Universalt SignatureR Spray Nozzles (Continuous Applications) Customer Product Manual Issued 10/11 This document contains important safety information Be sure to read and follow all safety information in this document and any other related documentation. NORDSON CORPORATION DULUTH, GEORGIA USA www.nordson.com
Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: http://www.nordson.com. Address all correspondence to: Nordson Corporation Attn: Customer Service 11475 Lakefield Drive Duluth, GA 30097 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve, CleanSpray, ColorMax, Color-on-Demand, Control Coat, Coolwave, Cross-Cut, cscan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, EFD, Emerald, Encore, ESP, e stylized, ETI - stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Horizon, Hot Shot, icontrol, idry, iflow, Isocoil, Isocore, Iso-Flo, itrax, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, MicroSet, Millennium, Mini Squirt, Mountaingate, Nordson, Optimum, Package of Values, Pattern View, PermaFlo, PicoDot, Porous Coat, PowderGrid, Powderware,Precisecoat,PRIMARC,Printplus,Prism,ProBlue,Prodigy,Pro-Flo,ProLink,Pro-Meter,Pro-Stream,RBX,Rhino, Saturn, Saturn with rings, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Coat, Sure-Max, Sure Wrap, Tracking Plus, TRAK, Trends,Tribomatic,TrueBlue,TrueCoat,Ultra,UpTime,u-TAH,Vantage, VersaBlue, Versa-Coat, VersaDrum, VersaPail, Versa-Screen, Versa-Spray, Watermark, and When you expect more. are registered trademarks of Nordson Corporation. Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste, ATS, Auto-Flo, AutoScan, Axiom, Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, Controlled Fiberization, Control Weave, ContourCoat, CPX, cselect, Cyclo-Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+, E-Nordson, Equalizer, Equi Bead, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Get Green With Blue, G-Net, G-Site, IntelliJet, ion, Iso-Flex, itrend, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix, OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PURJet, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, SpeedKing, Spray Works, Summit, SureFoam, Sure Mix, SureSeal, Swirl Coat, TAH, ThruWave, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Vista, Web Cure, YESTECH, and 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights. Never Seez is a registered trademark of Bostik Inc. Parker Lubricant is a registered trademark of Parker Seal. Viton is a registered trademark of DuPont Dow Elastomers. L.L.C. All rights reserved
Table of Contents i Table of Contents Description... 1 Application Guidelines... 2 Parameters... 2 Operating Conditions... 5 Operational Capability... 6 Troubleshooting... 10 Nozzle Service... 12 Removing or Installing a Nozzle... 12 Remove a Nozzle... 12 Install a Nozzle... 12 Cleaning Nozzles... 14 Parts... 18 25-mm Signature Nozzles (Continuous Applications)... 18 22-mm Signature Nozzles (Continuous Applications)... 20 Blank Nozzles... 22 Recommended Spare Parts and Supplies... 23 Technical Data... 23 Torque Specifications... 23 Nozzle Identification... 24
ii Table of Contents
Universal Signature Spray Nozzles (Continuous Applications) 1 Universal Signature Spray Nozzles (Continuous Applications) WARNING! Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others, and damage to the equipment. Description This manual provides setup, operation, troubleshooting, service, and parts information specific to Universal Signature nozzles for continuous applications. Signature nozzles deliver superior pattern control and process robustness for diverse product assembly applications. This all steel design uses process air to oscillate adhesive fibers, producing a dense random pattern ideally suited to numerous continuous web coating and product assembly applications. Patterns are exceptionally uniform and edge control is good. These nozzles are available in versions compatible with Universal series modules. Universal Signature nozzles are reversible and may be oriented for either right-hand or left-hand coverage. NOTE: Refer to Parts for nozzle part numbers. Refer to Nozzle Identification for an explanation of nozzle description codes. NOTE: Refer to the applicator manual for all applicator-related information and procedures.
