Air Cylinder/End ock Series ø, ø, ø, ø, ø, ø ow to Order Standard ith auto switch MD A F G C D T uilt-in magnet Mounting asic/ithout bracket Axial foot Front flange Rear flange Single clevis Double clevis Center trunnion Refer to standard stroke table. umber of auto switches mm mm mm Auto switch/ mm ocking position mm Tie rod mounting ocking at head end mm ithout auto switch R on-locking ocking ocking at rod end ocking at both ends S n 1 n * Refer to table below for selection of applicable auto switch. Applicable Auto Switches/Tie rod mounting Style Reed switch Solid state switch Special function Electrical entry Indicator iring (Output) oad voltage wire V (Equiv. to P) Yes V Grommet V V, 0V wire V V, V o V ² 0V Diagnostic indication ( color) Yes wire (P) V V, V wire (PP) V, 0V wire V wire (P) Diagnostic indication V, V wire (PP) ( color) Grommet Yes wire V V ater resistant ( color) ith timer wire (P) V, V Diagnostic output ( color) wire atch diagnostic output (P) ( color) DC AC Auto switch model A6 A A A6 A6 A F FP J1 J F FP J FA FF FF ead wire * (m) 0. () () () Applicable load Relay PC Relay PC Rod boot Rod boot J K one ylon tarpaulin eat resistant tarpaulin * ead wire length 0.m (Example): A m (Example): A m (Example): A * Solid state switches marked with " " are manufactured upon receipt of order. Mounting racket Part o. ore size Foot (1) -0-0 -0-06 Flange -F0 -F0 -F0 -F06 Single clevis -C0 -C0 -C0 -C06 Double clevis -D0 -D0 -D0 -D06 ote 1) Two foot brackets required for one cylinder. * Accessories for each mounting bracket are as follows. Foot, Flange, Single clevis: Mounting bolts Double clevis: Clevis pin, Cotter pin Refer to p.1.- for details. -08 -F08 -C08 -D08 - -F -C -D Auto Switch Mounting racket Part o. Mounting bracket, T-0, T-0, T-06 A set of following stainless steel mounting screws is attached. (A mounting bracket itself is not attached. Please order it separately.) A1: D-A/A6/F/J types *"D-FA" switch is set on the cylinder with the screws above when shipped. hen a switch only is shipped, "A1" screws are attached. 1.-
End ock Series Order Made Standard ore Made to Order Refer to p..-1 for made to order products of series. Standard stroke,,,,, 1,, 0,, 0,, 0,, 0,,,,, 1,, 0,, 0,, 0,, 0,,,,, 1,, 0,, 0,, 0,, 0, 600,,,,, 1,, 0,, 0,, 0,, 0, 600,,,,, 1,, 0,, 0,, 0,, 0, 600, 00, 0,,,,, 1,, 0,, 0,, 0,, 0, 600, 00, 0 Intermediate strokes are available. Specifications Action Fluid Proof pressure Max. operating pressure Min. operating pressure ubrication Operating piston speed Allowable stroke tolerance Cushion Thread tolerance size Mounting * 0.0MPa except locking parts. ocking Specifications Accessories Standard Option Ambient and fluid temperature ocking position olding force (Max.)() ack lash Mounting Rod end nut Clevis pin ocking release bolt ( type only) Single knuckle joint Double knuckle joint (with pin) Rod boot Double acting single rod Air 1.MPa 1.0MPa 0.1MPa * ithout auto switch to +0 C (o freezing) ith auto switch to +60 C (o freezing) ot required (on-lube) to 0mm/s +1.0 +1. +1.8 up to : 0, to 0: 0, 1 to : 0 oth ends (Air cushion) JIS class Rc(PT) 1 /8 Rc(PT) 1 / Rc(PT) 1 / Rc(PT) /8 Rc(PT) /8 Rc(PT) 1 / asic asic, Foot, Front flange, Rear flange, Single clevis, Double clevis, Center trunnion ead end, rod end, both ends ø ø ø ø ø ø 860 0 1.mm or less on-locking style, locking style Foot Font flange Rear flange Single clevis Double clevis Center trunnion CJ1 CJP CJ CM C8 CG1 C CA1 CS1 eight/aluminum Tube asic Foot Flange asic weight Single clevis Double clevis Trunnion Additional weight per stroke Accessories All mounting bracket Single knuckle Double knuckle (with pin) 0. 