Catalog PN- Prices effective September 1, 011 Pancake II ir Cylinders Superior Interchangeable Industrial ir Cylinders 5-8-10
Pancake II Cylinders Product Index Standard Series PSD, PSR, PSX, PWD, PTD How it works..................................... 3 How to Order.................................... 5 Dimensions................................... 6-9....................................... 8, 9 Weights......................................... 7 Repair kits....................................... 9 Nonrotating, Twin Rod Series PND How it works....................................10 How to Order....................................11 Dimensions..................................1, 13.....................................1, 13 Weights........................................13 Repair kits......................................13 Multi-Power Series P and PB How it works....................................14 How to Order...................................15 Dimensions..................................16, 17........................................17 Weights........................................17 Repair kits......................................17 3-Position Series P3D How it works....................................18 How to Order....................................19 Dimensions..................................0, 1.....................................0, 1 Weights........................................1 Repair kits......................................1 Magnetic Position Sensing Sensors....................................... 3 Quick disconnect cordsets......................... 3 ccessories ll Series...................................... Duralon is a registered trademark of Rexnord Corp. Magnalube -G is a registered trademark of Carleton Stuart Corp. Multi-Power and Pancake are registered Specifi trademarks cations subject of Fabco-ir, to change Inc. without Dacron notice, Tefl or on incurring, and Viton obligation are registered trademarks of DuPont Corp. 4-16-10
Continuing the Space Saving Tradition... The Pancake II Direct Interchange ir Cylinders Hard chrome plated stainless steel piston rod better Piston Rod Bushing: Captive in cylinder head Nonmetallic Duralon Self lubricating Higher load bearing capacity Lower coeffi cient of friction No slip-stick superior Cylinder Wall High strength composite Highly impact resistant Self lubricating Extremely smooth interior Low coeffi cient of friction Minimal heat build up Captive rod seal In precision machined groove Internally lubricated Buna-N O Ring Buna N O'Ring tube seals Magnalube G lubrication luminum alloy spacers (clear anodized) enclose stainless steel tie bolts luminum alloy heads (clear anodized) High strength threaded fastener and adhesive mates piston to rod Superior Interchangeable Industrial ir Cylinders Innovation For over 40 years our famous Pancakes have dominated as the world's fi rst compact air cylinder line. Today, backed by decades of engineering and manufacturing innovation, our new Pancake II composite body air cylinders continue in the Pancake tradition with a wide selection of models and options. Packed with value Stainless steel tie bolts and aluminum spacers lock precision machined heads tightly around a unique, high strength, composite cylinder barrel. The barrel's extremely smooth, self-lubricating interior surface insures highly reliable performance and extended seal life. Its high impact resistance reduces chances of cylinder failure due to dings or dents. Zero slip-stick avoids problems that metal cylinders encounter when they sit in a static condition for extended periods of time. Combined with hard chrome plated stainless steel piston rods and a unique, nonmetallic rod bearing, the new Fabco-ir cylinder assembly assures optimal operation and longer product life. Exceptional Piston Rod Bearing The better the bearing, the more cycle life you can expect from your air cylinders. Pancake II cylinders incorporate a truly superior rod bearing Thick cover prevents impact damage Internally lubricated Buna N O'Ring or optional U-Cup seals Duralon Rod Bearings Excel Load Capacity (psi) Friction Properties Machine Design 197/73 Slip- Bearing Reference Issue Coefficient stick Porous Bronze... 4,500 Steel-on-steel....50 Yes Porous iron... 8,000 Bronze-on-steel....35 Yes Phenolics... 6,000 Sintered Bronze-on-steel Nylon... 1,000 with mineral oil....13 No TFE... 500 Bronze-on-steel Reinforced Telfon...,500 with mineral oil....16 No *TFE fabric... 60,000 Copper lead alloy-on-steel. Yes Polycarbonate... 1,000 cetal-on-steel....0 No cetal... 1,000 Nylon-on-steel....3 Yes Carbon-graphite... 600 Duralon-on-steel....05 -.16 No * Shows Duralon bearing classification. Not to be used for design purposes. Printed with permission by Rexnord Corp. material - Duralon with the same fi eld-proven performance you have come to expect from the six other Fabco-ir cylinder families. Duralon is a composite of a Tefl on /Dacron fabric liner bonded to a supporting fi lament-wound, high strength, fi berglass and epoxy resin shell. Resistant to corrosion, moisture and temperature to 35 F, the bearing is reliable in any environment. It has an extremely high load bearing capacity, very low friction, and will not gall or score the piston rod (see physical properties in the table above). 4-9-08 Specifi cations subject to change without notice or incurring obligation 3
Pancake II Cylinders vailable in 5 styles 8 sizes 1/" thru 4" Strokes to 4" standard Double acting, single rod Double acting, double rod Double acting, hole thru double rod Single acting, spring retracted rod Reverse acting, spring extended rod Ratings Standard Units all Series Body... Self-lubricating composite Heads... Clear anodized aluminum alloy Tie Bolts... Stainless steel Rod... Chrome plated stainless steel Piston... luminum alloy Rod end...female thread with wrench fl ats Ports...Position #1 Seals... Internally lubricated Buna-N Lubrication... Magnalube -G Rod bushing...ptfe composite bearing Stroke tolerance..................± 1/64" Media............................. ir Pressure rating, maximum......... 00 psi Minimum recommended operating pressure............. 15 psi Temperature rating Cylinder.............. 5 to +1 F ( 3 to +105 C) Temperature rating Electronic sensors....... 4 to +176 F ( 0 to +80 C) pproximate Spring Forces Maximum Force (lbs) 5.5 10.00 13.00 13.00 13.00 5.00 5.00 5.00 0.1 to 1" Stroke 4.5 6.00 6.50 6.50 6.50 1.50 1.50 1.50 Spring Rate (lbs/inch) for Stroke Range 1 to " Stroke.13 3.00 3.5 3.5 3.5 6.5 6.5 6.5.001 to 3" Stroke 1.4.00.17.17.17 4.17 4.17 4.17 3.001 to 4" Stroke 1.06 1.50 1.63 1.63 1.63 3.13 3.13 3.13 Cylinder Sizing Guide Diameter (inch) 1/ 3/4 1-1/16 1-1/ 1/ 3 4 Rod Diameter (inch) 0.31 Rod rea (in ) 0.05 0.08 0.31 0.60 0.79 Push rea (Single Rod) (in ) 0.0 1.76 3.14 4.91 7.07 1.57 Push rea (Double Rod) (in ) 0.15 0.36 0.69 1.45.66 4.47 6.47 11.78 Pull rea (in ) 0.15 0.36 0.69 1.45.66 4.47 6.47 11.78 4 Specifi cations subject to change without notice or incurring obligation 4-7-06
