TOP Control System 65X /-Way; DN 0...80 mm; Plastic or Stainless Steel dvantages/benefits Decentralized ntelligence for ON/OFF control of processes Customized Fluid Control Systems for Easy LNK and Easy NETWORKNG together with sensors Up to 80% lower Total Cost of Ownership ntrinsically safe version according to TEX (ON/OFF) Design/Function pplications The ball valve system is designed for ON/OFF controlled process applications with various communication possibilities with sensors and a PLC. The ball valve system consists of three variable modules, the valve body, the pneumatic actuator and the TOP Control. Fluids Gases and liquids up to 6 bar Ultra-pure water Slightly contaminated fluids Function ON/OFF control version: Type 86 ON/OFF control of a quarter-turn ball valve ntegrated pilots for single acting or double acting versions ntegrated mechanical or inductive limit switches Position feedback Modular electrical interfaces S-i bus communications ndustries Chemical process engineering Food and feed processing Machine industry Shut-off armatures in textile dyeing and bleaching Water treatment Cleaning machines Drinking water distribution Stow processes / tank forming in beverage and pharmaceutical industry Fluid Control Solutions www.buerkert-contromatic.com
Fluid n optional Control System variety with Quarter-Turn of modules Ball Valve for your choice ctuator ctuator sizes : ø ø 00.0 Materials: P with SS thread connections Circuit functions: Single acting - normally closed by spring return Double acting C O N T R O L On/Off Power supply: V/DC V/-wire bus 0 V/50 Hz 0 V/50 Hz V/DC EEx-ia Valve Bodies / way Stainless Steel Materials and connections: -piece (full bore) -piece (full and reduced bore) Stainless Steel: G, NPT & Rc Valve sizes ø 0.0 ø.0 ø 5.0 ø 0.0 ø 5.0 ø.0 ø ø * *only for -piece Plastic Materials and connections: -piece : true union (acc. to DN / SO) (acc. to NS) (acc. to JS) : weld ends : weld ends Valve sizes ø 0.0 ø 5.0 ø 0.0 ø 5.0 ø.0 ø ø ø 65.0 ø 80.0
TOP Control System 65X ON/OFF Control Control HED 86 ON/OFF Signal Outputs Electrical nterfaces Pneumatic connect.: G / / NPT Rc / Materials: Lower cap - black Noryl (E/P) NBR sealing Upper cap - transp. PSU (Ultrason S) Upper cab - black Noryl (E/P) ntegrated pilot valve: /-way (single acting) 5/-way (double acting) Limit switches (0, or ): Mechanical nductive Position feedback S-i bus PG cable glands EaseOn box Multipole (S-i bus) Cable end with S-i clip ON/OFF Control
Fluid ON/OFF Control Control System with Quarter-Turn Ball Valve ctuator Configuration Electrical nterfaces ntegrated pilot valve Functions: Single acting (NC by spring return): / way Double acting: 5/ way Multipole Communication Line Power consumption: M S-i plug ( pins) Blind plate < W Power supply: V/DC ± 0% (no technical direct voltage) Residual ripple 0% 0 V/50 Hz 0 V/50 Hz V/DC EEx-ia PG Cable gland Round cable with S-i clip Blind plate Command Line ON/OFF PG cable glands (wiring on terminal strip) Command line (Power supply) Limit switches Pneumatic connections Supply port: G / / NPT Rc / Pneumatic data Service port: G /8 (pre-mounted) Exhaust port: G / / NPT Rc / EaseOn box (wiring by push-in and turn-off) Outputs Medium: Pressure range: QNn-value: nstrument air (filtered, non-lubricated)...7 bar 00 l/min. Command line Power supply Limit switches Operation data Rating: mbient temp.: P65 0...50 C