0.68 0. 0. 0.6 0. 0.1 0. 0.6 0. 1.06 0. 0.6 1.0 0. 0. 1.1 1.6 1.6 1. 1.6 1.6 0. 0. 1. 1...1.. 0. 0...61.18.8..8 0.60 0.8 (kg).0.8.01 6.8.. 0. 0. 0. 0. 0. 0.6 0.8 1. Additional eight of ocking Part non-locking () locking () ocking at head end () ocking at rod end (R) ocking at both ends () ocking at head end () ocking at rod end (R) ocking at both ends () 0.08 0.08 0. 0.0 0.0 0.18 0. 0. 0. 0.1 0.1 0. 0. 0. 0.1 0. 0. 0. 0. 0. 0. 0. 0.1 0. Calculation example: -- asic weight 0. Additional weight 0./ stroke Cylinder stroke stroke ocking weight 0.08 (ocking at head end, manual release non-locking style) 0.+0.X/+0.08=1.0kg 0. 0.1 1.6 0.8 0. 1. (kg) 1. 1.0. 1. 1.06.1 1.-1
Series s for sing 1. se recommended pneumatic For correct operation of the locking and release mechanism, please use the following pneumatic. ith locking at head side ith locking at rod side q Do not use a position solenoid valve. Avoid using with position solenoid valve (especially closed center). hen pressure is trapped in the port with locking mechanism, end lock is free. hen utilizing a position closed center valve, even if the lock is engaged, it may become unlocked due to pressure leakage either across the piston or the valve spool. w ack pressure is required to release end lock. e sure air is supplied to side of cylinder without the locking mechanism, as above, prior to supplying air pressure to the side with end lock or lock may not be released. (Refer to "Release of lock".) e Release lock when mounting or adjusting the cylinder. If mounting is done with lock engaged, lock mechanism may be damaged. r se with load % or less of rated capacity. If cylinder is used at % load capacity or more, lock may be damaged.. Relationship with cushion hen cushion valve at side with locking mechanism is fully opened or closed, piston rod may reached at stroke end. Thus lock is not established. And when locking is done at cushion valve fully closed, adjust cushion valve since lock may not be released.. Release of lock arning hen lock is to be released, supply air pressure to the port without the locking mechanism, this relieves the load from the lock mechanism. Then supply pressure to the port with lock, releasing the lock and changing cylinder direction. (Refer to recommended pneumatic.) hen port without lock mechanism is exhausted and locking mechanism is loaded, the lock may be damaged due to excessive force on lock during release. Piston rod will operate immediately. 6. on-locking style Insert attached bolt from upper side of rubber cover (no need to remove rubber cover), tighten locking piston and pull bolt, locking will be released. hen bolt is released, locking begins to take place. Thread size, required pulling force and stroke are listed below.,,, Thread size ³ M. X 0. X l ³ M X 0. X l ³ M X 0.8 X l * Remove bolt under normal operations. It may cause malfunction of locking and release. Pulling force.. Rubber cover t Do not use two cylinders in parallel at same time. Avoid to using or more end lock cylinders at same time to perform a single task because binding may occur and one of the cylinders end lock may not release. y se a speed controller as meter-out. Meter-in control may not allow lock to release. u se complete stroke or cylinder at side with end lock. If cylinder piston does not reached end of stroke, end lock may not lock or release.. Operating pressure se pressures over 0.1MPa at port with locking mechanism. ocking style Turn 0 to counterclockwise pushing M/O button. ock is released when on cap and OFF mark on M/O button correspond. (ock