2 Universal Signature Spray Nozzles (Continuous Applications) Application Guidelines This section provides installation, setup, and operational information specific to applications using Signature nozzles. Parameters These illustrations depict a vertically downward spraying lamination adhesive application. Other installation configurations, including horizontal adhesive application, are also possible. In all cases, the basic principles in this quick-reference document may be used as a guide for achieving optimum performance. Support roller Web path Web A C A D Adhesive area Web B Web path Combining point (nip rollers) Figure 1 Isometric view of a six-module Universal applicator with Signature nozzles
Universal Signature Spray Nozzles (Continuous Applications) 3 Web path Application point A B Combination point (nip) Web path C D Web Figure 2 Side view of six-module Universal applicator with Signature nozzles (parameters A-D) Parameter Description Minimum Value Maximum Value Typical Value A Nozzle tip to substrate 30 mm (1.2 in.) 70 mm (2.75 in.) 40 mm (1.6 in.) Explanation: Less than the minimum value may result in nozzle contamination; greater than the maximum value may result in less than optimum edge control. B Nozzle angle to substrate 90 degrees 105 degrees 90 degrees Explanation: The operational recommendation is 90 degrees. C Upstream web support roller to application point 50 mm (2.0 in.) 150 mm (6.0 in.) 100 mm (4.0 in.) Explanation: The point of application for nonporous material should be on the support roller. Follow the guidelines above for porous materials. D Application point to nip roller 50 mm (2.0 in.) 450 mm (18.0 in.) 100-150 mm (4.0-6.0 in.) Explanation: Keeping the application point closer to the nip roller will increase bond strengths.
4 Universal Signature Spray Nozzles (Continuous Applications) Parameters (contd) Full coverage Partial coverage Substrate E G F G Figure 3 Front view of a six-module Universal applicator with Signature nozzles (parameters E-G) Parameter Description Minimum Value Maximum Value Typical Value E Signature pattern width 5-6 mm (0.2-0.3 in.) 22-25 mm (0.9-1.0 in.) Full width (25 mm or 22 mm) Explanation: Signature nozzles are available in 1 / 4, 1 / 2, 3 / 4, and full-width versions. Patterns are accommodated through the use of one or more partial- or full-coverage nozzles. F Adhesive pattern width As required As required As required G Pattern to substrate edge 3mm(0.1in.) As required As required Explanation: Signature edge control is + 2 mm (0.08 in.).
Universal Signature Spray Nozzles (Continuous Applications) 5 Operating Conditions NOTE: Refer to the applicator manual for additional specifications. Condition Minimum Value Maximum Value Typical Value Adhesive viscosity 1,000 cps 6,000 cps 1,000-3,000 cps Adhesive flow per nozzle 5-20 g/min 100 g/min As required Explanation: Signature nozzles are available in standard and low-flow versions. Minimum and maximum flow are a function of viscosity. Refer to Operational Capability later in this manual for additional information. Pattern air flow per nozzle (see Note A) 0.5 scfm 1.0 scfm 0.6 scfm Pattern air temperature 0 _C(0_F) above adhesive temperature 14 _C(25_F) above adhesive temperature 0 _C(0_F) above adhesive temperature Pattern air pressure 0.3 bar (5 psi) 1bar(15psi) 0.3-0.6 bar (5-9 psi) (see Note B) NOTE A: Avoid using too much air pressure. Maintaining larger adhesive filaments will improve process stability, increase bond strength, and reduce air consumption. B: The pattern air flow path is critical. Ensure that the pattern air supply lines are properly sized and that they are not kinked in a way that restricts air flow.
