% lighter. Air Cylinder. New. New RoHS. 1.31kg. Series CA2. Reduced weight by changing the shape of the rod cover and head cover.

Transcription

1 ir ylinder Ø 40, Ø 50, Ø 63, Ø 80, Ø 100 Reduced weight by changing the shape of the rod cover and head cover. Weight reduced by up to New RoS 15 (Ø stroke) % lighter 1.31kg New 1.54 kg Existing model Easy air cushion control Number of cushion valve adjustment rotations increased from 1 rotation to 3 rotations. Fine adjustment becomes easy, ensuring smooth operation at the stroke end. Various switches such as compact auto switches and magnetic field resistant auto switches can be mounted. ompact auto switches D-M9 D-9 Magnetic field resistant auto switches D-P3DW D-P4DW ushion valve exagon wrench Made to Order set additionally eat resistant cylinder (-X6) With heavy duty scraper (-X4) djustable stroke cylinder (-X8, 9) Dual stroke cylinder (-X10, 11) etc. are added. Series T.EUS0--UK

2 ir ylinder Part numbers with rod end bracket and/or pivot bracket available Not necessary to order a bracket for the applicable cylinder separately Note) Mounting bracket is shipped together with the product, but not assembled. Example) D D Z- N W -M9W Mounting Pivot bracket None shipped together N with the product, but not assembled. N: Kit of pivot bracket and double clevis Kit of pivot bracket and trunnion Rod end bracket None V Single knuckle joint W Double knuckle joint With rod end bracket V: Single knuckle joint W: Double knuckle joint pplicable to only mounting D (Double Various mounting bracket options Suitable mounting brackets can be selected for the installation condition. D N G: ead flange : asic L: :xial foot V: Single knuckle joint N and trunnion nion W: Double knuckle kl joint F: Rod flange L: xial foot T N and trunnion 1 Reduced weight by changing the shape of the rod cover and head cover. ore size New Reduction rate 1 % 15 % 14 % 11 % 10 % [kg] Existing model

3 Series No substances hazardous to the environment are used. Lead free bushing is used as sliding material. ompliant with EU RoS directive. Mounting dimensions are the same as the existing product. Piston rod lurching reduced Piston lurching is reduced by the construction which minimises resistance in the air passage at startup. ushion ring ir passage notch When starting operation air Operating direction ushion seal Stroke Variations ore size Standard stroke Up to 1800 Series Variations Series Type ore size With rod boot Variations Water resistant Page Standard -Z Single rod Page 5 Double rod Page 1 Non-rotating rod K Single rod Page 9 Double rod Page 33 With end lock Single rod Page 37 ir-hydro Single rod Page 43 Double rod Page 47 Smooth ylinder Y-Z Single rod For details about the clean series, refer to the catalogue in our website

4 ombinations of Standard Products and Made to Order Specifications Series X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel (Standard type) Note 4) K (Non-rotating rod type) : Standard : Made to Order Double acting : Special product (Please contact SM for details.) : Not available Single rod Double rod Single rod Double rod Page 5 Page 1 Page 9 Page 33 Specifications pplicable bore size Standard Standard D- Z uilt-in magnet Long st Long stroke Ø 40 to Ø JZ With rod boot (Nylon tarpaulin) - KZ With rod boot (eat resistant tarpaulin) 10-, 11- lean series Note 4) Ø 40 to Ø opper (u) and Zinc (Zn)-free Note 1) Ø 40 to Ø opper Note ) and Fluorine-free R Water resistant (NR seal) V Water resistant (FKM seal) Ø 40 to Ø 100 M ylinder with stable lubrication function (Lube-retainer) X hange of rod end shape X5 Oversized rod cylinder Note 4) X6 eat resistant cylinder ( 10 to 150 ) X3 Special port location Note 4) X4 With heavy duty scraper X5 eat resistant cylinder ( 10 to 110 ) X6 Made of stainless steel Note 4) Series ction/ Type Page X8 djustable stroke cylinder/djustable extension type X9 djustable stroke cylinder/djustable retraction type X10 Dual stroke cylinder/double rod type X11 Dual stroke cylinder/single rod type Ø 40 to Ø 100 X1 Tandem cylinder X14 hange of trunnion bracket mounting position X15 hange of tie-rod length X Fluororubber seal X7 Double clevis and double knuckle joint pins made of stainless steel X8 ompact flange made of SS400 X9 Double knuckle joint with spring pin X30 Rod trunnion X35 With coil scraper X65 Made of stainless steel (ombination of X7 and X68) X68 Made of stainless steel (with hard chrome plated piston rod) X85 Grease for food processing equipment X1184 ylinder with heat resistant reed auto switch ( 10 to 10 ) Note 1) For details, refer to the catalogue in our website Note ) opper-free for the externally exposed part Note 3) For details about the smooth cylinder, refer to the catalogue in our website Note 4) The cover shape is the same as the existing product. 3

