Door Interlock Switches

Safety Door Interlock Switches For more information on this product family, visit our website. Additional resources include: New and updated product information Downloadable software demos & upgrades Part confi guration tool & cross reference Online stock check & ordering IDEC fi eld sales & distributor search Online literature request NEW Downloadable manuals & CAD drawings Manufacturer s suggested retail price list Product training schedule & locations Advertising & trade show schedules Press releases & FAQs www.idec.com/safety Selection Guide... 3 HS6B Series Subminiature Interlock Switch... 35 HS5B Series Miniature Interlock Switch... 350 HSB Series Full Size Interlock Switch... 357 HSB Series Full Size Interlock Switch... 36 HS6E Subminiature Interlock Switches with Solenoid... 365 HS5E Series Miniature Solenoid Locking Switches... 376 HSE Series Full Size Solenoid Locking Switches... 38 HSC Series Full Size Solenoid Locking Switches... 39 Safety Precautions... 397 Operation Precautions...399 Overview X Series E-Stops Enabling Switches Barriers As-Interface Safety at Work Table of Contents Automation & Sensing - Pg. Safety - Pg. 35 Switching & Controls - Pg. 39 Index - Pg. 9

Selection Guide Selection Guide Overview Series Model HS6B HS5B HSB HSB HS6E HS5E HSE HSC NEW Appearance X Series E-Stops Page 35 350 357 36 365 376 38 39 Size (mm) Body Material Solenoid (Yes/No) LED Indicator 78 x 5 x mm 9 x x mm 98 x 57 x 0mm 5 x 6 x 0mm 75 x 5 x 75mm 6 x 35 x 0mm Plastic Housing Application Example Plastic Housing (metallic actuator entry optional) Plastic Housing Die-cast aluminum Plastic Housing Plastic Housing/ Metallic Entry 0mm x 39.7mm x 9mm Plastic Housing 5 x 06 x 39.7mm Die-cast aluminum No No No No Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes For information on the Teaching Pendant visit www.idec.com/oi/pendant AS-Interface Safety at Work Barriers Enabling Switches 3 www.idec.com

HS6B Series HS6B features: HS6B Series Subminiature Interlock Switch Only 78 x x 5mm Allows highest level of safety by having 3 contacts: dual load contacts + monitoring contact (ISO389-, EN95-) Two actuator entrances provide fl exibility for installation options Integral molded cable reduces wiring time IP67 (IEC6059) watertight sealing (contact is sealed, housing allows drainage) Direct Opening Action: Opening the door forces the contacts to disconnect even if the contacts are welded (IEC/EN6097-5-) s comply with ISO9 and EN088 Contact Configuration NC-NO Zb 33 NC 3 Zb NC-NO Zb 3 3NC Zb 3 3 3 3 3 GS-ET-5 BG standard in Germany Direct Opening Action Cable Length Part Number (Standard Stock in bold) mhs6b-b0 3m HS6B-B03 5m HS6B-B05 mhs6b-0b0 3m HS6B-0B03 5m HS6B-0B05 m HS6B-B0 3m HS6B-B03 5m m 3m 5m Contact Configuration & Operation Chart Type HS6B- HS6B-0 HS6B- HS6B-03 NC-NO NC NC-NO 3NC HS6B-B05 HS6B-03B0 HS6B-03B03 HS6B-03B05 Contact Configuration 33 3 33 3 Zb Zb Zb Zb 3 3 3 3 Double Insulation Part Numbers - 33-3 - 3-3 - - 33-3 - - 3-3 inserted completely Part Number Key HS6B - B 0 Contact Configuration : NO-NC : NO-NC 0: NC 03: 3NC Contact Operation Chart 0.8 ( Mounting Reference Position) 0 5.5 5.8 8. (Travel: mm) removed completely Head Color B (Black) Cable Length 0: meter 03: 3 meters 05: 5 meters : Contact ON (closed) : Contact OFF (open) Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 35

HS6B Series Keys Appearance Part Number Shape Appearance Part Number Shape Overview HS9Z-A6 Straight (ly for sliding doors) HS9Z-A65 adjustable actuator 90 angle HS9Z-A6 Right-angle (ly for hinged doors) HS9Z-A66 adjustable actuator 80 angle AS-Interface Safety at Work Barriers Enabling Switches X Series E-Stops The actuators are not included, must be ordered separately. Specifications Conforming to Standards EN088, IEC6097-5-, EN6097-5-, GS-ET-5, IEC6066-, IEC600-, EN600-, UL508 Operating Temperature 5 to +70 C (no freezing) Storage Temperature 0 to +80 C (no freezing) Operating Humidity 5 to 85% RH (no condensation) Storage Humidity 95% RH maximum (no condensation) Altitude,000m maximum Pollution Degree 3 Rated Insulation Voltage (Ui) 0V Impulse Withstand Voltage (Uimp) kv Between live & dead metal parts: 00MΩ maximum Insulation Resistance Between positive & negative live parts: 00MΩ minimum Electric Shock Protection Class Class II Degree of Protection IP67 (IEC6059) Vibration Operating Extremes 5 to 55 Hz, half amplitude 0.5 mm Resistance Damage Limits Hz, half amplitude.5mm Contact Resistance 0mΩ maximum Shock Operating Extremes 0m/s (G) Resistance Damage Limits 000m/s (00G) Direct Opening Travel 8 mm minimum Direct Opening Force 60N minimum Thermal Current (lth).5a Operating Voltage (Ue) V 5V 50V AC Resistive load (AC).5A.5A Inductive load (AC5).5A 0.75A Rated Operating Current (Ie).5A.A 0.55A Resistive load (DC) (A) (0.)A (0.A) DC.3A 0.55A 0.7A Inductive load (DC3) (A) (0.A) (0.A) Maximum Actuation Frequency 00 operations/hour Mechanical Life,000,000 operations (at full rated load) Recommended Actuation Speed 0.05 to.0m/s Wire Tensile Strength 50N minimum Electrical Life 00,000 operations (at full rated load) Conditional Short- Current 50A 50V (IEC6097-5-, IEC6069-, -) Weight 0g 36 www.idec.com

HS6B Series Installation Notes Recommended Screw Torque Handling Cables Safety switch body installation (M screw):.0~.5n-m installation (M screw):.0~.5n-m Do not tighten or loosen the fastened cable conduit of the safety switch Minimum bend radius of installed cable: 0mm Wiring Designations Part Number Color Contact Part Number Color Contact HS6B HS6B-B0 (NC-NO) HS6B-03B0 (3NC) 0. 0. Slot Plug (Note ) (supplied) 5 5.5 Note : Plug the unused actuator entry slot using the slot plug supplied with the interlock switch. blue-blue/white NC HS6B-B0 blue-blue/white NC brown-brown/white NC (NC-NO) orange-orange/white NO orange-orange/white blue-blue/white NO NC HS6B-0B0 (NC) blue-blue/white orange-orange/white NC NC brown-brown/white NC orange-orange/white NC 0 0. 5.5 Using straight actuator (HS9Z-A6) (. ± ) (5) Stop (Note ) (supplied) (.6 ± ).8 0.8 0.8 () 50.8 35 7.6 78 R. Stop (Note ) (supplied) (ø7.6) (9) Dimensions (mm) (58) Using Right-angle actuator (HS9Z-A6) () 0. ± (5) 0.8 (.).6 ± 0.8 (.) Installation 0 to -M Screws (ø.3 or M tapped) The interlock switch can be mounted in two directions. Using Angle Adjustable (HS9Z- A65/A66) g j Stop (Note ) (supplied) Straight actuator (HS9Z-A6) Right-angle actuator (HS9Z-A6) Installation When mounted (5) -ø.3 -ø9 0.9. Rubber Bushing (5.8) 0. 3. 5 0.8 8. 3.5 Stop (supplied) (Note ) When mounted (33.8) When mounted (5.6) 0.8 -ø9 8. When mounted (5) Rubber Bushing. 3.5 -ø.3 Stop (supplied) (Note ) 3. 3 ± (5) 5. 0.8 8.8 Straight/Right-angle -M Screws (ø.3 or M tapped) Angle Adjustable -M Screws (ø.3 or M tapped) (5).6 ± 5 0.8 8.8 Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 37

HS6B Series Overview Adjustable (HS9Z-A65) Horizontal Adjustment Orienting Insert 0.8 3.5. 0 Adjustable (HS9Z-A66) The HS9Z-A65 and HS9Z-A66 have the metal key inserted in opposite directions. Horizontal Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) 0 Vertical Adjustment 3 Orienting Insert Angle Adjustment (M3 Hexagon Socket Head Screw) 7.5 8. 5.5 6.8 Vertical Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) Stop (supplied) (Note ) 0 X Series E-Stops 3 5.5 Angle Adjustment (M3 Hexagon Socket Head Screw) (M Holes) The orientation of actuator adjustment (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. The base is made of glass-reinforced PA66 (66 nylon). Angle adjustment screws are stainless steel. When using adhesive on screws, take material compatibility into consideration. 0 R. 5 Horizontal Adjustment Orienting Insert Vertical Adjustment Enabling Switches Note : After mounting the actuator, remove the actuator stop from the interlock switch. When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For doors with small minimum radius, use angle adjustable actuators (HS9Z-A65 or HS9Z-A66). Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. HS9Z-A6 When the door hinge is on the extension line of the interlock switch surface: of Hinged Door When using the HS9Z-A65/HS9Z-A66 Angle Adjustable (vertical) When the door hinge is on the extension line of the interlock switch surface: Horizontal Swing Vertical Swing HS9Z-A65 HS9Z-A66 50 mm 50 mm Label HS9Z-A65 HS9Z-A66 50 mm 50 mm Label Barriers 60 mm 60 mm When the door hinge is on the extension line of the actuator mounting surface: When the door hinge is on extension line of the actuator mounting surface: Vertical Swing Horizontal Swing HS9Z-A65 HS9Z-A66 70 mm Label HS9Z-A65 HS9Z-A66 70 mm Label AS-Interface Safety at Work mm mm 70 mm 70 mm Angle Adjustment for the HS9Z-A65/HS9Z-A66 Using the angle adjustment screw, the actuator angle can be adjusted (see fi gures on page 370). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can enter properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not become loose. 38 www.idec.com

HS6B Series In order to avoid electric shock or fi re, turn power off before installation, removal, wiring, maintenance, or inspection of the interlock switch. Safety Precautions Do not place a PLC in the circuit between the interlock switch and the load. Safety security can be endangered in the event of a malfunction of the PLC. If relays are used in the circuit between the interlock switch and the load, use only safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the interlock switch. Perform a risk assessment and make a safety circuit which satisfi es the requirements of the safety category. Regardless of door types, do not use the interlock switch as a door stop. Install a mechanical door stop at the end of the door to protect the interlock switch against excessive force. Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding,000 m/s may cause damage to the interlock switch. If the operating atmosphere is contaminated, use a protective cover to prevent the entry of foreign objects into the interlock switch through the actuator entry slots. Mounting Mount the interlock switch on the machine. Mount the actuator key on the hinged door. Note: When mounting an actuator key, make sure that the actuator enters into the slot in the correct direction, as shown on the right. Recommended Screw Tightening Torque Interlock switch (M screw):.0 to.5 N m key (M screw):.0 to.5 N m Mounting bolts are not supplied, and must be purchased separately by the user. Note: The above recommended tightening torque of the mounting screw is the value with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Cable Do not fasten or loosen the gland at the bottom of the interlock switch. When bending cable during wiring, make sure that the cable radius is kept at 0 mm minimum. When wiring, make sure that water or oil does not enter from the end of cable. Gland Instructions Minimum Radius 0 mm (00) Do not disassemble or modify the interlock switch, otherwise a malfunction or an accident may occur. Do not install the actuator in the location where a human body may come into contact. Otherwise injury may occur. Entry of a considerable amount of foreign objects into the interlock switch may affect the mechanism of the interlock switch and cause a malfunction. Do not store the interlock switches in a dusty, humid, or organic-gas atmosphere. Use proprietary actuators only. When other actuators are used, the interlock switch may be damaged. Cover the unused actuator entry slot using the slot plug supplied with the interlock switch. Wire Identification No. Insulation Color No. Insulation Color Orange/White Brown Blue/White 5 Blue 3 Brown/White 6 Orange Wires can be identifi ed by color and/or a white line printed on the wire. Terminal Number Identification When wiring, the terminal number on each contact can be identified by wire color. The following diagrams show a safety (main) contact and one or two auxiliary contacts for two-contact and three-contact types. Blue Orange 33 Blue Brown Orange 33 NC-NO Zb NC-NO Zb Blue/White Blue 3 Orange/White Orange 3 Blue/White Brown/White 3 Orange/White Blue Brown Orange 3 NC Zb 3NC Zb Colored Insulation Jacket Dummy Insulation (black) Blue/White 3 Orange/White Blue/White Brown/White 3 Orange/White When wiring, cut any dummy insulation (black) and any unused wires at the end of the jacket to avoid incorrect wiring. Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 39

