February 2017 Heat shrinkable tubing Insulate, identify and protect your cables
Protect against moisture, corrosion and abrasion ABB has you covered when it comes to insulation Easy to use Heat shrinkable Products with heavy, medium and thin walls End caps and breakouts Shrink-Kon thin wall tubing Manufactured from stabilised polyolefin, these insulators are used to insulate bare connectors and splices. They also provide a degree of strain relief and may be used to harness wires. Available in 1.2m lengths or spools. Featured products: Halogen free non-lined 2:1 thin wall tubing Extra clear heat shrink for use on power and data connections. Shrink-Kon medium wall tubing More flexible than heavy wall products, with excellent resistance to impact and abrasion. Seals and protects cable splices and terminations Adhesive lining provides complete environmental protection and insulation. Shrink-Kon heavy wall tubing When it comes to moisture proofing connections and terminations, ABB s heat shrinkable tubing, boots and end caps offer the greatest performance. Made of cross linked polyolefin, these heat shrinkable insulators can be used over a wide variety of materials. ABB s heat shrinkable insulators are designed to be easy to use. They provide an appropriate level of insulation and abrasion protection.
HSTW series - thin wall Resists common fluids and solvents ABB s halogen free + heat shrinkable tube is an environmentally friendly, flame retardant tube using a specially designed formulation of advanced polymers. The product demonstrates excellent flexibility, quick shrinking and stable performance over time making it ideal for a wide variety of applications in electronics and communications including insulating, harnessing, mechanical protection, identification, corrosion and rust proofing. Characteristics: Halogen free + Operating temperature -55 C to 125 C Shrink ratio 2:1 Shrink temperature starts at 70 C and shrinks totally at 120 C Flexible and flame retardant Meets RoHS standards Complies with UL224 VW-1, C-UL CSA C 22.2 OFT HSTW series - thin wall flame retardant Catalogue no. prefix Size (mm) As supplied (mm) After recovery (mm) Lengths (m) ID Average WT Maximum ID Average WT Application range HSTW1.50 * 1.5 2.0 +/- 0.3 0.18+/- 0.05 0.85 0.32+/- 0.10 0.95-1.4 1.2 200 HSTW2.50 * 2.5 3.0 +/- 0.3 0.18+/- 0.05 1.30 0.32+/- 0.10 1.35-2.3 1.2 200 HSTW3 * 3.0 3.5 +/- 0.4 0.18+/- 0.05 1.50 0.40+/- 0.10 1.6-2.7 1.2 200 HSTW5 * 5.0 5.5 +/- 0.4 0.25+/- 0.05 2.50 0.55+/- 0.10 2.6-4.5 1.2 100 HSTW7 * 7.0 7.5 +/- 0.4 0.28+/- 0.05 3.50 0.55+/- 0.10 3.7-6.3 1.2 100 HSTW10 * 10.0 10.5 +/- 0.5 0.30+/- 0.08 5.00 0.60+/- 0.10 5.2-9.0 1.2 100 HSTW13 * 13.0 13.5 +/- 0.5 0.35+/- 0.10 6.50 0.65+/- 0.10 6.7-12.0 1.2 100 HSTW20 * 20.0 22.0 +/- 0.7 0.40+/- 0.15 10.00 0.80+/- 0.15 10.4-19.0 1.2 100 HSTW25 * 25.0 26.0 +/- 0.7 0.55+/- 0.15 12.50 0.90+/- 0.15 12.8-24.0 1.2 50 HSTW40 * 40.0 41.5 +/- 0.7 0.55+/- 0.15 20.00 1.00+/- 0.15 21.0-39.0 1.2 50 HSTW50 * 50.0 51.0 +/- 0.7 0.55+/- 0.15 25.00 1.00+/- 0.15 26.0-49.0 1.2 25 HSTW80 * 80.0 80 0.70+/- 0.15 41.00 1.46+/- 0.20 45.0-75.0 1.2 25 HSTW100 * 100.0 100 0.70+/- 0.20 51.00 1.46+/- 0.20 55.0-95.0 1.2 25 HSTW120 * 120.0 120 0.70+/- 0.20 61.00 1.56+/- 0.20 65.0-115.0 1.2 15 * ABB s HSTW heatshrink is available in a range of colours and both 1.2m lengths or spools. For the complete catalogue number please use the system below. Stick Spool Clear Shrink enables the user to inspect die and crimp details after installation Catalogue no. prefix + colour code + length eg: HSTW5R1.2 = 5mm red thin wall heatshrink 1.2 length Colour codes Black = BK Red = R Yellow + = Y Green = G Blue = BL White + = W Clear + = C Yellow / Green + = YG + Yellow, white and yellow/green colours are not halogen free but are RoHS compliant. Clear is halogen free but not flame retardant. ABB Heat shrinkable tubing 1
