www.pulseroller.com sales@pulseroller.com support@pulseroller.com www.pulseroller.com/contact PRODUCT CATALOG [The information contained in this catalog is subject to change without notice.] 480109YUR(.7.017) Powered

Table of Contents Drives Drives Overview SENERGY Introduction Product information General information 4 Technical data 4 Available minimum roller length 4 Weight table 5 Wall thickness 5 Static load capacity 5 Dimensions 67 Bracket 8 Part number definition 9 Characteristics data 1011 Optional spec. Washdown rated 1 Optional spec. Builtin Brake 1 Optional spec. Freezer rated 14 PGD Product information General information 16 Technical data 16 Weight table 16 Characteristics data 17 Dimensions 17 Part number definition 18 Pallet Handling Product information General information 0 Technical data 0 Wall thickness 1 Static load capacity 1 Dimensions Installation caution of Pallet Handling Part number definition 4 Characteristics data 5 PMDAi Product information General information 6 Technical data 6 Weight table 6 Part number definition 6 Characteristics data 7 Dimensions 7 Assemblies PDU90 Product information Features 8 Technical data 8 Dimensions 9 Installation image 9

Controls Controls Overview 0 1 EQube Features Technical data Applicable environment Dimensions and parts DIP Switch setting Wiring Speed setting via signal input EZ4 Features 4 Technical data 4 Applicable environment 4 Dimensions 4 DIP Switch setting 5 Rotary Switch setting 5 Wiring 5 IQZonz Features 6 Technical data 6 Applicable environment 6 Dimensions 6 IQTool Software 7 IQMap I/O & Speed control Hardware 8 Features 8 Applicable environment 8 Dimensions 8 ConveyLinx Features 40 Technical data 40 Applicable environment 40 Dimensions 40 EasyRoll configuration Software 41 ConveyLinxAi Features 4 Technical data 4 Applicable environment 4 Dimensions 4 EasyRoll configuration Software 4 MotionLinxAi Features 44 Technical data 44 Applicable environment 44 Dimensions 44 Introduction 45 Connectors 45 Hardware overview 45 ConveyLinxIO Features 46 Technical data 46 Applicable environment 46 Dimensions 46 MotionLinxIO Features 47 Technical data 47 Applicable environment 47 Dimensions 47 Calculation of Motor Roller capability Required tangential force 48 Power loss in general when interlocking with idlers 49

Drives Drives Overview SENERGY Introduction SENERGY / SENERGYAi Product type Motor Roller Rated voltage Output 50W (Max) Conveyor speed 6.4 969.8 f/min (48.6 mm diameter) SENERGY PGD / PGDAi Product type Geared Drive The SENERGY unique gearbox design and powerful brushless DC motor provides an extremely efficient means of delivering an amazing amount of torque and speed with the smallest amount of energy. Typically used in conveyors for Zero Pressure Accumulation or roller transportation. Rated voltage SENERGY Roller gearbox selection contains only 11 gearbox combinations to make ordering and Output 50W (Max) keeping an inventory much more manageable. SENERGY s range and performance Rotational speed 8.5 645. rpm (Output shaft) characteristics are suitable for speeds between 6 to 969 fpm and starting torque up to an amazing 15 in/lbs. Pallet / PalletAi Regardless of the project, type of conveyor, the weight or speed of the load you really only need Product type Motor Roller one type of roller. SENERGY. Rated voltage Output 50W (Max) Conveyor speed 4.1 8.5 f/min (6.5 mm diameter) SENERGYAi SENERGYAi is the world s first motor roller using a robust M84pin connector which is then connected to an external control of your choice. The halleffect signals are digitally coded by a micro controller inside the motor, which makes it possible to communicate through only one pin to an external controller. The micro controller also digitally provides through the same pin complete roller part number containing the diameter and gearbox information, serial number, motor temperature and other information. The external control can read and analyze all this data for multiple functions such as precise speed and positioning control, full diagnostics such as overtemp, overcurrent, overvoltage and much mor to help with predictive maintenance.

Drives SENERGY / SENERGYAi Product information Weight table Roller length (mm) General information CE certified, RoHS compliant, IP54 rating ETL / UL certified (Optional for SENERGY) Compatible Control Technologies SENERGY Diameter Speed code 15, 0, 5 00 4.4 400 4.6 500 5.1 600 5.5 700 5.7 800 6. 900 6.4 1000 6.8 Tube material: Mild steel, zinc plating / Stainless steel (SUS04) φ48.6 5, 45, 60, 75 4.0 4.4 4.9 5.1 5. 5.7 6.0 6.4 Roller diameter: 48.6 mm (1.9 ), 50.0 mm (1.97 ) 57.0 mm (.4 ), 60.5 mm (.8 ) Min. roller length: Refer to the Available minimum roller length table below 95, 15, 175, 15 15, 0, 5.7 4.4 4.0 4.9 4.4 5. 4.6 5.5 5.1 6.0 5.5 6.4 5.7 6.6 6. 7.1 Max. roller length: 1000 mm *Contact us for longer than 1000 mm. φ50 5, 45, 60, 75 4.0 4.4 4.9 5. 5.5 6.0 6.4 6.6 Cable length: 600 mm (SENERGY) / 1000 mm (SENERGYAi) *Contact us for extension cables SENERGYAi 95, 15, 175, 15.7 4. 4.4 4.9 5. 5.7 6.0 6.4 Motor connector: Operation: JST (SENERGY) / M84pin (SENERGYAi) 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum) or continuous within rated load φ57 15, 0, 5 5, 45, 60, 75 5. 4.9 5.7 5. 6. 5.7 6.6 6. 7.1 6.6 7.5 7.1 7.9 7.5 8.4 7.9 95, 15, 175, 15 4.6 5.1 5.5 6.0 6. 6.6 7.1 7.5 Technical data Voltage ECO mode BOOST mode BOOST8 mode φ60.5 15, 0, 5 5, 45, 60, 75 95, 15, 175, 15 6.8 6.4 6. 8.0 7.5 7.0 8.8 8.4 8. 9.9 9.5 9.0 11.0 10.4 10.1 11.7 11.5 11.0 1.8 1.4 1.1 *Above values are only approximate. Contact us for more details. 1.7 1.5 1.0 Unit: lbs Nominal output 40W 50W 50W Rated current.5a.5a.5a current.0a 5.0A 8.0A Wall thickness Ambient temperature 14 104 F Diameter 48.6 50.0 57.0 60.5 Ambient humidity 10 90% RH (No condensation) Thickness 1.4 1.5 1.5.5 Unit: mm Available minimum roller length Interlocking option Static load capacity Roller diameter Speed Code 15, 0, 5 Plain straight 5 Micro Vpulley 18 Round Groove 57 Diameter Length (mm) 48.6 00 154 400 1 500 110 600 88 700 77 800 66 900 55 1000 44 SENERGY 48.6 / 50.0 5, 45, 60, 75 95, 15, 175, 15 01 74 94 67 06 50.0 57.0 176 0 154 0 1 176 11 176 110 1 99 1 88 110 77 110 SENERGYAi 48.6 / 50.0 15, 0, 5 5, 45, 60, 75 1 07 4 00 6 9 60.5 5 5 86 86 0 0 176 176 Unit: lbs 95, 15, 175, 15 80 7 1 *We support shorter length than those listed above using specially made components. Contact us for more details. Unit: mm 4 5