HS5B Series HS5B Series Miniature Interlock Switch Overview HS5B features: mm x mm x 9mm Compact Housing Available with Contact Confi gurations (NO + NC or NC) Flexible Installation: By turning the head of the switch to the desired angle, the actuator can be accessed from 8 directions Plastic Housing: Light weight Direct Opening Action: Opening the door forces the contacts to disconnect even if the contacts are welded (IEC6097-5-) Degree of Protection: IP67 (IEC6059) X Series E-Stops Conduit Port Size GS-ET-5 BG standard in Germany Part Number (Standard Stock in bold) Direct Opening Action Double Installation Part Numbers Contact Configuration Plastic Head Type Metal Head Type NC-NO G/HS5B-B HS5B-ZB 3 Zb PG3.5 HS5B-NP M0 HS5B-BM HS5B-ZBM NC G/HS5B-0B HS5B-0ZB 3 Zb PG3.5 HS5B-0NP M0 HS5B-0BM HS5B-0ZBM The actuators are not included, must be ordered separately. Part Number Key HS5B - Z BM Head Material blank: Plastic Z: Metal Head Housing Color/ Conduit Port B: Black / G/ BM: Black /M0 NP: Gray PG3.5 Enabling Switches Keys Appearance Description Part Number (Package Qty ) StraightHS9Z-A5 Parts Description M3.5 Terminal Screws Code : NO-NC 0: NC Right-angle Angle Adjustable (for hinged doors) Barriers Straight w/rubber bushings HS9Z-A5A Right-angle HS9Z-A5 AS-Interface Safety at Work Right-angle w/rubber bushings Angle Adjustable (for hinged doors) HS9Z-A5A HS9Z-A55 Straight Right-angle w/rubber bushing Conduit Port (Use conduits or cable glands which can maintain IP67 protection.) Straight w/rubber bushing 350 www.idec.com

HS5B Series Accessories Appearance Description Part Number Weight HS5B/HS5E Plug (allows switch to be used as interlock plug unit) HS5B/HS5E Padlock Hasp (prevents unauthorized insertion of actuator) Contact Configuration & Operation Chart HS9Z-A5P HS9Z-PH5 Model Contact Confi guration Contact Operation Chart Contact Status HS5B- HS5B-0 NC-NO Zb 3 NC 3 Zb Specifications Conforming to Standards Operating Temperature Storage Temperature Operating Humidity Altitude Rated Insulation Voltage (Ui) Impulse Withstand Voltage (Uimp) Insulation Resistance Electric Shock Protection Class Pollution Degree Degree of Protection 3 3 inserted completely 35g 35g EN088, IEC6097-5-, EN6097-5-, GS-ET-5, UL508 0 to +70 C (no freezing) 0 to +80 C 85% RH maximum (no condensation),000m maximum 0V kv 00MΩ minimum (500V DC megger) Class II (IEC60) 3 (IEC6066-) IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, amplitude 0.5 mm Resistance Damage Limits 60 m/sec (approx. 6G) Shock Resistance,000 m/sec (approx. 00G) Operating Speed m/sec maximum Positive Opening Travel 8 mm minimum Positive Opening Force 60N minimum Thermal Current (Ith) 0A Rated Operating Current (Ie) Operating Frequency Mechanical Life Electrical Life Conditional Short-circuit Current Recommended Short Protection Weight removed completely Operating Voltage (Ue) V 5V 50V AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 900 operations/hour,000,000 operations 00,000 operations (rated load) 00A (IEC6097-5-) 0A 0A 8A A 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Approx. 80g 0A 5A.A.A 6A 3A.A 0.6A ON (closed) OFF (open) Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 35

HS5B Series Overview HS5B- (NO-NC) Door/ Switch Status Status Status Door Closed Machine ready to operate Application Examples and Diagrams HS5B-0 (NC) Door opened Machine cannot be started Door/ Switch Status Status Status Door Closed Machine ready to operate Door opened Machine cannot be started Door Door X Series E-Stops Diagram 3 + - Auxiliary 3 + - 3-: Closed 3-: Open Auxiliary Diagram 3 + - Auxiliary 3 + - 3-: Closed 3-: Open Auxiliary Aux. -: Open -: Closed Aux. -: Closed -: Open Enabling Switches. : used to enable the machine to start only when the main circuit is closed.. Auxiliary : used to indicate whether the machine circuit or door is open or closed. Plastic Head - using the straight actuator (HS9Z-A5) Plastic Head (black or gray) Dimensions (mm) Plastic Head (black or gray) 6. 6. RP. 5. R. Conduit Port RP 36 6. 5. 6. R. Conduit Port Barriers 8 0 Stop 36. RP: Mounting Reference Position 9 0 0 to 0 8 Stop 36. 6± 9 0 AS-Interface Safety at Work Slot Plug (supplied) (Note) 6± 5 Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch. -M Screws Mounting Hole Layout 5 35 www.idec.com

HS5B Series Plastic Head using the Right-angle actuator (HS9Z-A5) Dimensions (mm), continued 0 Cover Stop Slot Plug (supplied) (Note) RP 7.7 7.6± Plastic Head (black or gray) Conduit Port.5 35.3 36. R. 9 0 5 RP 7.7 0 to -M Screws 0 Cover Stop Mounting Hole Layout Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch. Metal Head - using the straight actuator (HS9Z-A5A) 8 0 Stop Slot Plug (supplied) (Note) 6. 6. 6± RP Metal Head. 5. 36. RP: Mounting Reference Position R. Plastic (gray) 9 Conduit Port 0 5 Metal Head using the Right-angle actuator (HS9Z-A5A) 0 Cover Stop Slot Plug (supplied) (Note) RP 7.7 7.6± Metal Head Plastic (gray) RP 36 6. 5. 6. 0 to -M Screws Conduit Port.5 35.3 36. R. 9 0 5 0 8 Stop Mounting Hole Layout RP 7.7 0 to -M Screws 0 Cover Stop Mounting Hole Layout Note: Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch. 36. 7.6± Metal Head 36. 6± Metal Head 36. 7.6± R. R. R. Plastic Head (black or gray) 9 Plastic (gray) 9 Plastic (gray) 9 Conduit Port 5 Conduit Port 0 0 5 Conduit Port 5 0 Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 353

HS5B Series Overview Straight - HS9Z-A5 (mainly for sliding doors) 6. 3. (6) 5. 0.8 Key Dimensions (mm) Right-angle - HS9Z-A5 (mainly for hinged doors) 33 7. 7. Adjustable - HS9Z-A55 Horizontal Swing Orienting Insert Angle Adjustment 3 (M3 Hexagon Socket Head Screw) Stop (Note) 8 0 5 6 8 5 0 9 0 -R. 6. Stop (Note).5 0.8 Stop (Note) -ø..6 5 Vertical Swing 7 8.5 9 X Series E-Stops 0 Mounting Hole Layout (Straight, Right-angle) -M Screw 0 Orienting Insert Stop (Note) 0.8 Angle Adjustment (M3 Hexagon Socket Head Screw) 3 6 38 (M Holes) 3.6 R. Enabling Switches Straight with rubber bushings - HS9Z-A5A (mainly for sliding doors) 7.3 -ø.3 (0) 3.8 5.3 0.8 Washer (supplied with the actuator) -ø0 0.8 (5) -ø9 Rubber Cushion 5 Stop (Note) 5.8 8.5 (.) Right-angle with rubber bushings - HS9Z-A5A (mainly for hinged doors) Rubber Cushion (5) -ø9 -ø0 (39.7) 0.8 0.8 5 Washer (supplied with the actuator) Stop (Note) (0) The mounting center distance is set to mm at factory. When 0-mm distance is required, adjust the distance by moving the rubber bushings. The actuator has fl exibility to the directions indicated by the arrows. When 0-mm distance is selected, the actuator swings vertically. Mounting Hole Layout (straight with rubber bushing, right-angle with rubber bushing) -M Screw -ø.3 Mounting Hole Layout (horizontal/vertical swing) -M Screw 38 Orientation (Angle Adjustable) The angle of actuator swing can be changed using the orienting insert (white plastic) installed on the back of the actuator. Do not lose the orienting insert, otherwise the actuator will not operate properly. The actuator stop is supplied with the actuator and used when adjusting the actuator position. Remove the actuator stop after the actuator position is determined. 0 Barriers HS9Z-A5P Rivet: Stainless Steel Mounting centers can be widened to 0 mm by moving the rubber cushions. Spacer: Steel Accessory Dimensions (mm) HS9Z-PH5 -R 8 -ø8 6 3 Handle: Aluminum Thickness: 8 AS-Interface Safety at Work () 0 36 Washer: Steel R6 6.5.5 0.5 5.5 HS5B Interlock Switch Area () 0 6.5 (36.) (9) : Stainless Steel Thickness:.5 Area Coating: Orange () 6.5 7.5 7.5 Rivet: Stainless Steel ø 5.5 3 38.5 8 65 HS5B Interlock Switch 7.5 () Material: SPCC Thickness:.6 9 (36.) (9) Material: SPCC Thickness:.0 35 www.idec.com

HS5B Series Mounting Examples Mount the interlock switch as shown in the examples below. HS9Z-A5 Mounting on Sliding Doors Door HS9Z-A5 HS5B Interlock Switch Door Stop Mounting on Hinged Doors HS5B Interlock Switch Hinged Door Latch HS9Z-A5 Mounting the HS5B Head The metal head for the HS5E interlock switch cannot be used on the HS5B. Be sure to use the plastic head or metal head for the HS5B. Take care particularly when using both HS5B and HS5E together. HS5B Plastic Head Metal Head Plastic (black or gray) Metal (gray) HS5E Metal Head (black) Rotating the Head The head of the HS5B can be rotated by removing the four screws from the corners of the HS5B head and reinstalling the head in the desired orientation. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws. If the screws are loose it may cause the switch to malfunction. Recommended screw tightening torque:.0 ±0. N m Factory Setting Alternative Head Orientations Applicable Crimping Terminal When using crimping terminals, be sure to install insulation tubes on the crimping terminals to prevent electric shocks. 3.6 min. ø3.6 min. 6.9 max. 3.5 max. Wire Approx. Insulation Tube Applicable Wire Size 0.5 to.5 mm (AWG0 to AWG6) Crimping Terminal Recommended Tightening Torque of Mounting Screws Interlock Switch:.0 ± 0. N m (two M screws) * Keys -HS9Z-A5:.0 ± 0. N m (two M screws) * -HS9Z-A5:.0 ± 0. N m (two M Phillips screws) -HS9Z-A5A/A5A:.0 to.5 N m (two M screws) * -HS9Z-A55:.0 to.5 N m (two M screws) * *The above recommended tightening torques of the mounting screws are the values confi rmed with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not come loose after mounting. Mounting bolts must be provided by user. To avoid unauthorized or unintended removal of the interlock switch and the actuator, it is recommended that the interlock switch and the actuator be installed in an unremovable manner, for example using special screws or welding the screws. When installing HS9Z-A5A or HS9Z-A5A actuator keys, use the washer (supplied with the actuator) on the hinged door, and mount tightly using two M screws. Mounting Centers mm (factory setting), adjustable to 0 mm M Screw Washer Rubber Bushing Hinged Door M Tapped Hole Note: Choose mounting centers either mm or 0 mm. Conduit Port Size Identification Conduit port size is identifi ed by the arrow on the back of the HS5B interlock switch. The following example shows the identifi cation of the M0 conduit port size. M x 0 Arrow PG M0 G Marking Conduit Port Size G G/ PG PG3.5 Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work M0 M0 USA: 800-6-IDEC Canada: 888-37-IDEC 355

