.socket head shoulder See Figure B.7 screw M5(6)x10 2.8 4 66201108 Spacer See Figure B.7 2.9 1 66003202 Lock See Figure B.7 2.10 1 41300743 Locking plate See Figure B.7 List of Parts and Appendices (Version D) 48 SKY-200/250/350
Wash bay Figure B.7 Operating console Note n For all other parts, see section A.8 Cable duct (flush mounted version) on page 18. List of Parts and Appendices (Version D) 49 SKY-200/250/350
B List of parts - Variants and options B.8 Air supply kit Figure B 8.1 Air supply kit Table B 8.1 Air supply kit Index No. Reference Description Remarks 41309005 Air supply kit SKY 1 1 Bracket air supply 2 2 Hex. nut M4 8 DIN934 GV 3 2 Round head screw M4x10 mm 4.8 DIN7985 GV 4 1 1018.03.07.11 Air supply unit SKL 3/8 50.692.01 5 1 Knee connection insert 6 1/8 3109 06 10 (Legris) 6 1 Hose column G3/8'x8 7 1 Adapter ring 3/8 1/8 0178 17 10 85 Legris List of Parts and Appendices (Version D) 50 SKY-200/250/350
Mounting set B.9 Mounting set Table B.9 Mounting set Index No. Reference Description Remarks 41300990 Mounting set 1 16 65016121 Anchor rod ASTA M16x190 8204 Upat Term. verz. 2 16 1035.79.00.16 Capsule UKA 3 EAP M16 422 Upat 3 2 40000150 Set of 12 shims 400x40x2 mm 4 2 3583.04.60.00 Set of 12 shims 1 mm 5 2 42500150 Set of 12 shims 40x180x2 mm 6 4 65003534 Hex. cap screw M16x60 8.8 DIN933 GV 7 1 92990320 Polyurethane kit 1 41300992 Mounting set for earthquake areas same as 41300990, but then with 8 additional anchors and capsules List of Parts and Appendices (Version D) 51 SKY-200/250/350