Drives SENERGY / SENERGYAi Dimensions (Metric) Plain straight L=RL+9 L=RL+66 RL 16 RL 7 4 1 4 4 4 40 11.1 0 0.1 11.1 0 0.1 11.1 0 0.1 11.1 0 0.1 φ1 φ15 48.6 φ18 φ1 φ1 φ15 48.6 φ18 φ9.6 φ4 φ1 BF=RL+8 BF=RL+5..8 8.5 Round Groove Connector versions SENERGY JST L=RL+9 RL 16 4 Standard= (Min=) Standard=51 (Min=45) 4 Cable length: 600 mm 11.1 0 0.1 11.1 0 0.1 φ1 φ15 48.6 R5 φ9.5 R5 φ9.5 φ18 φ1 SENERGYAi M84pin BF=RL+8 Cable length: 1000 mm Rubber bush 6 7

Drives SENERGY / SENERGYAi Bracket Part number definition Standard accessory (Cable side) 1 4 5 6 7 8 9 10 P R A D 4 8 5 0 0 4 5 Z S G Q PRD0HPUN (Pointup) PRD0HFUN (Flatup) Base block 60 45 9 7 11.1 17 Hexagon nut with flange (M6) Slide block Base plate 14.7 1. Upset bolt (Hexagon, M5 14) Abbr. of PULSE ROLLER Spec. Roller Diameter Roller length Speed code Motor type Custom spec. Tube material & Rubber lagging option Interlocking option φ5. Hexagon nut (M5) Spec. 4 46. A Standard B Builtin brake *Drawing above depicts Pointup *Note Tightening torque (M6) : 70.8 88.5 inlbf Tightening torque (M5) : 0.4 0.9 inlbf W Washdown rated (IP66) Z Freezer spec. ( F) 4 Roller Diameter PRD0HPUNST (Pointup) PRD0HFUNST (Flatup) Base block 7 14.7 48 φ48.6 50 φ50.0 57 φ57.0 60 φ60.5 5 Roller length Dimension RLUnit: mm*available for every 1 mm unit 6 Speed code 11.1 Hexagon nuts with flange(m6) 1. Selection of speed range *See Characteristics data table for available speed codes. 45 9 0 17 Slide block Base plate φ5. Upset bolt (Hexagon, M5 14) Hexagon nuts (M5) 7 Tube material & Rubber lagging option Z Steel, Zinc plating, No lagging *Z is standard for Dia. 48.6 and 50. 6 A Steel, Unichrome plating, No lagging *A is standard for Washdown rated and Dia. 57 & 60.5. 46. J Stainless tube *Drawing above depicts Pointup *Note Tightening torque (M6) : 70.8 88.5 inlbf Tightening torque (M5) : 0.4 0.9 inlbf B mm Black rubber lagging W mm Urethane lagging Q mm PVC Grey sleeve Y Special K mm Kastalon sleeve (orange) Optional accessory (NonCable side) *Flat up is not available 11.1 1. 8 Motor type S SENERGY (JST connector) M SENERGYAi (M84pin connector, ETL) 9 Interlocking option A Plain straight, No interlocking 60 45 Base Plate Upset bolt (Hexagon, M5 14) G Round groove Hexagon nut (M5) H Micro Vpulley (Poly vee) 6 4 φ5. D Dual sprockets 45. Y Special * Special interlocking options are also available. For more details, please contact us. 10 Custom spec. *Note Tightening torque (M5) : 0.4 0.9 inlbf Q Standard Y Special 8 9