Standard Series PSD, PSR, PSX, PWD, PTD How to Order Series P - Pancake II Model S - single rod W - double rod T - double rod, hole thru ction D - double acting R - single acting, spring retract (Model S only) X - single acting, spring extend (Model S only) 1-1/" - 3/4" 3-1-1/16" 4-1-1/" 5 - " 6 - -1/" 7-3" 8-4" Stroke 0.15-1/8" 0-1/4" 0.375-3/8" 0-1/" etc., thru 4.000-4" (see pages 6 & 7 for standard strokes) Note: Special strokes are available on request. Contact Engineering or your local Fabco-ir Distributor. Model Number Series Model ction Mounting Stroke Mounting Leave blank for standard counterbored mounting holes (see page 6) in the basic model. For other mounting specify only one option code. CB - Screw head clearance holes, both ends 1 CF - Screw head clearance holes, front 1 CR - Screw head clearance holes, rear 1 F - Nose mount (all except double rod models) HB - Threaded mounting holes, both ends HF - Threaded mounting holes, front HR - Threaded mounting holes, rear PM - Pivot mount, pin 90 from port SM - Pivot mount, pin in-line with port TB - Trunnion mount, both ends 3 TF - Trunnion mount, front 3 TR - Trunnion mount, rear 3 1 Screw head clearance to allow bolt head to pass through; No counter bores (see page 8) Includes heavy duty rear head and rod wiper 3 Not available in 1/" bore. How to Order 1. Specify P, Model, ction, and. Specify optional Mounting (if required), then Stroke 3. Specify the in alphabetical order Ordering example #1: PTD4-HF.500-TCFV Pancake II with double rod hole thru, double acting, 1-1/" bore, front threaded mounting holes, -1/" stroke, coarse female rod thread, and Viton seals. Ordering example #: PSD3-0 Pancake II with single rod, double acting, 1-1/16" bore, standard counterbored mounting holes and 1" stroke. Enter in alphabetical order B - Bumpers, both ends 1 BF - Bumper, front only 1 BR - Bumper, rear only 1 E - Magnet on piston for position sensing (see length adders page 9) 3/8" stroke minimum H - Heavy duty rear head (see length adder page 9) J - Failsafe operation (single acting, spring retract models) 3 L - Low friction seals (see length adders page 9) M, M1, M3, M4 - Magnet on piston and adhesive mounted dovetail extrusion to hold 1/4" dovetail sensors. (see sensors page 3; length adders page 9) 3/8" stroke min. P, P3, P4 - Front port position other than standard 4 Q - Low temperature operation ( 40 F to +00 F) TCF - Coarse female rod thread, dimension E (page 7) TCM - Male rod end with coarse thread (page 8) TFM - Male rod end with fi ne thread (page 8) TN - Non-threaded rod T1, T3, T4 - dditional adhesive mounted dovetail extrusions located in position 1, 3, or 4 V - Viton seals for media compatibility ( 15 F to +1 F) W - Rod wiper, Buna N only (page 8) X - EXTR rod extension Example: X0.5 = 1/" EXTR Rod Extension X1 = 1" EXTR Rod Extension 1 Stroke is reduced by.03 ;.06 for option B; Spring retracted, BR only; Spring extended, BF only. Not available with Viton seals or low temperature seals. 3 Not available in 1/" bore. 4 P and P4 not available in 1/" bore. 3-1-08 Specifi cations subject to change without notice or incurring obligation 5
Pancake II Cylinders Model PSD Double cting, Single Rod R TYP. Y TYP. C Bolt Circle P Port H F Rod Dia. 1 3 E D - C'd J - Thru Holes 4 places 4 B1* + Stroke 0.13 ( places at positions & 4 for 1/" only) *Note: Some options effect cylinder length Standard Strokes ll Models: 1/8 1/4 3/8 1/ 5/8 3/4 7/8 1 1-1/4 1-1/ 1-3/4-1/ 3 3-1/ 4 Special strokes available on request. Contact Engineering or your local Fabco-ir Distributor Hole Thru Diameter (PTD) Model PWD Double cting, Double Rod Model PTD Double cting, Hole Thru Double Rod Female Rod Thread 0.14 0.14 0. 0.8 Male Rod Thread N/ 0.09 0.16 0.31 R TYP. Y TYP. C Bolt Circle F Rod Dia. P Port 1 3 H H E 0.13+ Stroke D - C'd J - Thru Holes 4 places 4 B* + Stroke 0.13 ( places at positions & 4 for 1/" only) *Note: Some options effect cylinder length Hole Thru on PTD Models Dimensions (inches) 1.1 1.49 1.99.6 3.1 3.75 4.5 5.50 B1* 0.56 0.56 0.94 1.19 1.56 B* 0.69 0.69 0.94 1.06 1.31 1.69 B3* for Stroke Range 0-1 1-.001-3 0.81 1.96 0.81 1.94 1.50.13 1.50.13 0.94 1.56.19 1.19.06.94.1 3.00 1.56.44 3.31 3.001-4.5.50.75.75.81 3.81 3.88 4.19 0-1 1.06 1.06 1.44 1.94.00.31 B4* for Stroke Range 1-1.6 1.6.00.00.06.81.88 3.19.001-3.14.19.63.63.69.81.88 3.19 3.001-4 3.1.75 3.5 3.5 N N N N C 1. 1.69.19.69 3.5 3.78 4.94 D C' 0.0 x 0.13 dp 0.4 x 0.15 dp 0.4 x 0.15 dp 0.34 x 0. dp 0.34 x 0. dp 0.40 x 0.7 dp 0.40 x 0.7 dp 0.49 x 0.33 dp 6 Specifi cations subject to change without notice or incurring obligation 4-9-08
Standard Series PSD, PSR, PSX, PWD, PTD Basic Dimensions Model PSR Single cting, Spring Retract R TYP. Y TYP. C Bolt Circle P Port H F Rod Dia. 1 3 See table on page 4 for spring forces D - C'd J - Thru Holes 4 places 4 B3 * + Stroke 0.13 ( places at positions & 4 for 1/" only) *Note: Some options effect cylinder length E Standard Strokes ll Models: 1/8 1/4 3/8 1/ 5/8 3/4 7/8 1 1-1/4 1-1/ 1-3/4-1/ 3 3-1/ 4 Special strokes available on request. Contact Engineering or your local Fabco-ir Distributor Model PSX Reverse cting, Spring Extend R TYP. Y TYP. C Bolt Circle P Port H F Rod Dia. 1 3 See table on page 4 for spring forces B4 * + Stroke 0.13 + Stroke D - C'd J - Thru Holes 4 places 4 ( places at positions & 4 for 1/" only) *Note: Some options effect cylinder length E pproximate Cylinder Weights (ounces) PSD, PSR, PWD, PTD, PSX PSD, PSR PWD, PTD PSX dder per dder per 1/8 of Stroke 1/8 of Stroke dder per Model PWD for Model PTD 1/8 of Stroke Base 1.15 1.8 4.70 9. 1.48 1.50 7.74 53.47 dder per 1/8 of Stroke.06.08.4.3.40.48.64.80 Base Base 1.6*Note:.14 Some options.08 effect cylinder length.06.03.18.13 1.9.08 5.61.37.5 5.09.4 10.84.55.4 10.08.3 14.71.64.50 13.44.40 7.10.74.59 4.00.48 36.78 1.01.76 31.0.64 69.50 1.0.9 59.33.80 Nose Mount Option dder to Base Weight 0.1 0. 1.1 1.8.7 3.1 3.5 5.9 Dimensions (inches) E Standard #8-3 UNC #10-3 UNF 5/16-4 UNF 3/8-4 UNF 1/-0 UNF 1/-0 UNF 5/8-18 UNF 3/4-16 UNF E Coarse N/ #10-4 UNC 5/16-18 UNC 3/8-16 UNC 1/-13 UNC 1/-13 UNC 5/8-11 UNC 3/4-10 UNC E Depth for Stroke Range 1/8 1/ 5/8 + 0.30-0.46 0.46 0.30-0.46 0.46 0.37-0.70 0.37-0.70 0.70 0.30-0.70 0.4-0.70 0.70 0.45-0.73 0.73 0.40-0.70 0.80 F 0.31 H 0. J Hole 0.13 0.15 0.15 0.0 0.0 0.6 0.6 0.33 P Port #10-3 UNF #10-3 UNF 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT R 0.34 0.34 0.53 0.66 0.69 0.84 Y 0.14 0.14 0.33 0.33 0.4 4-9-08 Specifi cations subject to change without notice or incurring obligation 7