6 Universal Signature Spray Nozzles (Continuous Applications) Operational Capability Signature nozzles are available in standard, low-flow, and low-flow, low-density offerings. Standard Signature nozzles: S S S With a shim thickness of 0.5 mm and orifice diameters equivalent to 0.022 in. (0.56 mm), standard flow Signature nozzles provide adequate performance in the majority of applications and are the default nozzle selection. With a shim thickness of 0.3 mm and orifice diameters equivalent to 0.017 in. (0.43 mm), low-flow Signature nozzles provide additional hydraulic resistance, improving process stability at low application flow rates. With a shim thickness of 0.3 mm, six adhesive orifices (standard and low-flow nozzles have 12 orifices), and orifice diameters equivalent to 0.017 in. (0.43 mm), 25-mm low-flow, low-density Signature nozzles are recommended for applications in which very low production speeds and/or low material add-on conditions exist. Most production environments require a range of flow rates at a fixed material viscosity. Application requirements will determine the selection of standard, low-flow, or low-flow, low-density nozzles. To aid in nozzle selection, the Signature nozzle capabilities are shown graphically in Figures 4 through 6. Figure 4 Standard Signature nozzle operating window capability
Universal Signature Spray Nozzles (Continuous Applications) 7 Figure 5 Low-flow Signature nozzle operating window capability
8 Universal Signature Spray Nozzles (Continuous Applications) Operational Capability (contd) Figure 6 Low-flow, low-density Signature nozzle operating window capability
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10 Universal Signature Spray Nozzles (Continuous Applications) Troubleshooting Problem Possible Cause Corrective Action Example 1. Good pattern (for reference only) Not applicable Not applicable 2. Pattern breaking up with resulting contamination of machine Adhesive temperature too high; viscosity too low (resulting in broken adhesive filaments) Verify that viscosity corresponding to application temperature is in adherence to the published best practices. 3. Buildup of adhesive at nozzle tip(s) Pattern air flow/pressure too high for given flow rate Adhesive temperature too low (resulting in poor processibility) Reduce the pattern air flow/pressure. Increase the adhesive temperature and ensure adherence to the published best practices. 4. Low bond strength Adhesive temperature too low to provide adequate grip Increase the adhesive temperature. Distance from adhesive application to nip point too long Pattern air flow/pressure too high, resulting in excessive adhesive filament attenuation and small fiber diameters Decrease the distance from the point of adhesive application to the combining point (see Figure 1) and the application of nip pressure. Reduce the pattern air flow/pressure to achieve larger adhesive filaments. Continued...
Universal Signature Spray Nozzles (Continuous Applications) 11 Problem Possible Cause Corrective Action Example 5. Gaps in adhesive pattern Oneormoreadhesive orifices partially or fully blocked Check the nozzle for damage and clean or replace if needed. Remove themoduleandcheckfor blockage in the pattern air path. 6. Pattern drop in and out, resulting in gaps and erratic operation Nozzle back pressure inadequate for stable operation (low-flow condition) Refer to the operating window graphics to determine if a low-flow condition exists for the given adhesive viscosity. Use low-flow nozzles. Low-flow nozzles increase the resistance to flow and improve process stability. Decrease the adhesive temperature slightly to increase viscosity and resistance to flow. 7. Ends of patterns pull inward, resulting in gaps between adjacent nozzles or adhesive filaments combining (causing heavy and light areas in pattern) Adhesive temperature too loworpatternairflowtoo low for given adhesive flow Verify that viscosity corresponding to application temperature is in adherence to the published best practices. Adjust the pattern air flow/pressure. 8. Outermost ends of patterns pull inward, resulting in narrowed overall pattern width Air currents created by high speed movement of converting machinery are affecting the strands Verify that viscosity corresponding to application temperature is in adherence to the published best practices. Adjust the pattern air flow/pressure.