SENERGY Characteristics data Characteristics chart Roller Dia: 48.6 Speed Code Gear box Reduction Ratio Speed (f/min) ECOmode Torque(inlbf) Tangential force(lbf) Rated Rated CurrentA Rated (max) Speed (f/min) Rated Torque(inlbf) Boost BOOST & BOOST 8mode Boost 8 Rated Tangential force(lbf) Boost Boost 8 Rated (max) CurrentA Boost 8 1 0 % ECOmode Rated range.0 1 0 % BOOST & BOOST 8Mode Rated range 4.0.5 15 0 5 5 45 60 stage stage 45.00 6.4 64.7.999 8.8 88. 7.00 10.7 107.8 18. 15.8 159.0 15.00 19. 194.0 10.999 6. 65.0 6. 19. 15.7 10.6 8.7 6.4 145.0 106. 87.0 59.0 48. 5.4 7.4 0.1 16.4 11.1 9.1 6.7 151.6 111.0 90.9 61.6 50.5 7.0.5.0 6.4 46.8 8.8 6.9 10.7 77.9 15.8 115.0 19. 140. 6. 191.6 47.7 4.9 8.6 19.4 15.9 11.6 189.1 18.4 11.5 76.9 6.0 46.1 15.0 157.4 19.0 87.4 71.6 5.4 49.9 6.5 9.9 0. 16.6 1.1 197.7 144.7 118.6 80.4 65.9 48. 4.8 164.5 14.8 91.4 74.9 54.8.5 5.0 8.0 S p e e d (% ) 1 0 0 % 8 0 % 6 0 % 4 0 % 100% speed 75% speed 50% speed 0% speed.5.0 1.5 1.0 Current on board (A ) S p e e d (% ) 1 0 0 % 8 0 % 6 0 % 4 0 % 100% speed 77% speed 55% speed 5% speed.0.5.0 1.5 Current on board (A ) 75 95 9.00 6.8181.1. 4. 46.7 5..9 9.0 1.9 5.4 4.1 0..9.1.8 4. 08.6 9.5 7. 7.8 8.6 4.0.5 9.9 7.5 9.5 9.9 44.9 4.0 0 % 10% speed 0.5 0 % 15% speed 1.0 0.5 15 175 1 stage 5.00.666 57.7 581.9 78.8 794.9.9.1 16.1 11.8.0. 16.8 1. 57.7 40.8 78.8 574.8 5..8 1.0 15..8 17.4 5.5 4.0 1.9 16.0 4.9 18. 0 % 0.0 0 % % 6 7 % 1 0 0 % 1 % 1 6 7 % 0 0 % % 6 7 % 0 0 % L o a d F a cto r(% ) 0 % 0.0 0 % 0 % 4 0 % 6 0 % 8 0 % 1 0 0 % 1 0 % 1 4 0 % 1 6 0 % 1 8 0 % 0 0 % 0 % Load Factor(% ) 15.00 96. 969.8 1.7 9.6 1.8 10.1 96. 701..1 1.6 14.. 1.1 14.9 *Rated torque and rated tangential force of BOOST 8 are the same value as BOOST. *Boost 8 performance is available with EZ4HTB and ConveyLinx HTF card only. 10 11

Drives SENERGY / SENERGYAi Optional spec. Optional spec. Washdown rated Builtin Brake IP rating: IP66 Compatible Control Technologies Brake: Electromagnetic brake Material: All stainless made (Tube: SUS04, Side plate and shaft: SUS0) SENERGY Roller diameter: 48.6 mm(1.9 ), 50.0 mm (1.97 ) Compatible Control Technologies Roller diameter: 48.6 mm(1.9 ), 50.0 mm (1.97 ) 57.0 mm (.4 ), 60.5 mm (.8 ) 57.0 mm (.4 ), 60.5 mm (.8 ) Min. roller length: Refer to the Available minimum roller length table below. Min. roller length: Refer to the Available minimum roller length table below. Max. roller length: 1000 mm *Contact us for longer than 1000 mm. Max. roller length: 1000 mm *Contact us for longer than 1000 mm. Cable length: 600 mm *Contact us for extension cables *1 Cable length: Motor connector: Operation: 600 mm (SENERGY) / 1000mm (SENERGYAi) *Contact us for extension cables JST (SENERGY) / M84pin (SENERGYAi) 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum) SENERGYAi Operation: Note: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum) or continuous within rated load Not available with SENERGYAi *1 Only EZ4HTB and EZ4HTBS are capable for brake control in EZ4 series. or continuous within rated load Part number definition P R B D 4 8 5 0 0 4 5 Z S A Q Part number definition P R W D 4 8 5 0 0 4 5 A S A Q Spec. B for Builtin Brake Spec. W for Washdown Tube material& Rubber lagging option A is standard for Washdown rated. Available minimum roller length Interlocking option Available minimum roller length Motor type Speed Code Plain straight Micro Vpulley Vpulley Round Groove Sprocket Motor type Speed Code 15, 0, 5 Plain straight 68 Interlocking option Micro Vpulley 5 Round Groove 8 SENERGY 48.6 / 50.0 15, 0, 5 5, 45, 60, 75 95, 15, 175, 15 94 71 4 87 64 6 94 71 4 46 40 76 99 76 48 SENERGY 48.6 / 50.0 5, 45, 60, 75 95, 15, 175, 15 44 17 8 01 58 1 *We support shorter length than those listed above using specially made components. Contact us for more details. Unit: mm SENERGYAi 48.6 / 50.0 15, 0, 5 5, 45, 60, 75 48 4 18 6 8 Holding torque Speed code 15 0 5 5 45 60 75 95 15 175 15 95, 15, 175, 15 97 81 11 Holding torque 99.1 7.5 59. 9.8.7.8 19.4 15 10.6 7.9 6.1 *We support shorter length than those listed above using specially made components. Contact us for more details. Unit: mm Unit: inlbf 1 1

Drives SENERGY / SENERGYAi Optional spec. Freezer rated Applicable Temp: From F down to F (No condensation) Tube material: Mild steel, zinc plating / Stainless steel (SUS04) Side plate material: Aluminium Roller diameter: 48.6 mm(1.9 ), 50.0 mm (1.97 ) 57.0 mm (.4 ), 60.5 mm (.8 ) Min. roller length: Refer to the Available minimum roller length table below Max. roller length: 1000 mm *Contact us for longer than 1000 mm. Cable length: 600 mm *Contact us for extension cables Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum) or continuous within rated load Note: Not available with SENERGYAi Compatible Control Technologies *1 *1 Only ConveyLinxHTF is capable for freezer application in ConveyLinx series. Part number definition P R Z D 4 8 5 0 0 4 5 Z S A Q Spec. Z for Freezer rated. Available minimum roller length Interlocking option Roller diameter Speed Code Plain straight Micro Vpulley Round Groove 15, 0, 5 6 11 57 SENERGY 48.6 / 50.0 5, 45, 60, 75 95, 15, 175, 15 0 75 87 60 06 *We support shorter length than those listed above using specially made components. Contact us for more details. Unit: mm 14 15