HS5B Series Overview Angle Adjustment Using the screw (M3 hex socket head screw), the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: (0 ) to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm) After adjusting the actuator angle, apply loctite or the like to the adjustment screw to prevent it from loosening. X Series E-Stops of Hinged Door When using the interlock switch on hinged doors, refer to the minimum radius of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A55). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation. When using the HS9Z-A5 When the door hinge is on the extension line of the interlock switch surface: Horizontal Swing 50 mm Vertical Swing 70 mm 90 mm Enabling Switches 70 mm When door hinge is on the extension line of the actuator mounting surface: mm 60 mm When using the HS9Z-A55 Angle Adjustable When door hinge is on the extension line of the interlock switch surface: 50 mm When door hinge is on the extension line of the actuator mounting surface: 70 mm 50 mm 70 mm Angle Adjustment for the HS9Z-A55 Using the angle adjustment screw, the actuator angle can be adjusted (see fi gures on page 35). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen. Barriers AS-Interface Safety at Work Use a cable gland with a degree of protection IP67 G/, PG3.5, M0 9 max. When Using Flexible Conduits (Example) Flexible conduit example: VF-03 (Nihon Flex) max. Applicable Cable Glands When Using Multi-core Cables (Example) all dimensions in mm Conduit Port Size Plastic Cable Gland Metal Cable Gland G/ RLC-03 (Nihon Flex) PG3.5 RBC-03PG3.5 (Nihon Flex) M0 RLC-03EC0 (Nihon Flex) Conduit Port Size Plastic Cable Gland Metal Cable Gland G/ SCS-0* (Seiwa Electric) PG3.5 ST3.5 (K-MECS) M0 ST-M0X.5 (K-MECS) ALS-6** (Nihon Flex) ABS-**PG3.5 (Nihon Flex) ALS-**EC0 (Nihon Flex) Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter. When using a /-NPT cable gland, use the HS5B interlock switch with M0 conduit port (Part No.: HS5B-***BM) together with an adapter (Part No.: MA-M/NPT 0X.5 50-00, K-MECS) and a gasket (Part No.: GP M0, K-MECS). Install a gasket between the interlock switch and the adapter. Apply sealing tape between the cable gland and the adapter to make sure of IP67 protection for the enclosure. 356 www.idec.com

HSB Series HSB Series Full Size Interlock Switch HSB features: Body Direct Opening Action: If the door is forced open, the contacts are disconnected even if they are welded or stuck Available with or without an indicator (red or green) Flexible Installation: Two actuator entries and three conduit ports are provided NC-NO contacts Compact and lightweight plastic housing Degree of Contact Protection: IP67 Model EN088 EN6097-5- IEC6097-5- HSB (plastic housing) Contact Configuration NC-NO Order the actuators separately (not supplied with the switch). Keys & Accessories Appearance Part Number Description HS9Z-A HS9Z-A HS9Z-A3 HS9Z-P Straight (ly for sliding doors) Right-angle (ly for rotating doors) Adjustable Conduit Opening Plug Pilot Light GS-ET-5 BG standard in Germany Part Numbers Part Number WithoutHSB-NB With red LED With green LED HSB-NB-R HSB-NB-G Direct Opening Action Double Insulation Part Number Key HSB - N B - R Indicator Color R (Red), G (Green) Indicator Rated Voltage (V DC) Blank (without indicator) Not necessary to specify color if indicator option not chosen. Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 357

HSB Series Enabling Switches X Series E-Stops Overview Specifications Conforming to Standards IEC6097-5-, EN6097-5-, GS-ET-5, UL508 Operating Temperature 5 to +70 C (no freezing) Storage Temperature 0 to +80 C Operating Humidity 85% RH maximum (no condensation) Altitude,000m maximum Rated Insulation Voltage (Ui) 0V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) kv (between LED and ground:.5 kv) Insulation Resistance Electric Shock Protection Class Pollution Degree Degree of Protection Between live and dead metal parts: 00 MΩ minimum Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Class II (IEC60) 3 (IEC6097-5-) IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, amplitude 0.5mm Resistance Damage Limits 60 m/sec (approx. 6G) Shock Resistance,000 m/sec (approx. 00G) Operating Speed m/sec maximum Positive Opening Travel mm minimum Positive Opening Force 36N minimum Thermal Current (Ith) 0A Rated Operating Current (Ie) Operating Voltage (Ue) V 5V 50V AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 0A 0A 8A A 0A 5A.A.A Operating Frequency 900 operations/hour Mechanical Life,000,000 operations Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (IEC6097-5-) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Indicator Weight Operating Voltage Current Light Source Lens Color V DC 0 ma LED lamp Red or Green ( mm dia. Lens) Approx. g 6A 3A.A 0.6A AS-Interface Safety at Work Barriers 358 www.idec.com

HSB Series Application Examples and Diagrams HSB Status Status Door/ Switch Status Door HSB- (NO-NC) Diagram Aux. HSB - using the straight actuator (HS9Z-A) (Horizontal Mounting) Slot Plug (Note) 3 0 Cover ±.0 9 6.5 0 RP 56.7 3.8 37. Door Closed Machine ready to operate + - 3 Auxiliary Door opened Machine cannot be started 3-: Closed 3-: Open -: Open -: Closed. : used to enable the machine to start only when the main circuit is closed. Auxiliary : used to indicate whether the main circuit or door is open or closed.. Terminals + and - are used for the LED indicator, and are isolated from door status. 36.5 ø5. 96 98 Dimensions (mm) Conduit Port G/ 5 57 5 35 0 + - (Vertical Mounting) 5.3 3.8 RP 9 -M5 Screws Interlock Switch Mounting Hole Layout 3 0 3 Cover Auxiliary 0 37. ø5. 36.5 96 98 8.5 ±.0 Conduit Port G/ 5 57 5 35 0 Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 359

HSB Series HSB - using the Right-angle actuator (HS9Z-A) Dimensions (mm), continued Overview (Horizontal Mounting) (Vertical Mounting) RP Conduit 8.9 36.5 Port G/ RP 6 6.5 6 ø5. 37. 98 96 36.5 Conduit Port G/ X Series E-Stops Slot Plug (Note) 3 0 Cover ±.0 7.5 0 37. 96 98 5 57 5 35 0 0 3 Cover -M5 Screws 0 ø5. 9.5 ±.0 5 5 35 57 0 Interlock Switch Mounting Hole Layout AS-Interface Safety at Work Barriers Enabling Switches Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch. Dimensions Straight HS9Z-A Right-angle HS9Z-A Angle-adjustable HS9Z-A3 -M6 Screws Mounting Holes R3. 0 7. Adjustable 9 9.3 9.3 9. 3 Cover (red). Mounting Holes -M6 Screws The actuator angle is adjustable (0 to 0 ) for hinged doors. R3. The minimum radius of the door opening can be as small as 00mm. Angle Adjustment 0 Using the screw (M3 hex socket head screw), the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: (0 ) to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. 7. 0.5 90.5 9. 3 Cover (red). 5 0 33 max. () (Note) Stop Film (attached) 9. R3. 0 8 58 7 Door hinge Angle Adjustment Screw (M3 hexagon socket head screw) 58 -M6 Screws Mounting Holes After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm) After adjusting the actuator angle, apply loctite or the like to the adjustment screw to prevent it from loosening. 360 www.idec.com

HSB Series HSB Series Full Size Interlock Switch HSB features: Body Rugged aluminum die-cast housing Direct Opening Action: If the door is forced open, the contacts are disconnected even if they are welded or stuck Available with or without an indicator (red or green) Flexible Installation: Two actuator entries and three conduit ports are provided Select from two circuit confi gurations (NO-NC or NC). Degree of Contact Protection: IP67 Model HSB (alum. die-cast housing) EN088 EN6097-5- IEC6097-5- Contact Configuration NC-NO NC Pilot Light GS-ET-5 BG standard in Germany Part Numbers Part Number WithoutHSB-R With red LED With green LED HSB-R-R HSB-R-G WithoutHSB-0R With red LED With green LED. The special key wrench (HS9Z-T) for removing the cover and manual unlocking is included with the switch.. Order the actuators separately (not supplied with the switch). Keys and Accessories Appearance Part Number Description HS9Z-A HS9Z-A HS9Z-A3 HS9Z-T HS9Z-P *Torx is a registered trademark of Camcar Textron. Straight (ly for sliding doors) Right-angle (ly for rotating doors) Adjustable Key Wrench (included with switch) Conduit Opening Plug HSB-0R-R HSB-0R-G Direct Opening Action Part Number Key HSB - 0 R - R Housing Color R (Red) Indicator Color R (Red), G (Green) Indicator Rated Voltage (V DC) Blank (without indicator) Configuration : NO-NC 0: NC Not necessary to specify color if indicator option not chosen. Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 36

HSB Series Enabling Switches X Series E-Stops Overview Specifications Conforming to Standards IEC6097-5-, EN6097-5-, GS-ET-5, UL508 Operating Temperature 5 to +70 C (no freezing) Storage Temperature 0 to +80 C Operating Humidity 85% RH maximum (no condensation) Altitude,000m maximum Rated Insulation Voltage (Ui) 0V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) kv (between LED and ground:.5 kv) Insulation Resistance Electric Shock Protection Class Pollution Degree Degree of Protection Between live and dead metal parts: 00 MΩ minimum Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Class I (IEC60) 3 (IEC6097-5-) IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, amplitude 0.5mm p-p Resistance Damage Limits 60 m/sec (approx. 6G) Shock Resistance,000 m/sec (approx. 00G) Operating Speed m/sec maximum Positive Opening Travel mm minimum Positive Opening Force 0N minimum Thermal Current (Ith) 0A Rated Operating Current (Ie) Operating Voltage (Ue) V 5V 50V AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 0A 0A 8A A 0A 5A.A.A Operating Frequency 900 operations/hour Mechanical Life,000,000 operations Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (IEC6097-5-) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Indicator Weight Operating Voltage Current Light Source Lens Color V DC 0 ma LED lamp Red or Green ( mm dia. Lens) Approx. 80g 6A 3A.A 0.6A AS-Interface Safety at Work Barriers 36 www.idec.com

HSB Series HSB Door/ Switch Status Door Application Examples and Diagrams HSB- (NO-NC) Diagram Aux. HSB-0 (NC) Diagram Aux. Status Status Door Closed Machine ready to operate + - 3 Auxiliary Door opened Machine cannot be started 3-: Closed 3-: Open -: Open -: Closed + - 3 Auxiliary 3-: Closed 3-: Open -: Closed -: Open. : used to enable the machine to start only when the main circuit is closed. Auxiliary : used to indicate whether the main circuit or door is open or closed.. Terminals + and - are used for the LED indicator, and are isolated from door status. Wire the terminals only when needed. + - + - 3 3 Auxiliary Auxiliary Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 363

