Millennium TM. 100 thru 675 Tons (315 thru 2375 kw) renewal parts. Supersedes: RP1 (1099) Form RP1 (710) R-22 and R-134a 00202VIP

Similar documents
CENTRIFUGAL LIQUID CHILLERS INSTALLATION INSTRUCTIONS Supersedes: N1 (894) Form N1 (197)

MODELS YCRL0064, 0074, 0084, 0096, 0118, 0126, 0156, 0177, 0198, 0200, 0230, 0260, 0300, 0345, 0385, 0445, 0530 and YCRL0610 STYLE "A"

Chiller Preventive Maintenance Kits

McQuay. Two-Stage Centrifugal Chiller WTC 500. Replacement Parts List No Revision A 10/2011

McQuay. Two-Stage Centrifugal Chiller WTC 700. Replacement Parts List No Revision B 07/2017

R-410A 50Hz & 60Hz. Renewal parts /3/ MODELS ONLY. Issue Date: September 07, 2011

MODELS YCWS0313, 0373, 0423, 0503, 0563, 0613 AND YCWS0663SC

FIELD CONNECTIONS MODEL YK CHILLERS (STYLE F AND G) WITH VARIABLE SPEED DRIVE

Selection. Radiator Caps. Recovery Caps (double seal) Non Recovery Caps (single seal) Pressure Rating. Safety Lever Radiator Caps. Pressure Conversion

RENEWAL PARTS Supersedes: RP4 (1012) Form RP4 (813)

MODELS YCAV0157, 0177, 0187, 0197, 0207, 0227, 0247 AND YCAV0267 STYLE "A"

Centrifugal Chiller. PF/PFH Size: 063. Replacement Parts List No Revision V 05/2012

SPLIT-SYSTEM AIR-COOLED CONDENSING UNITS DESCRIPTION FEATURES H2CA300, 360, 480 & THRU 50 NOMINAL TONS

MODELS YCAL0019, 0022, 0028, 0033, 0043, 0046, 0052, 0056, AND 0066

H:\SC218\17_Ersatzteile\Spare Parts SC 218.doc

MODELS SSS 7L-B, 14L-B, 26L-B, 33L-B AND MODELS SSS 7LK-B, 14LK-B, 26LK-B, 33LK-B

R-410A KW 50HZ

MODELS JG43, JG63, JG83 JG44, JG64, JG84

Centrifugal Chiller PE046, PE047, PE048, PE050 PEH PF083, PF096, PF105, PF116 PH PHH PL

SUSSMAN 'ES, HU and MBA' SERIES PARTS LIST EFFECTIVE: 7/24/2017

There are many pre-designs of Vulkan launcher.

TON KW 60HZ

SCROLL - AIR COOLED PACKAGED & SPLIT SYSTEM ICE CHILLERS

Centrifugal Chiller PFH087 PL

McQuay. Water-Cooled Screw Chiller. PFS Vintage B. Last Manufactured: Replacement Parts List No Revision D 02/2017

McQuay. Evaporative Condenser Cooled Chiller. EGR Vintage A. Last Manufactured: Replacement Parts List No Revision B 07/2010

McQuay Air Cooled Chiller AWS280A, AWS300A, AWS320A, AWS350A PL

HS18 HS18 SERIES CONDENSING UNITS EXPANSION VALVE AIR CONDITIONING SYSTEM. 3.6 to 16.0 kw ( to Btuh) Cooling Capacity ENGINEERING DATA

There are many pre-designs of Vulkan launcher.

YMC 2 MOd B Magnetic Bearing Centrifugal Liquid Chillers

HERMETIC CENTRIFUGAL LIQUID CHILLER (R-22 & R134A) 19XL FRAME SIZE 2, 3, 4 & 5 COMPRESSORS WITH FRAME 4 & 5 COOLERS/CONDENSERS

Heavy Duty Actuators CONTROLS. Pneumatic Actuators for Quarter-Turn Valves and Dampers Torques to 1,600,000 in. lbs. Double Acting and Spring Return

CONTROLS AND INSTRUMENTATION MODEL YST STEAM-TURBINE DRIVE CENTRIFUGAL LIQUID CHILLER

Eclipse 2000 Service Parts

McQuay Westinghouse. Centrifugal Chiller PF, PFH 063. Last Manufactured: Replacement Parts List No Revision AB 06/2018

McQuay. Seasonpak Reciprocating Chiller. WHR Vintage C. Last Manufactured: Replacement Parts List No Revision I 05/2016

ROTARY SCREW COMPRESSOR UNITS

SLH 1202 to Air-to-Water Reverse Cycle Heat Pumps. With Screw Compressors. 261 to 775 kw. 287 to 853 kw

TM ETRS-TM35FIN-ETRS89 WTG

CENTRIFUGAL LIQUID CHILLER WITH ECONOMIZER COMPRESSOR MODEL YKEP TON. R-134a

Combined pump and gripper Medium

Daikin. Magnitude TM Magnetic Bearing Centrifugal Chiller. WME 0501S, 0502S, 0701S, 0702S Vintage B

NOMENCLATURE WATER COOLED PACKAGE UNITS GENERAL DESCRIPTION. Cleanable Shell and Tube Condenser. Scroll Compressor(s)

SUNLINE 2000 SPLIT-SYSTEM AIR-COOLED CONDENSING UNITS FEATURES DESCRIPTION. H5CE090 & H3CE AND 10 NOMINAL TONS (World 50HZ)

Centrifugal Chiller Single Compressor WSC087, TSC087, HSC087 PL

Refrigeration K-211. Replacement Parts. Chillers, Condensers. Compressors, Motors. Electrical. Components. Heating. Indoor Air Quality.