Pancake II Cylinders Model Male Rod Ends (Option TCM or TFM) Rod Wiper (Option W) Buna-N only LT E Thread Thread Sizes E Thread TCM (Coarse) TFM (Fine) N/ #8-3 UNC #10-4 UNC #10-3 UNF 5/16-18 UNC 5/16-4 UNF 3/8-16 UNC 3/8-4 UNF 1/-13 UNC 1/-0 UNF 1/-13 UNC 1/-0 UNF 5/8-11 UNC 5/8-18 UNF 3/4-10 UNC 3/4-16 UNF LT BD Boss Dia. BD 0.56 0.69 1.13 1.13 Mounting Pivot Mount Complete with bronze pivot bushing. Not available as an accessory. (SM shown) P Diameter for Pivot Pin PR Radius PC Screw Head Clearance Holes vailable either or both ends. (CR shown) Trunnion Mount vailable rear, front or both. Not available on 1/" bore. (TF shown solid) TB SC TC TC PF PB PD PE T Dimensions (inches) P PB PC 0.31 PD 0.56 0.56 PE 0.81 1.19 1.31 1.69 1.75 PF 1.88 1.88 PR SC 0.17 0.3 0.34 0.34 0.41 0.41 T N 0.31 TB N 0.15 0 0 0 0.31 0.31 0.375 TC N 0.17 0.33 0.33 0.4 8 Specifi cations subject to change without notice or incurring obligation 4-9-08
Series PSD, PSR, PSX, PWD, PTD Option Dimensions Seal Kits Series PSD, PSR, PSX, PWD, PTD Kit Numbers by Size Standard Viton (V) Low Temperature (Q) Low Friction (L) Low Friction-Viton (L, V) Low Friction-Low Temperature (L, Q) 1/" PS-1-SK PS-1-SKV PS-1-SKQ PS-1-SKL PS-1-SKLV PS-1-SKLQ 3/4" PS--SK PS--SKV PS--SKQ PS--SKL PS--SKLV PS--SKLQ 1-1/16" PS-3-SK PS-3-SKV PS-3-SKQ PS-3-SKL PS-3-SKLV PS-3-SKLQ 1-1/" PS-4-SK PS-4-SKV PS-4-SKQ PS-4-SKL PS-4-SKLV PS-4-SKLQ " PS-5-SK PS-5-SKV PS-5-SKQ PS-5-SKL PS-5-SKLV PS-5-SKLQ -1/" PS-6-SK PS-6-SKV PS-6-SKQ PS-6-SKL PS-6-SKLV PS-6-SKLQ 3" PS-7-SK PS-7-SKV PS-7-SKQ PS-7-SKL PS-7-SKLV PS-7-SKLQ 4" PS-8-SK PS-8-SKV PS-8-SKQ PS-8-SKL PS-8-SKLV PS-8-SKLQ Deviations from Standard Dimensions ( L, H, E, M) Heavy duty rear head is recommended for applications where the cylinder is mounted on the front face or trunnionmounted, and impact loading (0 or more cycles/minute) occurs between the piston and rear head. It increases the overall length of the cylinder as shown. minimum stroke of 3/8 is required to sense end-ofstroke positions. For low friction seals used in conjunction with magnetic position sensing, use E or M length adder only. Low Friction Seals (L) Length dder (inches) Heavy Duty Rear Head (H) 0.13 0.13 Magnetic Position Sensing (E or M) PSD, PWD, PTD PSR PSX Threaded Mounting Holes vailable either or both ends. 1/" (HR shown) 3/4" & Up 90 Typ. 3/4" 43 ll others 45 90 Typ. Nose Mount vailable on PSD, PSR, and PSX. (F shown) Includes rod wiper and heavy duty rear head. See length adder above. F FF FB FE JJ Hole () JJ Hole (4) Threaded 0.13 C Bolt Circle Threaded C Bolt Circle FC FD Thread C 1. 1.69.19.69 3.5 3.78 4.94 JJ #4 40 UNC #6 3 UNC # 6 3 UNC # 10 4 UNC # 10 4 UNC 1/4 0 UNC 1/4 0 UNC 5/16 18 UNC Dimensions (inches) F.06.06.13.13.19.5.5.19 FB Hex Hex 1.50 Hex 1.88 Hex 1.88 Hex 1.88 Hex 1.88 Hex.6 Hex FC.38.38.75.75.88 1.1 FD 1/ 0 UNF- 5/8 18 UNF- 1 14 UNF- 1-1/4 1 UNF- 1-3/8 1 UNF- 1-3/8 1 UNF- 1-3/8 1 UNF- 1-3/4 1 UN- FE.50.6 1.75 FF.31.5.55.5.5.5.5.88 Maximum Torque for Nose Mount Option Foot-Pounds 1 8 100 10 130 130 130 150 4-16-08 Specifi cations subject to change without notice or incurring obligation 9
Pancake II Cylinders Nonrotating, double acting 4 sizes 3/4" thru " Strokes to 4" standard Twin piston rods are incorporated into the cylinder head to achieve NON-ROTTION. The rods are securely fastened to the piston and tied together externally by a rod end tool bar. The tool bar insures that the rods move in tandem and provides an ideal mounting surface for any attachments required by your application. The tool bar is furnished with threaded mounting holes or optional counter-bored mounting holes. Body......... Self-lubricating composite Heads.... Clear anodized aluminum alloy Tie Bolts............... Stainless steel Rod....... Chrome plated stainless steel Piston................. Stainless steel Rod end..................... Tool bar Ports..................... Position #1 Seals........ Internally lubricated Buna-N Lubrication.............. Magnalube -G Rod bushing.................. Bronze Ratings Standard Units all Series Stroke tolerance..................± 1/64" Media............................. ir Pressure rating, maximum......... 00 psi Minimum recommended operating pressure............. 15 psi Temperature rating Cylinder.. 5 to +1 F ( 3 to +105 C) Temperature rating Electronic sensors....... 4 to +176 F ( 0 to +80 C) llowable Torsion Load and Rotational Tolerance Side loading should be avoided for any cylinder application. The smaller diameter twin rods will have more defl ection due to side load than the one standard rod in a comparable Pancake II cylinder. However, the PND Series is designed to work satisfactorily against pure torsional loads. Maximum torsional load per bore size is shown in the following table. ngular Deflection pproximate ngular Deflection (Degrees) due to max. torsional load Torsional Stroke Load Max. 0 to 1-1/ -1/ 3 3-1/ 4 3/4 0.3 in-lbs less than 0. 0.51 0.98 1.67.6 3.88 1-1/16 1.0 in-lbs less than 0.15 0.33 0.64 1.09 1.71.53 1-1/ 5.0 in-lbs less than 0.08 0.18 0.36 0.61 0.95 1.41 10.0 in-lbs less than 0.03 0.07 0.13 0. 0.34 Freeplay Rotational Tolerance 3/4" () 1-1/16" (3) 1-1/" (4) " (5) Max. Rotation ±1 ±3/4 ±1/ ±1/ 10 Cylinder Sizing Guide Diameter (inch) 3/4 1-1/16 1-1/ Rod Diameter (inch) Rod rea (in ) 0.05 0.10 0. Push rea (in ) 1.76 3.14 Pull rea (in ) 0.39 0.78 1.54.76 Specifi cations subject to change without notice or incurring obligation 4-7-08
Nonrotating, Twin Rod Series PND How to Order Series P - Pancake II Model N - Nonrotating, Twin Rod ction D - double acting - 3/4" 3-1-1/16" 4-1-1/" 5 - " Stroke 0.15-1/8" 0-1/4" 0.375-3/8" 0-1/" etc., thru 4.000-4" (see page 1 for standard strokes) Note: Special strokes are available on request. Contact Engineering or your local Fabco-ir Distributor. Model Number Series Model ction Mounting Stroke Mounting Leave blank for standard counterbored mounting holes (see page 1) in the basic model. For other mounting specify only one option code. CB - Screw head clearance holes, both ends 1 CF - Screw head clearance holes, front 1 CR - Screw head clearance holes, rear 1 HB - Threaded mounting holes, both ends HF - Threaded mounting holes, front HR - Threaded mounting holes, rear PM - Pivot mount, pin 90 from port SM - Pivot mount, pin in-line with port TB - Trunnion mount, both ends TF - Trunnion mount, front TR - Trunnion mount, rear 1 Screw head clearance to allow bolt head to pass through; No counter bores (see page 13) Enter in alphabetical order CE - Counterbored rod end tool bar (page 1) E - Magnet on piston for position sensing ( length adder) 3/8" stroke minimum 1 K - Rod end tool bar rotated 90 M, M1, M3, M4 - Magnet on piston and adhesive mounted dovetail extrusion to hold 1/4" dovetail sensors. (see sensors page 3; length adder) 3/8" stroke minimum 1 P, P3, P4 - Front port position other than standard (page 1) Q - Low temperature operation ( 40 F to +00 F) T1, T3, T4 - dditional adhesive mounted dovetail extrusions located in position 1, 3, or 4 V - Viton seals for media compatibility ( 15 F to +1 F) X - EXTR rod extension Example: X0.5 = 1/" EXTR Rod Extension X1 = 1" EXTR Rod Extension 1 Not available with Viton seals or low temperature seals. Not available with "TF" or "TB" trunnion mounts. How to Order 1. Specify P, Model, ction and. Specify optional Mounting (if required), then Stroke 3. Specify the in alphabetical order Ordering example #1: PND3-PM0.375-CE This model number specifi es a Pancake II nonrotating, double acting, cylinder with tool bar, 1-1/16" bore, pivot mounting, 3/8" stroke and counterbored rod end tool bar. Ordering example #: PND5-.000 This model number specifi es a Pancake II nonrotating, double acting, cylinder with tool bar, " bore, standard counterbored mounting holes, and " stroke. 4-9-08 Specifi cations subject to change without notice or incurring obligation 11