12 Universal Signature Spray Nozzles (Continuous Applications) Nozzle Service Removing or Installing a Nozzle You will need the following items: S S S Appropriate tools, including a torque wrench Drain pans and disposable rags O-ring lubricant (for lubricating nozzle O-rings) WARNING! System pressurized! Relieve system hydraulic pressure before breaking any hydraulic connection or seal. Failure to relieve the system hydraulic pressure can result in the uncontrolled release of hot melt or cold adhesive, causing personal injury. WARNING! Molten material! Wear eye or face protection, clothing that protects exposed skin, and heat-protective gloves when servicing equipment that contains molten hot melt. Even when solidified, hot melt can still cause burns. Failure to wear appropriate personal protective equipment can result in personal injury. Remove a Nozzle 1. Heat the system to application temperature. 2. Relieve system pressure. Refer to the applicator manual as needed. 3. Trigger the applicator solenoid valves to relieve any remaining pressure. 4. Shut off the module-actuating air. 5. Decrease the pattern air pressure. Leave just enough air pressure to prevent adhesive from entering the pattern air outlet on the module. SeeFigure7. 6. Back the nozzle-retaining clamp screw all the way out until it stops (1). 7. Push up (2) on the nozzle-retainingclampscrewtoejectthenozzle. Install a Nozzle SeeFigure7. 1. Clean(3)thematingsurfacewherethenozzlewillbeseated. 2. Inspect the nozzle seal, replace if necessary, and ensure that the seal is lubricated and properly positioned in the seal bore. 3. Carefully angle and insert the nozzle in the module seat (4, 5). CAUTION! Overtightening a nozzle-retaining clamp screw can damage the module.
Universal Signature Spray Nozzles (Continuous Applications) 13 4. Tighten (6) the nozzle-retaining clamp screw to 2.8 NSm (25 in.-lb). 1 2 3 Loosen clamp screw Push up on clamp screw to eject nozzle Clean mating surface 4 Angle and insert nozzle 5 6 Seat nozzle and hand-set clamp screw Tighten clamp screw to2.8nsm(25in.-lb) Figure 7 Nozzle removal or installation (shaded nozzle is a generic shape) 1. Loosen clamp screw 2. Push up on clamp screw to eject nozzle 3. Clean mating surface 4. Angle and insert nozzle 5. Seat nozzle and hand-set clamp screw 6. Tighten clamp screw to 2.8 NSm (25 in.-lb)
14 Universal Signature Spray Nozzles (Continuous Applications) Cleaning Nozzles You will need the following items: S Appropriate tools S Cleaning supplies (refer to Tables1 and 2) S Drain pans and disposable rags S O-ring lubricant (for lubricating nozzle seals) 1. Remove the nozzles. Refer to Remove a Nozzle earlier in this section. 2. Disassemble (refer to Parts) and clean the nozzles using one of the Nordson-recommended methods shown in Tables 1 and 2. Use only cleaning agents recommended by the adhesive supplier. WARNING! System pressurized! Relieve system hydraulic pressure before breaking any hydraulic connection or seal. Failure to relieve the system hydraulic pressure can result in the uncontrolled release of hot melt or cold adhesive, causing personal injury. WARNING! Molten material! Wear eye or face protection, clothing that protects exposed skin, and heat-protective gloves when servicing equipment that contains molten hot melt. Even when solidified, hot melt can still cause burns. Failure to wear appropriate personal protective equipment can result in personal injury. WARNING! Risk of explosion or fire. Follow the safety guidance and heating recommendations on the Material Safety Data Sheets (MSDSs) for your adhesives and nozzle-cleaning solutions. WARNING! Risk of explosion or fire. Use a controlled heating device, such as a thermostatically controlled hot plate, to heat cleaning fluid, including Nordson Type-R fluid. CAUTION! Risk of equipment damage. Do not use a wire brush (or a brush with bristles harder than the nozzle) to clean nozzles.