5 Series Note 4) (With end lock) Note 4) (ir-hydro type) Double acting Y (Smooth ylinder) Single rod Single rod Double rod Single rod Page 37 Page 43 Page 47 Standard D- Z Long st - JZ - KZ Note 5) 10-, Note 5) R Note 5) V M X X5 X6 X3 Note 5) Note 7) Note 7) X4 X5 Note 5) X6 Note 5) Note 6) X7 X8 X9 X10 X11 X1 X14 X15 X X7 X8 X9 X30 X35 X65 X68 X85 X1184 Note 5) vailable only for locking at head end. Note 6) vailable only for locking at rod end. Note 7) Standard for the air-hydro type. ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 4

6 ir ylinder: Standard Type Double cting, Single Rod Series Ø 40, Ø 50, Ø 63, Ø 80, Ø 100 RoS ow to Order With auto switch With auto switch (uilt-in magnet) Mounting asic xial foot Rod fl ange ead fl ange Single clevis Double clevis entre trunnion L F G D T Mounting brackets other than centre trunnion are shipped together. D ore size mm mm mm mm mm Port thread type Rc TN NPT TF G Tube material luminium tube F Steel tube Not available with auto switch. ylinder stroke For details, refer to the next page. 100 Z 100 Z M9W racket 1 uto switch Without bracket Without auto switch N Pivot bracket For applicable auto switches, Only for D and T mounting types. Pivot bracket is shipped together with the product, but not assembled. Suffix (ushion) ir cushion N Rubber bumper Suffix (Rod boot) None J Nylon tarpaulin K eat resistant tarpaulin refer to the table below. racket Without bracket V Single knuckle joint W Double knuckle joint knuckle joint pin is not provided with the single knuckle joint. Rod end bracket is shipped together with the product, but not assembled. Number of auto switches pcs. S 1 pc. 3 3 pcs. n n pcs. Made to Order For details, refer to the next page. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Load voltage uto switch model Lead wire length [m] Electrical Wiring Pre-wired Type Special function Tie-rod and pplicable load entry (Output) D connector mounting mounting () (M) (L) (Z) M9N 3-wire (NPN) G59 5 V, 1 V I circuit M9P Grommet 3-wire (PNP) 4 V G5P M9 -wire 1 V K59 Terminal 3-wire (NPN) G39 G39 1 V conduit -wire K39 K39 M9NW 3-wire (NPN) G59W I circuit 5 V, 1 V Relay, Diagnostic indication Yes M9PW 3-wire (PNP) PL (-colour indication) G5PW M9W -wire 1 V 4 V K59W Grommet 3-wire (NPN) M9N 5 V, 1 V Water resistant 3-wire (PNP) M9P (-colour indication) M9 -wire 1 V G5 With diagnostic output (-colour indication) 4-wire (NPN) 5 V, 1 V F59F G59F I circuit Magnetic fi eld resistant -wire P3DW (-colour indication) (Non-polar) P4DW 3-wire (NPN equivalent) 5 V 96 I circuit Yes 100 V 93 Grommet No 100 V or less 90 I circuit Relay, Yes 100 V, 00 V PL No 1 V 00 V or less wire 4 V Terminal conduit PL Yes 100 V, 00 V DIN terminal Relay, Diagnostic indication (-colour indication) Grommet 59W 59W PL Solid state auto switch Reed auto switch Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. water-resistant type cylinder is recommended for use in an environment which requires water resistance. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ Since there are other applicable auto switches than listed above, refer to page 58 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. For the D-P3DW, refer to the uto Switch Guide. The D-9 /M9 /P3DW auto switches are shipped together, (but not assembled). (owever, auto switch mounting brackets are assembled for the D-9 /M9 before shipment.) 5 Indicator light