HSTDW series - thin wall - adhesive lined For general purpose commercial + industrial applications ABB s environmentally friendly thin wall adhesive lined (dual wall) product is produced from flame retardant, cross linked polyolefin with an inner coating of hot melt adhesive. This product provides both electrical insulation and mechanical protection as well as a moisture proof environmental seal. Characteristics: Operating temperature -45 C to 125 C Shrink ratio 3:1 Shrink temperature starts at 70 C and shrinks totally at 120 C Inner layer glue melt temperature 70 C to 90 C Flexible and flame retardant Waterproof Meets RoHS standards Tested to UL224, IEC243, IEC93 and ASTM standards HSTDW series - thin wall adhesive lined Catalogue no. prefix Size (mm) As supplied (mm) After recovery (mm) Lengths (m) ID Average WT Maximum ID Average WT Application range HSTDW3BK * 3.2 3.2 0.30 +/- 0.08 1.0 0.95+/- 0.08 0.35+/- 0.08 1.2 200 HSTDW5BK * 4.8 4.8 0.46 +/- 0.08 1.6 1.10+/- 0.08 0.40+/- 0.08 1.2 200 HSTDW7BK * 6.4 6.4 0.50 +/- 0.08 2.2 1.20+/- 0.08 0.45+/- 0.08 1.2 200 HSTDW10BK1.2 9.5 9.5 0.55 +/- 0.08 3.2 1.45+/- 0.08 0.50+/- 0.08 1.2 HSTDW13BK1.2 12.7 12.7 0.68 +/- 0.08 4.2 1.70+/- 0.08 0.50+/- 0.08 1.2 HSTDW20BK1.2 19.1 19.1 0.76 +/- 0.10 6.3 2.00+/- 0.10 0.55+/- 0.10 1.2 HSTDW25BK1.2 25.4 25.4 0.78 +/- 0.10 8.5 2.10+/- 0.10 0.55+/- 0.10 1.2 HSTDW39BK1.2 39.0 39.0 0.85 +/- 0.10 13.5 2.40+/- 0.10 0.60+/- 0.10 1.2 HSTDW50BK1.2 50.0 50.0 0.95 +/- 0.10 17.0 2.70+/- 0.10 0.70+/- 0.10 1.2 Stick Spool * ABB s HSTDW heatshrink is available in black only and both 1.2m lengths or spools in 3mm, 5mm and 7mm diameter. For the complete catalogue number of 3mm, 5mm and 7mm product please use the system below Catalogue no. prefix + length eg: HSTDW3BK1.2 = 3.2mm black thin wall glue lined heatshrink 1.2 length 2 Heat shrinkable tubing ABB
HSMDW series - medium wall - adhesive lined More flexible than heavy wall product ABB s environmentally friendly medium wall, adhesive lined tube is produced from co-extruded polyolefin with an inner coating of hot melt adhesive. This product provides both electrical insulation and mechanical protection as well as a moisture proof environmental seal. Characteristics: Seals and protects cable joints and terminations High resistance to impact and abrasion Thermoplastic adhesive lining guarantees complete environmental protection and insulation Operating temperature -45 C to 125 C Shrink ratio nominal 3:1 Shrink temperature starts at 70 C and shrinks totally at 125 C Inner layer glue melt temperature 70 C to 90 C Meets RoHS standards Tested to UL224, IEC243, IEC93 and ASTM standards HSMDW series - medium wall adhesive lined Catalogue no. Size (mm) As supplied (mm) After recovery (mm) Length (m) ID Maximum ID Average WT Adhesive thickness HSMDW10/3 10.2 10.2 3.0 1.75+/- 0.25 0.35+/- 0.1 1 HSMDW19/6 19.1 19.1 5.6 2.45+/- 0.25 0.45+/- 0.1 1 HSMDW35/10 35.0 35.0 10.2 2.70+/- 0.25 0.50+/- 0.1 1 HSMDW43/13 43.2 43.2 12.7 2.70+/- 0.25 0.50+/- 0.1 1 HSMDW52/16 52.1 52.1 16.0 2.80+/- 0.30 0.50+/- 0.15 1 HSMDW95/29 95.0 95.0 29.0 3.70+/- 0.35 0.60+/- 0.20 1 HSMDW115/34 115.0 115.0 34.0 3.70+/- 0.35 0.60+/- 0.20 1 ABB s HSMDW heatshrink is available in black only ABB Heat shrinkable tubing 3