φ58 Drives PGD / PGDAi Pulse Geared Drive Product information General information CE certified, RoHS compliant, IP54 rating Compatible Control Technologies SENERGY motor Characteristics data Nominal Actual Gear ratio Gear ratio Gear box Output shaft Speed (rpm) ECO mode Torque(inlbf) Rated CurrentA Rated (max) Output shaft Speed (rpm) BOOST & BOOST8 mode Rated Torque(inlbf) BOOST BOOST8 CurrentA Rated BOOST BOOST8 (max) ETL / UL certified (Optional for PGD) 67 67. 8.6 86.7 9.1 15.9 8.6 6.7 71.1 81.5 0.1 Mounting: Shaft diameter: Key: M5 x 7 mm 16 mm 5 x 5 x 5 mm 45 45.00.999 stage 1.8 17.5 19.1 176. 6. 19. 145.0 106. 1.8 17.5 9. 17.5 47.7 4.9 189.1 18.4 15.0 157.4 Cable length: Motor connector: 600 mm (SENERGY motor) / 1000 mm (SENERGYAi motor) *Contact us for extension cables JST (SENERGY motor) / M84pin (SENERGYAi motor) SENERGYAi motor 7 18 7.00 18. 1. 1.5 15.1 17.4 15.7 10.6 87.0 59.0.5 1. 155.6 8.6 11.5 19.0.0.5 5.0 8.0 1.5 9.5 19.4 76.9 87.4 Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum) or continuous within rated load 15 11 15.00 10.999 stage 8.4 5.5 87. 59.0 8.7 6.4 48. 5.4 8.4 5.5 80.0 8.5 15.9 11.6 6.0 46.1 71.6 5.4 9 9.00 64.0 645. 5. 9.0 64.0 466.7 9.5 7.8 4.0 *Rated torque of BOOST8 is the same values as BOOST. *BOOST8 mode is available only with the High torque series of EZ4 (EZ4HTB) and ConveyLinx (ConveyLinx HTF). Technical data Dimensions (Metric) ECO mode BOOST mode BOOST8 mode Voltage Nominal output 40W 50W 50W Rated current.5a.5a.5a L + 16. current Ambient temperature.0a 5.0A 14 104 F (No condensation) 8.0A 7.7 16 L + 98. 90.5 0.5 Name plate L 8 6 1 0 0. M6 P1.0 Depth10 Ambient humidity 10 90% RH (No condensation) φ4 +0. 4 M5P0.8 Depth 7 0 10 0 Weight table L dimension Gear box Reduction ratio Weight stage 9.5 mm KEY 5 x 5 x 5 mm 5 5 stage 67, 45,, 7.1 stage 116.9 mm stage 18, 15, 11, 9.65 Unit: lb 5 φ44 7 φ0 φ16 (h7) 48 0 0.0 5 5 +0. 0 Connector versions 48 SENERGY JST Cable length: 600 mm SENERGYAi M84pin Cable length: 1000 mm 16 17

Drives PGD / PGDAi Pulse Geared Drive Part number definition 1 4 5 P G D 0 4 S E 1 1 8 A A A 6 Identification of Pulse Geared Drive Motor type Reduction ratio Output shaft finish Spec. Custom spec. Motor type Reduction ratio SE1 PGD(JST connector) SE PGDAi (M84pin connector, ETL) Selection of gear ratio *See Characteristics data table for available gear ratios. 4 Spec. A Standard 5 Output shaft finish A Standard keyway shaft (No attachment) H With Micro Vpulley (Poly vee) Hub 6 Custom spec. A Standard Y Special 18 19

Drives Pallet / PalletAi Product information General information Tube material: Mild steel, zinc plating / Stainless steel (SUS04) *Dia. 6.5 mm stainless tube is not available Compatible Control Technologies SENERGY Wall thickness Diameter 60.5 6.5 Roller diameter: Min. tube length: Max. tube length: Cable length: Motor connector: 60.5 mm(.8 ), 6.5 mm(.5 ) 450 mm 1800 mm 500 mm (Pallet) / 900 mm (PalletAi) *Contact us for extension cables JST (Pallet) / M84pin (PalletAi) *1 * *1 * Use high torque version of respective cards, EZ4HTB or ConveyLinxHTF for pallet handling application. SENERGYAi Thickness.5.00 Unit: mm Operation: 1.0 sec ON / 1.0 sec OFF duty cycle (Minimum) or continuous within rated load Static load capacity Diameter (mm) 500 600 700 800 900 Roller length (mm) 1000 1100 100 100 1400 1500 60.5 881 771 661 551 440 0 64 176 1 110 88 Technical data 6.5 947 815 705 617 507 96 86 0 176 1 110 Voltage Nominal output Rated current current Ambient temperature Ambient humidity 50W.5A 8.0A (Boost 8 mode with EZ4HTB card) 10104 F 1090% RH (No condensation) * Unit: lb Weight table Diameter (mm) 500 600 700 800 900 Roller length (mm) 1000 1100 100 100 1400 1500 60.5 17.9 19.0 19.8 0.9 1.8.9.8 4.7 5.8 6.7 7.8 6.5 19.8 0.9..4 4.7 6.0 7.1 8.4 9.5 0.9. *Weight indicates plain straight roller only. Sprockets, cams, etc. must be added Unit: lbs 0 1

Drives Pallet / PalletAi Dimensions (Metric) Installation caution of Pallet Handling Straight L=RL+ 59 4 RL 5 14 5 1 17. 17. Cable length: 500 mm Color: Black M0P1.5 Frame Dia. 5 6.5 (60.5) Dia. 0 Dia. 5 Frame BF=RL+ Dual sprockets L=RL+59 1 4 RL 5 14 8.5 5.4 5 (Min) (Min) 17. 17. *Tighten both inside and outside nut with a spanner at the torque of between 664 708 inlbf Cable length: 500 mm Color: Black M0P1.5 Frame Dia.5 6.5 (60.5) BF=RL+ Dia. 9 #401T (P.D85.1) 7. Dia. 0 Frame Dia. 5 Warning Tightening only one nut cannot fix the shaft properly. Loosened shaft may spin in the frame hole which may cause the cable to break.