Universal Signature Spray Nozzles (Continuous Applications) 15 Cleaning Method Oven (preferred) Table 1 Preferred Nozzle Cleaning Method Procedure WARNING: Risk of explosion, fire, or toxic vapor release. Depending on the type of adhesive and/or organic solvent used with the nozzles, heating them in an oven can cause a hazardous event. Before using an oven to clean nozzles, consult with the oven manufacturer about the viability of this method and the safety risks. Follow the manufacturer's recommendations. WARNING: Use the oven heating controls to keep the oven at the desired temperature. Do not use an oven that does not have heating controls. WARNING: The heating temperature and time may need to be adjusted based on the oven type, the adhesive type, and the amount of char buildup on the nozzles. Nordson Corporation recommends testing this procedure on discarded nozzles prior to using it on good nozzles. CAUTION: Risk of equipment damage. Remove seals before cleaning nozzles in an oven. Failure to do so can cause a chemical reaction that will permanently damage the nozzles. a. Ensuring that seals have been removed from the nozzles, place them in an electric oven heated to approximately 385 _C (725 _F). Allow the nozzles to bake for approximately 3-4 hours. b. Turn off the oven and allow the nozzles to cool; then remove the nozzles. WARNING: Risk of fire. Use a heat-proof cloth to clean nozzles. Even cotton can burn in high-temperature conditions. WARNING: Risk of equipment damage. Handle nozzles carefully to avoid denting the orifices, which can degrade the adhesive pattern. c. Wipe the nozzles with a soft cloth and then gently blow air through the nozzle orifices from the mounting side of the nozzle.
16 Universal Signature Spray Nozzles (Continuous Applications) Cleaning Nozzles (contd) Cleaning Method Citrus-based solution and ultrasonic tank NOTE: This is the most thorough method. Table2OtherNozzleCleaningMethods Procedure a. Place the nozzles in citrus-based solvent/degreasing solution and soak them overnight or for approximately 4 hours. This dissolves and loosens the adhesive and char buildup. b. Remove the nozzles from the citrus-based solvent/degreasing solution and place them in an alkaline solution heated to the appropriate temperature (refer to the MSDS) in an ultrasonic tank. Soak the nozzles for approximately 10 minutes. This will remove adhesive and char from the orifices. c. Scrub the nozzles with a soft, non-metallic brush to remove debris. d. Gently blow air through the nozzle orifices from the mounting side of the nozzle. Nordson Type-R fluid a. Place the nozzles in a controlled heating device containing Nordson Type-R fluid and heat it above the melting pointoftheadhesive(refertothemsds). b. Scrub the nozzles with a soft, non-metallic brush to remove debris. Electric heat gun a. Heat the nozzles with a flameless electric heat gun. b. Scrub the nozzles with a soft, non-metallic brush to remove debris. Ultrasonic tank a. Place the nozzles in an alkaline solution heated to the appropriate temperature (refer to the MSDS) in an ultrasonic tank. Soak the nozzles for approximately 10 minutes. b. Scrub the nozzles with a soft, non-metallic brush to remove debris. c. Gently blow air through the nozzle orifices from the mounting side of the nozzle. 3. If there is any remaining char buildup on the nozzles, gently scrape the char from the nozzles. 4. Reinstall the nozzles. Refer to Install a Nozzle earlier in this section. 5. Restore the system to normal operation.