TOP Control System 65X Communication S-i bus Wiring: -wire S-i cable for ON/OFF command, position feedback and power supply 0 V PLC with S-interface PLC S Topology of network Line Tree Star Ring Easy LNK Sensor switch or relay output Easy LNK with Sensor (control) Flow Control (dosing / batching / filling) nalytical Control (dosing) Easy NETWORKNG PLC Pressure Control (stabilizing pressure range) Level Control (filling / stabilizing / discharging & overfill protection) PLC Temperature Control (stabilizing temperature range) for details, please see corresponding data sheets Position feedback Limit switch(es): nductive ( V/DC) - Upper / Lower (NO), binary output 0/ V Mechanical ( V/DC, 5 ) - Upper / Lower (NO), 0/ V - Upper / Lower (NC), /0 V (0 and 0 V/50 Hz, 5 ) - Upper / Lower (NO), 0/0 or 0 V - Upper / Lower (NC), 0 or 0/0 V 0, or Upper position and / or Lower position PLC PLC 0 Counter 0 7 6 coustic alarm Visual alarm
TOP Control System 65X Type 65/55 stainless steel Technical data Circuit functions / way valve normally closed by spring return Specifications P / way valve with double-acting actuator Control Orifice Port ctuator Pressure Control Kv-value Weight function DN connection size range pressure Full Reduced Full Reduced G/NPT/Rc min / max bore bore bore bore [inch] [ø mm] [bar] [bar] [m /h] [kg] P -piece ball valve type 65 0.0 / 0-6 / 0 7.0.60 0.0 / 00.0 0-6 / 6 7.0.90.0 /8 0-6 / 0 9.0.60.0 /8 00.0 0-6 / 6 9.0.90 5.0 / 0-0 / 0.0.60 5.0 / 00.0 0-6 / 6.0.90 0.0 / 00.0 0-6 / 6 6.0 5.60 5.0 00.0 0-6 / 6 9.0 6.0 0.0 / 0-6 / 0 7.0.0.0 /8 0-6 / 0 9.0.50 5.0 / 0-0 / 0.0.60 5.0 / 00.0 0-6 / 6.0.80 0.0 / 0-0 / 0 6.0.0 0.0 / 00.0 0-6 / 6 6.0 5.0 5.0 0-0 / 0 9.0.80 5.0 00.0 0-6 / 6 9.0 6.00.0 / 00.0 0-6 / 6 69.0 6.0 / 00.0 0-0 / 6 0.0 7.0 00.0 0-0 / 6 00.0 8.80 -piece ball valve type 655 0.0 / 0-6 / 0 7.0.60 0.0 / 00.0 0-6 / 6 7.0 5.00.0 /8 0-6 / 0 7.0.60.0 /8 00.0 0-6 / 6 7.0 5.00.0 / 0-6 / 0 7.0.60.0 / 00.0 0-6 / 6 7.0 5.00 5.0 / 0-0 / 0 0.0.60 5.0 / 00.0 0-6 / 6 0.0 5.00 5.0 / 0-0 /.0.60 5.0 / 00.0 0-6 / 6 0.0 5.00 0.0 / 00.0 0-6 / 6 8.0 5.60 0.0 00.0 0-6 / 6 8.0 5.60 5.0 00.0 0-6 / 6 6.5 5.0 / 00.0 0-6 / 6 6.5 0.0 / 0-6 / 0 7.0.0.0 / 0-6 / 0 7.0.0.0 / 0-6 / 0 7.0.0 5.0 / 0-0 / 0 0.0.0 5.0 / 00.0 0-6 / 6 0.0.60 5.0 / 0-0 /.0.0 5.0 / 00.0 0-6 / 6 0.0.60 0.0 / 0-0 / 0 8.0.00 0.0 / 00.0 0-6 / 6 8.0 5.0 0.0 0-0 / 0 8.0.00 0.0 00.0 0-6 / 6 8.0 5.0 5.0 0-0 / 0.60 5.0 00.0 0-6 / 6 5.80 5.0 / 0-6 / 0.60 5.0 / 00.0 0-6 / 6 5.80.0 / 00.0 0-6 / 6 7.0 5.90.0 / 00.0 0-6 / 6 7.0 5.90 / 00.0 0-0 / 6 0.0 7.50 00.0 0-0 / 6 0.0 7.50 Technical data (valve bodies) -piece stainless steel body version robust and economic blow-out proof stem design less changes of temperature and pressure low cycling rates -piece stainless steel body version rugged industrial design control section "swing away" and seats to be changed, while keeping the valve on the pipe bottom entry stem prevents blow-out self-adjusting floating ball encapsulated body gasket seals off any possible leak path