MODEL YVAA STYLE A AIR-COOLED SCREW LIQUID CHILLERS WITH VARIABLE SPEED DRIVE YVAA FRAME SIZE COMPRESSOR 60 HZ ( TONS)

50 Hz AIR - COOLED SPLIT SYSTEM. Products That Perform...By People Who Care AIR CONDITIONERS WITH SCROLL COMPRESSORS

Centrifugal Chiller Single Compressor WSC048, WSC050 TSC048, TSC050 HSC048, HSC050 PL

SUNLINE 2000 SPLIT-SYSTEM AIR-COOLED CONDENSING UNITS 50 AND 60 HZ DESCRIPTION FEATURES

Table of Contents. 1. Model Designation And Unit Models Guide Specifications Technical Data Performance Data 10

CWP-CO / CWP-RC / CWP-HP 02 to 35

Vacuum Automation 2.1. The future depends on good product choices

CS Series Condensing Units

WIRING DIAGRAM MODEL YK (STYLE G) LIQUID CHILLERS OPTIVIEW CONTROL CENTER WITH ELECTRO-MECHANICAL STARTER

Centrifugal Chiller PEH087 PL

SITRANS F flowmeters. SITRANS F O delta p - Primary differential pressure devices. Orifice plate with annular chambers. 4/358 Siemens FI

Spare Parts KPC 115-L-U/S, KPC115-L-S

PARTS LIST CHAIN SAW G2000T


SITRANS F flowmeters. SITRANS F O delta p - Primary differential pressure devices Metering pipe with orifice plate and annular chambers 4/369

Guide blocks for ISO/VDMA cylinders

C U S T O M E R D R I V E N R E S U L T S O R I E N T E D

McQuay Westinghouse. Centrifugal Chiller PFH 087. Last Manufactured: Replacement Parts List No Revision P 04/2016

AGlobal SupplierofAutomotiveDieComponents

Product Catalog. NQ Series. Portable and Remote Air-Cooled Condenser Chillers 4 to 43 Tons

Copeland Screw Compressors Semi-Hermetic Compact Operating Instructions

SEMI-HERMETIC RECIPROCATING COMPRESSOR MULTIPLE COMPRESSORS UNIT WITH LEADING INVERTER COMPRESSOR ORIGINAL MANUFACTURED EQUIPMENT

1/2 TO 6 HP INDOOR WATER COOLED CONDENSING UNITS

QGD-20/25/30 & QGD-40/50

List of Parts for Screw Compressor VMY 347 H and VMY 347 M Model 1994

EFFICIENCY 17 SEER TWO STAGE AIR CONDITIONER WITH OBSERVER

Chiller. SWS/SWR 1602 to Water Cooled Chillers Cooling Only and Condenserless Versions Engineering Data Manual.

McQuay. Magnitude Magnetic Bearing Centrifugal Chiller WMC 035T. Last Manufactured: Replacement Parts List No Revision J 12/2017

M20 Duplex Pump Data C8 Controller Data Sheet

TON KW 60HZ

QA/8000. Guide blocks with plain bearings/ roller bearings Ø 32 to 100 mm

VM / VML COMPONENT PARTS CATALOGUE

DESCRIPTION FEATURES

WIRING DIAGRAM, MILLENNIUM TM MODEL YT (STYLE J) LIQUID CHILLERS GRAPHIC CONTROL CENTER WITH ELECTRO-MECHANICAL STARTER PRODUCT DRAWING JOB DATA:

WIRING DIAGRAMS MODEL YK (STYLE G) LIQUID CHILLERS OPTIVIEW CONTROL CENTER WITH SSS, LV VSD W/ MODBUS, & MV VSD

YCWL WATER-COOLED SCROLL LIQUID CHILLER

TECHNICAL GUIDE GENERAL SPECIFICATIONS COMMERCIAL SPLIT-SYSTEM COOLING UNITS FOUR PIPE SYSTEM OUTDOOR UNIT:

P1X Series. Compact Rodless Air Cylinders Contents

Electric Duct Heater X X X X X X

SPARE CONNECTORS 2008

Subcritical CO 2 Innovations

Pathfinder Remote Evaporators

PRODUCT DRAWING WIRING DIAGRAM FIELD CONNECTIONS MILLENNIUM MODEL YT CHILLERS (STYLE J) WITH ELECTRO-MECHANICAL STARTER JOB DATA:

SUNLINE 2000 SPLIT-SYSTEM AIR-COOLED CONDENSING UNITS DESCRIPTION FEATURES H4CE090 & H2CE120 & H1CE /2, 10, & 12-1/2 NOMINAL TONS

COMPONENT LOCATIONS GROUP CONTENTS FUSIBLE LINK, FUSE AND IOD OR STORAGE CONNECTOR RELAY OTHER DEVICES...