Pallet / PalletAi Part number definition Characteristics data Roller Dia: 60.5 (.8 ) 1 4 5 6 7 8 9 10 P R P D 6 5 0 0 1 5 A S A Q Speed Code Gearbox Gear ratio Speed (f/min) Rated Torque (inlbf) Tangential force (lbf) Rated Rated (max) Current (A) Abbr. of PULSE ROLLER Spec. Roller Diameter Roller length Speed code Motor type Custom spec. Tube material & Rubber lagging option Interlocking ption 8 10 15 0 Reinforced stage 91.666 67. 45.00.999.9 5.4 8.0 10.9 ~ ~ ~ ~ 8.7 9.1 58. 79.5 97.0 71.1 47.7 4.9 46.5 0.1 15.0 157.4 81.4 59.7 40.1 9. 66.5 68.7 180.5 1.1.5 8.0 Spec. *Above characteristics data is based on Boost8 mode P Pallet Handling M Pallet Handling + Wash down rated (IP66) *Dia 60.5 only 4 Roller Diameter 60 φ60.5 (.8 ) 6 φ6.5 (.5 ) 5 Roller length Dimension RLUnit: mm*available for every 1 mm unit 6 Speed code Roller Dia: 6.5 (.5 ) Speed Code Gearbox Gear ratio Speed (f/min) Torque (inlbf) Rated Tangential force (lbf) Rated Rated (max) Current (A) Selection of speed range *See Characteristics data table for available speed codes. 8 91.666 4.1 ~ 0.1 97.0 46.5 77.6 49. 7 Tube material & Rubber lagging option A Standard, Mild steel, zinc plating 10 15 Reinforced stage 67. 45.00 5.6 8.4 ~ ~ 41.0 61.1 71.1 47.7 0.1 15.0 56.9 8. 56.0 17.0.5 8.0 J Stainless tube *Dia 60.5 only B mm Black rubber lagging W mm Urethane lagging 0.999 11.4 ~ 8.5 4.9 157.4 7.9 15.9 *Above characteristics data is based on Boost8 mode 8 Motor type S Pallet (JST connector) M PalletAi (M84pin connector) 9 Interlocking option A Plain straight, No interlocking D Dual sprockets 10 Custom spec. Q Standard Y Special 4 5

Drives PMDAi Pulse Motion Drive Product information General information CE certified, RoHS compliant, IP54 rating ETL / UL certified Mounting: M4 x 4 pcs Shaft diameter: 8 mm Cable length: 1000 mm Compatible Control Technologies Characteristics data Nominal Gear ratio Actual Gear ratio.00 Gear box 1 stage Rotational speed Output shaft (rpm) 19.0 ~ 1,400.0 Torque(inIbf) BOOSTmode CurrentA Rated Rated (max).1 1.6.5 5.0 NOTE : The amount of gear backlash is.5 degrees. Technical data Voltage Boostmode Nominal output Rated current 50W.5A Dimensions (Metric) current Ambient temperature 5.0A 14 ~ 104 F 9. 95.5 00 5. 18 5 Ambient humidity 10~ 90% RH (No condensation) 1 0.5 5.5 1.5 C1 Weight table Gear box Reduction ratio Weight 1 stage 0.9 Unit: kg M84pin connector Cable length (Black) 1000 mm φ4 φ44 φ44 φ6 φ8 0.015 0 φ1 φ0 0.05 0 44 Part number definition 4 φ4.5 φ5 φ46 1 P M D 0 4 S E 0 A A A 44 Identification of Pulse Motion DriveAi Nominal gear ratio Output shaft finish Spec. Custom spec. 6 16 17 7

Assemblies PDU90 Pulse Divert Unit 90 degrees Product information Features CE certified, RoHS compliant Compatible Control Technologies Dimensions ( Reference drawing for BF 400 mm conveyor) Low profile design Easy installation by mounting directly underneath conveyor frame Easy maintenance SENERGY rollers for belt drive and lift up & down (No pneumatics) Customizable (W, L dimensions and number of belt units) Strong and oversized mechanical design Technical data Voltage Module width: 47.1 50P x 6 = 00 x 7 48 11 Module length: 460 Roller pitch (where belts fit in) 100 mm Max load Belt speed Liftup stroke 50 kg 60 m/min 15 mm 59.8 60. (Upper position) 40 6.1 60. (Lower position) 6.7 Belt width: 15.7 105 100 18.5 18.5 11 Stroke: 15 0 80 80 80 80 40 Belt cover Throughput Minimum dimensions Maximum dimensions Ambient temperature Ambient humidity 1500 / h *It varies depending on product size W60 x L80 (For BF 80 mm) W960 x L800 (For BF 80 mm) 14 104 F (No condensation) 10 90% RH (No condensation) Motor Roller for lift up and down Motor Roller for belt drive 18.1 1.8 168. Upper position: 18. Roller bed surface: 17. Lower position: 168. 48. Upper limit sensor(npn) Lower limit sensor(npn) Installation image 8 9

Controls Overview Drive Control Networked Control Category Description EQubeN, EQubeP, EQubeAiP EZ4, EZ4HTB & HTBS IQZONZ Category Description ConveyLinx, ConveyLinxHTF ConveyLinxAi MotionLinx Conformity ETL / UL standard Optional Conformity ETL / UL standard Optional Motor connection Number of connectable motors 1 1 Motor connection Number of connectable motors Sensor connection Number of connectable sensors 0 0 Sensor connection Number of connectable sensors 4 Configuration setting Speed, Braking, accel / decel, etc DIP SW DIP SW & RSW Configuration software Configuration setting Speed, Braking, accel / decel, etc Software Software EtherCAT PLC ECO mode ECO mode Motor profile BOOST mode Motor profile BOOST mode BOOST8 mode with EZ4HTB & HTBS BOOST8 mode *with ConveyLinx HTF Speed setting steps by DIP SW 1 steps by DIP SW & RSW 10 100% with software Speed setting Accel timer setting 16 steps by DIP SW 16 steps by DIP SW 0. 10 sec with software Accel timer setting Speed control Decel timer setting Individual accel / decel setting 16 steps by DIP SW 16 steps by DIP SW 0 10 sec with software Speed control Decel timer setting Individual accel / decel setting Analog input speed control Analog input speed control Signal input speed change Signal input speed change Standard (Dynamic brake) Standard (Dynamic brake) Electrical braking Servo lock Electrical braking Servo lock Free spin Free spin Motor protection Motor protection Error Jam error detection Error Jam error detection Error signal output using IQMAP (Globally only) Error signal output Conveyor logic ZPA (Zero Pressure Accumulation) Marge control Conveyor logic ZPA (Zero Pressure Accumulation) Marge control EtherNet/IP Network Modbus TCP PROFINET EtherCAT 0 1