7 ir ylinder: Standard Type Double cting, Single Rod Series Double acting -X -X5 -X6 -X3 -X4 -X5 ir cushion Made to Order (For details, refer to pages 61 to 78.) Specifications hange of rod end shape Oversized rod cylinder eat resistant cylinder ( 10 to 150 ) Special port location With heavy duty scraper eat resistant cylinder ( 10 to 110 ) -X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel -X8 djustable stroke cylinder/djustable extension type -X9 djustable stroke cylinder/djustable retraction type -X10 Dual stroke cylinder/double rod type -X11 Dual stroke cylinder/single rod type -X1 Tandem cylinder -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length -X Fluororubber seal -X7 Double clevis and double knuckle joint pins made of stainless steel -X8 ompact fl ange made of SS400 -X9 Double knuckle joint with spring pin -X30 Rod trunnion -X35 With coil scraper -X65 Made of stainless steel (ombination of X7 and X68) -X68 Made of stainless steel (with hard chrome plated piston rod) -X85 Grease for food processing equipment -X1184 ylinder with heat resistant reed auto switch ( 10 to 10 ) For special port location (-X3), the mounting bracket and port location can be determined using the standard product corresponding to the operating conditions. For made of stainless steel (-X6), use made of stainless steel (with hard chrome plated piston rod) (-X68) that the surface treatment is performed on the piston rod with the same specifications. The cover shape is the same as the existing product. Refer to pages 5 to 58 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Specifications ore size Fluid ir ction Double acting Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa mbient and fluid temperature Without auto switch: 10 to 70 1 With auto switch : 10 to 60 1 Minimum operating pressure 0.05 MPa Piston speed 50 to 500 mm/s ushion ir cushion or Rubber bumper Stroke length tolerance Up to 50 st: to 1000 st: to 1500 st: to 1800 st: +. 0 Lubrication Not required (Non-lube) Mounting asic, Foot, Rod flange, ead fl ange Single clevis, Double clevis, entre trunnion llowable ir When activated kinetic cushion When not activated energy (J) Rubber bumper No freezing ctivate the air cushion when operating the cylinder. If this is not done, the piston rod assembly or the tie-rods will be damaged when the allowable kinetic energy exceeds the values shown in the above table. Standard Strokes ore size 40 50, 63 80, 100 Note 1) Intermediate strokes not listed above are produced upon receipt of order. Note ) pplicable strokes should be confi rmed according to the usage. For details, refer to the catalogue in our website In addition, the products that exceed the stroke range q might not be able to fulfill the specifications due to the deflection etc. Note 3) Please consult with SM for manufacturability and the part numbers when exceeding the stroke range w. Note 4) The stroke range with rod boot is 0 to 1800 mm. Please consult with SM when exceeding 1800 mm strokes. Minimum Stroke for uto Switch Mounting aution The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 56 and 57.) Rod oot Material Rod boot material Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 Maximum ambient temperature for the rod boot ccessories Standard Option Standard stroke Note 1) Max. Stroke range q 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 Mounting asic xial foot Rod fl ange Stroke range w ead fl ange Single clevis manufacturable stroke Up to 1800 Up to 700 Double clevis entre trunnion Rod end nut levis pin Single knuckle joint Double knuckle joint (with pin) With rod boot 6 ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W

