Safety switches
Selection diagram Actuators AB BB CB TB S5 SC Thermoplastic Bodies E I E2 I E4 I Contact blocks NO+NC slow action 4 8 (for pull-wire switches) (standard) M2 ½ NPT
safety switches DB EB IB FB FB 5 FBR 5 Metal E M E M E4 M Part no. structure E FB I 5 Series E cable entry, thermoplastic/metal E2 2 cable entries, thermoplastic E cable entries, metal E4 cable entry, thermoplastic/metal (standard) M2 2 /2 NPT Option 5 With Ø5 mm roller Body material I Thermoplastic M Metal Contact blocks NO+NC slow action 4... Actuator type AB Steel plunger with reset BB... Steel roller plunger with reset Note: Please verify the effective availability of a product before ordering.
Technical information General characteristics Safety switches are conceived for applications related to the protection of automated installations and are avaiable in 4 different product families: with reset,pull-wire,5 way key and for hinge actuation. thermoplastic or metal body IP66 contact blocks with positive opening of the NC contact according to IEC EN 6947-5- e VD 66-2 x6 dragging Trascinatore device Rotating heads Possibility to supply, on request, the limit switch lever rotated by 8 steps, and the actuator by 9 steps. Leva lever Adjustable levers Possibility to adjust the lever in steps for 6 by moving the lever and the dragging device Cross Crociera joint Overturning levers all the levers can be fastened on switches on straight or reverse side, to obtain two different work plans of the lever. Unidirectional actuation The lever can be moved to the left or right only or in both directions by adjusting the cross joint 2
safety switches Technical data Insulation resistance 5 V DC MΩ Dielectric strength 5/6 z for ' * V AC Rated insulation voltage Ui IEC947-5- V AC 5 Rated thermal current Ithe IEC947-5- A Rated operating current IEC947-5-/EN6947-5- Category AC5 Ie 24 V A A V A 6 2 V A 6 4 V A Category DC Ie 24 V A 6 Q 48 V A 4 2 V A V A,4 Contact resistance IEC5-7 cat. initial value mω Short circuit protective devices IEC269 (IEC947-5-) gl or gg type fuse A Rated conditionals short circuit current IEC947-5- A Pollution degree IEC947-5- Protection degree EN 6529 IP66 Protection against electric shock plastic cycles II metal cycles I Vibration resistance IEC68-2-6 mm,5 ± 5% ( 55 z ± z) Shock resistance IEC68-2-27 ms g Mechanical life cycles 5.. Electrical life at V AC 6A with resistance load cos φ= cycles 5. at V AC 6A with inductive load cos φ=,4 cycles 5. Distance between contacts snap action type mm 2x, low action type mm 2x2 Terminals type Screw with combined notch and retravtable plate (notch Ph. size ) screw M,5 protection degree IP2 material Steel class 8,8/ Galvanized max. screw tightening torque cnm (Kg cm) 2 (2,24) max connecting capacity rigid cable mm 2 2x,5 flexible cable mm 2 2x,5 with prod terminal In accordance with EN5 Air ambient temperature operational C -5 +85 (without formation of ice) Relative humidity operational 95% max * between terminals of the same polarity: between terminals with different polarity: between live mechanical parts and ground; between live mechanical parts and non-current-carrying metal parts Approvals C US LISTED IEC EN 6947 E + E2 + E + E4 + - UL approval file E7286 - CSA approval file 2676-- Approved + Conforms to requirements
F Switches with reset Switches with reset are safety appliances that guarantee the opening of the NC contact upon a single manoeuvre and its retention in that position with the locking head. This means that the activation of the switch will have no effect on the contact element until the reset button is pressed manually (the release or reset take place by pressing the blue reset button). The range is available for the E-2 series in both the thermoplastic and metal bodies, with metal head and IP66 protection degree. Both versions are available with two types of contact blocks, NO + NC and 2NC, with slow action and positive opening of the NC contact In conformity with standards IEC EN 6947-5- EN 6947- UNI EN 88 EN ISO 2- EN ISO 2-2 IEC 529 EN 6529 VDE 66-2 VDE Applications Escalators 4 Lifts F S D E E2 S D Fixing E E2 mm and 4/42 mm Lifting machines Thread Series part no. E... E2... M2 (on request) E... E2... /2 NPT (on request) E2... E22... 4