Pancake II Cylinders Basic Model PND Twin Rod, Nonrotating Double cting RR YY R Y NM C Bolt Circle P Port NL N F Rod Dia. 1 H 3 B + Stroke See Note 1 N.07 D - C'd J - Thru Holes 4 places 4 E Thread Places Note 1: Magnetic Position Sensing Length dder = minimum stroke of 3/8" is required to sense end-of-stroke positions Standard Strokes ll Models: 1/8 1/4 3/8 1/ 5/8 3/4 7/8 1 1-1/4 1-1/ 1-3/4-1/ 3 3-1/ 4 Special strokes available. Contact Engineering or your local Fabco-ir distributor for information. Counterbored Rod End Tool Bar Option CE E -C'd K -Thru Hole places NM.07 NL C' Hole Dimensions (inches) E C' 0.4 x 0.15 dp 0.9 x 0.18 dp 0.40 x 0.7 dp 0.49 x 0.33 dp K 0.15 0.18 0.6 0.33 N Dimensions (inches) 1.49 1.99.6 3.1 B 0.94 1.31 1.31 C 1. 1.69.19.69 D E Thread 0.4 x 0.15 dp #6-3 UNC 0.4 x 0.15 dp #8-3 UNC 0.34 x 0. dp 1/4-0 UNC 0.34 x 0. dp 5/16-18 UNC F H 0.33 0.4 0.56 0 J 0.15 0.15 0.0 0.0 N NL 1.44.00.50 NM 1.06 1.50 1.88 P #10-3 UNF 1/8 NPT 1/8 NPT 1/8 NPT R 0.34 0.53 RR 0.47 0.69 0.69 0.7 Y 0.14 YY 0.7 1 Specifi cations subject to change without notice or incurring obligation -8-06
Nonrotating Series PND Dimensions & Seal Kits Series PND Standard Kit Numbers by Size 3/4" PN--SK 1-1/16" PN-3-SK 1-1/" PN-4-SK " PN-5-SK Viton (V) PN--SKV PN-3-SKV PN-4-SKV PN-5-SKV Low Temperature (Q) PN--SKQ PN-3-SKQ PN-4-SKQ PN-5-SKQ Mounting Trunnion Mount vailable rear, front or both. (TF shown solid) TC TB TC Pivot Mount Complete with bronze pivot bushing. Not available as an accessory. (SM shown) P Diameter for Pivot Pin PR Radius PC PF T PB PD PE Threaded Mounting Holes vailable either or both ends. (HR shown) 90 Typ. Screw Head Clearance Holes vailable either or both ends. (CR shown) SC 3/4" 43 ll others 45 JJ Hole (4) Threaded C Bolt Circle pproximate Cylinder Weights (ounces) Base 3.1 7.4 14.3 1.5 dder per 1/8 of Stroke 0.1 0.5 0.7 0.9 Dimensions (inches) C 1. 1.69.19.69 JJ #6-3 UNC #6-3 UNC #10-4 UNC #10-4 UNC P PB PC 0.31 PD PE 0.81 1.19 PF PR SC 0.3 0.34 0.34 T 0.31 TB 0.15 0 0 0 TC 0.17 4-16-08 Specifi cations subject to change without notice or incurring obligation 13
Pancake II Cylinders Double acting, single rod end cylinders multiply force output. 3 sizes -1/" thru 4". Strokes to 4" standard. Shop ir Supply to Extend Port tmospheric Vents ir Exhaust How it Works P Series shown Fabco-ir attaches multiple pistons to a common shaft and provides internal air passages through the shaft to all pistons. When air pressure is applied to the extend port, all pistons are pressurized simultaneously, enabling tremendous thrust forces to be obtained. (See the handy cylinder sizing guide below for the force multiplying factors.) When air pressure is applied to the retract port only one piston is pressurized. Extend Port - ir supplied to all pistons ir Exhaust tmospheric Vents Shop ir Supply to Retract Port 14 NOTE: 1) Series PB is made with multiple retract and single extend cylinder action for applications requiring high pulling force. See How to Order and Sizing Guide. ) dditional retract stages are offered in the P Series (multiple extend and single retract) with the use of ported baffl es. Contact engineering for application and information. dd length to dimension B* for each ported baffl e. See R, R3, R4 listed on page 15. Retract Port - ir supplied to front piston only Ratings Standard Units all Series Body... Self-lubricating composite Heads... Clear anodized aluminum alloy Tie Bolts... Stainless steel Rod... Chrome plated stainless steel Piston... luminum alloy Rod end...female thread with wrench fl ats Ports...Position #1 Seals... Internally lubricated Buna-N Lubrication... Magnalube -G Rod bushing...ptfe composite bearing -1/ 3 4-1/ 3 4 Model Designation 6 7 8 Model Designation 6 7 8 Cylinder Sizing Guide Extend Piston rea (in ) P P3 9.4 13.8 13.5 0.0 4.3 36.1 PB 8.9 1.9 3.6 Stroke tolerance..........± 1/64" per stage Media............................. ir Pressure rating, maximum......... 00 psi Minimum recommended operating pressure............. 15 psi Temperature rating Cylinder.............. 5 to +1 F ( 3 to +105 C) Temperature rating Electronic sensors....... 4 to +176 F ( 0 to +80 C) Retract Piston rea (in ) PB3 13.4 19.4 35.3 Specifi cations subject to change without notice or incurring obligation P4 18.3 6.5 47.9 PB4 17.9 5.9 47.1 Retract Piston rea (in ) 4.5 6.5 11.8 Extend Piston rea (in ) 4.9 7.1 1.6 4-1-10
Multi-Power Series P & PB How to Order Series P - Pancake II Multi-Power Model and ction - stage extend, single stage retract 3-3 stage extend, single stage retract 4-4 stage extend, single stage retract B -single stage extend, stage retract B3 -single stage extend, 3 stage retract B4 -single stage extend, 4 stage retract 6- -1/" 7-3" 8-4" Stroke 0.15-1/8" 0-1/4" 0.375-3/8" 0-1/" etc., thru 4.000-4" (see page 16 for standard strokes) Note: Special strokes are available on request. Contact Engineering or your local Fabco-ir Distributor. Model Number Series Model ction Mounting Stroke Mounting Leave blank for standard counterbored mounting holes (see page 16) in the basic model. For other mounting specify only one option code. CB - Screw head clearance holes, both ends 1 CF - Screw head clearance holes, front 1 CR - Screw head clearance holes, rear 1 HB - Threaded mounting holes, both ends HF - Threaded mounting holes, front HR - Threaded mounting holes, rear 1 Screw head clearance to allow bolt head to pass through; No counter bores (See page 17) Enter in alphabetical order E - Magnet on piston for position sensing (see length adders page 17) 3/8" stroke minimum 1 M, M1, M3, M4 - Magnet on piston and adhesive mounted dovetail extrusion to hold 1/4" dovetail sensors. (see sensors page 3; length adders page 17) 3/8" stroke min. 1 P, P3, P4 - Front port position other than standard (page 16) P6, P7, P8 - Rear port position other than standard (page 16) Q - Low temperature operation ( 40 F to +00 F) R, R3, R4 Total number of retract stages; available Series P only (see length adders page 17) TCF - Coarse female rod thread, dimension E (page 16) TCM - Male rod end with coarse thread (page 17) TFM - Male rod end with fi ne thread (page 17) TN - Non-threaded rod T1, T3, T4 - dditional adhesive mounted dovetail extrusions located in position 1, 3, or 4 V - Viton seals for media compatibility ( 15 F to +1 F) W - Rod wiper, Buna N only (page 17) X - EXTR rod extension Example: X0.5 = 1/" EXTR Rod Extension X1 = 1" EXTR Rod Extension 1 Not available with Viton seals or low temperature seals. How to Order 1. Specify P, Model, ction and. Specify optional Mounting (if required), then Stroke 3. Specify the in alphabetical order Ordering example: P37-HB0-TCFV This model number specifi es a Multi-Power, 3 stage extend, 1 stage retract, 3" bore cylinder, threaded mounting holes on both ends, 1" stroke, with coarse female rod thread and Viton seals. 4-18-10 Specifi cations subject to change without notice or incurring obligation 15