TOP Control System 65X Type 65/55 stainless steel Operating data (valve bodies) Pressure range 0 up to 6 bar Sealing PTFE Port connections G / - G / NPT - NPT Rc / - Rc Fluids Neutral gases and fluids Ultrapure water Slightly aggressive fluids Orifice -piece version DN 0 - DN 50 -piece version DN 0 - DN 0 Viscosity max. 0 mm /s Medium temperature -0 up to +0 C (>0 C on request) Max. ambient temperature -0 up to +60 C Electrical data (S-i version) Electrical connection Power supply M S-i round plug cable end with S-i clip 9.5 up to.6 V/DC Outputs Max. rupturing capacity W above S-interface integrated watchdog function Max. current 0 m Materials (valve bodies) -piece body version -piece body version 6 0 0 9 8 8 6 7 6 5 5 5 DN specification STM/SUS specification. Body SS.0 STM 5 Grade CF8M. End cap SS.0 STM 5 Grade CF8M. Seat RPTFE RPTFE. Body gasket PTFE / RPTFE PTFE / RPTFE 5. Nut SS.0 SUS0 6. Washer SS.0 SUS0 7. Bolt SS.0 SUS0 8. Packing Set PTFE PTFE DN specification STM/SUS specification 9. Bushing PTFE + graphite PTFE + graphite 0. Gland SS.0 SUS0. Belleville washer SS.0 SUS0. Lock saddle SS.0 SUS0. Stem nut SS.0 SUS0. Stem SS.0 SUS6 5. Ball SS.0 SUS6 6. Thrust washer PTFE PTFE
TOP Control System 65X Type 65/55 stainless steel Dimensions -piece body version type 65 Orifice Port connection Measurements ø 0 DN G, NPT and Rc ø D B C ctuator E ctuator ctuator F ctuator size ø 00 size ø 6 size ø 00 size ø 6 [inch] E 7 F 0.0.0 5.0 0.0 5.0.0 / /8 / / / /.6.7 5.0 0.0 5.0.8 8.0 50.8 60.0 75.0 80.0 90.0 0.0 0.0.0.0 5.5 9.0 5.0 56.0 67.5.0.0 5.0 5.0 5.0 6.5 7.0 9.5 7.0 7.0 7.0 7.0 7.0 8.0 8.0 8.0 87.0 9.0 98.0 0.0 0.0 09.0 09.0.0.0 0.0 B ø C ø D DN XX PN XXX -piece body version type 655 Orifice Port connection Measurements ø 0 DN G, NPT and Rc full bore reduced bore ø D B ctuator E ctuator ctuator F ctuator size ø 00 size ø 6 size ø 00 size ø 6 [inch] [inch] 7 F 0.0.0 5.0 0.0 5.0.0 / /8 / / / / / / / / 0.0.7 5.0 0.0 5.0.8 8. 66.6 66.6 7.6 96.6 09.0 7.0 9.0 7.7 7.7 8..6 5.6 55.0 66.0 7.0 7.0 7.0 7.0 7.0 76.0 76.0 86.0 90.0 00.0 0.0.0 0.0 0.0.0 7.0 7.0 B E ø D DN XX PN XXX
TOP Control System 65X Type 658 plastic Technical data Circuit functions / way valve normally closed by spring return Specifications Control function Orifice DN Port connection [inch] ctuator size [ø mm] P Control pressure min. / max. [bar] / way valve with double-acting actuator Kv-value [m /h] body body body Pressure range [bar] Weight [kg] Pressure range [bar] Weight [kg] Pressure range [bar] Weight [kg] P -piece ball valve type 658 0.0 0.0 5.0 5.0 0.0 0.0 5.0 5.0.0 0.0 5.0 0.0 5.0.0 65.0 80.0 80.0 6.0 6.0 0.0 0.0 5.0 5.0.0.0 6.0 0.0 5.0.0 75.0 90.0 0.0 /8 /8 / / / / / / /8 / / / / / 00.0 00.0 00.0 00.0 00.0 00.0 00.0 00.0 00.0 00.0 /0 / 6 /0 / 6 /0 / 6 /0 / 6 / 6 / 6 / 6 /0 /0 /0 /0 /0 /0 /0 / 6 / 6 / 6 6.0 6.0 6.0 6.0 0.0 0.0 75.0 0.0 0.0 6.0 6.0 0.0 75.0 0.0 0.0 8.0.0.0 0 6.5.0.5.0..8.9. 5.00 5.6 5.90.95.95.0.09.65.0.55 7.0 9.0 9.60 0 6 0 6.0.8.0.8..6.5.0.80 5.00 5.8.8.8.9.95.5.65.0 6.5 7.8 7.8 0 6..8..8.7..7.5.58 5.50 6.7.9.9.07.7..5.8 7.7 0.6 0.6 Technical data (valve body) -piece thermoplastic body version independent of flow direction ideal flow characteristics due to full bore maintenance-free due to floating ball and double stem sealing Operating data (valve bodies) long service life through ball seating joints made of PTFE low weight double sided fixed ball against flow-out radial installation and removal Electrical data (S version) Pressure range 0 up to 6 bar Port connections True union Weld ends Weld ends Orifice DN 0 - DN 80 Sealing PTFE Fluids Neutral gases and fluids Ultrapure water Highly aggressive fluids Slightly contaminated fluids Viscosity max. 0 mm /s Medium temperature 0 up to +60 C 0 up to +80 C 0 up to +0 C Max. ambient temperature 0 up to +60 C Electrical connection Power supply Max. current Outputs Max. rupturing capacity M S-i round plug cable end with S-i clip 9.5 up to.6 V/DC 0 m W above S-interface integrated watchdog function