HSB Series Overview HSB - using the straight actuator (HS9Z-A) (Horizontal Mounting) 9 RP 68.8 36.5 3.8 0 R.7 ø5. Conduit Port G/ Dimensions (mm) HSB - using the Right-angle actuator (HS9Z-A) (Horizontal Mounting) RP 6 36.5 6 0 R.7 ø5. Conduit Port G/ 5 6 Cover 9.5 5 ±.0 3 0 Cover ±.0 X Series E-Stops Slot Plug (Note) (Vertical Mounting) RP 5.3 3.8 9 6.5.5 5 9.5 36.5 0 R.7 ø5. 5 35 0 Conduit Port G/ Conduit Port G/ 0 3 5 6 5 6 9.5 5 7.5 3 0 Slot Plug (Note) (Vertical Mounting) 6.5 6 RP.5 9.5 R.7 5 36.5 0 ø5. 0 3 5 5 6 35 0 Cover -M5 Screws.5 8.5 ±.0 5 35 0 Cover -M5 Screws.5 9.5 ±.0 5 35 0 Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch. Enabling Switches Straight HS9Z-A -M6 Screws R3. 9 9.3 9.3 Dimensions Right-angle HS9Z-A -M6 Screws 0.5 7..5 Angle-adjustable HS9Z-A3 (Note) Stop Film (attached) 8 0 9. 3 Barriers 0 9. 3 9. Mounting Holes 7. Cover (red). Mounting Holes R3. 90 Cover (red). 5 0 R3. Door hinge 33 max. () 58 7 58 Angle Adjustment Screw (M3 hexagon socket head screw) -M6 Screws Mounting Holes 0 AS-Interface Safety at Work Adjustable The actuator angle is adjustable (0 to 0 ) for hinged doors. The minimum radius of the door opening can be as small as 00mm. Angle Adjustment Using the screw (M3 hex socket head screw), the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: (0 ) to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm) After adjusting the actuator angle, apply loctite or the like to the adjustment screw to prevent it from loosening. 36 www.idec.com

HS6E Series HS6E Subminiature Interlock Switches with Solenoid HS6E features: Compact body: 75 5 75 mm 5-mm-wide, thinnest solenoid type interlock switch in the world. Reversible mounting and angled cable allow four actuator insertion directions. Energy saving. V DC, 0 ma (solenoid: 00 ma, LED: 0 ma) Manual unlocking possible on three sides. RoHS compliant LED indicator shows solenoid operation Spring Lock Type Automatically locks the actuator without power applied to the solenoid After the machine stops, unlocking is completed by the solenoid Manual unlocking is possible on three sides in the event of power failure or maintenance Solenoid Lock Type The actuator is locked when energized. The actuator is unlocked when de-energized. Flexible locking function can be achieved, for an application where locking is not required and sudden stopping of a machine must be prevented Lock Mechanism Spring Lock Number L M N P Direct Opening Action Contact Configuration Double Installation ( inserted) (Solenoid OFF) : NC + NC, Monitor : NC/NO : Monitor : Monitor : 3 3 53 5 : NC + NC, Monitor : NC/NC : Monitor : Monitor : 3 3 53 5 : NC + NC, Monitor : NC, NO/NO : Monitor : Monitor : 33 3 53 5 : NC + NC, Monitor : NC, NO/NC : Monitor : Monitor : 33 3 (+) ( ) A A 5 5 Part Numbers The contact configurations show the contact status when the actuator is inserted and locked. LED color is G (green) only. keys are not supplied with the interlock switch and must be ordered separately. Cable Length m 3m 5m m 3m 5m m 3m 5m m 3m 5m Part Number (Standard Stock in bold) HS6E-LB0-G HS6E-LB03-G HS6E-LB05-G HS6E-MB0-G HS6E-MB03-G HS6E-MB05-G HS6E-NB0-G HS6E-NB03-G HS6E-NB05-G HS6E-PB0-G HS6E-PB03-G HS6E-PB05-G Part Number Key HS6E - L B 0 - G Housing Color B (Black) Indicator Color G (Green) Cable Length 0: m 03: 3m 05: 5m Indicator Rated Voltage (V DC) Blank (without indicator) Solenoid Unit Voltage/ Lock Mechanism : Spring Lock 7Y: Solenoid Lock Code Door Monitor Lock Monitor L: NC + NC NC NO M: NC + NC NC NC N: NC + NC NC, NO NO P: NC + NC NC, NO NC Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 365

HS6E Series Lock Mechanism Number Contact Configuration Cable Length Part Number (Standard Stock in bold) ( inserted) (Solenoid ON) Overview (+) ( ) A A L : NC + NC, Monitor : NC/NO : Monitor : 53 5 Monitor : 3 3 m 3m 5m HS6E-L7YB0-G HS6E-L7YB03-G HS6E-L7YB05-G X Series E-Stops Solenoid Lock M N : NC + NC, Monitor : NC/NC : Monitor : 5 5 Monitor : 3 3 : NC + NC, Monitor : NC, NO/NO : Monitor : 53 5 Monitor : 33 3 m 3m 5m m 3m 5m HS6E-M7YB0-G HS6E-M7YB03-G HS6E-M7YB05-G HS6E-N7YB0-G HS6E-N7YB03-G HS6E-N7YB05-G P : NC + NC, Monitor : NC, N0/NC : Monitor : Monitor : 33 3 The contact configurations show the contact status when the actuator is inserted and locked. LED color is G (green) only. keys are not supplied with the interlock switch and must be ordered separately. 5 5 m 3m 5m HS6E-P7YB0-G HS6E-P7YB03-G HS6E-P7YB05-G Keys Appearance Item Ordering Part Number Remarks Enabling Switches Straight Right-angle HS9Z-A6 HS9Z-A6 The retention force of HS9Z-A6 actuator is 500N maximum. Do not apply excessive load. The retention force of HS9Z-A6 actuator is 00N maximum. Do not apply excessive load. When retention force of 00N or more is required, use the HS9Z-A6S actuator. Right-angle with Mounting Plate HS9Z-A6S The retention force of HS9Z-A6S actuator is 500N maximum. Do not apply excessive load. Barriers AS-Interface Safety at Work Accessory Horizontal/Vertical Angle Adjustable Horizontal/Vertical Angle Adjustable Description Part Number Manual Unlock Key (long type) HS9Z-T3 HS9Z-A65 HS9Z-A66 The HS9Z-A65 and HS9Z-A66 have their metal actuator installed in opposite directions. Select actuator by determining the required moving direction in consideration of the door and interlock switch. See pages 370 and 373 for more information. The retention force of HS9Z-A65 and HS9Z-A66 500N maximum. 366 www.idec.com

HS6E Series Specifications UL 508 (UL listed), CSA C., No. (c-ul listed), ISO 9 Conforming to Standards IEC 6097-5-, EN 6097-5- (TÜV approval), EN 088 (TÜV approval), GS-ET-9 IEC 600-/EN 600- (applicable standards for use) Operating Temperature 5 to +50 C (no freezing) Storage Temperature 0 to +80 C (no freezing) Operating Humidity 5 to 85% (no condensation) Rated Insulation Voltage (Ui) 0V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) Insulation Resistance (500V DC megger) & lock monitor circuits:.5 KV Door monitor circuit:.5 kv Between solenoid/led and ground: 0.5 kv Between live and dead metal parts: 00 MΩ minimum Between terminals of different poles: 00 MΩ minimum. 0 mω maximum (initial value, m cable) Contact Resistance 500 mω maximum (initial value, 3m cable) 700 mω maximum (initial value, 5m cable) Electric Shock Protection Class Class II (IEC 60) Pollution Degree 3 Degree of Protection IP67 (IEC 6059) Vibration Resistance Operating Extremes Damage Limits Shock Operating Extremes Resistance Damage Limits Operating Speed Direct Opening Travel Direct Opening Force Retention Force Operating Frequency Mechanical Life Electrical Life Conditional Short-circuit Current Cable Cable Diameter Weight 0 to 55 Hz, amplitude 0.35mm Hz, amplitude.5 mm 00 m/s (0G) 000 m/s (00G) 0.05 to.0 m/s 8.0 mm minimum 60N minimum 500N maximum (GS-ET-9) 900 operations/hour,000,000 operations minimum (GS-ET-9) 00,000 operations minimum (rated load),000,000 operations minimum (V AC/DC, 00 ma) (operating frequency 900 operations/hr) 50A (50V) (Use 50V/0A fast-blow fuse for short-circuit protection.) UL6, No. AWG (-core: 0.3 mm or equivalent/core) ø7.6 mm Approx. 00g Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 367

HS6E Series Enabling Switches X Series E-Stops Overview Solenoid/Indicator Locking Mechanism Rated Voltage Current Solenoid Indicator Contact Ratings Spring Lock Type or Solenoid Lock Type V DC 0 ma (solenoid 00 ma, LED 0 ma) Coil Resistance 0Ω (at 0 C) Pickup Voltage Rated voltage 85% maximum (at 0 C) Dropout Voltage Rated voltage 0% minimum (at 0 C) Maximum Continuous Applicable Voltage Rated voltage 0% Maximum Continuous Applicable Time Continuous Insulation Class Class F Light Source Illumination Color Rated Insulation Voltage (Ui) Rated Thermal Current (Ith) Rated Operating Current (Ie) Operating temperature ( 5 to 35ºC) Operating temperature (35 to 50ºC) LED Green 0V (door monitor contact) 50V (lock monitor contact) V (between LED or solenoid and ground).5a (up to circuits).0a (3 or more circuits).0a ( circuit) 0.5A ( or more circuits) Operating Voltage (Ue) V 5V 50V and Lock Monitor s Door Monitor Minimum applicable load (reference value): 3V AC/DC, 5 ma UL, c-ul rating /Lock monitor circuit:5v AC, A Pilot duty 5V DC, 0.A Pilot duty Door monitor circuit:0v AC, 0.75A Pilot duty 50V DC, 0.7A Pilot duty TÜV rating /Lock monitor circuit: AC-5 5V/A, DC-3 5V/0.A Door monitor circuit: AC-5 0V/0.75A, DC-3 50V/0.7A AC DC AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) A A.5A.3A A A 0.A 0.A.5A.5A.A 0.55A.5A 0.75A 0.55A 0.7A AS-Interface Safety at Work Barriers 368 www.idec.com

HS6E Series Interlock Switch Dimensions Mounting Hole Layout 75 35 0.5 (.3) C ø. 37 6..8 5.5 0. 8.5 When using straight actuator (HS9Z-A6) (.6 ± ) (5) 0.8 0 () 50.8 5 R. Stop (supplied) Mounting Reference Position 0. 5 (.5) (.5) Manual Unlocking Key Hole for Manual Unlocking ø (reference) 0.5 8.5.8 3-M Screw (ø.3 or M tapped hole) 0 to 3-M Screw Hole for Manual Unlocking (ø.3 or M tapped hole) ø (reference) 0 to When using right-angle actuator (HS9Z-A6).6 ± () (6.) 0.8 () (Note) Stop (supplied) As shown in the figure on the right, the mounting reference position of the actuator key when inserted in the interlock switch is: The actuator stop on the actuator lightly touches the interlock switch. After mounting the actuator, remove the actuator stop from the actuator..8 8.5 0.5 When using horizontal/vertical angle adjustable actuator (HS9Z-A65/A66) Interlock Switch Stop HS9Z-A6.6 ± 0.8 (5) 0.8 8.8 Stop (supplied) Door Stop Door Stop Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 369

0 HS6E Series Overview X Series E-Stops Straight (HS9Z-A6) When mounted (5) -ø.3 -ø9 0.9. Rubber Bushing (5.8) 3. 5 0.8 0. 8. 3.5 Note Stop (supplied) Key Dimensions (mm) Straight (HS9Z-A6) Right-angle (HS9Z-A6) The retention force of the HS9Z-A6 actuator is 00N. When tensile force exceeding 00N is expected, use the HS9Z-A6S actuator. When mounted (33.8) When mounted (5.6) 0.8 ø-9 When mounted (5). 8. Rubber Bushing 3.5 -ø.3 (Note) Stop (supplied) 3. 3 Right-angle with Mounting Plate (HS9Z-A6S) Note: See page 373 for actuator installation. When mounted (33.8) When mounted (6.) 0.8 -ø9 Rubber Bushing. 8. When mounted (0.) When mounted (6.) Mounting Plate (supplied) 3.5 -ø. (Note) Stop (supplied) 3.. The actuator stop is used to adjust the actuator position. Remove after the actuator position is mounted. Angle Adjustable (HS9Z-A65) Horizontal Adjustment Orienting Insert 0.8 3.5. Angle Adjustable (HS9Z-A66) The HS9Z-A65 and HS9Z-A66 have the metal actuator inserted in opposite directions. Horizontal Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) Adjustment Orientation The orientation of actuator adjustment (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. Orienting Insert Enabling Switches Vertical Adjustment Orienting Insert 3 Angle Adjustment (M3 Hexagon Socket Head Screw) 8. 7.5 0 5.5 6.8 Vertical Adjustment 0 Angle Adjustment (M3 Hexagon Socket Head Screw) (Note ) Stop (Supplied) Horizontal Adjustment Vertical Adjustment 3 5 5.5 (Note) Stop (supplied) Angle Adjustment (M3 Hexagon Socket Head Screw) R. (M Holes) 0 Barriers Angle Adjustable (HS9Z-A65) -M Screw (ø.3 or M tapping screw) 5 Manual Unlock Key (plastic) (supplied with switch, not replaceable) 3 9 ø0 Manual Unlock Key, HS9Z-T3 (metal) ø AS-Interface Safety at Work Accessory Description Manual Unlock Key (long type) Part Number HS9Z-T3 () 5 8 (.5) 6.5 5 370 www.idec.com