V V E series with reset safety switches A B Steel plunger Steel roller plunger Contact block Thermoplastic Metal Contact travel Thermoplastic Metal Contact travel NO+NC slow action 2 Zb 22 4 EABI EABM -4 2,9 2,2 4,5F 6 mm EBBI EBBM -4 2,9 2,2 4,5F 6 mm Y+Y 4 E4ABI E4ABM -2 2,7 4,5F 6 mm E4BBI E4BBM -2 2,7 4,5F 6 mm,6,245,65,5 mm 9,5 9 4,5 2,5 Ø 9 5 2,5 Ø 6 46,5 Ø 4, Ø 4, n 5 42,5 n 5 42,5 Drive cam operating parameters V max (m/s) Actuator A,5 Actuator B,5 V V max (m/s) 2,5 A B Min. force (N) for tripping 9 for positive opening 28 Min. force (N) for tripping 9 for positive opening 28 5
V E series with reset C D Thermoplastic roller lever, side actuation Thermoplastic roller lever, vertical actuation Contact block NO+NC slow action 2 Zb 22 4 Y+Y 4 Thermoplastic Metal Contact travel Thermoplastic Metal Contact travel ECBI E4CBI ECBM E4CBM -4-2 4,4,2 7F 9 mm 4 7F 9 mm EDBI E4DBI EDBM E4DBM -4-2,9 6F 8 mm,6 6F 8 mm,65,5,65,5 mm,5 4,5 2 5 2,5 Ø 5 2,5 Ø 56 57 8 9 Ø 4, Ø 4, n 5 42,5 n 5,5 42 Drive cam operating parameters V V max (m/s) 2,5 C V max (m/s) 2,5 Min. force (N) for tripping 9 for positive opening 26 Min. force (N) for tripping 8 for positive opening 26 6
safety switches E I Thermoplastic roller lever thermoplastic roller lever Contact block NO+NC slow action 2 Zb 22 4 Y+Y 4 Thermoplastic Metal Contact travel Thermoplastic Metal Contact travel EEBI E4EBI EEBM E4EBM -4-2 2 46F 75 4 54F 75 EIBI E4IBI EIBM E4IBM -4-2 2 46F 75 4 54F 75,95,285,25,295 mm 24,5 22 9,5 7 6 4,5 Ø 22 6 5 2 Ø 9 9,5 67 4,5 62 Ø 4, Ø 4, n 5 42,5 n 5 42,5 Drive cam operating parameters V V max (m/s),5 45 6,75 6-9, Min. force (cnm) for tripping 5 for positive opening 5 7
E series with reset F F 5 Thermoplastic roller variable length lever Ø5 mm rubber roller variable length lever Contact block Thermoplastic Metal Contact travel Thermoplastic Metal Contact travel NO+NC slow action 2 22 Zb 4 EFBI EFBM -4 2 46F 75 EFBI5 EFBM5-4 2 46F 75 Y+Y 4 E4FBI E4FBM -2 4 54F 75 E4FBI5 E4FBM5-2 4 54F 75,22,5,24, mm 2 72 29,5 69,5 46 86 4,5 8,5 45 Ø 5 6 45 2,5 Ø 22 74,5-4,5 47-87 6-88,5-28,5 Ø 4, Ø 4, n 5,5 44,5 n 5,5 44,5 Drive cam operating parameters V V max (m/s),5 45 6,75 6-9, Min. force (cnm) for tripping 5 for positive opening 5 8
safety switches FBR 5 Ø5 mm rubber roller adjustable lever NO+NC slow action Contact block Thermoplastic Metal Contact travel 2 22 Zb 4 Y+Y 4 EFBRI5 E4FBRI5 EFBRM5 E4FBRM5-4 -2 2 46F 75 4 54F 75 mm,24, 46 86 4,5 8,5 5,5...69,5 Ø 5 6-88,5-28,5 Ø 4, n 5,5 44,5 Drive cam operating parameters V V max (m/s),5 45 6,75 6-9, Min. force (cnm) for tripping 5 for positive opening 5 9
V V E2 series with reset A B Steel plunger Steel roller plunger Contact block Thermoplastic Contact travel Thermoplastic Contact travel NO+NC slow action 2 Zb 22 4 E2ABI -4 2,9 2,2 4,5F 6 mm E2BBI -4 2,9 2,2 4,5F 6 mm Y+Y 4 E24ABI -2 2,7 4,5F 6 mm E24BBI -2 2,7 4,5F 6 mm,8,29,85, 5 2,5 Ø 2,5 Ø 9 8 9,5 6 46,5 Ø 4, Ø 4, n 2 4,5 42 4/42 5 57,5 n 2 4,5 42 4/42 5 57,5 Drive cam operating parameters V max (m/s) Actuator A,5 Actuator B,5 V V max (m/s) 2,5 A B Min. force (N) for tripping 9 for positive opening 28 Min. force (N) for tripping 9 for positive opening 28 26
safety switches C Thermoplastic roller lever, side actuation Contact block Thermoplastic Contact travel NO+NC slow action 2 Zb 22 4 E2CBI -4 4,4,2 7F 9 mm Y+Y 4 E24CBI -2 4 7F 9 mm,9 5 2,5 Ø 56 8 Ø 4, n 2 4,5 42 4/42 5 57,5 Drive cam operating parameters V V max (m/s) 2,5 Min. force (N) for tripping 9 for positive opening 26 26