Air Cooled Water Chillers. CLS 182 to to 150 kw. Technical Brochure TM CLS-W.3GB Date : October 2004 Supersedes : TM CLS-W.2GB/07.

10AC DIPLOMAT SERIES RFC SYSTEMS

Large Electronically Adjustable Proportional Pressure Compensated Flow Control Engineering & Manufacturing Solutions

Liebert CSU3000 DISCONTINUED PRODUCT. CSI Mainframe Cooling Systems. CT(Three Module) Model 20, 30 & 37 ton Mainframe Chiller

MAKING MODERN LIVING POSSIBLE. Solenoid valves Type EVU for fluorinated refrigerants REFRIGERATION AND AIR CONDITIONING.

Section R Foam Systems

HS22 Bulletin # November 1992 Supersedes September 1990

WEIGHT (lb) PART NO WITH ACCESS CONNECTION (ODS) BALL PORT DIAMETER WA WAS

Thermostatic and Automatic Expansion Valves

Transcription:

Millennium TM Rotary Screw Liquid Chillers renewal parts Supersedes: 160.80-RP1 (1099) Form 160.80-RP1 (710) Model YS BA CB S0 thru YS FA FB S5 (Style E) 100 thru 675 Tons (315 thru 2375 kw) 00202VIP R-22 and R-134a

FORM160.80-RP1 (710) Table of Contents Nomenclature... 3 Available Compressor/shell/motor combinations... 3 units components... 4 Current transformers kits... 17 oil separator... 17 orifice plate... 17 water box gaskets... 18 Tubes... 19 isolators... 20 multiple-unit sequence kit controls... 21 miscellaneous & accessories... 22 list of figures 1 unit front view... 6 2 Unit rear view... 8 3 unit end view... 11 4 oil eductor schematic... 13 5 oil piping schematic... 14 6 OPTIONAL DUAL OIL FILTER PIPING SCHEMATIC... 15 7 capacity control piping schematic... 16 8 4-WAY SOLENOID VALVE AND SUBPLATE... 16 frequent replaceable parts IteM description part qty number number 18 teflon seal washer 028-12709-000 6 19* filter - drier suction 026-32839-000 2 27* filter - drier 026-32841-000 1 37 oil filter element 026-32831-000 1 38 o-ring, oil filter 026-32000-000 1 * Each filter/drier Item #19 and #27 requires (2) teflon seal washers Item #18. 2

FORM 160.80-RP1 (710) Nomenclature YS BB BA S1 CF E S SPECIAL FEATURES design LEVEL MOTOR CODE POWER SUPPLY = 60HZ 5 = 50HZ COMPRESSOR CODE CONDENSER CODE COOLER CODE MODEL CODE available compressor/shell/motor combination COMPRESSOR COOLER CONDENSER MOTOR CODE code shell shell r-22, 60 HZ r-134a, 60 HZ r-22, 50 HZ S0 BA, BB BA, BB, CA, CB CF, CG, CH CF, CG, CH 5 CC, 5 CD CA, CB BA, BB, CA, CB S1 ba, BB BA, BB, CA, CB CF, CG, CH, CF, CG, CH, 5 CC, 5 CD, 5 CE, CA, CB BA, BB, CA, CB CJ, CK CJ, CK 5 CF S2 CA, CB CA, CB, DA, DB CG, CH, CJ, CF, CG, CH, CJ 5 CD, 5 CE, 5 CF, DA, DB, DC CA, CB, DA, DB CK, CL, CM CK, CL, CM 5 CG, 5 CH S3 da, DB, DC CA, CB, DA, DB CJ, CK, CL, CM, CG, CH, CJ, CK 5 CF, 5 CG, 5 CH, CN, CP, CR CL, CM, CN, CP, CR 5 CI, 5 CJ, 5 CK S4 ea, EB, EC EA, EB, FA, FB CK, CL, CM, CJ, CK, CL, CM, CN, CP, 5 CF, 5 CG, FA, FB, FC FA, FB CN, CP, CR, CR, CS, CT, CU, CV 5 CH, 5 CI, S5 CS, CT, CU, CK, CL, CM, CN, CP, CR 5 CJ, 5 CK, FA, FB, FC FA, FB CV CS, CT, CU, CV 5 CL, 5 CM, 5 CN, 5 CO COMpressor cooler condenser MOTOR CODE code shell shell S0 BA, bb ba, BB, CA, CB 5 CC, 5 CD CA, Cb ba, BB, CA, CB S1 ba, bb ba, BB, CA, CB 5 CC, 5 CD, CA, Cb ba, BB, CA, CB 5 CE, 5 CF S2 ba, bb ba, BB, CA, CB 5 CC, 5 CD, CA, CB BA, BB, CA, CB, DA, DB 5 CE, 5 CF, da, DB, DC CA, CB, DA, DB 5 CG, 5 CH S3 CA, CB CA, CB, DA, DB 5 CC, 5 CD, 5 CE, 5 CF, da, DB, DC CA, CB, DA, DB 5 CG, 5 CH, 5 CI, 5 CJ, 5 CK S4 da, DB, DC CA, CB, DA, DB 5 CE, 5 CF, 5 CG, 5 CH, ea, EB, EC ea, EB, FA, FB 5 CI, 5 CJ, 5 CK, 5 CL, FA, FB, FC ea, EB, FA, FB 5 CM, 5 CN, 5 CO S5 ea, EB, EC ea, EB, FA, FB 5 CF, 5 CG, 5 CH, 5 CI, FA, FB, FC ea, EB, FA, FB 5 CJ, 5 CK, 5 CL, 5 CM, 5 CN, 5 CO 3