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18 Universal Signature Spray Nozzles (Continuous Applications) Parts 25-mm Signature Nozzles (Continuous Applications) A Signature nozzle is an assembly of parts that are collectively referred to as a nozzle. Table 3 shows the nozzle part numbers. See Figure 9 and the accompanying parts list for the individual nozzle parts. Table325-mmSignatureNozzles(Continuous Applications) Universal Signature Laminating Nozzles (25 mm) Continuous, Standard Flow Nozzle Shim Kit Number of Streams Part Number Part Number (Coverage) Description 1072293 1097920 3( 1 / 4 width coverage) Left/right orientation 1072292 1097921 6( 1 / 2 width coverage) Left/right orientation 1072291 1097922 9( 3 / 4 width coverage) Left/right orientation 1072290 1095460 12 (full coverage) Full coverage 1080093 TBD Air only nozzle Air only nozzle Universal Signature Laminating Nozzles (25 mm) Continuous, Low Flow Nozzle Part Number Shim Kit Part Number Number of Streams (Coverage) Description 1095229 1100501 3( 1 / 4 width coverage) Left/right orientation 1095240 1100502 6( 1 / 2 width coverage) Left/right orientation 1095241 1100504 9( 3 / 4 width coverage) Left/right orientation 1095242 1100505 12 (full coverage) Full coverage 1080093 TBD Air only nozzle Air only nozzle Universal Signature Laminating Nozzles (25 mm) Continuous, Low Flow, Low Density Nozzle Shim Kit Number of Streams Part Number Part Number (Coverage) Description 1108029 TBD 3( 1 / 4 width coverage) Left/right orientation 1107965 TBD 6( 1 / 2 width coverage) Left/right orientation NOTE: All nozzles include the following seal: part 254146, quadring, 4.47 x 1.78. Figure 8 25-mm Signature nozzle (continuous applications)
Universal Signature Spray Nozzles (Continuous Applications) 19 Item Part Description Quantity Note ------ NOZZLE, SIGNATURE, CONTINUOUS, 25 MM A 1 ------ S BASE,NOZZLE,SIGNATURE,UM25,FULL 1 2 ------ S SHIM,NOZZLE,AIR PATTERN,25MM,24 HOLE 2 A 3 ------ S SHIM, NOZZLE,ADH / AIR THRU 1 A 4 ------ S SHIM,NOZZLE,ADHESIVE PATTERN,FULL 1 A 5 ------ S SHIM,NOZZLE,BLOCK OFF 1 A 6 ------ S CLAMP,SIGNATURE,NOZZLE,UM25 1 7 982775 S SCR,SKT,M3X12,BL 2 8 254146 S QUADRING 4,47x1,78 1 9 ------ S LABEL,MODULE,TOP,UNIV., SIGN., FIXED CAP 1 NOTE A: RefertoTable3fornozzleandshimkitpartnumbers. 6 WHEN MIDDLE SHIM IS NOT FULL WIDTH, INSURE SLOTS AREONTHISSIDE. 8 2 5 4 3 2 9 1 7 TORQUE TO [200 NEWTON CENTIMETERS] 18 IN--LBS Figure 9 25-mm Signature nozzle (continuous applications) parts
20 Universal Signature Spray Nozzles (Continuous Applications) 22-mm Signature Nozzles (Continuous Applications) A Signature nozzle is an assembly of parts that are collectively referred to as a nozzle. Table 4 shows the nozzle part numbers. See Figure 11 and the accompanying parts list for the individual nozzle parts. Nozzle Part Number Table422-mmSignatureNozzles(Continuous Applications) Universal Signature Laminating Nozzles (22 mm), Continuous, Standard Flow Shim Kit Part Number Number of Streams (Coverage) Description 1074327 1098208 3( 1 / 4 width coverage) Left/right orientation 1074326 1098209 5( 1 / 2 width coverage) Left/right orientation 1074325 1098210 8( 3 / 4 width coverage) Left/right orientation 1074324 1097700 10 (full coverage) Full coverage 1080270 TBD Air only nozzle Air only nozzle Universal Signature Laminating Nozzles (22 mm), Continuous, Low Flow Nozzle Part Number Shim Kit Part Number Number of Streams (Coverage) Description 1095243 1100496 3( 1 / 4 width coverage) Left/right orientation 1095244 1100497 5( 1 / 2 width coverage) Left/right orientation 1095245 1100498 8( 3 / 4 width coverage) Left/right orientation 1095246 1100499 10 (full coverage) Full coverage 1080270 TBD Air only nozzle Air only nozzle NOTE: All nozzles include the following seal: part 254146, quadring, 4.47 x 1.78. Figure 10 22-mm Signature nozzle (continuous applications)