HS6E Series Spring Lock Type Interlock Switch Status Door Status Diagram (Example: HS6E-N) Diagrams and Operating Characteristics Status Status Status 3 Status Door closed Door opened Machine ready to Machine cannot be operate operated Solenoid de-energized Solenoid energized 33 (+) A 53 3 ( ) A 5 (+) A ( ) A 53 5 33 3 Door open Machine cannot be operated Solenoid energized 33 (+) A 53 3 Door open Machine cannot be operated Solenoid de-energized ( ) A 5 Unlocking Using Manual Unlock Key Door closed Machine cannot be operated Solenoid de-energized Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Part Number and Diagram HS6E-L : Monitor : Monitor : HS6E-M : Monitor : Monitor : HS6E-N : Monitor : Monitor : HS6E-P : Monitor : Monitor : Door Lock Monitor Monitor (+) ( ) A A 53 5 3 3 3 5 5 3 53 5 33 3 5 5 33 3 - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) 33 3 UNLOCK LOCK Manually Unlocked Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door. Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door. Operation Characteristics (reference) Door Monitor (door open, NO) Door Monitor (door closed, NC) Lock Monitor (unlocked, NO) Lock Monitor (locked, NC) 0 ( Insertion Position). (Locked Position).7 5.0 7. (stroke in mm) : Contacts ON (closed) : Contacts OFF (open) The characteristics shown in the chart above are of the HS9Z-A6, -A6, -A65, and -A66 actuators. For the HS9Z-A6S actuator, subtract 0.6 mm. The characteristics show the contact status when the actuator enters an entry slot of an interlock switch. (+) A 53 ( ) A 5 Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 37

HS6E Series Overview Solenoid Lock Type Interlock Switch Status Status Status Status 3 Status Door closed Machine ready to operate Solenoid energized Door closed Machine cannot be operated Door open Machine cannot be operated Door open Machine cannot be operated Solenoid de-energized Solenoid de-energized Solenoid de-energized Unlocking Using Manual Unlock Key Door open Machine cannot be operated Solenoid de-energized Door Status UNLOCK LOCK Manually Unlocked Barriers Enabling Switches X Series E-Stops Diagram (Example: HS6E-N7Y) 33 (+) A 53 3 ( ) A 5 (+) A ( ) A 53 5 33 3 Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Part Number and Diagram HS6E-L7Y : Monitor : Monitor : HS6E-M7Y : Monitor : Monitor : HS6E-N7Y : Monitor : Monitor : HS6E-P7Y : Monitor : Monitor : Door Lock Monitor Monitor (+) ( ) A A 53 5 3 3 3 5 5 3 53 5 33 3 5 5 33 3 33 (+) A 53 3 - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door closed) 3-3 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Door Monitor (door closed) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Door Monitor (door open) 33-3 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Lock Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) ON (energized) OFF (de-energized) OFF (de-energized) ( ) A 5 ON (energized) (Note ) 33 3 (+) A 53 ( ) A 5 OFF (de-energized) to ON (re-energized) (Note ) (Note ) circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door. Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door. Note : Do not attempt manual unlocking while the solenoid is energized. Note : Do not energize the solenoid for a long period of time while the door is open or while the door is unlocked manually using the manual unlock key. AS-Interface Safety at Work Operation Characteristics (reference) Door Monitor (door open, NO) Door Monitor (door closed, NC) Lock Monitor (unlocked, NO) Lock Monitor (locked, NC) 0 ( Insertion Position). (Locked Position).7 5.0 7. (stroke in mm) : Contacts ON (closed) : Contacts OFF (open) The characteristics shown in the chart above are of the HS9Z-A6, -A6, -A65, and -A66 actuators. For the HS9Z-A6S actuator, subtract 0.6 mm. The characteristics show the contact status when the actuator enters an entry slot of an interlock switch. 37 www.idec.com

HS6E Series Operating Instructions of Hinged Door Angle Adjustment for the HS9Z-A65/HS9Z-A66 When using the interlock switch on hinged doors, refer to the minimum radius of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A65 and HS9Z-A66). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation. When Using the HS9Z-A6/A6S Right-angle When door hinge is on the extension line of the interlock switch surface: When door hinge is on the extension line of the actuator mounting surface: When using the HS9Z-A65/HS9Z-A66 Angle Adjustable When door hinge is on the extension line of the interlock switch surface Horizontal Adjustment HS9Z-A65 HS9Z-A66 Minimum Radius 50 mm 50 mm Minimum Radius Vertical Adjustment HS9Z-A65 HS9Z-A66 Minimum Radius 50 mm 50 mm Minimum Radius Label When door hinge is on the extension line of the actuator mounting surface Horizontal Adjustment HS9Z-A65 HS9Z-A66 60 mm mm 70 mm 70 mm Minimum Radius Vertical Adjustment HS9Z-A65 HS9Z-A66 60 mm mm 70mm 70mm Minimum Radius Label Using the angle adjustment screw, the actuator angle can be adjusted (see fi gures on page 370). Adjustable angle: 0 to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can enter properly into the actuator entry slot of the interlock switch. After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not become loose. Mounting Examples Application on Sliding Doors Door HS9Z-A6 HS6E Interlock Switch Latch Door Stop Application on Hinged Doors HS9Z-A6S Note: When mounting the actuator, make sure that the actuator enters the slot in the correct direction, as shown on the right. Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 373

HS6E Series For Manual Unlocking Spring lock type Recommended Tightening Torque of Mounting Screws Interlock switch:.0 to.5 N m (three M screws) Barriers Enabling Switches X Series E-Stops Overview The HS6E allows manual unlocking of the actuator to pre-check proper door operation before wiring or turning power on, as well as for emergency use such as a power failure. Solenoid lock type The HS6E can be unlocked manually in an emergency. When using the manual unlock key UNLOCK LOCK Manual Unlocking (installed on both sides) Normal Position Manual Unlocking Position When locking or unlocking the interlock switch manually, turn the actuator fully using the manual unlock key supplied with the switch. Using the interlock switch with the actuator not fully turned (less than 90 ) may cause damage to the interlock switch or operation failures (when manually unlocked, the switch will keep the main circuit disconnected and the door unlocked). Do not apply excessive force (0.5 N m or more) to the manual unlock part, otherwise the manual unlock part will become damaged. Do not leave the manual unlock key attached to the switch during operation. This is dangerous because the switch can always be unlocked while the machine is in operation. Manual Unlock Key (supplied with the interlock switch) When unlocking pushing the plate inside the interlock switch Remove the screw at the side of the interlock switch (the same side where actuator is inserted) and insert a small screwdriver. Push the plate inside the interlock switch toward the LED indicator using a screwdriver until the actuator is unlocked. Tighten the screw to a proper torque (0.3 to 0.5 N m). Do not tighten with excessive force, otherwise the interlock switch will be damaged. Be sure to reinstall the screw, otherwise the waterproof capability will be lost. s:.0 to.5 N m (two M screws) The above recommended tightening torques of the mounting screws are the values with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Mounting bolts are not supplied with the interlock and must be supplied by the user. To avoid unauthorized or unintended removal of the interlock switch and the actuator, it is recommended that the interlock switch and the actuator are installed in an unremovable manner, for example using special screws, rivets, or welding the screws. When installing the HS9Z-A6S actuator, use the mounting plate (supplied with the actuator) on the hinged door, and secure the actuator tightly using two M screws. The mounting plate has an orientation. Do not lose the mounting plate. Cables M Screws Mounting Plate (supplied) Rubber Bushing Hinged Door M Tapped Hole Do not fasten or loosen the gland at the bottom of the interlock switch. When bending the cable during wiring, make sure that the cable radius is kept at mm minimum. When wiring, make sure that water or oil does not enter from the end of the cable. Do not open the lid of the interlock switch. Otherwise the interlock switch will be damaged. The solenoid has polarity. Make sure of the correct polarity when wiring. Caution AS-Interface Safety at Work Before manually unlocking the interlock switch, make sure that the machine has come to a complete stop. Manual unlocking during operation may unlock the interlock switch before the machine stops, and the function of the interlock switch with solenoid is lost. While the solenoid is energized, do not unlock the switch manually (solenoid lock type). Gland mm (70) Gland Minimum Radius mm (50) 37 www.idec.com

HS6E Series Wire Identification Wires can be identified by color and or a white line printed on the wire. No. Insulation Color No. Insulation Color Blue/White 7 White Gray 8 Black 3 Pink 9 Pink/White Orange 0 Brown/White 5 Orange/White Brown 6 Gray/White Blue Terminal Number Identification When wiring, identify the terminal number of each contact by the color of the insulation. The following table shows the identifi cation of terminal numbers. When wiring, cut unused wires to avoid incorrect wiring. Type HS6E-L HS6E-M HS6E-N HS6E-P circuit: Blue Monitor circuit: Brown Monitor circuit: Orange circuit: Blue Monitor circuit: Brown Monitor circuit: Orange circuit: Blue Monitor circuit: Brown Monitor circuit: Orange circuit: Blue Monitor circuit: Brown Monitor circuit: Orange Contact Arrangement Door Monitor (+) ( ) White A A Black Blue/White Brown/White Pink 53 5 Pink/White 3 3 Orange/White 3 Blue/White Brown/White Pink 5 5 Pink/White 3 Orange/White Brown/White Pink 53 33 3 Orange/White Lock Monitor 5 Blue/White Pink/White Blue/White Brown/White Pink 5 5 Pink/White 33 3 Orange/White Note: The contact arrangements show the contact status when the actuator is inserted and locked. Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 375

HS5E Series HS5E Series Miniature Solenoid Locking Switches Overview X Series E-Stops HS5E features: World s smallest contact solenoid interlock switch. (35 x 0 x 6 mm) Four contacts Gold-plated contacts Spring lock type (unlocks when the solenoid is energized) and solenoid lock type (locks when solenoid is energized) are available Flexible installation - the head can rotate, allowing 8 different actuator entries Metal actuator entry slot ensures long life locking strength is 000N minimum (GS-ET-9) Integral molded cable reduces wiring time LED pilot light indicates the solenoid status RoHS Directive Compliant Contacts are IP67 (IEC6059) NC contacts are direct opening (IEC/EN6097-5-) Only proprietary actuators can be used, preventing unauthorized access (ISO9, EN088) Double insulation structure - no grounding required Spring Lock Type Automatically locks the actuator without power to the solenoid After the machine stops, unlocking is accomplished by energizing the solenoid, providing a high level of safety Manual unlocking is possible in the event of power failure or maintenance Solenoid Lock Type The actuator is locked when energized The actuator is unlocked when deenergized EN088 EN6097-5- IEC6097-5- GS-ET-5 BG standard in Germany Direct Opening Action Double Insulation Enabling Switches Entry Slots Straight (mainly for sliding doors Right-angle Manual Unlocking Slot Barriers Integrated Cable Green LED Indicator Metallic Head AS-Interface Safety at Work Adjustable (mainly for hinged doors) L-shapted (mainly for hinged doors) 376 www.idec.com