8 Series Ordering Example of ylinder ssembly Mounting rackets/part No. ylinder model: DD50-100Z-NW-M9W Double clevis uto switch Pivot bracket ore size xial foot -L04 -L05 -L06 -L08 -L10 Flange -F04 -F05 -F06 -F08 -F10 Single clevis Double clevis -D04 -D05 -D06 -D08 -D10 When axial foot brackets are used, order two pieces per cylinder. clevis pin, fl at washers and split pins are shipped together with double clevis. Double knuckle joint Mounting D: Double clevis Pivot bracket N: Yes Rod end bracket W: Double knuckle joint uto switch D-M9W: pcs. Pivot bracket, double knuckle joint and auto switch are shipped together with the product, but not assembled. Weights/luminium Tube (Steel Tube) [kg] ore size asic luminium tube Steel tube xial foot luminium tube Steel tube luminium tube Flange Steel tube asic weight Single luminium tube clevis Steel tube Double luminium tube clevis Steel tube Trunnion luminium tube Steel tube dditional weight ll mounting luminium tube per 50 mm of stroke brackets Steel tube ccessories Single knuckle Double knuckle (with pin) alculation: asic weight 0.91 kg Example) L40-100Z dditional weight 0.0/50 stroke (xial foot, Ø 40, 100 stroke) ylinder stroke 100 stroke x 100/50 = 1.31 kg llowable Kinetic Energy Load weight [kg] Ø 100 Ø 80 Ø 63 Ø 50 Ø 40 Maximum speed [mm/s] 1000 (Example) Find the upper limit of rod end load when an air cylinder of Ø 63 is operated at 500 mm/s. From a point indicating 500 mm/s on the axis of abscissas, extend a line upward and find a point where it intersects with a line for the 63 mm bore size. Extend a line from the intersection to the left and fi nd a load weight 60 kg. 7

9 ir ylinder: Standard Type Double cting, Single Rod Series Water Resistant D Mounting style ore size Port thread type R Stroke Suffix Z M9 (V)L -X68 Specifications ction Double acting, Single rod ore size 40, 50, 63, 80, 100 ushion ir cushion uto switch mounting Tie-rod mounting Made to Order Specifi cations other than the above are the same as the standard basic type. Note 1) Excluding the air-hydro type and the type with a rod boot of the series. Note ) ombination of auto switches and steel tube is not available. øe With auto switch (uilt-in magnet) f Water resistant air cylinder R NR seal (Nitrile rubber) V FKM seal (Fluororubber) X68: Made of stainless steel (with hard chrome plated piston rod) Water resistant -colour indication solid state auto switch Dimensions ylinder with Stable Lubrication Function (Lube-retainer) D Mounting style With auto switch (uilt-in magnet) ore size M Stroke Specifications ore size 40, 50, 63, 80, 100 ction Double acting, Single rod Minimum operating pressure 0.1 MPa Piston speed 50 to 500 mm/s ushion ir cushion Specifi cations other than the above are the same as the standard type. ylinder with Stable Lubrication Function (Lube-retainer) Dimensions (Dimensions other than those shown below are the same as the standard type.) Z Pivot bracket Made to Order The dimensions are the same as the standard double acting, single rod type. Refer to page 10 for details. Rod end bracket uto switch D: vailable only for with auto switch. ore size Ø e f The mounting dimensions of the mounting bracket are the same as the standard type. ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W For details, refer to the catalogue in our website 8