Universal Signature Spray Nozzles (Continuous Applications) 21 Item Part Description Quantity Note ------ NOZZLE, SIGNATURE, CONTINUOUS, 22 MM A 1 ------ S BASE,NOZZLE,SIGNATURE,UM22,FULL 1 2 ------ S SHIM,NOZZLE,AIR PATTERN,UM22,20 HOLE 2 A 3 ------ S SHIM,NOZZLE,UM22,ADH / AIR THRU 1 A 4 ------ S SHIM,NOZZLE,UM22,ADHESIVE PATTERN, 1 A FULL 5 ------ S SHIM,NOZZLE,UM22,BLOCK OFF 1 A 6 ------ S CLAMP,SIGNATURE,NOZZLE,UM22 1 7 982775 S SCR,SKT,M3X12,BL 2 8 254146 S QUADRING 4,47x1,78 1 9 ------ S LABEL,MODULE,TOP,UNIV., SIGN., FIXED CAP 1 NOTE A: RefertoTable4fornozzleandshimkitpartnumbers. 6 WHEN MIDDLE SHIM IS NOT FULL WIDTH, INSURE SLOTS AREONTHISSIDE. 8 2 5 4 3 2 9 1 7 TORQUE TO [200 NEWTON CENTIMETERS] 18 IN--LBS Figure 11 22-mm Signature nozzle (continuous applications) parts
22 Universal Signature Spray Nozzles (Continuous Applications) Blank Nozzles A blank nozzle has no air or adhesive openings. Blank nozzles, in combination with active and partial nozzles, aid in achieving a desired adhesive pattern. Item Part Description Quantity Note 1 1062137 NOZZLE,BLANK,UNIVERSAL,25MM AR 2 1022028 S O-RING,75 VT,.578ID X.040 1 3 1045216 NOZZLE,BLANK,UNIVERSAL,UM22/UM25 AR 4 1019706 S O-RING,VITON,.146ID X.031W,BROWN 1 AR: As Required 2 4 1 3 Figure 12 Blank nozzles
Universal Signature Spray Nozzles (Continuous Applications) 23 Recommended Spare Parts and Supplies Part Description Note 254146 QUADRING 4,47x1,78 900223 Lubricant, O-ring, Parker, 4 oz (for O-rings) 900344 Lubricant, Never-Seez, 8 oz can (for screw threads) Technical Data Torque Specifications These torque specifications are also stated within the appropriate procedures. Item Nozzle-retaining clamp screw Torque Specification 2.8 NSm (25 in.-lb)
24 Universal Signature Spray Nozzles (Continuous Applications) Nozzle Identification Use the table shown below to decipher the Nordson Corporation description code used to identify nozzles. ExampleNozzleDescriptionCode U SS DIE - S L 20 B / 12 / 0 / 1.98 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Nozzle Identification Code Positions Option Code Postions Code Position(s) Description Values 1 Nozzle series U=Universal 2-3 Type of nozzle SS = Continuous Signature 4 Hyphen - 5 Material S = Steel 6 Use L=Lamination 7 Adhesive orifice size 20 (typical, indicating that the size of each orifice is 0.020 in.) or XX (where XX is a two-digit number that represents the size of each orifice in thousands of an inch) 8 Nozzle width A=22mm B=25mm 9 Slash / 10 Number of adhesive orifices 12 (typical, indicating that there are 12 orifices) or XX (where XX represents the number of orifices) 11 Slash / 12-13 Offset (mm) 0 = No offset or XX.XX (where XX.XX represents the offset in millimeters) NOTE: Offset is the distance that the center of the pattern is offset from the center of the nozzle. 14 Slash / 15-20 Spacing between orifices (even or uneven) 1.98 (typical, indicating that the spacing between each orifice is 1.98 mm, or even) or XX.X-XX.X-XX.X (where XX.X represents the uneven spacing, in millimeters, between each orifice) NOTE: Available configurations are subject to change. Contact your Nordson representative for the most current configuration choices.