remains released.) hen locking is desired, turn M/O button clockwise 0 while pushing fully, correspond on cap and O mark on M/O button. The correct position is confirmed by click sound "click". If not confirmed, locking is not done. ock Release. Exhaust speed hen pressures at port with locking mechanism is decrease to 0.0MPa or less, it is automatically locked. hen exhaust pipe at port with locking mechanism is thin and long or speed controller is separated from cylinder port, exhaust speed is slow and will require additional time for lock engagement. Clogging the silencer mounted on exhaust port of solenoid valve leads to same result. ocked Released 1.-
End ock Series Construction ocking at head end non-locking style:!r#0q u @# e y!6#1@8t! w#!! A!8! @0 @1 @6 CJ1 @ i o ø, ø CJP CJ CM!1 ocking at rod end!0 @ @@@ C8 CG1 C CA1 CS1 non-locking style: Component Parts o. q w e r t y u i o!0!1!! A!!6 Description Rod cover ead cover Cylinder tube Piston rod Piston Cushion ring ushing Snap ring Tie rod Tie rod nut ear ring Rod end nut Cover A Cover Rubber cover Piston holder Material rass ead bronze casting Steel wire Steel for spring Resin Synthetic rubber rethane ote Metallic painted Metallic painted ard anodized ard chrome plated Chromated ickel plated ø to ø Chromated ickel plated ickel plated Painted black Tufftride Component Parts o.!!8! @0 @1 @ @ @ @ @6 @ @8 @ * #0 * #1 * # * # * Description ock spring umper ock piston ock bushing olt with hex. hole M/O knob M/O bolt M/O spring Stopper ring Seal retainer seal Piston gasket Cushion seal Rod seal Piston seal Cylinder tube gasket ock piston seal Material Steel wire rethane Copper allow Alloyed steel inc alloy Alloyed steel Steel wire Rolled steel rethane ote inc chromated ardened, ard chrome plated lack zinc chromated Painted black lack zinc chromated inc chromated inc chromated ø, ø only Replacement Part: Seal Kits Kit o. -PS -PS -PS -PS -PS -PS Contents Set of the o. @, #0, #1, # and #. * The seal kit includes cushion seals, 1 rod seal, 1 piston seal, and tube gaskets. 1.-
Series asic/() ocking at head end : MM G -Rc(PT)P G non-locking style: V R locking style: øe ød øe ørf ømo idth across flats Effective thread A K F MA X -J D C S + + ocking at rod end: R ocking at both ends: / R up to 0 up to 0 up to up to Effective thread length 1. idth across flats 18 18 A 6 6 1 C. 8 6. 6. 8 D D E F G 1.. 1 1 G. 8. 1 8 8 R. 8. 6 1.. 6 6. 86 J M6 X 1.0 M6 X 1.0 M8 X 1. M8 X 1. M X 1. M X 1. K 6 6 1 MA MM M X 1. M X 1. M18 X 1. M18 X 1. M X 1. M X 1. up to 0 up to 0 up to up to MO 1 1 1 1 1. 1. 8 8.. 6 6 P 1/8 1/ 1/ /8 /8 1/ RF S 6 6 1 1 V. 6.. 1 1 8 8 8 8 S 1 8 8 1 1 11 1 1 6 6 1.-
End ock Series ith Mounting racket Foot()/ocking at head end ( ) -ød Y X X Y S + + Y X up to 00 up to 0 up to 0 up to 0 up to 0 up to 0 X Y D 6 S 6 0 0 1 16 T....6.. X 8 6 6 8 Y. 8.. 0 0 0 18 8 S 18 8 16 6 0 CJ1 CJP Front flange(f)/ocking at head end ( ) øfd FE Rear flange(g)/ocking at head end ( ) + -øfd -øfd F F / up to 00 up to 0 up to 0 0 up to 0 up to 0 up to 0 0 up to 0 up to 0 up to up to 0 0 FD FD FE 6 0 6 1 6 0 6 1 6 6 F 0 1 0 1 8 F 0 1 0 1 8 18 6 6 Fd 1 8... 1 188 188 8 8 CJ CM C8 CG1 C CA1 CS1 Single clevis(c)/ocking at head end ( ) øcd RR + + CX up to 0 up to 0 up to up to RR. 1 1 CD -0.1 CX-0. 1 1 1. 18 0 18 6 6 1. 1 1 1 8 8 Double clevis(d)/ocking at head end ( ) øcd RR + + CX C up to 0 up to 0 up to up to RR. 1 1 CD +0. CX+0.1 C 8 8 60 60 1 1 1. 18 0 18 6 6 1. 1 1 1 8 8 Center trunnion(t)/ocking at head end ( ) + 1/ + TT TY øtde8 TX T up to 0 up to 0 up to up to TDe8 TT 8 TX 0 1 1 TY 8 1 8 1 6 T 1 1 18 8 R / 6 1.-