Morgan Schaffer Calisto Monitors Maintenance Presented by: Eric Thibodeau Technical Support Specialist
Flushing of the oil lines
Purging the oil lines Step 1: All valves are closed Calisto Pump OFF OUTLET valve CLOSED INLET valve CLOSED Oil sampling Quick Connect port CLOSED RETURN valve CLOSED SUPPLY valve CLOSED
Purging the oil lines Step 2: Slowly open the transformer valves Calisto Pump OFF OUTLET valve CLOSED INLET valve CLOSED Oil sampling Quick Connect port CLOSED RETURN valve SUPPLY valve
Purging the oil lines Step 3: Open the OUTLET valve Calisto Pump OFF OUTLET valve INLET valve CLOSED Oil sampling Quick Connect port CLOSED RETURN valve SUPPLY valve
Purging the oil lines Step 4: Connect the Sampling port and flush 0.5 L of oil Calisto Pump OFF OUTLET valve INLET valve CLOSED Oil sampling Quick Connect port RETURN valve 0.5 L SUPPLY valve
Purging the oil lines Step 5: Close the OUTLET valve Calisto Pump OFF OUTLET valve CLOSE INLET valve CLOSED Oil sampling Quick Connect port RETURN valve 0.5 L SUPPLY valve
Purging the oil lines Step 6: Open the INLET valve Calisto Pump OFF OUTLET valve CLOSE INLET valve Oil sampling Quick Connect port RETURN valve 0.5 L SUPPLY valve
Purging the oil lines Step 7: Power ON the monitor and flush 0.5 L of oil Calisto Pump ON OUTLET valve CLOSE INLET valve Oil sampling Quick Connect port RETURN valve 1 L SUPPLY valve
Purging the oil lines Step 8: Disconnect the sampling tube Calisto Pump ON OUTLET valve CLOSE INLET valve Oil sampling Quick Connect port CLOSE RETURN valve SUPPLY valve
Purging the oil lines Step 9: Open the OUTLET valve Calisto OIL FLOW Pump ON OUTLET valve INLET valve OIL FLOW Oil sampling Quick Connect port CLOSE OIL FLOW RETURN valve SUPPLY valve
Calisto Manager
Installing Calisto Manager 1. Insert the CD or download the software from our website 2. Follow the on-screen instructions 3. At the Choosing Components step, make sure to check the USB Drivers box Notes: A notification window may appear, choose the Continue Anyway option Prior to starting Calisto Manager, your computer should be properly connected to the monitor using the supplied USB cable and proper drivers should be installed when asked by the operating system.
Connecting to a new Calisto 9 1. Launch Calisto Manager 2. Under Tracking, click on Add Monitor to List 3. At the Choosing Components step, check the USB Drivers box
Connecting to a new Calisto 9 4. Select Serial under Connection Type for local USB 5. Select the virtual COM create under Port 6. Click on Find (The monitor will appear in the Found Monitor window) 7. Click the Checkbox next to the monitor and click Add 8. The connected monitor will now appear in the list of monitors displayed in the main window
Calisto 9 Settings 1. Under the Tools menu, click on Advanced Mode 2. Enter the password accuracy to unlock the Advanced Mode. 3. Highlight the Calisto in the list. 4. Under the Calisto menu, click on Settings 5. The settings will be downloaded from the unit and the Settings window will appear
Settings Identification Adjust the date and time Enter the unit information
Settings Communication The RS485 ID is used as the monitor ID for all protocols.
Settings Oil Type Mineral Oil (ASTM3612) Voltesso 35 Technol US4000 Nytro Midel 7131 Silicone Envirotemp FR3 Luminol TRI Luminol TR Luminol BI Custom
Settings I/Os Dedicated 4-20 ma input for the Carrier Gas pressure
Settings Alarm Limits
Settings Relays
Settings - Relays Two different Fail-safe relay configurations: energized-when-always energized-when not-condition Morgan Schaffer recommends the following to establish the best levels of alarm limits and trend values: Work with the transformer manufacturer; Consult an industry expert; Carry out a statistical analysis of gas levels on a population of similar transformers being used in similar loading, environment, etc. Alarm level and relay logic should always be set with great care to maximize protection.
4. Maintenance
Maintenance The Calisto monitor is virtually maintenance free. To maximize product reliability, the following points should be verified every 6 to 12 months: 1. Install the latest firmware (if available) 2. Inspect the mounting 3. Inspect wiring, no unplugged entry holes 4. External fan is ON (for ambient > 15degC) 5. Internal fan is ON (always) 6. Verify the relay logic using Calisto Access 7. Ensure alarm limits are configured properly 8. Verify that the date and time are set properly 9. Verify that all valves are fully open 10. No material, cable, manual, etc. inside Calisto 11. Enclosure latches are tightened down 12. Inspect the oil line connections for possible leaks 13. Inspect underneath Calisto for possible leaks 14. Verify the response of the display
Maintenance Calisto 5 / Calisto 9 consumables to be replaced every 2 years: 1. Calibration gas cylinder 2. Carrier gas cylinder (helium) For more details, refer to the Calisto5/Calisto 9 Installation Manual and to the Calisto Manager User Guide.
Gas cylinder replacement Calisto 5 / Calisto 9
Starting the gas flow 1. Turn ON the monitor 2. Follow instructions on the Display (30 min.) 3. Go to Maintenance, then Combined bottle change Only open the gas cylinder shut-off valves as directed by the bottle change procedure to avoid contamination.
Installing the carrier gas cylinder Install the carrier gas adaptor onto the helium cylinder Note: You will require a large capacity 1 ½ adjustable wrench.
Installing the carrier gas cylinder Installing the high pressure carrier gas line 1. Connect the preswaged 1/8 tubing to the cylinder, tighten ¼ turn
Installing the calibration gas cylinder 1. Install the calibration gas cylinder inside the door 2. Insert one end of the cylinder in the bracket hole until captive screws become aligned with their respective nuts 3. Insert the preswaged 1/16 tubing and tighten 1/8 turn
Maintenance Most common error codes and respective solution: 1 External fan replace fan 2 Internal fan replace fan 2000 External analog input Wiring or Calisto Access 8000 No/low oil flow Verify all valves For more details, refer to the Calisto/Calisto 2 Installation and Operation Manual. Contacting Morgan Schaffer for technical support: support@morganschaffer.com +1.514.739.1967 Toll-free: 1.855.861.1967
Thank You Calisto Monitors Maintenance Presented by: Eric Thibodeau Technical Support Specialist