FORM160.80-RP1 (710) Unit Components item description part number quantity reference number per unit figure 1 Valve, Angle Stop - Rotalock 022-09573-000 3 1,2 2 Cap,Flare 023-00984-000 3 1,2 3 Gasket, Seal 028-04836-000 3 1,2 4 Shim, Motor Mounting 066-87439-000 8 1 5 Shim, Motor Mounting 066-92388-000 4 1 6 Shim, Motor Mounting 066-92839-000 4 1 7 Bottle, Oil 028-10579-000 1 1 8 Rupture Disk, 2 inch, Oil Separator 1 1,3 S0-S1 R-22 026-36503-001 S0-S1 R-134a 026-36503-001 S2-S3 R-22 026-36503-002 S2-S3 R-134a 026-36503-001 S4 R-22 026-36503-003 S4 R-134a 026-36503-002 S5 R-22 026-36503-004 S5 R-134a 026-36503-003 8A Rupture Disk, 2 inch S4 & S5 Compressors 026-36503-004 1 1A 9 Safety Head, 2 inch Rupture Disk 026-32293-000 1 (S0-S3) 1, 1A, 3 2 (S4-S5) 10 Gasket, Round Rupture Disk 028-10386-028 2 (S0-S3) 1, 1A, 3 5 (S4-S5) 1, 1A 11 Switch, High Pressure Cutout -270 psig 025-30970-000 1 1, 3 12 Valve, Safety Relief 1,2, 3 S0-S1 Chillers - 3/4 inch 022-09501-000 4 S2 Chiller - 3/4 inch (B & C Cooler Code) 022-09501-000 5 S2 Chiller - 3/4 inch (D Cooler Code) 022-09501-000 4 S4-S5 Chillers - I inch 022-09505-000 5 14 Valve 3-way stop for relief valves 022-09515-000 1 (S0-S1) 1, 2, 3 2 (S2-S5) 14A Connector, Union 7/8-14 adjustable 023-17643-000 1, 2, 3 15 Well, Sensor (cooler and condenser water) 026-32328-000 4 1, 2 16 Sensor, Temp (cooler and condenser water) k ohm 025-29964-000 4 1, 2 17 Valve, Angle Stop - Rotalock 022-09756-000 4 1, 1B. 2B, 4 18 Filer/Drier, Oil Separator (requires two of item 54) 026-32841-000 1 1, 2, 3, 4 19 Filer/Drier, Suction (requires two of item 54) 026-32839-000 2 1,4 20 Eductor, Oil Return 1, 1B., 4, 5 S0, S1 Chillers - R22 026-35381-000 1 S0, S1 Chillers - R134a 026-35383-000 1 S2, S3 Chillers - R22 026-35381-000 1 S2, S3 Chillers - R134a 026-35383-000 1 S4, S5 Chillers - R22 026-35382-000 1 S4, S5 Chillers - R134a 026-35384-000 1 21 Valve, Angle Stop - Transducer Isolation 022-09577-000 5 1, 1A, 3, 5 22 Gasket, Compressor Suction 1 1 S0,S1 Compressors - 9-7/8 OD, 6-5/8 ID 028-13574-000 S2,S3 Compressors - 12-1/8 OD, 8-5/8 ID 028-13575-000 S4,S5 Compressors - 14-1/4 OD, 10-3/4 ID 028-13576-000 23 Sensor, Temp (oil and discharge temp) 50K ohm 025-31301-000 2 1C,3, 5 includes Item #63 O-ring 25 Valve, 1/4 inch Pressure Release 022-09783-000 3 1C, 2A, 5 28 Valve Angle Stop, Oil Separator Filter/Drier 022-09792-000 1 2, 4 29 Sight Glass 023-17197-000 4 1, 2 31 Float Switch, Oil Level Safety 024-30901-000 1 2 * Special Primore Rotalock Fitting - Requires (2) teflon seal washers P/N 028-12709-000 4

FORM 160.80-RP1 (710) This Page Intentionally Left Blank 5

FORM160.80-RP1 (710) MOTOR 4, 5, 6 1, 2, 3 7 17, 54 19, (2) 54 29, 68 19, (2) 54 20 49 21 8A S4 & S5 ONLY SEE VIEW A COMPRESSOR 22 COOLER LD02685 OIL SEPARATOR 12, 14, 64 18, (2) 54 8, 9, 10 (SEE VIEW A) 11 12, 64 14 15, 16 00202VIP 14a, 64 fig. 1 Unit Front View 6