Controls Simple Drive Control Features Part number: EQubeN, EQubeP, EQubeAiP (For SENERGYAi motor only) CE certified, RoHS compliant ECO mode performance only LED Indicator for Power, Run, Reverse and Error fixed speed setting by DIP Switch setting stage speed selection via signal input Run motor forward or reverse Dynamic brake PI regulator (stable speed control) 16 stage Accel / Decel timer for 0.5 sec by DIP Switch setting Technical data Voltage Voltage range 18 ~ 8V DIP Switch setting No. Function 1 Speed setting 4 5 6 Direction of rotation 7 8 Acceleration / Deceleration 9 timer setting 10 Description fixed stages available with DIP switch combinations ON = CCW, OFF = CW 16 fixed timers (0 ~.5 sec) available with DIP switch combinations Rated current.5a current Fuse.0A Present 10 *Above setting is for illustrative purpose only Applicable environment Wiring Operating ambient temp 14 104 F PNP Operating ambient humidity Storage ambient temp Storage ambient humidity 10 90% RH (No condensation) 14 167 F 10 90% RH (No condensation) EQUBEP +4V 0V Error out Run A Run B Reverse Vibration 1G or less Dimensions and parts power terminal I/O terminal NPN EQubeAi M84Pin connector 106.5.5 100 4.0 9 1 EQUBEN +4V 0V Error out Run A Run B Reverse Common 6 44 44.5 *NPN version is not available with EQubeAi φ5 Speed setting via signal input JST Motor Roller port DIP Switch Run A 100% of set speed by DIP switch Run A + B 75% of set speed by DIP switch Run B 50% of set speed by DIP switch

Controls Multi Drive Control Features Part number: EZ4, EZ4HTB, EZ4HTBS CE certified, RoHS compliant ETL / UL certified (Optional) different performance modes, ECO and BOOST LED Error Indicators 1 fixed speed setting with DIP Switch (High/ Low) and Rotary switch (16 stages) 0 10V analog input for speed setting Run motor forward or reverse Selectable braking methods Dynamic brake, Free spin (Non braking), Servo Lock brake PI regulator (stable speed control) *Select on DIP Switch for Enable or Disable 16 stage Accel / Decel timer setting for 0.5 sec NPN / PNP input applicable NPN / PNP Error output available (Select on DIP Switch No. 4) * Builtin brake control available with EZ4HTB and EZ4HTBS *Error output for EZ4HTB is factory configured to be PNP. Please refer to the user s manual for more details. Technical data Voltage Voltage range Rated current 18 8V.5A (ECO),.5A (BOOST) DIP Switch Setting No. Function OFF ON 1 4 5 Direction of Rotation Speed Range Selection PI Regulator Error output type Auto/Manual Error Reset CCW Low range Disable PNP Automatic Reset CW High range Enable NPN Manual Reset 6 7 Motor Motor Selection *1 SW 6 SENERGY ECO SW 7 ON OFF Builtin Brake * OFF SENERGY Boost ON ON ON 8 9 Brake Method SW 9 SW 10 Electrical Brake Method Dynamic brake OFF OFF 10 Servo Lock 1 OFF ON Selection Free spin ON OFF Servo Lock ON ON *1 Above Motor Selection setting is applicable for EZ4 Card only. Please refer to the user's manual for EZ4 HTB setting. * Builtin brake type can be controlled by EZ4HTB only. SW 8 ON OFF OFF current Fuse.0A (ECO), 5.0A (BOOST) Present *Above positions are reference only Applicable environment Rotary Switch setting Operating ambient temp 14 104 F Speed setting (16 stages) Operating ambient humidity 10 90% RH (No condensation) RSW 1 09 AF Storage ambient temp 14 167 F Accel timer setting (16 stages for 0.5 sec) Storage ambient humidity 10 90% RH (No condensation) RSW 09 AF Vibration 1G or less Decel timer setting (16 stages for 0.5 sec) Dimensions (Metric) RSW 09 AF CN4 (Sensor) CN1 (Motor) 10.5 4.4 151 10 10.5 1 R.5 5 6 CN (Power supply) CN (I/O Signals) Wiring Sensor 4V Sensor Input 0V PULSE ROLLER *Refer to the user s manual for more details. Sensor Output Speed Output Error Output Reverse Run COM 0V 4V 0 10V Analog Input for Speed setting *NPN input 4 5

Controls ZPA Drive Control Features Part number: IQZonz CE certified, RoHS compliant IQ Tool Software Dual zone ZPA (Zero Pressure Accumulation) out of box Singulation and Train modes Configuration not required for typical ZPA IQTool Software for parameter changes such as speed, accel / decel timer, direction and/or ZPA mode Motor error detection Technical data Voltage range Rated current current Fuse 4V 5.A (Two Motors) 6.0A (Two Motors) Present Applicable environment Operating ambient temp Operating ambient humidity Storage ambient temp Storage ambient humidity Vibration 14 104 F 10 ~ 90% RH (Non condensation) 14 167 F 10 ~ 90% RH (Non condensation) 1G or less Parameter setting 1. Selected node number 10. Speed setting Dimensions (Metric). Qty of modules found 11. Acceleration timer setting Upstream JST Motor Roller port power terminal Downstream JST Motor Roller port. Data for selected module 1. Deceleration timer setting 14 5 4. Upstream and Downstream zone selection 1. Set All (Set all zone s parameters at once) 1 5. Motor rotational direction 6. ZPA mode (Singulation / Train) 76 7. Sensor Dark / Light operated selection 8. Accumulate last zone 9. Test MDR Upstream RJ45 communication port Flow direction Downstream RJ45 communication port Upstream RJ1 sensor port Downstream RJ1 sensor port 6 7