TOP Control System 65X Type 658 plastic Operating data (valve bodies) Operating pressure depending on fluid temperature and body material: body body body Operating pressure [bar] 8 6 0 8 6 PN 6 PN 0-0 0 0 0 60 80 00 0 0 Temperature [ C] Operating pressure [bar] 8 6 0 8 6 PN 6 PN 0-0 0 0 0 60 80 00 0 0 Temperature [ C] Operating pressure [bar] 8 6 0 8 6 PN 0 PN 6-0 0 0 0 60 80 00 0 0 Temperature [ C] Materials (valve bodies) -piece body version body body body. Stem. Ball. Set of gasket PTFE PTFE PTFE. Coupler ø 0 DN SO 6.0 0.0 5.0.0 75.0 90.0 0.0 d STM 7.. 6.7... 8. 8. 60. 60. 7.0 88.9. JS 8.. 6..5 8.6 8.6 8.7 8.7 60.8 60.8 89.6.7 Measurements B ct. D E H Size.0.0.0.0.0.0.0.0.0.0.0.0 7.0 7.0 78.0 8.0 99.0 99.0 70.0 70.0 77.0 80.0 98.0 98.0 80.0 7.0 5.0.0 80.0 7.0 5.0.0 80.0 7.0.0.0 80.0 7.0 5.0.0 80.0 7.0 6.0 80.0 7.0 6.0 00.0 00.0 5.0 5.0.0.0.0.0.0.0.0.0.0.0 0.0 0.0 0.0 0.0.0.0.0.0 80.0 7.0 68.0 67.0 80.0 7.0 68.0 67.0 80.0 7.0 76.0 75.0 80.0 7.0 76.0 75.0 67.0 67.0 97.0 97.0 0.0 0.0 0.0 0.0 0.0 0.0 57.0 56.0 7.0 9.0 9.0 7.0 7.0 7.0 509.0 508.0 7.0 7.0 7.0 509.0 508.0 7.0 9.0 0.0 96.0 96.0.0 0.0 8.0 8.0 6.0 6.0 90.0 90.0 9.0 5.0 5.0 View F B Dimensions -piece body version type 658 D 7 E Orifice DN 0.0 5.0 0.0 5.0.0.0 65.0 80.0 80.0 Port conn. [inch] /8 / / / / / / / F H ø DN d
TOP Control System 65X Fax order form: ndividual system configurations Part of Please select modules according specific application: General data Configuration number: Quantity: Medium data Medium: Temperature: Pressure: Min. / Max. ON/OFF control General data Command line coming from: PLC Sensor Relay/Switch Cap material Upper cap: Transparent Black ctuator Circuit function: Single acting (NC) Single acting (NO) Double acting Control HED 86 No Bus or with Bus Communication: Power supply: Electrical connection: Limit switches: Pneumatic connection: V/DC 0V/C 0V/C V/DC EEx-ia PG cable glands EaseOn box 0 Mechanical nductive (only for V/DC version) Stainless Steel G NPT Rc S-i bus PG cable glands (with round cable end) Multipole 0 Stainless Steel G NPT Rc Valve body Material: Orifice (versions): Connection: Material: Orifice (versions): Type: tem-no: (reference) Stainless Steel see right table G threaded NPT threaded Rc threaded Butt weld Socket weld Plastic see right table 65 (-piece) 655 (-piece) 658 (-piece)... body versions body versions piece body DN 0 /" /8" 5 /" 0 /" 5 " /" 0 /" 50 " true union DN 0 /8" 5 /" 0 /" 5 " /" 0 /" 50 " 65 /" 80 " 80 " piece body full bore DN 0 /" /8" 5 /" 0 /" 5 " /" 0 /" 50 weld-end DN 0 /8" 5 /" 0 /" 5 " /" 0 /" 50 " 65 /" 80 " 80 " piece body reduced bore DN 0 /" 5 /" 0 " 5 /" /" 0 " 50 weld-end DN 0 /8" 5 /" 0 /" 5 " /" 0 /" 50 " 65 /" 80 " 80 "
TOP Control System 65X Fax order form Part of Customer data Name of company: Department: Street / No.: City: Postal code: Country: Name of contact person: Name: First name: Telephone number: Telefax number: Signature: to order Thank you very much for filling in our fax order form. Please send part and of this order to your specific Burkert company by fax. f you have any questions concerning this matter, please do not hesitate to contact us. n case of special requirements please consult for advice. We reserve the right to make technical changes without notice. 90-GB/ -088