FORM 160.80-RP1 (710) 10 10 9 (Assembly) 8A Part of 9 10 rupture disk assembly VIEW A LD02687 17, 54 22 20 19, (2) 54 VIEW B 00079VIP 25, 60 20 49 23, 63 21 fig. 1 Unit Front View (CONT D) VIEW C 00078VIP 7

8 15, 16 12 11 18, (2) 54 28, 54 12 12 29, 68 14A 14 32 35 42 (See View B) 36, 37, 38 39 (SEE VIEW C) 31 29, 68 34 49 CONDENSER 33 1, 2, 3 29040A FORM160.80-RP1 (710) fig. 2 unit Rear view

FORM 160.80-RP1 (710) 50 75 67 32 67 67 75 36 37 MAINTENANCE 38 74 VIEW A 00210VIP Sub Cooled Liquid Refrigerant 39 72 47 Inlet Oil Refrigerant Gas to Evaporator Outlet Oil Liquid Refrigerant to Evaporator 42 Refrigerant Gas from Oil Cooler 74, 65 (2) 43 44 65 74 *see ORIFICE PLATE LIST- ING ON PAGE 13 VIEW b 54 17 74 40 LD04893 45 29 68 33, 76 29 68 32 25, 60 67 75 67 75 36 MAINTENANCE 37 38 50 31, 67 1, 2 55 fig. 2 unit Rear view (cont d) 00209VIP 9

FORM160.80-RP1 (710) Unit Components item description part number quantity reference number per unit figure 32 Valve, Oil Line Solenoid S0, S1, S2, and S3 Chillers 025-33702-000 1 2, 2A, 4 S4 and S5 Chillers Not Required 33 Oil Heater, 500 watt 025-33703-000 1 2 34 Valve Butterfly, Oil Separator/Condenser 1 2 S0, S1 Chillers, 4 inch 022-08874-000 S2, S3 Chillers, 6 inch 022-08875-000 S4, S5 Chillers, 8 inch 022-08876-000 35 Gasket Butterfly Valve 2 2 S0, S1 Chillers 7-1/8 OD, 4-1/2 ID 028-13573-000 S2, S3 Chillers 9-7/8 OD, 6-5/8 ID 028-13574-000 S4, S5 Chillers 12-1/8 OD, 8-5/8 ID 028-13575-000 36 Oil Filter, Complete Includes Items 37 and 38 026-35621-000 1, (2) with optional dual oil filter 2, 2A, 5 37 Element Oil Filter, 3 Micron 026-32831-000 1, (2) with optional dual oil filter 2, 2A, 5 38 O-ring Oil Filter Element Replacement 026-32000-000 1, (2) with optional dualoil filter 2, 2A, 5 39 Oil Cooler 2, 2C S0, S1, S2, and S3 Chillers 026-36536-000 1 S4 and S5 Chillers 026-36552-000 1 40 Valve, Ball - Variable Orifice Line 022-09580-000 1 41 Manifold, Oil Distribution Block Compressor Port SB2 029-22732-000 1 5 42 Valve, Liquid Line Ball Valve 2-1/2 022-08744-000 1 2, 2B, 5 43 Gasket, Round Orifice Plate, 5-1/8 OD, 2-7/8 ID 028-13572-000 2 5 44 Valve, Ball Liquid Charging 3/4 Male Flare 022-09757-000 1 2B 45 Valve, Solenoid Variable Orifice 025-33738-000 1 5 46 Valve, 4-way Solenoid, Capacity Control (Continental) 025-30464-000 1 7 46A Manifold, 4-way Solenoid Sub-plate 029-22798-000 1 6, 7 47 Valve, Angle Stop, Compressor Port SC11 and Oil Cooler 022-09199-000 2 2B, 4 48 Gasket, Compressor Discharge 1 3 S0, S1 Compressor - 7-1/8 OD, 4-1/2 ID 028-13573-000 S2, S3 Compressor - 9-7/8 OD, 6-5/8 ID 028-13574-000 S4, S5 Compressor - 12-1/8 OD, 8-5/8 ID 028-13575-000 49 Transducer, High Pressure - Condensing Pressure 025-28678-006 4 Filter Pressure, Oil Pressure, Seal Oil Pressure 0-300 psig, with Item #61 O-ring 50 Valve, Ball Oil Filter Isolation 022-09797-000 2 51 Transducer,Evaporator Pressure 1 per chiller R-22 Water, 50-125 psig, with Item #61 O-ring 025-28678-113 R-22 Brine, 25-100 psig, with Item #61 O-ring 025-28678-114 R-134a, Water or Brine, 6-74 psig, with item #61 O-ring 025-28678-112 52 Suppressor, Inductive Load 031-00808-000 S0, S1, S2, and S3 Chillers 4 S4 and S5 Chillers 3 53 Valve, 3-Way 1, Optional Dual Oil Filters-All Sizes 022-10031-000 1 54 Seal, Teflon Fiber, 3/4 OD, 5/8 ID 028-12709-000 11 55 Seal, Teflon Fiber,1 OD, 7/8 ID 028-04836-000 3 60 Seal, O-ring SAE Straight Thread, 7/16-20 UNF-2A 028-12961-001 12 61 Seal, O-ring SAE Straight Thread, 1/2-20 UNF-2A 028-12961-002 5 62 Seal, O-ring SAE Straight Thread, 9/16 18 UNF-2A 028-12961-003 7 63 Seal, O-ring SAE Straight Thread, 3/4-16 UNF-2A 028-12961-004 12 * Special Primore Rotalock Fitting - Requires (2) teflon seal washers P/N 028-12709-000 10