Model P or PB 6 7 5 Pancake II Cylinders Standard Strokes ll Models: 1/8 1/4 3/8 1/ 5/8 3/4 7/8 1 1-1/4 1-1/ 1-3/4-1/ 3 3-1/ 4 Special strokes available on request. Contact Engineering or your local Fabco-ir Distributor Port RR B* + ( x Stroke) Vent R Typ 0.13 Port F Rod Dia. C Bolt Circle P Port 1 3 H E Model P3 or PB3 8 6 7 5 YY Y D - C'd J - Thru Holes 4 places Standard Strokes ll Models: 1/8 1/4 3/8 1/ 5/8 3/4 7/8 1 1-1/4 1-1/ 1-3/4-1/ 3 3-1/ 4 Special strokes available on request. Contact Engineering or your local Fabco-ir Distributor D - C'd J - Thru Holes 4 Places (-1/" ) 6 Places (3" & 4" s) Both Ends Port RR B* + (3 x Stroke) Vents R Typ 0.13 Port F Rod Dia. C Bolt Circle P Port 1 3 4 H E Model P4 or PB4 D - C'd J - Thru Holes 4 Places (-1/" ) 6 Places (3" & 4" s) Both Ends 8 6 Port 7 5 4 YY Y Standard Strokes ll Models: 1/8 1/4 3/8 1/ 5/8 3/4 7/8 1 1-1/4 1-1/ 1-3/4-1/ 3 3-1/ 4 Special strokes available on request. Contact Engineering or your local Fabco-ir Distributor RR Vents B* + (4 x Stroke) R Typ 0.13 Port F Rod Dia. C Bolt Circle P Port 1 3 H E 8 YY Y 4 P or PB.65.75 3.38 *Dimension B for Strokes.15,.188, and.50 (inches).15 Stroke.188 Stroke.50 Stroke P3 or PB3 3.64 3.77 4.61 P4 or PB4 4.63 4.79 5.85 P or PB.71.81 3.44 P3 or PB3 3.76 3.90 4.74 P4 or PB4 4.81 4.98 6.04 P or PB.77.88 3.53 P3 or PB 3.87 4.01 4.89 P4 or PB 4.97 5.15 6.4 3.75 4.5 5.50 B* (strokes over.50) P or PB.9.39 3.04 P3 or PB3 3.15 3.8 4.15 P4 or PB4 4.0 4.18 5.7 C 3.5 3.78 4.94 D C' 0.40 x 0.7 dp 0.40 x 0.7 dp 0.49 x 0.33 dp Dimensions (inches) E Female Thread E Standard E Course 1/-0 UNF 1/-13 UNC 5/8-18 UNF 5/8-11 UNC 3/4-16 UNF 3/4-10 UNC E Depth for Stroke Range 1/8 1/ 5/8 + 0.4-0.70 0.70 0.45-0.73 0.73 0.40-0.70 0.80 F H J 0.6 0.6 0.33 P 1/4 NPT 1/4 NPT 3/8 NPT R 0.66 0.69 0.84 RR 0.91 0.94 1. Y 0.33 0.33 0.4 YY 0.58 0.58 0.80 16 Specifi cations subject to change without notice or incurring obligation 4-1 -10
Multi-Power Series P & PB Models & Seal Kits - Multi-Power Series P & PB Kit Numbers by Stages and Size Standard Viton (V) Low Temperature (Q) PM- 1 /" PM-6-SK PM-6-SKV PM-6-SKQ PM-3" PM-7-SK PM-7-SKV PM-7-SKQ PM-4" PM-8-SK PM-8-SKV PM-8-SKQ PM3-1 / PM3-6-SK PM3-6-SKV PM3-6-SKQ PM3-3" PM3-7-SK PM3-7-SKV PM3-7-SKQ PM3-4" PM3-8-SK PM3-8-SKV PM3-8-SKQ PM4-1 /" PM4-6-SK PM4-6-SKV PM4-6-SKQ PM4-3" PM4-7-SK PM4-7-SKV PM4-7-SKQ PM4-4" PM4-8-SK PM4-8-SKV PM4-8-SKQ Mounting Threaded Mounting Holes vailable either or both ends. (HR shown) 90 Typ. 45 Screw Head Clearance Holes vailable either or both ends. (CR shown) SC Dia 4 Places 6 Places (P3, PB3, P4 & PB4 3" & 4" s) C Bolt Circle JJ Threaded Hole 4 Places 6 Places (P3, PB3, P4 & PB4 3" & 4" s) Model Male Rod Ends (Option TCM or Option TFM) (Model P shown) LT E Thread Rod Wiper (Option W) Buna-N only. (Model P shown) BD pproximate Cylinder Weights (ounces) P, PB P3, PB3 P4, PB4 Base 37. 49.9 93.1 BD 1.13 dder per 1/8 Stroke 1. 1.6.0 C 3.5 3.78 4.94 Base 53.3 71.0 133.8 dder per 1/8 Stroke 1.8.4 3.0 Base 69.4 9.1 174.5 Dimensions (inches) JJ 1/4 0 UNC 1/4 0 UNC 5/16 18 UNC E Male Thread TCM (Coarse) 1/-13 UNC 5/8-11 UNC 3/4-10 UNC dder per 1/8 Stroke.4 3. 4.0 TFM (Fine) 1/-0 UNF 5/8-18 UNF 3/4-16 UNF LT SC 0.41 0.41-1/ 3 4 Length dder for (inches) Series P, PB P3, PB3 P4, PB4 P, PB P3, PB3 P4, PB4 P, PB P3, PB3 P4, PB4 Magnetic Position Sensing (E or M) Ported Baffle Retract Port Stages Size R ¼ NPT R3 ¼ NPT R4 1.50 ¼ NPT R ¼ NPT R3 ¼ NPT R4 1.50 ¼ NPT R ¼ NPT R3 ¼ NPT R4 1.50 ¼ NPT 1) minimum stroke of 3/8" is required to sense end-of-stroke positions. ) Magnet is applied to front piston. 4-1-10 Specifi cations subject to change without notice or incurring obligation 17
Pancake II Cylinders Double acting, single rod end Cylinder provides 3 positions 8 sizes 1/" thru 4" Strokes to 4" standard Other multi-position cylinders (4 position, 5 position, etc.) are available as specials. Contact Engineering or your local Fabco-ir distributor for more information. Body......... Self-lubricating composite Heads.... Clear anodized aluminum alloy Tie Bolts............... Stainless steel Rod....... Chrome plated stainless steel Piston................. luminum alloy Rod end.....female thread & wrench fl ats Ports..................... Position #1 Seals........ Internally lubricated Buna-N Lubrication.............. Magnalube -G Rod bushing.... PTFE composite bearing Ratings Standard Units all Series Stroke tolerance......... ± 1/64" per stroke Media............................. ir Pressure rating, maximum......... 00 psi Minimum recommended operating pressure............. 15 psi Temperature rating Cylinder.. 5 to +1 F ( 3 to +105 C) Temperature rating Electronic sensors....... 4 to +176 F ( 0 to +80 C) Cylinder Sizing Guide Diameter (inch) 1/ 3/4 1-1/16 1-1/ 1/ 3 4 Rod Diameter (inch) 0.31 Rod rea (in ) 0.05 0.08 0.31 0.60 0.79 Push rea (in ) 0.0 1.76 3.14 4.91 7.07 1.57 Pull rea (in ) 0.15 0.36 0.69 1.45.66 4.47 6.47 11.78 How it Works Position 1 ir is supplied to port C. Both pistons retract. Position ir is supplied to port. Piston extends fully. Piston B extends partially. Stroke Stroke B Position 3 ir is supplied to port B Piston B extends fully. B ir in Port C B Stroke B B Stroke ir in Port B 18 ir in Port Specifi cations subject to change without notice or incurring obligation -8-06