10 Series onstruction omponent Parts No. Description Material Note 1 Rod cover luminium die-casted Trivalent chromated ead cover luminium die-casted Trivalent chromated 3 ylinder tube luminium alloy ard anodised 4 Piston rod arbon steel ard chrome plating 5 Piston luminium alloy 6 ushion ring luminium alloy nodised 7 ushion ring luminium alloy nodised 8 ushing earing alloy 9 ushion valve Steel wire Trivalent zinc chromated 10 Tie-rod arbon steel Trivalent zinc chromated 11 Retaining ring Spring steel Phosphate coating 1 Spring washer Steel wire Trivalent zinc chromated 13 Tie-rod nut Rolled steel Trivalent zinc chromated 14 Wear ring Resin 15 ushion seal Urethane 16 Rod seal NR 17 Piston seal NR 18 ushion valve seal NR 19 ylinder tube gasket NR 0 Rod end nut Rolled steel Trivalent zinc chromated Replacement Parts: Seal Kit ore size Kit no Z-PS 50-50Z-PS 63-63Z-PS 80-80Z-PS Z-PS ontents Set of the nos.!5,!6,!7,!9 Seal kit includes!5,!6,!7,!9. Order the seal kit based on each bore size. Do not disassemble the trunnion type. Refer to page 79. Seal kit includes a grease pack (Ø 40, Ø 50: 10 g, Ø 63, Ø 80: 0 g, Ø 100: 30 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-00 (0 g) 9

11 ir ylinder: Standard Type Double cting, Single Rod Series asic: Width across flats K øe ød 1 L K F ød øe G N x P With rod boot x ushion valve RT S + Stroke ZZ + Stroke When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G RY 10. l h + l ZZ + l + Stroke f ore size M L 1 D E F G 1 J K K Without reinforcement ring With reinforcement ring M8 x M14 x M8 x M18 x M10 x M18 x M1 x M x M1 x M6 x 1.5 Without rod boot With rod boot ore size N P RT RY S ZZ ZZ d e f h l Without reinforcement ring With reinforcement ring Without reinforcement ring With reinforcement ring / /4 stroke / /4 stroke / /4 stroke / /4 stroke / /4 stroke 4 6 Note 1) When a fl ange bracket is mounted on the head cover side of the basic type with bore size of Ø 50 to Ø 100 and stroke of 1001 mm or more, it is necessary to loosen the tie-rod to adjust the M dimension. When head fl ange type is ordered, adjustment is not necessary. Note ) For models with bore size of Ø 50 to Ø 100 and stroke of 1001 mm or more, do not mount a fl ange bracket on the rod cover side of the basic type since dimension is different from those shown above. When rod fl ange type is used, order with the part number with bracket. N M 1 4 x J ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 10

12 Series xial Foot: L x ushion valve 1 L K G F x P When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G 1 4 x J øe ød RY Width across flats K LT Y X N RT S + Stroke LS + Stroke ZZ + Stroke N X 4 x øld Y LY LX ød øe L With rod boot 10. l f h + l ZZ + l + Stroke ore size L 1 D E F G 1 J K K LD L LS LT LX LY M8 x M8 x M10 x M1 x M1 x ore size N P S X Y RT RY Without rod boot With rod boot ZZ d e f h l ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 67 11

13 ir ylinder: Standard Type Double cting, Single Rod Series Rod Flange: F Stroke of 1000 mm or less 4 x øfd F FV FY ød øe FX FZ With rod boot 10. l h + l ZZ + l + Stroke 4 x J f Width across flats K ød Width across flats 1 1 L K FT G N x P x ushion valve S + Stroke ZZ + Stroke ore size L 1 D E F FD FT FV FX FY FZ G 1 J K K M8 x M8 x M10 x M1 x M1 x ore size M N P S Without rod boot With rod boot ZZ d e f h l ZZ M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 4 N G øe M For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot mounting bracket Ø d. ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 1

14 Series Rod Flange: F Stroke of 1001 mm or more x P x ushion valve When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. 4 x øfd 4 x J Width across flats K Width across flats 1 G G ød øe RY 1 L FT N K ZZ + Stroke RT S + Stroke N M With rod boot øe F FY FX FZ 10. l f h + l ZZ + l + Stroke ore size L 1 D E F FD FT FX FY FZ G 1 J K K M M8 x M8 x M10 x M1 x M1 x ore size N P RT RY S Without rod boot With rod boot ZZ e f h l ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 19 Note 1) For fl ange type with bore size of Ø 40, the same fl ange bracket is used for all strokes. Note ) For models with bore size of Ø 50 to Ø 100 and stroke of 1001 mm or more, do not mount a flange bracket on the rod cover side of the basic type since dimension is different from those shown above. When rod flange type is used, order with the part number with bracket. For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot Ø e. 13