FORM 160.80-RP1 (710) 46a (See Fig. 7) 47, 63 48 23, 63 49 21 49 21 50 8, 9, 10 18 (2) 54 28, 54 51 12 64 39 12 64 14A 14 64 (2) 64 00083VIP fig. 3 unit end view 11

FORM160.80-RP1 (710) * Item 49 and 51 are furnished with O-Ring, p/n 028-129610-002. unit components item description part number quantity reference number per unit figure 64 Seal, O-ring SAE Straight Thread, 7/8-14 UNF-2A 028-12961-005 9 65 Seal, O-ring SAE Straight Thread, 1-1/16-12UN-2A 028-12961-006 4 66 Seal, O-ring SAE Straight Thread, 1-3/16-12UN-2A 028-12961-007 1 67 Seal, O-ring SAE Straight Thread, 1-5/16-12UN-2A 028-12961-008 12 68 Seal, O-ring SAE Straight Thread, 2-1/4-12UN-2A 028-12961-009 4 70 Seal, O-ring SAE Face Seal, 1/4 Tube 028-12961-011 1 71 Seal, O-ring SAE Face Seal, 3/8 Tube 028-12961-012 8 72 Seal, O-ring SAE Face Seal, 1/2 Tube 028-12961-013 7 74 Seal, O-ring SAE Face Seal, 3/4 Tube 028-12961-015 8 75 Seal, O-ring SAE Face Seal, 1 Tube 028-12961-016 8 76 Seal, O-ring SAE Face Seal, 1-5/8-12UNEF-2A 028-12961-017 1 1. Used in Oil Line Solenoid Valve (1 SOL), Refrigerant Level Solenoid Vavle (2 SOL) and Slide Valve Solenoid (2 Req d). 2. Used in Refrigerant Level Solenoid Valve (2 SOL) and Slide Valve Solenoid (2 Req d). 12

Mixture of Oil and Refrigerant Gas to Compressor Port SC - 5 FORM 160.80-RP1 (710) LD04919 Mixture of Oil and Liquid Refrigerant to Compressor Suction High Pressure Oil and Refrigerant Gas from Oil Separator 18 28 Orifice Reduced Pressure Area Nozzle 18 47 63, 53 Suction Gas to Compressor 17, 18 High Pressure Oil and Refrigerant Gas from Oil Separator 63, 53 19 Low Pressure Oil and Refrigerant from Evaporator Mixture of Oil and Refrigerant to Compressor Suction Jet Pump Cross Section Eductor block contains two jet pumps 20 17, 54 63, 53 19 54 17, 54 Oil - Rich Refrigerant from Evaporator Oil from Evaporator Trough fig. 4 oil eductor schematic 13

FORM160.80-RP1 (710) 36 37 38 Oil Supply to Capacity Control Port "P" Refrigerant Gas from OIl Cooler Liquid Refrigerant to Oil Cooler 49 61 Service Maintenance 21 60 67, 75 25, 60 67 39 32 74 74 67, 75 49 50 67, 75 62 41 Oil to Compressor Port SB - 2 63 (2) 67, 75 60 21 Oil from 36Oil Separator 67, 75 50 Oil to Compressor Port SB - 3 21 61 49 60 23 63 74, 65 LD04894 20 fig. 5 oil piping schematic 14

FORM 160.80-RP1 (710) To SB-2 Manifold Block 53 25, 60 67, 75 32 36 SERVICE 37 38 67, 75 67, 75 50 25, 60 36 37 SERVICE 38 67, 75 Oil from Oil Separator 67, 75 50 67, 75 LD04895 fig. 6 optional DUAL OIL FILTER PIPING SCHEMATIC 15

FORM160.80-RP1 (710) 62, 71 62, 71 (4) 60 62, 71 (4) 62 (4) 71 LD04920 fig. 7 capacity control piping schematic 41 46 60 (4 Req d) (4) 62 (4) 71 46A 00208VIP fig. 8 4-way solenoid valve and subplate 16