Multi-Position Series P3D How to Order Series P - Pancake II Model and ction 3D - 3 position, double acting 1-1/" - 3/4" 3-1-1/16" 4-1-1/" 5 - " 6 - -1/" 7-3" 8-4" Stroke 0.15-1/8" 0-1/4" 0.375-3/8" 0-1/" etc., thru 4.000-4" Stroke B 0.15-1/8" 0-1/4" 0.375-3/8" 0-1/" etc., thru 4.000-4" (see page 0 for minimum stroke lengths and standard strokes) Note: Special strokes are available on request. Contact Engineering or your local Fabco-ir Distributor. Model Number Series Model ction Mounting Stroke / Stroke B Mounting Leave blank for standard counterbored mounting holes (see page 0) in the basic model. For other mounting specify only one option code. CB - Screw head clearance holes, both ends 1 CF - Screw head clearance holes, front 1 CR - Screw head clearance holes, rear 1 HB - Threaded mounting holes, both ends HF - Threaded mounting holes, front HR - Threaded mounting holes, rear PM - Pivot mount, pin 90 from port SM - Pivot mount, pin in-line with port 1 Screw head clearance to allow bolt head to pass through; No counter bores (see page 1) Enter in alphabetical order E - Magnet on rod end piston for position sensing (see length adders page 0) 3/8" stroke minimum 1 L - Low friction seals (see length adders page 0) M, M1, M3, M4 - Magnet on piston and adhesive mounted dovetail extrusion to hold 1/4" dovetail sensors. (see sensors page 3; length adders page 0) 3/8" stroke min. 1 P, P3, P4 - Front port position other than standard (page 0) P6, P7, P8 - Rear port position other than standard (page 0) Q - Low temperature operation ( 40 F to +00 F) TCF - Coarse female rod thread, dimension E (page 0) TCM - Male rod end with coarse thread (page 0) TFM - Male rod end with fi ne thread (page 0) TN - Non-threaded rod T1, T3, T4 - dditional adhesive mounted dovetail extrusions located in position 1, 3, or 4 V - Viton seals for media compatibility ( 15 F to +1 F) W - Rod wiper, Buna N only (page 0) X - EXTR rod extension Example: X0.5 = 1/" EXTR Rod Extension X1 = 1" EXTR Rod Extension 1 Not available with Viton seals or low temperature seals. P, P4, P6 and P8 not available in 1/" bore. How to Order 1. Specify P, Model, ction and. Specify optional Mounting (if required), then Stroke 3. Specify the desired Ordering example: P3D5-CR0.375/.000-TCM This model number specifi es a 3-position, double acting cylinder, " bore, screw clearance holes at rear, 3/8" stroke, " stroke B, and male rod end with coarse thread. 4-9-08 Specifi cations subject to change without notice or incurring obligation 19
Basic Model 6 7 5 8 Pancake II Cylinders [( x Stroke ) + Stroke B + Ba] RR R YY B Y 0.13 Stroke Stroke B C Bolt Circle E Rod Thread H P Port F Rod Dia. 1 3 D - C'd 4 J - Thru Holes 4 places ( places at positions & 4 for 1/" only) Standard Strokes 1/8 1/4 3/8 1/ 5/8 3/4 7/8 1 1-1/4 1-1/ 1-3/4-1/ 3 3-1/ 4 Special strokes available on request. Contact Engineering or your local Fabco-ir Distributor Model Minimum Stroke* Base Model Stroke 0.34 *Note: 1) No minimum for stroke B. ) No minimum for stroke or B with Low Friction Option -L Rod Wiper (Option W) Buna-N only. Deviations from Standard Dimensions ( L, E, M) B B LT BD Male Rod Ends (Option TCF or TFM) E Thread Low Friction Seals (L) Length dder (inches) Magnetic Position Sensing (E or M) 1) minimum stroke of 3/8" is required to sense end-of-stroke positions. ) Magnet is applied to piston of stroke B. Low Friction Seals & Magnetic Position Sensing (EL or LM) 1.13 1.13 1.1 1.49 1.99.6 3.1 3.75 4.5 5.50 Ba 1.14 1.14 1.67 1.70 1.80.5.34 3.00 BD 0.56 0.69 1.13 1.13 C 1. 1.69.19.69 3.5 3.78 4.94 D C' 0.0 x 0.13 dp 0.4 x 0.15 dp 0.4 x 0.15 dp 0.34 x 0. dp 0.34 x 0. dp 0.40 x 0.7 dp 0.40 x 0.7 dp 0.49 x 0.33 dp E Female Thread E Standard #8-3 UNC #10-3 UNF 5/16-4 UNF 3/8-4 UNF 1/-0 UNF 1/-0 UNF 5/8-18 UNF 3/4-16 UNF Dimensions (inches) E Course N/ #10-4 UNC 5/16-18 UNC 3/8-16 UNC 1/-13 UNC 1/-13 UNC 5/8-11 UNC 3/4-10 UNC E Depth for Stroke Range 1/8 1/ 5/8 + 0.30-0.46 0.46 0.30-0.46 0.46 0.37-0.70 0.37-0.70 0.70 0.30-0.70 0.4-0.70 0.70 0.45-0.73 0.73 0.40-0.70 0.80 F 0.31 H 0. J 0.13 0.15 0.15 0.0 0.0 0.6 0.6 0.33 LT P #10-3 UNF #10-3 UNF 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT R 0.34 0.34 0.53 0.66 0.69 0.84 RR 0.47 0.47 0.69 0.69 0.7 0.91 0.94 1. Y 0.14 0.14 0.33 0.33 0.4 YY 0.7 0.7 0.58 0.58 0.80 0 Specifi cations subject to change without notice or incurring obligation 3-1-06
Multi-Position Series P3D Models & Seal Kits - Multi-Position Series P3D Kit Numbers by Size Standard 1/" P3-1-SK 3/4" P3--SK 1-1/16" P3-3-SK 1-1/" P3-4-SK " P3-5-SK -1/" P3-6-SK 3" P3-7-SK 4" P3-8-SK Viton (V) P3-1-SKV P3--SKV P3-3-SKV P3-4-SKV P3-5-SKV P3-6-SKV P3-7-SKV P3-8-SKV Low Temperature (Q) P3-1-SKQ P3--SKQ P3-3-SKQ P3-4-SKQ P3-5-SKQ P3-6-SKQ P3-7-SKQ P3-8-SKQ Low Friction (L) P3-1-SKL P3--SKL P3-3-SKL P3-4-SKL P3-5-SKL P3-6-SKL P3-7-SKL P3-8-SKL Low Friction-Viton (L, V) P3-1-SKLV P3--SKLV P3-3-SKLV P3-4-SKLV P3-5-SKLV P3-6-SKLV P3-7-SKLV P3-8-SKLV Low Friction-Low Temperature (L, Q) P3-1-SKLQ P3--SKLQ P3-3-SKLQ P3-4-SKLQ P3-5-SKLQ P3-6-SKLQ P3-7-SKLQ P3-8-SKLQ Mounting Threaded Mounting Holes vailable either or both ends. (HR shown) 1/ 90 Typ. 3/4 & Up 3/4" 43 ll others 45 90 Typ. C Bolt Circle JJ Hole () Threaded JJ Hole (4) Threaded C Bolt Circle Screw Head Clearance Holes vailable either or both ends. (CR shown) Screw head clearance holes are standard on all center sections. SC Pivot Mount Complete with bronze pivot bushing. (SM shown) Not available as an accessory P Diameter for Pivot Pin PR Radius PF PC PB PD PE Dimensions (inches) pproximate Cylinder Weights (ounces) ) C 1. 1.69.19.69 3.5 3.78 4.94 JJ #4-40 UNC #6-3 UNC #6-3 UNC #10-4 UNC #10-4 UNC 1/4-0 UNC 1/4-0 UNC 5/16-18 UNC P PB PC 0.31 PD 0.56 0.56 PE 0.81 1.19 1.31 1.69 1.75 PF 1.88 1.88 PR SC 0.17 0.3 0.34 0.34 0.41 0.41 Base 3.3 4.5 9.9 18.7 4.5 41.3 5.9 10.7 dder per 1/8 of Stroke 0.16 0. 0.6 0.8 1.0 1. 1.6.0 4-16-08 Specifi cations subject to change without notice or incurring obligation 1
Pancake II Cylinders ccessories Selection Guide ccessory Clevis Bracket Trunnion Bracket Rod Eye Standard Series PND Series N/ Multi-Power Series N/ N/ P3D Series N/ Clevis Bracket nodized aluminum alloy Chrome plated steel pin included J H I E Pin Dia. x F Long C L Hole for N Bolt Square D K Square The bracket is intended for mounting with either a rod pivot or pivot mount; it is not intended to mount directly with the rear cylinder head. Kit No. CB-3 CB-6 CB-8 1.75.50 Dimensions (inches) C D E F H I 0.71 1.37.10 0.39 0.187 0.93 0.16 0.56 0.375 1.63 0. 0.94 0.65.4 J 0.78 1.34 1.81 K.00 L 0.4 0.80 1.19 N #6 #10 1/4 Trunnion Bracket (pair) nodized aluminum alloy complete with bronze pivot bushings E Hole Dia. H W I IH K J Hole for N Bolt Kit No. TB- TB-5 TB-7 TB-8 H Dimensions (inches) W 0.31 E 0.16 1 0.313 0.376 I 0. 0.31 IH 0.30 0.45 0.55 J 1.1 1.50 1.63 1.88 K 0.56 0.81 0.94 1.06 N #10 1/4 5/16 3/8 Rod Eye Steel with bronze pivot bushing and nut P Thread J LT I JT C C L E Hole Dia. Kit No. RE-1 RE- RE-3 RE-4 RE-6 RE-7 RE-8 C Dimensions (inches) E 0.187 0.187 0.187 0.375 0.375 0.65 0.65 I 0.47 0.47 0.47 0.7 0.7 J 0.7 0.7 0.7 1.16 1.16 1.63 1.63 JT L 0.3 0.3 0.3 0.58 0.58 0.80 0.80 LT P #8-3 UNC #10-3 UNF 5/16-4 UNF 3/8-4 UNF 1/-0 UNF 5/8-18 UNF 3/4-16 UNF Specifi cations subject to change without notice or incurring obligation 3--0