8.5 Control ZPA Drive Control IQMap I/O & Speed control Hardware Features Part number: IQZonzFM CE certified, RoHS compliant 4 Digital I/O (Input for Local zone accumulate, change of sensor polarity, Wake up and Lane full function, Output for Sensor status, Motor and Jam error status) Global speed adjustment Sensor connector for Wake up and Lane full function Communication via standard Ethernet cable Applicable environment Operating ambient temp Operating ambient humidity Storage ambient temp Storage ambient humidity Vibration 14 104 F 10 ~ 90% RH (Non condensation) 14 167 F 10 ~ 90% RH (Non condensation) 1G or less Dimensions (Metric) 104.4 9.5 RJ45 Communication port 116.5 8 9

Controls Ethernet Drive Control Features EasyRoll Configuration Software Part number: ConveyLinx, ConveyLinxHTF Main screen CE certified, RoHS compliant ① ② ETL / UL certified (Optional) Ethernet I/P, Modbus/TCP, PROFINET Connectivity 1. Network IP The Subnet of the particular ConveyLinx network to be connected. Baud rate: 10Mbps / 100Mbps Zones control (Up to 4 sensors and motors connections). Node No. A range of Nodes in which to be connected. ③ Both NPN/PNP photoeye sensor applicable. Upstream Zone / Downstream Zone Selection of ZPA mode, GAP timer and Tbone accept timer settings, etc. AutoConfiguration for ZPA (Zero Pressure Accumulation) conveyor setup ZPA logic: Singulation, Train and Gap Train EasyRoll Software for changing default configuration and customizing functionality of each module Motor error detection (Overload, Overcurrent, motor not connected) ④ Jam error detection (Sensor Jam, Arrival Jam) ⑤ ④ ⑤ Mechanical brake control Use card as motor drive card, PLC, or remote I/O 4. Left / Right MDR (Motor Roller) Selections for changing Motor Roller type, braking method, Accel/Decel timer setting, etc as well as showing values of the current Module status. 5. Error Error indicators for Sensor connection, Motor connection, Over current, Overload, etc. Technical data Voltage Voltage range 18 8V Rated current 5.A (ECO), 7.A (BOOST) *Two Motors current 6.0A (ECO), 10.0A (BOOST) *Two Motors Fuse Present Advanced dialog Applicable environment ③ ① ② ⑤ ⑥ * Press F key to invoke the Advanced Dialog Operating ambient temp 14 104 F Operating ambient humidity 10 90% RH (Non condensation) 1. Setting of Look Ahead feature, JAM timer, Run After timer, etc. Storage ambient temp 14 167 F. Upgrade Upgrade of firmware version Storage ambient humidity 10 90% RH (Non condensation) Vibration 1G or less. Special Service Reset operating time, Clear Motorshort circuit error 4. Control Ports Control ports' configuration Dimensions (Metric) 10 84 5.1 4.8 9.8 5. 5. Flex Zone Flex Zone feature setting 6. Sensors Sensor ports configuration *ConveyLinx provides many more functions and is the most advanced motor drive control in the market today. Visit www.pulseroller.com for more details. 66.4 86.7 90.7 8. 148 8 40 ④ 41

Controls Ethernet Drive Control Features Part number : ConveyLinxAi (For SENERGYAi motor) CE certified, RoHS compliant, IP54 rated ETL / UL certified (Optional) M8 4 pin connector for Motors and Sensors Ethernet I/P, Modbus/TCP, PROFINET Connectivity Baud rate: 10Mbps / 100Mbps Zones control (Up to sensors and motors connections) Both NPN/PNP photoeye sensor applicable Auto configuration for ZPA (Zero Pressure Accumulation) conveyor setup (from EasyRoll software) ZPA logic; Singulation, Train and Gap Train EasyRoll Software for changing default configuration and customizing functionality of each module Motor error detection (Overload, Overcurrent, motor not connected) Jam error detection (Sensor Jam, Arrival Jam) Separate power for Motor and Logic Technical data Voltage Voltage range 18 ~ 8V EasyRoll Configuration Software Main screen 1. Network IP The Subnet of the particular ConveyLinx network to be connected.. Node No. A range of Nodes in which to be connected.. Upstream Zone / Downstream Zone Selection of ZPA mode, GAP timer and Tbone accept timer settings, etc. 4. Left / Right MDR (Motor Roller) Selections for changing performance mode, speed, braking method, Accel/Decel distance setting, etc as well as showing values of operation status. 5. Error Error indicators for Sensor connection, Motor connection, Over current, Overload, etc. Rated current 5.A (ECO), 7.A (BOOST) *Two Motors current 6.0A (ECO), 10.0A (BOOST) *Two Motors Fuse Present Applicable environment Advanced dialog screen Operating ambient temp Operating ambient humidity Storage ambient temp 0 ~ 40ºC 10 ~ 90% RH (Non condensation) 10 ~ 75ºC * Press F key to invoke the Advanced Dialog. 1. Setting of Look Ahead feature, JAM timer, Run After timer, etc. Storage ambient humidity 10 ~ 90% RH (Non condensation). Upgrade Upgrade of firmware version Vibration 1G or less. Special Service Reset operating time, Clear Motorshort circuit error Dimensions 4. Control Ports Control ports' configuration 06 175 6 5. Flex Zone Flex Zone feature setting 56 6. Sensors Sensor ports configuration 1 *ConveyLinx provides many more functions and is the most advanced motor drive control in the market today. Visit www.pulseroller.com for more details. xφ6 189 4 4