FORM 160.80-RP1 (710) current transformer kits field installed electro-mechanical starters only part NUMBER MOTOR FLA CT use WITH voltage ratio FACTORY-MOUNTED MOTORS ONLY 65-111 200:1 366-82718-701 200/600 112-224 350:1 366-82718-702 225-829 700:1 366-82718-703 830-1790 1400:1 366-82718-704 11-18 200:1 366-82718-705 2300/4160 19-37 200:1 366-82718-705 38-123 200:1 366-82718-705 124-264 350:1 366-82718-706 CT ratio transformer only part NUMBER 200:1 025-21173-001 350:1 025-21173-002 700:1 025-21173-003 1400:1 025-21173-004 COMpressor SIZE oil separator part NUMBER S0 375-22455-000 S1 375-22455-000 S2 375-22456-000 S3 375-22456-000 S4 375-22457-000 S5 375-22457-000 orifice plate code part NUMBER C 075-00748-001 d 075-00748-002 e 075-00748-003 F 075-00748-004 G 075-00748-005 H 075-00748-006 J 075-00748-007 k 075-00748-008 L 075-00748-009 M 075-00748-010 code part NUMBER N 075-00748-011 P 075-00748-012 Q 075-00748-013 R 075-00748-014 S 075-00748-015 T 075-00748-016 u 075-00748-017 V 075-00748-018 W 075-00748-019 17

FORM160.80-RP1 (710) water box gaskets LD02690 cooler with standard compact water boxes 150 PSI 1 pass 2 pass 3 PASS SHELL CODE GASKET FEET GASKET FEET GASKET FEET part NO. REQ D PART NO. REQ D PART NO. REQ D BA,BB 028-09951 12.0 028-09951 14.0 028-09951 14.0 CA,CB 028-09951 12.0 028-09951 14.0 028-09951 15.0 DA,DB,DC 028-09951 17.0 028-09951 20.0 028-09951 22.0 EA,EB,EC 028-09951 18.0 028-09951 21.0 028-09951 23.0 FA,FB,FC 028-03242 21.0 028-03242 21.0 028-03242 21.0 028-09951 4.0 028-09951 3.5 cooler with marine water boxes 150 PSI 1 pass 2 pass 3 PASS SHELL CODE GASKET FEET GASKET FEET GASKET FEET part NO. REQ D PART NO. REQ D PART NO. REQ D BA,BB 028-03242 13.0 028-03242 13.0 028-03242 13.0 028-09951 4.0 028-09951 3.0 CA,CB 028-03242 14.0 028-03242 14.0 028-03242 14.0 028-09951 5.0 028-09951 4.0 DA,DB,DC 028-03242 18.0 028-03242 18.0 028-03242 18.0 028-09951 6.0 028-09951 5.0 EA,EB,EC 028-03242 36.0 028-03242 24.0 028-03242 36.0 028-09951 6.0 028-09951 10.0 FA,FB,FC 028-03242 44.0 028-03242 33.0 028-03242 44.0 028-09951 13.0 028-09951 13.0 cooler with marine water boxes 300 PSI 1 pass 2 pass 3 PASS SHELL CODE GASKET FEET GASKET FEET GASKET FEET part NO. REQ D PART NO. REQ D PART NO. REQ D BA,BB 028-03242 13.0 028-03242 13.0 028-03242 13.0 028-09951 4.5 028-09951 4.5 CA,CB 028-03242 13.0 028-03242 13.0 028-03242 13.0 028-09951 5.0 028-09951 4.0 DA,DB,DC 028-03242 16.5 028-03242 16.5 028-03242 16.5 028-09951 6.0 028-09951 5.5 EA,EB,EC 028-03242 18.0 028-03242 18.0 028-03242 18.0 028-09951 6.5 028-09951 6.0 FA,FB,FC 028-03242 21.0 028-03242 21.0 028-03242 21.0 028-09951 7.5 028-09951 7.0 18

FORM 160.80-RP1 (710) water box gaskets condenser with standard compact water boxes 150 PSI SHELL 1 pass 2 PASS CODE GASKET FT. GASKET FT. PART NO. REQ D PART NO. REQ D BA,BB 028-09951 11.0 028-09951 12.0 CA,CB 028-09951 12.0 028-09951 14.0 DA,DB 028-09951 16.0 028-09951 18.0 EA,EB 028-09951 16.0 028-09951 18.0 FA,FB 028-03242 20.0 028-03242 20.0 028-09951 3.0 condenser with marine water boxes 150 PSI SHELL 1 pass 2 PASS CODE GASKET FT. GASKET FT. PART NO. REQ D PART NO. REQ D BA,BB 028-03242 11.0 028-03242 11.0 028-09951 3.0 CA,CB 028-03242 14.0 028-03242 14.0 028-09951 3.0 DA,DB 028-03242 17.0 028-03242 17.0 028-09951 4.0 EA,EB 028-03242 17.0 028-03242 17.0 028-09951 4.0 FA,FB 028-03242 21.0 028-03242 21.0 028-09951 6.0 condenser with marine water boxes 300 PSI SHELL 1 pass 2 PASS CODE GASKET FT. GASKET FT. PART NO. REQ D PART NO. REQ D BA,BB 028-03242 10.5 028-03242 10.5 028-09951 3.5 CA,CB 028-03242 11.5 028-03242 11.5 028-09951 4.0 DA,DB 028-03242 14.0 028-03242 14.0 028-09951 4.5 EA,EB 028-03242 14.0 028-03242 14.0 028-09951 4.5 FA,FB 028-03242 18.0 028-03242 18.0 028-09951 6.0 cooler tubes shell shell tube code id quantity PART NUMBER 007-07872-000 BA 19 100 BB 19 134 CA 23 174 CB 23 228 DA 29 216 DB 29 307 DC 29 410 PART NUMBER 007-07879-000 EA 31 217 EB 31 308 EC 31 410 FA 38 410 FB 38 547 FC 38 728 TUBEs condenser tubes shell shell tube code id quantity PART NUMBER 007-08409-000 BA 17-1/4 133 BB 17-1/4 169 CA 20-1/2 226 CB 20-1/2 292 DA 25 404 DB 25 528 PART NUMBER 007-08408-000 EA 25 408 EB 25 532 FA 32-1/2 670 FB 32-1/2 902 19