HS5E Series Body Lock Mechanism Spring Lock Solenoid Lock Part Numbers Number Contact Arrangement Pilot Light Cable Length Part Number A B D A B D : NC+NC, Monitor : NO, NO : Monitor : Monitor : : NC+NC, Monitor : NO, NC : Monitor : Monitor : : NC+NC, Monitor : NC, NC : Monitor : Monitor : : NC+NC, Monitor : NO, NO : Monitor : Monitor : : NC+NC, Monitor : NO, NC : Monitor : Monitor : : NC+NC, Monitor : NC, NC : Monitor : Monitor : Contact configuration shows the contact status when actuator is inserted and solenoid off for for spring lock or solenoid on for solenoid lock. Keys Item Part Number Description HS9Z-A5 HS9Z-A5 HS9Z-A55 The actuator tensile strength is 500N minimum. Straight Right-angle Horizontal/vertical operation (for hinged doors) (see note below) 3 3 53 5 3 3 Without With Without With Without With Without With Without With Without With m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m m 3m 5m HS5E-A00 HS5E-A003 HS5E-A005 HS5E-A0-G HS5E-A03-G HS5E-A05-G HS5E-B00 HS5E-B003 HS5E-B005 HS5E-B0-G HS5E-B03-G HS5E-B05-G HS5E-D00 HS5E-D003 HS5E-D005 HS5E-D0-G HS5E-D03-G HS5E-D05-G HS5E-A7Y00 HS5E-A7Y003 HS5E-A7Y005 HS5E-A7Y0-G HS5E-A7Y03-G HS5E-A7Y05-G HS5E-B7Y00 HS5E-B7Y003 HS5E-B7Y005 HS5E-B7Y0-G HS5E-B7Y03-G HS5E-B7Y05-G HS5E-D7Y00 HS5E-D7Y003 HS5E-D7Y005 HS5E-D7Y0-G HS5E-D7Y03-G HS5E-D7Y05-G Accessories Appearance Description Part Number Weight Part Number HS9Z-SP5 HS9Z-T3 (+) ( ) A A 5 5 5 5 53 5 5 5 5 5 HS5B/HS5E Plug (allows switch to be used as interlock plug unit) HS5B/HS5E Padlock Hasp (prevents unauthorized insertion of actuator) Description Mounting Plate Manual unlock key (long type) HS9Z-A5P HS9Z-PH5 35g 35g Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 377

HS5E Series Diagrams Overview Interlock Switch Status Status Status Status 3 Status Door closed Door opened Machine ready to Machine cannot be operate operated Solenoid de-energized Solenoid energized Door open Machine cannot be operated Solenoid energized Door open Machine cannot be operated Solenoid de-energized Unlocking Using Manual Unlock Key Door closed Machine cannot be operated Solenoid de-energized Door Status Locked Unlocked Manual Unlocking X Series E-Stops Diagram (Example: HS5E-A) 3 (+) A 53 ( ) A 5 (+) A ( ) A 3 53 5 3 Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) (+) A 53 ( ) A 5 3 (+) A 53 ( ) A 5 HS5E-A - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) AS-Interface Safety at Work Barriers Enabling Switches Spring Lock Type Safety Switch : Monitor : Monitor : HS5E-B : Monitor : Monitor : HS5E-D : Monitor : Monitor : 3 3 (+) ( ) A A 53 5 5 5 5 5 Monitor (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Monitor (unlocked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door open) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (unlocked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Solenoid Lock Safety Switch HS5E-A7Y : Monitor : Monitor : HS5E-B7Y : Monitor : Monitor : HS5E-D7Y : Monitor : Monitor : 3 3 (+) ( ) A A 53 5 5 5 5 5 - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Monitor (unlocked) 53-5 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door open) 3- OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) - ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Monitor (door open) - ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor (locked) 5-5 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Solenoid Power A-A (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized) (note ). circuit: Connected to the control circuit of machine drive part, sending the interlock signals to the protective door.. Monitor circuit: Sends ON/OFF signals of main circuit and monitoring signals of open/closed status of protective door. 3. Do not attempt manual unlock when energized.. Do not energize the solenoid for a prolonged period of time when the door is open and when unlocking the door manually. Operating Characteristics (reference) Monitor (door open, NO) Monitor (door closed, NC) Monitor (Unlocked, NO) Monitor (Locked, NC) 0 (Key Insertion Position) 3.3 (Locked position) 5.3 6.9 6. (stroke in mm) Contacts ON (closed) Contacts OFF (open) OFF (de-energized) to ON (energized) (see note 3) (see note ) The characteristics shown in the chart above are of the HS9Z-A6, -A6, -A65, and -A66 actuators. For the HS9Z-A6S actuator, subtract 0.6 mm. The characteristics show the contact status when the actuator enters an entry slot of an interlock switch. 378 www.idec.com

HS5E Series Specifications Conforming Standards ISO9, IEC6097-5-, EN6097-5- (TÜV approval), EN088, GS-ET-9 (BG approval), UL508 (UL recognized), CSA C., No. (c-ul recognized) Application Standards IEC600-/EN600- Operating Temperature 5 to 50 C (no freezing) Relative Humidity 5 to 85% (no condensation) Storage Temperature 0 to +80 C (no freezing) Operating Environment Degree of pollution: 3 Impulse Withstand Voltage.5 kv (between LED, solenoid and grounding: 0.5 kv) Insulation Resistance (DC megger) Electric Shock Protection Class Degree of Protection Shock Resistance Vibration Resistance Operating Speed Positive Opening Travel Positive Opening Force Tensile Strength when Locked Operating Frequency Mechanical Life Electrical Life Conditional Short-circuit Current Cable Cable Diameter Weight (approx.) Specifications Between live and dead metal parts: 00 MΩ minimum Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between Terminals of the same pole: 00 MΩ minimum Class II (IEC60) IP67 (IEC6059) Operating extremes: 00 m/s (0 G) Damage limits: 000 m/s (00 G) Operating extremes: 0 to 55 H, amplitude 0.35 mm minimum Damage limits: Hz, amplitude.5 mm minimum 0.05 to.0 m/s HS9Z-A5: mm minimum HS9Z-A5/A55: mm minimum 80N minimum 000 N minimum (GS-ET-9) 900 operations per hour,000,000 operations minimum (GS-ET-9) 00,000 operations minimum (operating frequency 900 operations per hour, rated load AC-, 50V, A) 50A (50V) (Note: Use 50V/0A fast acting type fuse for short circuit protection.) UL6, No. AWG (8-core: 0.5 mm or equivalent/core) ø7.6 mm 00 g (HS5E-***0) Part Number Key HS5E - A 0 - G Pilot Light Pilot Light Color G (Green) Cable Length 0: m 03: 3m 05: 5m Pilot Light Voltage : V DC 0: without pilot light Solenoid Unit Voltage/ Lock Mechanism : V DC/Spring Lock 7Y: V DC/Solenoid Lock Code Door Monitor Lock Monitor A: NC + NC NO + NO B: NC + NC NO + NC D: NC + NC NC + NC Locking Mechanism Spring Lock/Solenoid Lock Rated Voltage V DC Rated Voltage V DC Current 0 ma Current 66 ma Light Source LED Coil Resistance 90Ω (at 0 C) Light Color Green Operating Voltage Rated voltage x 85% or less (at 0 C) Return Voltage Rated voltage x 0% or more (at 0 C) Maximum Continuous Applying Voltage Rated voltage x 0% Maximum Continuous Applying Time Continuous Insulation Class Class F Current Ratings Rated Insulation Voltage (Ui) (see note ) 50V (between LED, solenoid and grounding: V) Current (Ith).5A Rated Voltage (Ue) V 5V 50V Rated Current (Ie) (see note 3) AC DC Resistive load (AC) A A Inductive Load (AC5) A 0.5A Resistive load (DC) A 0.A 0.A Inductive Load (DC3) A 0.A 0.A. Minimum applicable load (reference value): 3V AC/DC, 5 ma. UL rating: 5V 3. TUV, BG rating: AC-5, 0.5A/50V, DC-3, 0.A/5V UL, c-ul rating: Pilot duty AC 0.5A/5V, Pilot duty DC 0.A/5V Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 379

HS5E Series Dimensions (mm) and Mounting Hole Layouts Keys Overview HS5E-***G (w/pilot light) Horizontal Mounting/Straight (HS9Z-A5) RP 6.. 6. 5. 3.9 3. R. 5. RP 6. 6. 3.9 3. R. 8 0 0 35 0 8 0 35 X Series E-Stops Slot Plug (Note) Stop 6.6 ± 5 36. 06 5.7 (6.3) Stop -M Screws 0 to 0 33 0 06 6.6 5 Mounting Hole Layout 36. 6 ± 06 5.7 (6.3) 0 33 0 Vertical Mounting/Right-angle (HS9Z-A5) 0 Slot Plug (Note) 9.6 Cover Stop 6.6.6 ± RP 7.7.5 5 36. 3.9 RP 0.3 7.7 3.9 3. 3. 06 5.7 R. 0 35 (6.3) Cover Stop -M Screws 0 to 0 33 0 9.6 06 6.6 0 5 36. 7.6 ± R. 0 35 06 5.7 (6.3) 0 33 0 Enabling Switches Barriers Plug the unused actuator entry slot using the slot plug supplied with the actuators. Key Mounting Reference Position As shown in the figure on the right, the mounting reference position of the actuator when inserted in the safety switch is: HS9Z-A5: The actuator lightly touches the actuator stop placed on the safety switch. HS9Z-A5: The actuator cover lightly touches the actuator stop placed on the safety switch. After mounting the actuator, remove the actuator stop from the safety switch. Straight (HS9Z-A5) 6. 3. (6) 5. 0.8 Mounting Hole Layout Safety Switch Key Stop HS9Z-A5 Right-angle type (HS9Z-A5) 33 7. 7. Door Stop Door Stop Safety Switch Stop Cover HS9Z-A5 8 0 AS-Interface Safety at Work 5 6 8 5 0 -R. 6..5 0.8 Stop (Note) Stop (Note) 0 Mounting Hole Layout (Straight, L-shaped) -M Screw 0 -ø..6 380 www.idec.com

HS5E Series Vertically/Horizontally Movable (HS9Z-A55) Horizontal Swing 9 5 Orienting Insert Vertical Swing Orienting Insert Type Mounting Plate Manual Unlocking Key (long) Angle Adjustment 3 (M3 Hexagon Socket Head Screw) 7 8.5 9 Stop (Note) Stop (Note) 0.8 Manual Unlocking Key (plastic, supplied with the switch, non-replaceable) Manual Unlocking HS9Z-A5P.5 () Handle: Aluminum Thickness: 3 5 9 Rivet: Stainless Steel 36 Washer: Steel.5 0 R6 8 (.5) 6 3 56 5 5 0 Area HS5E Interlock (35) Switch (0) 0 Dimensions and Mounting Hole Layouts, continued Angle Adjustment (M3 Hexagon Socket Head Screw) 5 ø0 6.5 0 Spacer: Steel 0 6.5 (36.) (06) Part Number HS9Z-SP5 HS9Z-T3 (6) (6.3) Thickness:.5 Area Coating: Orange 3 6 38 (M Holes) 3.6 R. HS9Z-T3 Manual Unlocking Key (metal, long-shaped) 5 Orientation The orientation of the actuator operation (horizontal/vertical) can be changed with the orientation part (white plastic part) installed on the back of the actuator. Do not loose the orientation part, otherwise the actuator will not operate properly. The actuator stop fi lm and actuator stop are used when adjusting the actuator position, and must be removed after adjustment. Mounting Hole Layout (horizontal/vertical swing) -M Screw 38 Accessory Dimensions (mm) ø 5 HS9Z-PH5 (35).5 8 6.5 7.5 7.5 Rivet: Stainless Steel -R ø Mounting Plate (HS9Z-SP5) 70 0.5 -.8-6.6 -M 0 6 0 -R3.3. 50.7 06 87 -R6. -C3 Material: Anonized A6063 Weight: approx. 80 g 8 5 7 33.5 3 60 HS5E Interlock Switch -ø8 7.5 (0) Material: SPCC Thickness:.6 9 (06) (36.) (6) (6.3) Material: SPCC Thickness:.0 Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 38