HSHDW series - heavy wall - adhesive lined Maximum reliability for insulating + protecting cable joints + terminals ABB s environmentally friendly heavy wall, adhesive lined tube is produced from cross linked polyolefin with an inner coating of hot melt adhesive. This product provides both electrical insulation and mechanical protection as well as a moisture proof environmental seal. Characteristics : Seals and protects electrical and communication cable joints and terminations High impact, abrasion, corrosion and chemical resistance Thermoplastic adhesive lining guarantees complete environmental protection and insulation Operating temperature -45 C to 125 C Shrink ratio nominal 3:1 Shrink temperature starts at 70 C and shrinks totally at 125 C Inner layer glue melt temperature 70 C to 90 C Meets RoHS standards Tested to UL224, IEC243, IEC93 and ASTM standards HSHDW series - heavy wall adhesive lined Catalogue no. Size (mm) As supplied (mm) After recovery (mm) Length (m) ID Maximum ID Average WT Adhesive thickness HSHDW9/3 9.0 9.0 3.0 2.3+/- 0.25 0.35+/- 0.10 1 HSHDW20/6 20.0 20.0 6.0 2.9+/- 0.25 0.40+/- 0.10 1 HSHDW33/10 33.0 33.0 10.2 3.6+/- 0.25 0.40+/- 0.10 1 HSHDW43/12 43.2 43.2 12.0 5.0+/- 0.35 0.70+/- 0.20 1 HSHDW51/16 51.0 51.0 16.0 5.0+/- 0.35 0.70+/- 0.20 1 HSHDW70/21 70.0 70.0 21.0 5.0+/- 0.35 0.70+/- 0.20 1 ABB s HSHDW heatshrink is available in black only 4 Heat shrinkable tubing ABB
HSC series Heat shrinkable end caps ABB s heat shrinkable end caps are produced from cross linked polyolefin with an inner coating of hot melt adhesive. End caps can provide electrical insulation, sealing, waterproofing, resistance to chemical corrosion and abrasion for electrical and communications cabling during installation and storage. Characteristics: Operating Temperature -55 C to 100 C Shrink ratio 2:1 Shrink temperature starts at 100 C and shrinks totally at 130 C Waterproof Tested to UL224, IEC93, IEC243, ISO62, ISO846 and ASTM standards HSC series - heat shrinkable end caps Catalogue no. Main diameter (mm) Full length (mm) Wall thickness (mm) As supplied After recovery As supplied After recovery HSC11 11.0 5.5 22.0 1.1 HSC16 16.0 7.5 75.0 1.3 +/- 0.1 2.2 HSC25 25.0 10.5 80.0 1.5 +/- 0.1 2.3 HSC32 32.0 16.5 90.0 1.5 +/- 0.1 2.5 HSC50 50.0 26.0 115.0 2.0 +/- 0.1 3.4 HSC70 70.0 37.0 120.0 1.8 +/- 0.1 2.5 HSC100 100.0 46.0 140.0 1.8 +/- 0.1 3.5 HSC120 120.0 57.0 155.0 1.8 +/- 0.1 3.5 ABB s HSC end caps are available in black only ABB Heat shrinkable tubing 5
HSB series Heat shrinkable breakouts ABB s heat shrinkable breakouts are produced from cross linked polyolefin with an inner coating of hot melt adhesive. Breakouts are suitable for termination of PVC and XLPE cable providing electrical insulation, sealing, waterproofing and resistance to chemical corrosion and abrasion. Characteristics: Operating temperature -55 C to 100 C Voltage rating up to 35kV Shrink ratio 2:1 Shrink temperature starts at 100 C and shrinks totally at 130 C Waterproof Tested to IEC, ISO and ASTM standards HSC series - heat shrinkable breakouts Catalogue no. Breakout main