E2 series with reset E Thermoplastic roller lever Contact block Thermoplastic Contact travel NO+NC slow action 2 22 Zb 4 E2EBI -4 2 46F 75 Y+Y 4 E24EBI -2 4 54F 75, 6 4,5 Ø 22 4 9,5 67 Ø 4, n 2 4,5 42 4/42 5 57,5 Drive cam operating parameters V V max (m/s),5 45 6,75 6-9, Min. force (cnm) for tripping 5 for positive opening 5 262
safety switches I Thermoplastic roller lever Contact block Thermoplastic Contact travel NO+NC slow action 2 22 Zb 4 E2IBI -4 2 46F 75 Y+Y 4 E24IBI -2 4 54F 75, 6 5 2 Ø 9 7 4,5 62 Ø 4, n 2 4,5 42 4/42 5 57,5 Drive cam operating parameters V V max (m/s),5 45 6,75 6-9, Min. force (cnm) for tripping 5 for positive opening 5 26
F Key actuated switches The 5 way key actuated safety switches are used on gates, sliding doors and other devices to protect the access to dangerous parts of machines. The key is applied to the moving protection barrier so it has to be removed from the switch on every opening thus operating a positive opening of the NC contact. This kind of actuator is available on the E- E2 series with thermoplastic or metal body and thermoplastic head, with IP66 protection degree. In conformity with standards IEC EN 6947-5- EN 6947- UNI EN 88 EN ISO 2- EN ISO 2-2 IEC 529 EN 6529 VDE 66-2 VDE UNI EN 85 Applications Machines with safety barriers Safety for the operator The command circuit authorizing the start-up of the process is closed only by the complete insertion of the safety key, and the circuit is opened when this is removed. This prevents intentional tampering with the machine by the operator until the safety protection device is opened. Resistance to vibrations The device has been designed to permit limited key vibrations in case of mechanical disturbances. S D F S D E E2 E E4 Fixing E E2 E E4 mm and 4/42 mm 4 mm mm Thread Series part no. E... E2... E... E4... M2 (on request) E... E2... E... E4... /2 NPT (on request) E2... E22... E2... E42... 264
safety switches Instructions for correct installation Assembly of the driver on a rotating protective device (allow space for the pivot radius). Key type orizontal mouting Vertical mounting 2,5 Z5 Z5- Z5- Z5-4 8,2 R = > 5 R = > 5 8 4 6,5 8 Z52 4 6,5 R = > 5 R = > 5 8 B A Recommended position for correct operation: A (contact switching point) = 4 mm B (actuator limit switch point) = mm max The contacts remain closed from point A to point B (4 mm max travel) Never use the safety switch as a mechanical travel stop 265
Key actuated switches E 5 way key Contact block NO+NC slow action 2 Zb 22 4 Y+Y 4 Thermoplastic Metal Contact travel ES5I E4S5I ES5M E4S5M -4-2 4 5,6F mm 5,6F mm 6 mm,5,2 99 96,5,9 4,5 Ø 4, 7,5,5 7,75 266
safety switches E2 5 way key Contact block Thermoplastic Contact travel NO+NC slow action 2 Zb 22 4 E2S5I -4 4 5,6F mm 6 Y+Y 4 E24S5I -2 5,6F mm,4 mm,,9 4,5 7,5 88,5 Ø 4, n 2 4,5 4/42 5 57,5 7,75 267
F Pull wire switches Pull wire safety switches are essential for the continuous control of a long line of machines or parts extending over a considerable length. They guarantee the safety of the operator, who is able to control the immediate stop of the machinery from any point in the operating zone when no or few automatic systems to cut off the power supply are present. This kind of actuator is available on the series E-E2- E4 with thermoplastic or metal body and metal head, with IP66 protection degree. Applications In conformity with standards IEC EN 6947-5- EN 6947- UNI EN 88 EN ISO 2- EN ISO 2-2 IEC 529 EN 6529 VDE 66-2 VDE UNI EN 85 Long lines of machines: conveyor belts, textile machines, printing machines, etc Wire tension indicator For the exact cable tension, check that the notch on the drive shaft is in line with the head. Reset button Block reset that guarantees the locking of the NC head in the open position after a single operation. S D F S D E E2 E E4 Fixing E E2 E E4 mm and 4/42 mm 4 mm mm Thread Series part no. E... E2... E... E4... M2 (on request) E... E2... E... E4... /2 NPT (on request) E2... E22... E2... E42... 268