HS5E Series Operating Instructions of Hinged Door Angle Adjustment Overview When using the safety switch for a hinged door, refer to the minimum radius of doors as shown below. For doors with small minimum radius, use adjustable actuators (HS9Z-A55). Using the angle adjustment screw, the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: 0 to 0 Because deviation or dislocation of a hinged door may occur, make sure of correct operation of the actual application before installation. The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. X Series E-Stops HS9Z-A5 (When the center of the hinged door is on the extension line of the actuator mounting surface.) Minimum Radius 70 mm (36.) 90 mm (35) Safety Switch Mounting Holes (When the center of the hinged door is on the extension line of the contact surface of actuator and safety switch. Minimum Radius mm 60 mm (.5) (0.3) (6) Safety Switch Mounting Holes (3) After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. After adjusting the actuator angle, apply loctite to the adjustment screw so that the screw will not loosen. When using the HS9Z-A55 horizontally-movable actuator When the center of the hinged door is on the extension line of the contact surface of actuator and safety switch: 50 mm When the center of the hinged door is on the extension line of the actuator mounting surface: 70 mm Horizontal Operation 50 mm Door Hinge (36.) 70 mm Changing the Orientation of the Head Vertical Operation (55.5) Enabling Switches The head of the HS5E can be mounted in four ways by removing the four screws from the corners of the HS5E head and reinstalling the head in the desired orientation. Before wiring the HS5E, replace the head. Before replacing the head, turn the manual unlock part to the UNLOCK position using the manual unlock key. When reinstalling the head, make sure that no foreign objects enter the safety switch. Tighten the screws, without leaving space between the head and body, otherwise the safety switch may malfunction. 50 mm Door Hinge (36.) Safety Switch Mounting Hole (38) 70 mm Safety Switch Mounting Hole (58) Recommended tightening torque:.0 ±0. N m (55.5) Factory Setting Head can be rotated. Mounting Examples Barriers Slide Door Application Door HS9Z-A5 Keys AS-Interface Safety at Work Safety Precautions HS5E Safety Switches Latch Door Stop Before manually unlocking the safety switch, make sure the machine has come to a complete stop. Manual unlocking during operation may unlock the switch before the machine stops, and the protection of the safety switch with solenoid is lost. While the solenoid is energized, do not unlock the actuator manually (solenoid lock type). 38 www.idec.com

HS5E Series Instructions, continued For Manual Unlocking Spring lock type The HS5E allows manual unlocking of the actuator to pre-check proper door operation before wiring or turning power on, as well as for an emergency or a power failure. Solenoid lock type If the actuator is not unlocked although the solenoid is de-energized, the actuator can be unlocked manually. LOCK UNLOCK Locked Unlocked Locked Position Locked Unlocked Manual Unlocked Position To change from the locked to the manual unlocked position as shown above, turn the actuator fully 90 using the proprietary actuator supplied with the switch. Using the safety switch with the actuator not fully turned (less than 90 ) may cause damage to the switch or errors (when manually unlocked, the switch will keep the main circuit disconnected and the door unlocked). Do not apply excessive force (0.5 N m or more) to the manual unlock part, otherwise the manual unlock part will be damaged. Do not leave the manual unlock key attached to the switch during operation. This is dangerous because the switch can be unlocked while the machine is in operation. Recommended Tightening Torque of Mounting Screws Safety Switch:.0 ± 0. N m (two M screws) s HS9Z-A5: HS9Z-A5: HS9Z-A55:.0 ± 0. N m (two M screws).0 ± 0. N m (two M Phillips screws).0 ±.5 N m (two M screws) The above recommended tightening torques of the mounting screws are the values confirmed with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Mounting bolts must be provided by the users. Manual Unlocking Key (supplied with the switch) To avoid unauthorized or unintended removal of safety switch and the actuator, it is recommended that the safety switch and the actuator are installed in an unremovable manner, for example using special screws or welding the screws. Cables Do not fasten or loosen the gland at the bottom of the safety switch. When bending the cable during wiring, make sure that the cable radius is kept at least mm. When wiring, make sure that water or oil does not enter the cable. Do not open the lid of the safety switch. Otherwise the switch may become damaged. Solenoid has polarity. Observe the correct polarity when wiring. Wire Identification Gland Wires can be identifi ed by the color and white line printed on the wire. No. Insulator Color No Insulator Color white 5 brown/white black 6 orange 3 brown 7 blue/white blue 8 orange/white Lid mm min. Colored Insulator 8 7 3 6 5 Jacket Dummy Insulator (white) Terminal Number Identification When wiring, identify the terminal number of each contact with the color of insulator. The following table shows the identifi cation of terminal numbers. When wiring, cut unnecessary wires such as dummy insulator (white) and/or unused wires to avoid incorrect wiring. Type : HS5E-A Monitor : Monitor : : HS5E-B Monitor : Monitor : : Blue HS5E-D Monitor : Orange Monitor Blue Orange 3 Blue Orange 3 Diagram (+) White A Orange/White Brown 53 5 Orange/White Brown 5 5 ( ) A Black Blue/White Brown/White Blue/White Brown/White Blue/White Orange/White Brown 5 5 Brown/White Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 383

HSE Series HSE Series Full Size Solenoid Locking Switches Overview X Series E-Stops HSE features: Basic unit and solenoid unit in one housing Plastic Housing: Light weight Ease of Wiring: All the terminal screws are M3.5 Available with a red or green indicator Choose from circuit confi gurations When mounting the actuator on a movable door, and the switch on a machine body, the door can be mechanically locked when closed Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or other source after the machine has stopped In the event of power failure or for machine maintenance, the door can be unlocked using a special tool Flexible Installation: The actuator can be accessed from two directions HSE Series Functionality Conduit Port Use IP67 conduit or gland. EN088 EN6097-5- IEC6097-5- GS-ET-5 BG standard in Germany Certificate No. 00050055656 Direct Opening Action Double Insulation Contact Mechanism LED Indicator (green or red) Terminal Block (M3.5) Enabling Switches Straight (Zinc Diecast) Angle Adjustable (for hinged doors) Right-angle Terminal Block for Pilot Light (M3.5) Two Entry Slots AS-Interface Safety at Work Barriers 38 www.idec.com

HSE Series Part Numbers Retention Force 500N (when locked) Lock Mechanism Spring Lock Contact Configuration circuit: NC + NC Monitor circuit: NO/NO circuit: NC + NC Monitor circuit: NO circuit: NC + NC Monitor circuit: NO + NC circuit: NC + NC Monitor circuit: NC. Key wrench for TORX screws (HS9Z-T) is supplied with the interlock switch.. Specify color code in place of k in the part number. G: green, R: red 3. is not supplied with the interlock switch, and must be ordered separately.. TORX is a registered trademark of Camcar Textron. 3 Monitor 5 Solenoid Power 6 Indicator 7 Contacts are linked to the solenoid mechanically. 8 3 Monitor 5 Solenoid Power 6 Indicator 7 Contacts are linked to 8 the solenoid mechanically. 3 5 + Solenoid Power 6 Indicator Contacts are linked to 7 the solenoid mechanically. 8 3 Monitor Monitor 5 + Solenoid Power 6 Indicator Contacts are linked to 7 the solenoid mechanically. 8 Conduit Port Size Keys & Accessories Item Part Number Description Item Part Number Description HS9Z-A HS9Z-A Straight (ly for sliding doors) Right-angle (ly for rotating doors) HS9Z-T HS9Z-P HS9Z-A3 Adjustable HS9Z-KEY G/ G/ G/ G/ Indicator Key Wrench (included with switch) Conduit Opening Plug Replacement Manual Unlocking Key Model Manual Unlock Key Part Number HSE-0R With HSE-R-k With HSE-0KR With With HSE-KR-k HSE-0R With HSE-R-k With HSE-0KR With With HSE-KR-k HSE-0R With HSE-R-k With HSE-0KR With With HSE-KR-k HSE-30R With HSE-3R-k With HSE-30KR With With HSE-3KR-k Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 385

HSE Series AS-Interface Safety at Work Barriers Enabling Switches X Series E-Stops Overview Specifications Conforming to Standards EN088, IEC6097-5-, EN6097-5-(TUV), ISO9, GS-ET-9 (BG), UL508, CSA C. No. (c-ul) Applicable Use IEC600-, EN600- Operating Temperature 0 to +0 C (no freezing) Storage Temperature 0 to +80 C Operating Humidity 0-85% RH (no condensation) Altitude,000m maximum Rated Insulation Voltage (Ui) 0V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (Uimp) kv (between LED or solenoid and ground:.5 kv) Insulation Resistance (measured with 500V DC megger) Electric Shock Protection Pollution Degree Degree of Protection Between live and dead metal parts: 00 MΩ minimum Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Class II (according to IEC60) 3 (IEC6097-5-) IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, minimum (amplitude 0.35 mm) Resistance Damage Limits 50 m/sec (approx. 5G) Shock Resistance,000 m/sec (approx. 00G) Tensile Strength when Locked,500N minimum (per GS-ET-9) Operating Speed m/sec maximum Positive Opening Travel mm minimum Positive Opening Force 0N minimum Thermal Current (Ith) circuit: 0A, Auxiliary circuit: 3A Rated Operating Current (Ie) Operating Voltage (Ue) V 5V 50V Auxiliary AC DC AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 0A 0A Contact Gap circuit:.7 mm min., Auxiliary circuit:. mm min. Operating Frequency 900 operations/hour max. Mechanical Life,000,000 operations min. (at full rated load) 900 ops/hr (AC-/50V, 6A) Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (per IEC6097-5-) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Solenoid Unit Indicator Weight Operating Voltage Current Coil Resistance Pickup Voltage DropOut Voltage Allowable Voltage Insulation Class Operating Voltage Current Light Source Lens Color V DC 9mA 0Ω (at 0ºC) 0.5V maximum (at 0ºC). minimum (at 0ºC) 6.V max (continuous) Class F V DC 0 ma LED lamp Red or Green ( mm dia. Lens) Approx. 500g 6A 3A 3A 0A 5A 0.9A 3A 0.9A 6A 3A 3A 3A Part Number Key HSE - K R - R Indicator Color: R (Red) G (Green) Manual Unlock Key K (with actuator) 0 (without actuator) Indicator Rated Voltage (V DC) Blank (without indicator) Code Auxiliary Blank: NC + NC NO/NO : NC + NC NO : NC + NC NC + NC 3: NC + NC NC 386 www.idec.com

HSE Series Application Examples and Diagrams HSE- ( : NC-NC, Auxiliary : NO/NO) Switch/Door Status Door Diagram Status Status Status 3 Status Unlocked Manually Door Closed Door Closed Door Opened Door Opened Door Closed Machine ready to operate Machine cannot be started Machine cannot be started Machine cannot be started Machine cannot be started Solenoid de-energized Solenoid de-energized Solenoid energized Solenoid de-energized Solenoid de-energized Monitor Solenoid Power Contacts are linked to the solenoid mechanically Monitor Solenoid Power Contacts are linked to the solenoid mechanically Monitor Solenoid Power Contacts are linked to the solenoid mechanically Monitor Solenoid Power Contacts are linked to the solenoid mechanically Monitor Solenoid Power Contacts are linked to the solenoid mechanically 3-: Closed 3-: Open 3-: Open 3-: Closed 3-: Open Aux. -: Open -: Closed -: Closed -: Closed -: Closed Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF HSE- ( : NC-NC, Auxiliary : NO) Status Status Status 3 Status Unlocked Manually Door Closed Door Closed Door Opened Door Opened Door Closed Switch/Door Machine ready to operate Machine cannot be started Machine cannot be started Machine cannot be started Machine cannot be started Status Solenoid de-energized Solenoid energized Solenoid energized Solenoid de-energized Solenoid de-energized Door Diagram Monitor Solenoid Power Contacts are linked to the solenoid mechanically Monitor Solenoid Power Contacts are linked to the solenoid mechanically Monitor Solenoid Power Contacts are linked to the solenoid mechanically (Note) Monitor Solenoid Power Contacts are linked to the solenoid mechanically Monitor Solenoid Power Contacts are linked to the solenoid mechanically 3-: Closed 3-: Open 3-: Open 3-: Open 3-: Open Aux. -: Open -: Open -: Closed -: Closed -: Open Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF. : used to enable the machine to start only when the main circuit is closed.. Auxiliary : used to indicate whether the machine circuit or door is open or closed. 3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid and door status. Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 387