Position Sensing Sensor Specifications & Ordering Information Encased in a plastic housing, dovetail style electronic sensors are corrosion resistant. 60 wire outlet allows close mounting. Two methods of mounting are available: 1. Tie bolt spacer mounted clamps (Option -E). dhesive mounted dovetail extrusions (Option -M) Sensor Pigtail 34 (1.34) 8.5 (.33) 1, or 5 Meter Cable 3 (1.6) 9.8 (.39) Order sensors separately from the table below Ordering Guide Dovetail Style Magnetic Sensor with LED Sensor Type Electronic Electronic Prewired 9 ft. Part No. 949-000-031 949-000-03 Quick Disconnect Part No.* 949-000-331 949-000-33 Wire Leads 3 3 Sensor Temperature Range -0 to +80 C (-4 to +176 F) Electrical Characteristics Sourcing PNP 6-4 VDC, 0.0 mp Max current, 0.5 Voltage Drop Sinking NPN 6-4 VDC, 0.0 mp Max current, 0.5 Voltage Drop Note*: Quick disconnect styles are supplied with 6 inch pigtail with male connector. Order female cordsets separately. Female Cordsets for Quick Disconnect Length 1 Meter Meters 5 Meters Part No. CFC-1M CFC-M CFC-5M Option -E Magnet on piston use spacer mounted clamps Tie Bolt Spacer. Dovetail style sensor Clamp Order clamps and sensors separately To apply dovetail style sensors fi rst locate clamp in rough position on any of the tie bolt spacers or tie rods and lock it in place with the set screw. Clamp Selection Guide for Standard, Twin Rod & 3-Position Series Kit No. SC-1 SC- SC-3 SC-5 SC-7 SC-8 To Fit 1/ 3/4 1-1/16 1-1/ & -1/ & 3 4 Clamp Selection Guide for MultiPower Series Kit No. 900-G00-000 To Fit ll bore sizes Next, make fi ne adjustment by sliding the sensor within the clamp and lock in place with its set screw. Option -M Magnet on piston and adhesive mounted dovetail extrusions Dovetail Extrusion Dovetail style sensor Order sensors separately Specify Option M for mounting rail(s) located in standard position(). 1 3 Specify option M1, M3, or M4 for mounting rail in alternate positions 1, 3, or 4 respectively. dditional dovetail rails may be applied by specifying options T1, T3, or T4. The design and construction of the Pancake II allows the cylinder barrel to fl oat approximately 0.00 axially. It can also rotate slightly. The axial movement will be more noticeable than the rotational movement during cylinder cycling and may present what appears to be sensor 4 Standard Dovetail Rail Positions Stroke Range Position 1/" 3/8" to 1-1/4" 1 & 3 1/" 1-1/" & above 1 3/4" 3/8" to 1-1/4" & 4 3/4" 1-1/" & above 1-1/16" & up 3/8" & above Note: When alternate positions are specifi ed, the second of two required dovetail rails will be applied at position. (Contact factory for other combinations.) malfunction when using the extruded dovetail rail. Thus, for extremely precise sensor applications where this may be troublesome, it is recommended to use the spacer-mounted clamps shown above in the -E option to provide a more stable and rigid sensor mount. 4-1-10 Specifi cations subject to change without notice or incurring obligation 3
Pancake II Cylinders Series PSD, PSR, PSX, PWD, PTD Basic Model PSD PSR (0 to 1" Stroke) PSR (1-1/8 to 4" Stroke) PSX (0 to 1" Stroke) PSX (1-1/8 to 4" Stroke) dd per 1/8" of Stroke (PSD, PSR, PSX) PWD dd per 1/8" of Stroke PTD dd per 1/8" of Stroke $4.35 45.40 49.70 54.50 55.70 61.50 0.30 66.60 0.30 $43.80 48.5 51.35 56.0 57.65 63.0 0.30 68.85 0.30 $56.80 6.60 66.40 71.45 73.00 0.35 79.50 0.40 85.90 0.40 Base Price by Size $67.50 7.45 77.90 85.90 91.35 0.45 97.80 104.0 $77.85 83.30 88.85 96.85 10.5 11.35 11.55 $98.85 105.80 114.80 10.00 19.05 139.15 1.10 148.35 1.10 $11.70 130.35 139.35 145.5 154.30 1.05 167.55 1.0 177.90 1.0 $179.35 19.95 01.95 15.15 3.35 1.30 37.60 1.60 5 1.60 dders by Size Mounting CB, CF, CR (Screw Head Clearance Holes) F (Nose Mount) HB, HF, HR (Threaded Mounting Holes) PM, SM (Pivot Mount) TB, TF, TR (Trunnion Mount).50 5.80 3.00 11.50 N.65 6.65 3.10 1.15 10.10.65.35 3.30 14.05 10.10.65 4.90 4.15 19.10 10.10.65 31.90 4.15.0 10.10.65 35.10 4.85 8.60 11.45.65 37.40 4.85 34.40 11.45.65 49.60 5.95 47.00 1.10 No charge for H, P, P3, P4, TCF, TN B (both ends) BF (front only) BR (rear only) E (Magnetic Piston Sensing) J (with Standard Seals) J (with Viton Seals) L (Low Friction Seals) M, M1, M3, M4 (Mag. Piston Sensing) Q (Low Temperature Seals) Single cting Reverse cting Double cting Double End Rod Q (Low Temp. Seals with L Option) Single cting Reverse cting Double cting Double End Rod TCM, TFM (Male Rod Thread each end) T1, T3, T4 (Switch Mounting Rail per rail) V (with Standard Seals) Single cting Reverse cting Double cting Double End Rod V (with Low Friction Seals) Single cting Reverse cting Double cting Double End Rod W (Rod Wiper single end) W (Rod Wiper double end) X (each 1/" or fraction thereof - each end) 1 6.35 3.90 4.75 N N 3.35 6.5.10.40.45 3.05 4.55 5.05 5.5 6.50 4.05.35 1.90.65 3.95 4.75 5.60 6.30 11.35 11.95 7.00 13.95 0.65 1 6.35 3.90 4.75 0.10 0.45 3.45 6.5.70 3.00 3.05 3.90 5.80 6.35 6.50 8.0 4.0.35 1.95.95 4.15 4.90 5.80 6.45 11.55 1.0 7.40 14.70 0.65 1.70 15.30 6.35 4.75 0.0 0.70 4.30 6.5 3.30 3.75 3.90 4.80 7.0 7.95 8.0 10.35 4.65 3.05 3.45 4.65 6.10 7.30 9.70 10.85 18.45 19.55 9.05 18.15 0.85 dders by Size 1.70 15.30 6.35 7.00 0.0 0.70 4.85 9.0 4.0 4.60 4.80 6.00 9.00 9.90 10.35 1.95 5.05 3.05 5.85 7.5 9.70 11.10 1.15 13.75.95 4.30 9.65 19.10 8.75.35 6.35 11.70 0.95 5.80 15.50 5.5 5.80 6.00 7.50 1 1.35 1.95 16.10 7.15 3.05 7.75 9.0 1.80 14.30 19.60 36.45 37.95 11.35.60 9.05.35 6.65 15.55.95 7.10 3.15 6.50 7.5 7.50 9.40 14.10 15.55 16.0 0.0 7.15 3.80 1 1.60 17.45 18.80 5.30 6.70 46.05 47.35 1.00 4.00 9.05.35 6.65 0.35 1.10 8.0 7.90 8.0 9.05 9.40 11.80 17.65 19.45 0.0 5.35 8.45 3.80 15.55 17.40 5.60 7.50 9.05 31.55 53.95 55.85 13.80 7.75 1.35 47.95 35.75 1.15 3.10 0.30 3.05 9.70 3 10.30 11.30 11.80 14.75.10 4.30 5.35 31.75 10.10 3.80 1.30 3.15 3.05 34.05 37.70 39.55 64.95 66.85 14.60 9.5 1.75 4 Specifi cations and prices subject to change without notice or incurring obligation 8-17-11
List Prices - Prices effective September 1, 011 Pancake II - Nonrotating Series PND Basic Model PND dder per 1/8" of stroke $65.40 0.30 Base Price by Size $85.80 0.40 $101.65 0.70 $117.45 0.90 Mounting CB,CF, CR (Screw Head Clearance Holes) HB, HF, HR (Threaded Mounting Holes) PM, SM (Pivot Mount) TB, TF, TR (Trunnion Mount) $.65 3.10 1.15 10.10 dders by Size $.65 3.30 14.05 10.10 $.65 4.15 19.10 10.10 $.65 4.15.0 10.10 No charge for CE, K, P, P3, P4 E (Magnetic Piston Sensing) M, M1, M3, M4 (Mag. Piston Sensing) Q (Low temperature seals) T1, T3, T4 (Switch mounting rail per rail) V (Viton Seals) X (each 1/" or fraction thereof) $4.75 6.5 5.40.35 1.60 0.65 dders by Size $4.75 6.5 6.65 3.05 19.90 0.85 $7.00 9.0 8.45 3.05 4.70 $11.70 15.50 1 3.05 38.45 Pancake II Multi-Power Series P & PB Basic Model P or PB dd per 1/8" of Stroke P3 or PB3 dd per 1/8" of Stroke P4 or PB4 dd per 1/8" of Stroke Mounting CB, CF, CR (Screw Head Clearance Holes) HB, HF, HR (Threaded Mounting Holes) Base Price by Size $163.10.85 34.60 4.5 86.5 5.15 $.65 4.85 $03.90 3.50 79.55 4.75 34 5.70 $.65 4.85 $96.05 4.30 37.30 5.30 454.95 6.40 dders by Size $.65 5.95 No charge for P thru P8, TCF, TN, E (Magnetic Piston Sensing) M, M1, M3, M4 (Mag. Piston Sensing) Q (Low Temperature Seals) P P3 P4 R (Ported Baffle) R R3 R4 TCM, TFM (Male Rod Thread) T1, T3, T4 (Switch Mounting Rail per rail) P V (Viton Seals) P3 P4 W (Rod Wiper) X (Rod extension each 1/" or fraction thereof) dders by Size $15.55 3.15 13.0 3.10 40.45 18.80 36.75 55.15 7.15 3.80 1.75 3.60 43.50 1.00 $0.35 7.90 16.50 8.80 50.45 19.35 38.75 58.10 8.45 3.80 31.90 47.95 63.85 13.80 1.35 $3.10 3 0.70 36.15 63.5 31.0 6.35 93.55 10.10 3.80 40.00 60.10 80.15 14.60 1.75 8-18-11 Specifi cations and prices subject to change without notice or incurring obligation 5