FORM160.80-RP1 (710) neoprene vibration isolators system OPERATING weight part NUMBER includes Quantity KILOGRAMs pounds of 4 Pads pad SIZE Up to 7423 Up to 16365 028-10578-000 4 1/2 x 4 1/2 7424 to 13079 16366 to 28835 028-10518-000 4 1/2 x 6 13080 to 24281 28836 to 53530 028-10519-000 6 x 6 SPRING ISOLATORS (4 Per Unit) ENGLISH COMPRESSOR SYSTEM OPERATING PART NO. SIZe weight (Lbs.) UP to 6,865 029-18479-001 6,866 to 9,818 029-18479-002 S0, S1, 9,819 to 12,182 029-18479-003 S2, S3 12,183 to 15,272 029-18479-004 15,273 to 18,272 029-18480-001 18,273 to 22,909 029-18480-002 UP to 22,909 029-18480-002 S4, S5 22,910 to 26,044 029-18480-003 26,045 to 32,101 029-18480-004 SPRING ISOLATORS (4 Per Unit) SI COMPRESSOR SYSTEM OPERATING PART NO. SIZe weight (mm) UP to 3,114 029-18479-001 3,115 to 4,453 029-18479-002 S0, S1, 4,454 to 5,525 029-18479-003 S2, S3 5,526 to 6,927 029-18479-004 6,928 to 8,288 029-18480-001 8,289 to 10,392 029-18480-002 UP to 10,392 029-18480-002 S4, S5 10,392 to 11,813 029-18480-003 11,814 to 14,561 029-18480-004 20

FORM 160.80-RP1 (710) MULTIPLE UNIT SEQUENCE KIT CONTROLS STYLES C & D UNITS 2 3 TWO UNITS ITEM DESCRIPTION QUANTITY PART NUMBER 1 1 Controller, RWT 1 025-15154-000 2 Relay, Time Delay 1 024-13711-000 3 Switch, Toggle 1 024-14057-000 1 Not Shown. Remote Mounted. LD03251 4 3 THREE UNITS ITEM DESCRIPTION QUANTITY PART NUMBER 1 Controller, RWT 1 025-10215-000 2 Relay, Time Delay 2 024-13711-000 3 Relay, Control 3 024-27246-000 4 Relay, Control 2 024-14519-000 5 Switch, Toggle 1 024-11736-000 6 Switch, Toggle 1 024-17026-000 2 6 3 5 1 LD03252 3 4 FOUR UNITS 4 4 ITEM DESCRIPTION QUANTITY PART NUMBER 1 Controller, RWT 1 025-10214-000 2 Relay, Time Delay 3 024-13711-000 3 Relay, Control 3 024-27246-000 4 Relay, Control 8 024-14519-000 5 Switch, Toggle 1 024-11736-000 6 Switch, Rotary 1 024-20494-000 3 2 1 6 3 5 LD03253 21

FORM160.80-RP1 (710) miscellaneous and accessories compound description part NUMBer quantity Compound, Heat Conductive (For Thermometer Wells) 013-00898-000 4 Oz. Can touch-up paints spray cans description part NUMBER Caribbean Blue Enamel 013-01835-000 Black (Control Center) Purchase Locally temperature recorder description part NUMBER HZ NUMBER OF PENS 60 1 025-09658-000 2 025-09823-000 50 1 025-12650-000 2 025-12330-000 flow switch control description part NUMBER 150 DWP 024-26116-000 300 DWP 024-12144-000 differential pressure control description part NUMBER Control, Differential Pressure* 025-30919-000 *300 Psi Maximum Working Pressure YS OIL USAGE TABLE chiller oil r-22 REFrigerant r-134a REFRIGERANT SIZE QUAN. (GALS.) OIL TYPE PART NUMBER OIL TYPE PART NUMBER S0 10 york C OIL 011-00312-000 YORK H OIL 011-00549-000 S1 10 york C OIL 011-00312-000 YORK H OIL 011-00549-000 S2 10 york C OIL 011-00312-000 YORK H OIL 011-00549-000 S3 10 york S OIL 011-00922-000 YORK H OIL 011-00549-000 S4 15 york S OIL 011-00922-000 YORK H OIL 011-00549-000 S5 15 york S OIL 011-00922-000 YORK H OIL 011-00549-000 S7 100 york C OIL 011-00312-000 The part numbers listed above are 5 gallon containers. 22

FORM 160.80-RP1 (710) notes 23

2010 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53203 www.johnsoncontrols.com Printed in USA 160.80-RP1 (710) New Release