Controls EtherCAT Drive Control Features Part number: MotionLinxAi (For SENERGYAi motor) CE certified, RoHS compliant, IP54 rated ETL / UL certified (Optional) Baud rate: 100Mbps Zones control (Up to sensors and motors connections) Both NPN/PNP photoeye sensor applicable Motor error detection (Overload, Overcurrent, motor not connected) Precision repeatable motion Technical data Introduction MotionLinxAi provides integrated control solution for conveyor and motor control applications with industrial protocol EtherCAT. The module is on EtherCAT slave and exchanges information with the master, concerning motor control, servo commands, sensors and diagnostics. The benefits of such a conveyor system includes: Real time communication with cycle times < 100 µs Easy way to configure the EtherCAT slaves Simple system maintenance EtherCAT is a highly flexible Ethernet network protocol, a unique principle called "processing on the fly gives EtherCAT a handful of unique advantages. Because EtherCAT messages are passed before being processed in each node, EtherCAT operates at a high speed and efficiency. The process also creates flexibility in topology and incredible synchronization. Voltage Voltage range Rated current 18 8V 5.A (Eco), 7.A (Boost) *Two Motors Connectors Sensor connectors current Fuse Applicable environment Operating ambient temp 6.0A (Eco), 10.0A (Boost) *Two Motors Present 14 104 F Number of inputs: M8 female connectors 4 inputs PNP/NPN/PushPull Sensors Motor connectors M8 male connectors Number of motors : SENERGYAi motors ECO or BOOST mode Input 1 PHOTO SENSOR INTERFACE CONNECTOR PINOUT Aux /IO Operating ambient humidity Storage ambient temp 10 90% RH (Non condensation) 14 167 F Overload, overheat, overvoltage, shortcircuit protection Extended Motor Diagnostics/Maintenance Data GND 4V DC Storage ambient humidity Vibration 10 90% RH (Non condensation) 1G or less Network connectors RJ45 Number of ports : Port A and Port B 1. 4V DC. Aux /IO. GND 4. Input 1 Dimensions (Metric) Hardware overview POWER SUPPLY CONNECTOR LEFT SENERGYAi ROLLER INTERFACE CONNECTOR LOGIC POWER POWER LED GND MOTOR POWER ETHERCAT RUN LED RIGHT SENERGYAi ROLLER INTERFACE CONNECTOR LEFT MOTOR LED RIGHT MOTOR LED LEFT ETHERNET INTERFACE CONNECTOR RIGHT ETHERNET INTERFACE CONNECTOR LEFT SENSOR LED RIGHT SENSOR LED LEFT PHOTO SENSOR INTERFACE CONNECTOR RIGHT PHOTO SENSOR INTERFACE CONNECTOR 44 45

Controls I/O control Features Features Part number : ConveyLinxIO Part number : MotionLinxIO CE certified, RoHS compliant, IP54 rated CE certified, RoHS compliant, IP54 rated Ethernet I/P, Modbus/TCP, PROFINET Connectivity EtherCAT Connectivity M8 4 pin connectors x 4 M8 4 pin connectors x 4 Configurable I/O points per M8 connector Configurable I/O points per M8 connector Baud rate: 10Mbps / 100Mbps Baud rate: 10Mbps / 100Mbps Technical data Technical data Voltage Voltage Voltage range 1 ~ 0V Voltage range 1 ~ 0V Input current 0.4mA is Maximum OFF current. 1.5mA is Minimum ON current. Input current 0.4mA is Maximum OFF current. 1.5mA is Minimum ON current. Output current Maximum current per Output is 00mA Output current Maximum current per Output is 00mA Fuse Present Fuse Present Applicable environment Applicable environment Operating ambient temp 14 104 F Operating ambient temp 14 104 F Operating ambient humidity 10 ~ 90% RH (Non condensation) Operating ambient humidity 10 ~ 90% RH (Non condensation) Storage ambient temp 14 167 F Storage ambient temp 14 167 F Storage ambient humidity 10 ~ 90% RH (Non condensation) Storage ambient humidity 10 ~ 90% RH (Non condensation) Vibration 1G or less Vibration 1G or less Dimensions Dimensions 06 189 175 6 56 1 6 06 189 175 6 56 1 6 xφ6 xφ6 189 189 46 47

Calculation of Motor Roller capability Required tangential force Power loss in general when interlocking with idlers F = Required tangential force This is a very important factor when selecting a model for applications. As the table below shows that the capability (Tangential force) of PULSE ROLLER decreases when interlocking with idler rollers using rubber belts. m = Mass (kg) g = Gravitational acceleration 9.8 m/s μ = Coefficient of friction SENERGY ECO mode Coefficient of friction 1 Speed code 15M Material Wood μ 0.0~ 0.05 Example Weight of the product 100 (lbs) Steel 0.01~ 0.0 Cardboard 0.05~ 0.1 Plastic 0.0~ 0.04 Rubber 0.1 Rated tangential force (lbf) 110 88 66 44 Speed code 60M Speed code 5M Material of the product Cardboard (µ=0.1, maximum) Conveyor speed 10 f/min 0 0 1 4 5 6 7 8 9 10 11 1 1 14 15 16 Number of interlocked idler rollers STEP 1 Convert the weight from pounds to kilogram 1 (lb) = 0.454 (kg) 100 (lbs) x 0.454 = 45.4 (kg) SENERGY BOOST mode STEP F = 45.4 (kg) x 9.8 x 0.1 = 44.5 (N) STEP Convert calculated F from newton to poundforce 1 (N) = 0.48 (lbf) 44.5 (N) x 0.48 = 10 (lbf) The model which can run at 10 f/min is; PRAD48***5ZSAA (SENERGY, Diameter: 48.6 mm, Speed code5 ECO mode) tangential force: 61.6 (lbf) Since its tangential force exceeds the required tangential force (61.6 > 10), the selected model is considered to be capable to handle 100 (lbs) cardboard. *Note: Please include adequate values of the safety factor for the actual calculation of required tangential force. The required tangential force varies depending on various conditions. Rated tangential force (lbf) 0 198 176 154 1 110 88 66 44 0 0 1 4 5 6 7 8 9 10 11 1 1 14 15 16 17 18 19 0 1 4 5 6 7 8 9 0 Number of interlocked idler rollers Speed code 15M Speed code 60M Speed code 5M 48 49