diameter (mm) Finger diameter (mm) Full length (mm) Finger length (mm) As supplied After recovery As supplied After recovery 2 core breakout HSB25-2 25.0 11.0 10.0 5.0 135.0 +/- 5.0 55.0 +/- 5.0 HSB30-2 30.0 13.0 16.0 7.0 145.0 +/- 5.0 60.0 +/- 5.0 HSB40-2 40.0 15.0 20.0 9.0 145.0 +/- 5.0 65.0 +/- 5.0 HSB50-2 50.0 17.0 25.0 11.0 140.0 +/- 5.0 60.0 +/- 5.0 3 core breakout HSB27-3 27.0 17.0 12.0 5.0 130.0 +/- 5.0 50.0 +/- 5.0 HSB50-3 50.0 22.0 19.0 7.0 165.0 +/- 5.0 60.0 +/- 5.0 HSB60-3 60.0 28.0 24.0 8.0 170.0 +/- 5.0 65.0 +/- 5.0 HSB70-3 70.0 36.0 29.0 13.0 215.0 +/- 5.0 80.0 +/- 5.0 HSB90-3 90.0 45.0 40.0 15.0 220.0 +/- 5.0 90.0 +/- 5.0 HSB105-3 105.0 53.0 44.0 18.0 225.0 +/- 5.0 90.0 +/- 5.0 HSB130-3 130.0 63.0 61.0 24.0 230.0 +/- 5.0 85.0 +/- 5.0 4 core breakout HSB40-4 40.0 18.0 10.0 5.0 130.0 +/- 5.0 55.0 +/- 5.0 HSB50-4 50.0 24.0 15.0 7.0 150.0 +/- 5.0 55.0 +/- 5.0 HSB70-4 70.0 32.0 24.0 9.0 175.0 +/- 5.0 75.0 +/- 5.0 HSB80-4 80.0 44.0 30.0 12.0 195.0 +/- 5.0 75.0 +/- 5.0 HSB95-4 95.0 44.0 35.0 12.0 200.0 +/- 5.0 80.0 +/- 5.0 5 core breakout HSB40-5 40.0 21.0 10.0 5.0 150.0 +/- 5.0 55.0 +/- 5.0 HSB55-5 55.0 29.0 15.0 7.0 170.0 +/- 5.0 65.0 +/- 5.0 HSB70-5 70.0 38.0 24.0 9.0 175.0 +/- 5.0 65.0 +/- 5.0 HSB90-5 90.0 49.0 30.0 12.0 190.0 +/- 5.0 80.0 +/- 5.0 ABB s HSB breakouts are available in black only 6 Heat shrinkable tubing ABB
HSZT series Heat shrinkable repair sleeves New ABB s repair sleeves are manufactured from cross-linked polyolefin and use a stainless steel clip and hot melt adhesive primarily to ensure excellent sealing, insulating and waterproofing of damaged cables or cable joints. The characteristics of HSZT repair sleeves also make them ideal to provide corrosion protection for steel structures such as pipework. Characteristics: Seals and protects electrical and communications cable where the insulation has been damaged High impact, abrasion, corrosion and chemical resistance Hot melt adhesive and stainless steel clip ensure a complete environmental seal Operating temperature -45 C to 105 C Shrink ratio nominal 3:1 Shrink temperature starts at 100 C and shrinks totally at 130 C UV resistant Meets RoHS standard Tested to IEC243, ISO62 and ASTM standards HSZT series - heat shrinkable repair sleeves Catalogue no. As supplied (mm) After recovery (mm) Length (mm) Minimum ID Maximum ID Average WT HSZT30/12 30 12 1.8 450 HSZT50/18 50 18 2.5 450 HSZT60/22 60 22 2.5 900 HSZT85/30 85 30 2.9 900 HSZT120/40 120 40 3.0 900 HSZT150/50 150 50 3.5 900 ABB s HSZT tube is available in black only ABB Heat shrinkable tubing 7
Shrink-Kon Portable heatshrink torch Separate fuel and air flow controls enable precise adjustment of flame and temperature up to 1350 C. The Shrink-Kon portable heatshrink torch offers a safe, simple, and effective solution to virtually any application requiring a controlled flame. The unit offers a maximum output of 1350 C hot enough even for thick wall heatshrink tubing yet operates on standard, widely available butane, yielding up to 220 minutes per fueling. Individual controls for fuel and air flow enable easy adjustment of temperature and precise flame control. It s perfect for use on thin wall heatshrink sleeving, as well as heatshrink terminals and labels. It s also ideal for brazing and soldering. To start the unit, simply twist the start button to the on position and push. The piezo ignition automatically lights the