Pancake II Cylinders Multi-Position Series P3D Base Price by Size Basic Model P3D Total combined stroke adder (per 1/8") $71.45 0.30 $75.00 0.30 $91.35 0.40 $108.15 0.65 $14.05 0.95 $153.15 1.05 $08.70 1.15 $77.90 1.30 Total combined stroke = ( x Stroke ) + Stroke B dders by Size Mounting CB, CF, CR(Screw Head Clearance Holes) HB, HF, HR (Threaded Mounting Holes) PM, SM (Pivot Mount) $.50 3.00 11.50 $.65 3.10 1.15 $.65 3.30 14.05 $.65 4.15 19.10 $.65 4.15.0 $.65 4.85 8.60 $.65 4.85 34.40 $.65 5.95 47.00 No charge for P thru P8, TCF, TN E (Magnetic Piston Sensing) L (Low Friction Seals) M, M1, M3, M4 (Mag. Piston Sensing) Q (Low Temperature Seals) Q (with Low Friction Seals) TCM, TFM (Male Rod Thread) T1, T3, T4 (Switch Mounting Rail per rail) V (with Standard Seals) V (with Low Friction Seals) W (Rod Wiper) X (each 1/" or fraction thereof) $4.75 6.50 6.5 4.85 10.45 4.05.35 4.95 14.55 7.00.65 $4.75 6.95 6.5 6.10 13.15 4.0.35 5.30 14.80 7.40 0.65 $4.75 8.60 6.5 7.65 16.40 4.65 3.05 7.75 3.75 9.05 0.85 dders by Size $7.00 9.65 9.0 9.60 0.70 5.05 3.05 1.35 9.40 9.65 $11.70 11.30 15.50 1.00 5.90 7.15 3.05 16.55 46.75 11.35 $15.55 13.90 3.15 15.05 3.40 7.15 3.80.35 58.85 1.00 $0.35 16.15 7.90 18.80 40.05 8.45 3.80 3.70 69.05 13.80 1.35 $3.10 18.95 3 3.55 50.65 10.10 3.80 40.95 83.0 14.60 1.75 Sensor Prices Electronic Sensor Type Sourcing Sinking Prewired Part No. 949-000-031 949-000-03 Price $5.00 5.00 Quick Disconnect Part No. 949-000-331 949-000-33 Price $3.85 3.85 Female Cord Set 1 Meter Meters 5 Meters Part No. CFC-1M CFC-M CFC-5M Price $15.05 16.85 1.30 Kit Number Price Sensor Mounting Clamp for Standard, Twin Rod & 3-Position Series SC-1 $5.55 SC- $5.55 SC-3 $5.55 and SC-5 $5.55 and SC-7 $5.55 SC-8 $5.55 Sensor Clamp for Multi-Power Series Kit Number Price, & 900-G00-000 $5.55 ccessory Prices Clevis Bracket Trunnion Bracket (Pair) Rod Eye Kit No. 6 CB-3 CB-6 CB-8 Price $17.00 4.05 30.40 Kit No. TB- TB-5 TB-7 TB-8 Price $9.45 1 13.45 15.80 Specifi cations and prices subject to change without notice or incurring obligation Kit No. RE-1 RE- RE-3 RE-4 RE-6 RE-7 RE-8 Price $11.85 1.60 1.60 13.0 13.0 14.75 14.75 8-18-11
List Prices - Prices effective September 1, 011 Seal Kits Series PSD, PSR, PSX, PWD, PTD Standard Viton (V) Low Temperature (Q) Low Friction (L) Low Friction-Viton (L, V) Low Friction-Low Temperature (L, Q) 1/" PS-1-SK $3.30 PS-1-SKV $6.30 PS-1-SKQ $4.85 PS-1-SKL $4.50 PS-1-SKLV $16.55 PS-1-SKLQ $7.00 3/4" PS--SK $4.75 PS--SKV $8.0 PS--SKQ $5.50 PS--SKL $5.05 PS--SKLV $16.05 PS--SKLQ $7.30 Kit Numbers and Prices by Size 1-1/16" PS-3-SK $4.15 PS-3-SKV $8.55 PS-3-SKQ $5.50 PS-3-SKL $8.75 PS-3-SKLV $6.60 PS-3-SKLQ $8.55 1-1/" PS-4-SK $4.50 PS-4-SKV $11.10 PS-4-SKQ $6.10 PS-4-SKL $9.45 PS-4-SKLV $9.05 PS-4-SKLQ $9.0 " PS-5-SK $4.85 PS-5-SKV $15.15 PS-5-SKQ $6.75 PS-5-SKL $9.80 PS-5-SKLV $6.00 PS-5-SKLQ $10.65-1/" PS-6-SK $6.50 PS-6-SKV $3.45 PS-6-SKQ $10.65 PS-6-SKL $1.00 PS-6-SKLV $36.00 PS-6-SKLQ $14.80 3" PS-7-SK $7.0 PS-7-SKV $8.90 PS-7-SKQ $1.65 PS-7-SKL $13.95 PS-7-SKLV $39.85 PS-7-SKLQ $18.0 4" PS-8-SK $6.45 PS-8-SKV $33.15 PS-8-SKQ $1 PS-8-SKL $14.70 PS-8-SKLV $44.00 PS-8-SKLQ $16.55 Seal Kits Nonrotating Series PND Standard Viton (V) Low Temperature (Q) Kit Numbers and Prices by Size 3/4" PN--SK $4.5 PN--SKV $7.35 PN--SKQ $4.85 1-1/16" PN-3-SK $4.05 PN-3-SKV $7.50 PN-3-SKQ $5.5 1-1/" PN-4-SK $4.35 PN-4-SKV $10.15 PN-4-SKQ $5.95 " PN-5-SK $4.75 PN-5-SKV $14.5 PN-5-SKQ $6.50 Seal Kits - Multi-Power Series P & PB Standard Viton (V) Low Temperature (Q) PM- 1 /" PM-6-SK $10.35 PM-6-SKV $33.75 PM-6-SKQ $16.65 PM-3" PM-7-SK $11.15 PM-7-SKV $4 PM-7-SKQ $19.15 Kit Numbers and Prices by Stages and Size PM-4" PM-8-SK $9.90 PM-8-SKV $40.85 PM-8-SKQ $15.80 PM3-1 /" PM3-6-SK $14.65 PM3-6-SKV $47.0 PM3-6-SKQ $5.80 PM3-3" PM3-7-SK $15.75 PM3-7-SKV $56.75 PM3-7-SKQ $6.70 PM3-4" PM3-8-SK $14.5 PM3-8-SKV $57.95 PM3-8-SKQ $.40 PM4-1 /" PM4-6-SK $18.95 PM4-6-SKV $60.70 PM4-6-SKQ $30.05 PM4-3" PM4-7-SK $0.30 PM4-7-SKV $73.05 PM4-7-SKQ $34.40 PM4-4" PM4-8-SK $18.55 PM4-8-SKV $75.10 PM4-8-SKQ $9.05 Seal Kits - Multi-Position Series P3D 8-18-11 Standard Viton (V) Low Temperature (Q) Low Friction (L) Low Friction-Viton (L, V) Low Friction-Low Temperature (L, Q) 1/" P3-1-SK $4.0 P3-1-SKV $8.60 P3-1-SKQ $6.50 P3-1-SKL $6.45 P3-1-SKLV $9.00 P3-1-SKLQ $10.65 3/4" P3--SK $6.10 P3--SKV $10.85 P3--SKQ $7.15 P3--SKL $7.30 P3--SKLV $7.70 P3--SKLQ $11.35 Kit Numbers and Prices by Size 1-1/16" P3-3-SK $6.60 P3-3-SKV $13.00 P3-3-SKQ $8.65 P3-3-SKL $15.85 P3-3-SKLV $49.0 P3-3-SKLQ $14.70 1-1/" P3-4-SK $7.5 P3-4-SKV $17.15 P3-4-SKQ $9.65 P3-4-SKL $17.15 P3-4-SKLV $53.15 P3-4-SKLQ $16.00 " P3-5-SK $7.75 P3-5-SKV $4.55 P3-5-SKQ $10.70 P3-5-SKL $17.75 P3-5-SKLV $46.0 P3-5-SKLQ $18.55-1/" P3-6-SK $10.35 P3-6-SKV $3.55 P3-6-SKQ $16.65 P3-6-SKL $1.30 P3-6-SKLV $6.35 P3-6-SKLQ $4.90 3" P3-7-SK $1 P3-7-SKV $45.0 P3-7-SKQ $19.50 P3-7-SKL $4.85 P3-7-SKLV $67.0 P3-7-SKLQ $30.65 4" P3-8-SK $10.10 P3-8-SKV $54.5 P3-8-SKQ $16.55 P3-8-SKL $6.45 P3-8-SKLV $75.95 P3-8-SKLQ $8.60 Specifi cations and prcies subject to change without notice or incurring obligation 7
Pancake II Cylinders FBCO-IR, Inc. 3716 N.E. 49 th venue Gainesville, FL 3609-1699 Telephone (35) 373-3578 Fax (35) 375-804 E-Mail service@fabco-air.com Web Site http://www.fabco-air.com 4-1-10 Fabco-ir Product Catalog Library Cylinders, Valves and ccessories Catalog #CV9 Stainless Steel Body ir Cylinders Catalog SSB-03 Square Pancake II ir Cylinders Catalog # SqPan ISO 6431 Cylinders Catalog # FQR-09 TwinRod, Non-Rotating Rotatingir Cylinders - Catalog # FDF-09 and Catalog # FDXS-09 Multi-Power ir Presses Catalog # FP16 Linear Slides - 6 Families Catalog # LS-03 Pneumatic Grippers, Parallel Jaw and ngular Motion - Catalog # GR-8 Pneumatic ngular Grippers Catalog # FK-09 ISO 643 Cylinders Catalog # FE-09 NFP Interchangeable ir Cylinders - Catalog # NF-6 Global Series Metric ir Cylinders - Catalog # GC-15 Swing Clamps Catalog # SC-DB04 Manifold Solenoid Valves Catalog # FVS.Y-09 ir Pilot & Solenoid Valves Catalog # FV.E-09 Modularir Preparation System - FRLs Catalog # FRL-06 Stopper Cylinders Catalog # ST-SC Swing Clamps, Pneumatic & Hydraulic Catalog # FML.H Guided Motion ir Cylinders Catalog # FGM-10 ir Slide Tables Catalog # FGXS-10 8 Specifi cations subject to change without notice or incurring obligation