HSE Series Application Examples and Diagrams, continued Overview HSE- ( : NC+NC, Auxiliary : NC+NC) Switch/Door Status Status Status Status 3 Status Unlocked Manually Door Closed Door Closed Door Opened Door Opened Door Closed Machine ready to operate Machine cannot be started Machine cannot be started Machine cannot be started Machine cannot be started Solenoid de-energized Solenoid energized Solenoid energized Solenoid de-energized Solenoid de-energized Door X Series E-Stops Diagram Monitor Solenoid Power Monitor Solenoid Power Monitor Solenoid Power Monitor Solenoid Power Monitor Solenoid Power Enabling Switches Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically 3-: Closed 3-: Open 3-: Open 3-: Open 3-: Open Aux. -: Closed -: Open -: Open -: Open -: Open Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF HSE-3 ( : NC+NC, Auxiliary : NC) Status Status Status 3 Status Unlocked Manually Door Closed Door Closed Door Opened Door Opened Door Closed Switch/Door Machine ready to operate Machine cannot be started Machine cannot be started Machine cannot be started Machine cannot be started Status Solenoid de-energized Solenoid energized Solenoid energized Solenoid de-energized Solenoid de-energized Door Monitor Barriers Monitor Monitor Monitor Monitor Diagram Solenoid Power Solenoid Power Solenoid Power (Note) Solenoid Power Solenoid Power AS-Interface Safety at Work Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically Contacts are linked to the solenoid mechanically 3-: Closed 3-: Open 3-: Open 3-: Open 3-: Open Aux. -: Closed -: Closed -: Open -: Open -: Closed Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF. : used to enable the machine to start only when the main circuit is closed.. Auxiliary : used to indicate whether the machine circuit or door is open or closed. 3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid or door status. 388 www.idec.com

HSE Series Dimensions (mm) HSE with indicator - using 500N operating force Horizontal Mounting Straight HS9Z-A 0 6.5 ± 8.5 ± 5.3 (RP) 5. 39. 68.8 (RP) 9.5 -M6 Mounting Holes RP: Mounting Reference Position Slot Plug (supplied) (Note) 0 0 35 5.5 57.5 0 88 33 3. 6 89 Note: Plug the unused atuator entry slot using the slot plug supplied with the interlock switch. 3.5 6.3 9 Cover HS9Z-A 5 5 63 Vertical Mounting Right-angle HS9Z-A 89 3-M5 Screw Mounting Hole Layout.0 7.5 ± 6.5 (RP) 6 3.5 9.5 ± 6 (RP) Cover HS9Z-A Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 389

HSE Series Accessories Overview Straight (mainly for sliding doors) HS9Z-A -M6 Screws R3. 0 9 9.3 9.3 9. 3 Mounting Holes 7. Cover (red) X Series E-Stops. Right-angle (mainly for hinged doors) HS9Z-A 0.5 7. -M6 Screws.5 0 9. 3 *After installing the actuator, remove the actuator cover. Mounting Holes R3. 90 Cover (red). Adjustable Enabling Switches The actuator angle is adjustable (0 to 0 ) for hinged doors. The minimum radius of the door opening can be as small as 00mm. For HS/HS Series (HS9Z-A3) (Note) Stop Film (attached) 8 9. Barriers 58 7 58 5 0 R3. Angle Adjustment Screw (M3 hexagon socket head screw) Door hinge -M6 Screws Mounting Holes AS-Interface Safety at Work 33 max. () 0 All dimensions in mm. 390 www.idec.com

HSE Series Accessories, continued Angle Adjustment Using the screw (M3 hex socket head screw), the actuator angle can be adjusted (refer to the dimensional drawing). Adjustable angle: (0 ) to 0 The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. of Hinged Door When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9ZA3 or HS9Z-A3S). Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. HS9Z-A When the door hinge is on the extension line of the interlock switch surface: mm When the door hinge is on the extension line of the actuator mounting surface: 0 mm mm 00 mm HS9Z-A After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch. Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm) After adjusting the actuator angle, apply loctite or the like to the adjustment screw so as to prevent its loosening. When using the HS9Z-A3 Angle Adjustable (vertical) When the door hinge is on the extension line of the interlock switch surface: 50 mm When the door hinge is on the extension line of the actuator mounting surface: 80 mm HS9Z-A3/A3S Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 39

HSC Series HSC Series Full Size Solenoid Locking Switches Overview X Series E-Stops HSC features: Rugged Aluminum Die-cast Housing With the actuator mounted on a movable door, and the switch on a machine, the door can be mechanically locked when closed. Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or another source after the machine has stopped. In the event of power failure or for machine maintenance, the door can be unlocked using a special tool. Flexible Installation: The actuator can be accessed from two directions. Select from four different circuit confi gurations. IP67 Protection HSC Series Functionality EN088 EN6097-5- IEC6097-5- Two Conduit Ports (G/) Use IP67 conduit or gland GS-ET-5 BG standard in Germany Certificate No. 0005005565 Direct Opening Action Contact Mechanism (Direct Opening Action) Enabling Switches LED Indicator (green or red) Tubular Clamp Terminal Block (M3) Barriers Straight (SUS) Ground Terminal (M) Two Entry Slots AS-Interface Safety at Work Right-angle (SUS) Angle Adjustable for hinged doors Manual Unlocking Entry (M hole) Accessible using a small screwdriver after removing a TORX screw on the unlocking entry TORX is a registered trademark of Camcar Textron. Indicator Terminal Block (M3.5) 39 www.idec.com

HSC Series Part Numbers Contact Configuration Indicator LED Part Number : NC+NC Auxiliary : NO/NO GreenHSC-RR-G 3 + 5 Contacts are linked to the solenoid mechanically Auxiliary Solenoid Power 6 Indicator 7 + 8 : NC+NC Auxiliary : NO 3 + 5 Auxiliary Solenoid Power 6 Contacts are linked to the solenoid mechanically Indicator 7 + 8 : NC+NC Auxiliary : NC+NC 3 + 5 6 Contacts are linked to the solenoid mechanically Auxiliary Solenoid Power : NC+NC Auxiliary : NC 3 + 5 6 Contacts are linked to the solenoid mechanically Auxiliary Solenoid Power Indicator 7 + 8 Indicator 7 + 8 Red Green Red Green Red Green Red HSC-RR-R HSC-RR-G HSC-RR-R HSC-RR-G HSC-RR-R HSC-R3R-G HSC-R3R-R Keys & Accessories Item Part Number Description HS9Z-A HS9Z-A HS9Z-A3 HS9Z-T Straight (ly for sliding doors) Right-angle (ly for rotating doors) Adjustable Key Wrench (included with switch) Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 393

HSC Series AS-Interface Safety at Work Barriers Enabling Switches X Series E-Stops Overview Specifications Conforming to Standards EN088, IEC6097-5-, EN6097-5-, GS-ET-9, UL508 Part Number Key Operating Temperature 0 to +0 C (no freezing) Storage Temperature 0 to +80 C Operating Humidity 85% RH maximum (no condensation) Altitude,000m maximum Rated Insulation Voltage (Ui) 0V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (Uimp) kv (between LED or solenoid and ground:.5 kv) Insulation Resistance Electric Shock Protection Class Pollution Degree Degree of Protection Between live and dead metal parts: 00 MΩ minimum Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Class (IEC60) 3 (IEC6097-5-) IP67 (IEC6059) Vibration Operating Extremes 0 to 55 Hz, amplitude 0.5 mm Resistance Damage Limits 60 m/sec (approx. 6G) Shock Resistance,000 m/s (approx. 00G) Tensile Strength when Locked,500N minimum Operating Speed m/sec maximum Positive Opening Travel mm minimum Positive Opening Force 0N minimum Thermal Current (Ith) circuit: 0A, Auxiliary circuit: 3A Rated Operating Current (Ie) Operating Voltage (Ue) V 5V 50V Auxiliary AC DC AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) Contact Opening Distance circuit:.7 mm max., Auxiliary circuit:. mm min. Operating Frequency 900 operations/hour max. Mechanical Life,000,000 operations Electrical Life 00,000 operations (rated load) Conditional Short-circuit Current 00A (IEC6097-5-) Recommended Short Protection 50V, 0A fuse (Type D0 based on IEC6069-, 6069-) Solenoid Unit Indicator Weight Operating Voltage V DC Current 5 ma Coil Resistance 58Ω (at 0ºC) Energizing Voltage Rated voltage x 85% maximum (at 0ºC) De-energizing Voltage Rated voltage x 0% minimum (at 0ºC) Continuous Applicable Voltage Rated voltage x 0% Continuous Applicable Duration Not specifically limited Insulation Class Class B Operating Voltage Current Light Source Lens Color V DC 0 ma LED lamp Red or Green ( mm dia. Lens) Approx. 660g 0A 0A 6A 3A 3A 0A 5A 0.9A 3A 0.9A 6A 3A 3A 3A HSC - R R - R Indicator Color R (Red) G (Green) Housing Color R (Red) Solenoid and LED Voltage (V DC) Code Auxiliary Blank: NC + NC NO/NO : NC + NC NO : NC + NC NC + NC 3: NC + NC NC 39 www.idec.com

HSC Series Dimensions (mm) HSC-RR-* - using the straight actuator (HS9Z-A) Slot Plug (Note) 3 0 Cover RP 68.8 36.5 9 3.8 0 ±.0 6.5.5 9.5 3.5 6 HSC-RR-* - using the Right-angle actuator (HS9Z-A) Slot Plug (Note) 3 0 Cover 7.5 ±.0 R.7 ø5. 5 RP 6 36.5 6 0 R.7 ø5. 9.5 3.5 6.5 5 Conduit Port G/ 7 7 ø5. 7 ø5. 06 35 39.7 Conduit Port G/ 7 06 35 39.7 7 5.3 3.8 3.5 RP 9 6 Mounting Hole Layout 6.5 6 7 RP 3.5 0 3 Cover 0 3 7.5 8.5 ±.0 -M5 Screws Cover 6 Mounting Hole Layout 7.5 -M5 Screw R.7 5 9.5 36.5 0 ø5. 3.5 6 5 9.5 36.5 0 R.7 ø5. 3.5 6 9.5 ±.0 ø5. ø5. 7 Conduit Port G/ 06 35 39.7 Conduit Port G/ 7 06 35 39.7 Overview X Series E-Stops Enabling Switches Barriers AS-Interface Safety at Work USA: 800-6-IDEC Canada: 888-37-IDEC 395

HSC Series Accessories Overview Straight (mainly for sliding doors) HS9Z-A -M6 Screws R3. 9 9.3 9.3. 0 9. 3 Mounting Holes 7. Cover (red) X Series E-Stops Right-angle (mainly for hinged doors) HS9Z-A 0 -M6 Screws 7..5.5 *After installing the actuator, remove the actuator cover. Mounting Holes R3. 0 90 9. 3 Cover (red). Enabling Switches Adjustable The actuator angle is adjustable (0 to 0 ) for hinged doors. The minimum radius of the door opening can be as small as 00mm. For HS/HS Series (HS9Z-A3) (Note) Stop Film (attached) 8 Barriers 9. 58 7 58 5 0 R3. Angle Adjustment Screw (M3 hexagon socket head screw) Door hinge -M6 Screws Mounting Holes AS-Interface Safety at Work 33 max. () 0 All dimensions in mm. 396 www.idec.com