torch. For safety, a kill-switch button turns the flame off instantly, and a safety lock prevents accidental ignition. The ergonomic rubber grip and rugged, lightweight (only 280g filled) construction prevent operator fatigue or discomfort. The Shrink-Kon portable heatshrink torch includes a sturdy, removable base for hands free operation. Air-flow control Automatic ignition start button Safety lock (push and turn to lock or unlock) Specifications: Dimensions (without base): 9.9cm L x 3.6cm W x 13.7cm H Weight (when filled): 280g Fuel tank capacity: 0.06L Operating time (per full fuel tank): up to 220 minutes Safe: Safety lock prevents accidental ignition Kill-switch button allows instant shut-off Automatic ignition start button Kill-switch button Simple: Runs on widely available standard butane fuel Automatic piezo ignition offers quick, easy lighting Ergonomic rubber grip and light weight to ensure user comfort Sturdy, removable base for handsfree use Ergonomic rubber grip Fuel-flow control Effective: 1350 C output capacity satisfies virtually any heatshrink, brazing, or soldering requirement Dual fuel and air-flow controls enable separate adjustment of temperature and flame precision Brass and steel construction provides durability Portable heatshrink torch Catalogue no. Description WT-PTORCH Shrink-Kon portable heatshrink torch* Removable base * Please note that for safety reasons, the WT-PTORCH ships without fuel. The unit operates on standard butane, purchased separately. 8 Heat shrinkable tubing ABB
Installation guidelines and cross reference 1 Connector and heat shrinkable tubing prior to installation 2 Crimp connector installed Connector Shrink tubing Crimp connector Shrink tubing Cable Cable 3 Heat shrinkable tube in position Centre shrink tubing over connector 4 Heat shrinkable tube after heat application Install shrink tubing by applying correct heat Installation No special installation skills required 1. Remove any oil, grease, water, dirt etc by wiping the cable ends and connector/link. Remove any sharp edges or burrs. 2. Centre tubing over the splice connectors/links 3. If using a gas burner, use the cooler, soft flame. Do not hold the torch still in one position or concentrate the hot inner flame of the torch on the tubing; this may cause scorching. 4. Begin heating the tubing in the centre. Recover the central portion of the tubing first by heating around the circumference of the splice. Keep the heat source moving around the circumference of the insulator to ensure uniform shrinkage. 5. Continue heating around the tubing and out toward one end. Move the torch around the tubing until one end is completely recovered. 6. Repeat the above procedure on the opposite end of the splice, again working from the centre outward and around the tubing. 7. Installation is complete when the tubing conforms to the link and if present, adhesive flow is apparent at both ends. Cross reference ABB Cabac Repelec Series HSTW XLP/XLPHF RAYHS HSTDW XDW RAYATUM HSMDW SMDW RAYMWTM HSHDW STDW RAYWCSM HSC SRE RAY102 HSB KEV RAY302/402/502
Contact us ABB Australia Pty Limited For enquiries Phone: 1800 60 20 20 E-mail: AU-ABB-Electrification-Products-Enquiries@abb.com www.abbaustralia.com.au Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilisation of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2017 ABB All rights reserved Copyright ABB. 9AKK106930A3477