safety switches Dedicated contact block Dedicated contact block 8 with longer travel for pull-wire switches: cable vibrations will have no influence on the correct operation of the limit switch. -2 * mm 6 mm 4 closed Contatti contacts chiusi opened Contatti contacts aperti *tight * Fune rope tesa Contacts position during operation for contact block 8 manual Intervento control manuale with Con tight fune rope tesa with Rottura broken della rope fune 2 2 2 2 22 Circuiti safety di circuits sicurezza 2 22 2 22 positive opening symbol Simbolo apertura forzata according secondo to IEC IEC 947-5- 947-5- NOTE: the contacts -2 and have to be connected in series Free Lunghezza cable lenght libera della max. fune 6 m max (the 6 lenght m (Aumentare can be increased la lunghezza with con supports supporti each ogni m) 2 4 4 5 4 4 Examples of connection Free cable lenght max. 6 m (increase the lenght with supports each m). Notes BM DIN 49 hexagonal nut part no. O5 - BM DIN 49 ring with thread part no. R5 - B - 5 mm DIN 6899 noose part no. M5-5 mm DIN 48 clamp part no. F5 - PVC steel cable, Ø 5 mm 269
Pull wire switches E E2 Contact block Thermoplastic Metal Contact travel Thermoplastic Contact travel mm 6 mm 6 2 2 22 8 E8TBI E8TBM 4 mm -2 E28TBI 4 mm -2,95,29,22 mm,5 9 2,5 2,5 Ø 5 Ø 5 54 Ø 4, 54 Ø 4, n 5 49,5,5 n 2 49,5 4,5 4/42 5 57,5 27
safety switches E4 Contact block Thermoplastic Metal Contact travel mm 6 2 2 22 8 E48TBI E48TBM 4 mm -2,24,465 6 5, 7,5 4 Ø 5 72 6 n 5 6 6 4 27
F Switches for hinges Safety switches for hinges are devices used to guarantee operator safety, applied to machines fitted with protection barriers. Metal shaft switches are ideal for the control of doors and gates, with application directly to the hinge. This kind of actuator is available on the series E with thermoplastic or metal body and metal head, with IP66 protection degree. In conformity with standards IEC EN 6947-5- EN 6947- UNI EN 88 EN ISO 2- EN ISO 2-2 IEC 529 EN 6529 VDE 66-2 VDE UNI EN 85 Applications Reduced angle of operation they guarantee stopping of dangerous movement when the lever reaches an angle of 4 '. Machines with safety barriers E F S D S D Fixing E mm Thread Series part no. E... M2 (on request) E... /2 NPT (on request) E2... Notes for installation Locking plug M4 screw 8 mm diameter shaft Locking plug Instructions for correct installation: - Fix the switch in place to the door frame with two screws Connect the safety circuit to the NC contact (, /- 2, 4) - Insert an 8 mm diameter shaft protruding from the door hinge, in the shaft of the switch and fix it in place temporarily with the M4 screw - Adjust the opening point of the NC contact by rotating the shaft to reduce the standard opening angle (5 ) - Drill the pin through one of the two holes in the shaft and fix it in place with the locking plug 272
safety switches E Contact block Thermoplastic Metal Contact travel NO+NC slow action 2 22 Zb 4 Y+Y 4 ESCI E4SCI ESCM -4 E4SCM -2 5 5 26 F 6 5 F 6 mm,, 76,5 74 5 Ø 2 Ø 8, 8 22 24 9 Ø 4,,5 57,5,5 5 n,5 27
2 Accessories Part no. Description conf. () Dimensions Z5 Angle key mounting perpendicular to operating direction (key provided with the switch) 5,28,5 9,5 6,2 8,6 6,2 4,4 7 22 4, 4,4 44,4 Z5 Straight key 5,28 22 7 4, 7,2 Ø 8,2 Z52 Adjustable key 5,5 56 4 56,4 4, 44,4 6 Z5 Straight key 5,28 9 8,5 5 8 2 8,5 Ø 5, 27,2 44,5 Z54 Angle key mounting perpendicular to operating direction 5,28 45,5 44,5 27,2 8 2 Ø 5, 9 5 M5 Clamp for Ø 5mm cable 5,4 Wire rope thimble, R5 shape A, for rope Ø5 mm - DIN 5,5 6899 Wrought iron T5 tension screw 5,2 M6 x 6 M8 eyelet with O5 5,55 thread Ø 5mm Red F5 safety cable 2, ELEM Slow action NO+NC 5,485 ELEM4 Slow action 2NC 5,485 ELEM8 Slow action 2NC 5,485 274