15 ir ylinder: Standard Type Double cting, Single Rod Series ead Flange: G Stroke of 1000 mm or less Width across flats K øe ød 1 L F K G N x P x ushion valve S + Stroke ZZ + Stroke ød øe N G FT With rod boot 4 x øfd F FV FY 10. l f h + l ZZ + l + Stroke ore size L 1 D E F F FD FT FV FX FY FZ G 1 J M8 x M8 x M10 x M1 x M1 x 1.75 ore size Without rod boot With rod boot K K N P S ZZ d e f h l ZZ M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 5 1 FX FZ 4 x J ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 14

16 Series ead Flange: G Stroke of 1001 mm or more Width across flats K x ushion valve G x P When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G 1 4 x øfd 4 x J ød øe ød øe F FY RY 1 L K F N RT S + Stroke ZZ + Stroke N FT FX FZ With rod boot 10. l f h + l ZZ + l + Stroke ore size L 1 D E F FD FT FX FY FZ G 1 J K K M8 x M8 x M10 x M1 x M1 x ore size N P S RT RY Without rod boot With rod boot ZZ d e f h l ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 36 Note 1) For fl ange type with bore size of Ø 40, the same fl ange bracket is used for all strokes. Note ) When a fl ange bracket is mounted on the head cover side of the basic type with bore size of Ø 50 to Ø 100 and stroke of 1001 mm or more, it is necessary to loosen the tie-rod to adjust the M dimension. When head fl ange type is ordered, adjustment is not necessary. 15

17 ir ylinder: Standard Type Double cting, Single Rod Series Single levis: ød øe X 4 x J With rod boot 10. l f h + l ZZ + l + Stroke Width across flats K øe ød Width across flats 1 1 L K F x ushion valve x P G N RY S + Stroke Z + Stroke ZZ + Stroke When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G RT N U L ød10 ore size L 1 D10 X D E F G 1 J K K L M8 x M8 x M10 x M1 x M1 x ore size Without rod boot With rod boot N P RR S U Z ZZ d e f h l Z ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke RR ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 16

18 Series Double levis: D U When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. 4 x J Width across flats K x ushion valve G x P G RR ole dia.: D10 Shaft dia.: Dd9 øe ød Width across flats 1 1 F K RR1 With rod boot ød øe RY X Z L N RT S + Stroke Z + Stroke ZZ + Stroke N L 10. l h + l ZZ + l + Stroke f ore size L 1 D10 X Z D E F G 1 J K K L M8 x M8 x M10 x M1 x M1 x ore size Without rod boot With rod boot N P RR1 RR S U Z ZZ d e f h l Z ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke clevis pin, fl at washers and split pins are included. 17

19 ir ylinder: Standard Type Double cting, Single Rod Series entre Trunnion: T øe ød 1 Width across flats K L K F Z + 1/ stroke G N x P ZZ + Stroke TT S + Stroke x ushion valve ød øe N G With rod boot TY øtde8 Z + l + 1/ stroke 10. l f h + l ZZ + l + Stroke ore size L 1 D E F G 1 J K K N P S M8 x M14 x / M8 x M18 x / M10 x M18 x / M1 x M x / M1 x M6 x / 16 ore size Without rod boot With rod boot TDe8 TT TX TY TZ Z ZZ d e f h l Z ZZ /4 stroke /4 stroke /4 stroke /4 stroke /4 stroke Do not disassemble the trunnion type. Refer to page TX TZ 4 x J ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 18

20 Series Trunnion and Double levis Pivot racket Strength is the same as cylinder brackets. pplicable Series racket type pplicable series Trunnion pivot bracket Double clevis pivot bracket Please contact SM at the time of mounting. ore size Description Trunnion pivot bracket -S04 -S06 M-S10 Double clevis pivot bracket Order trunnion pivot brackets per cylinder. Trunnion pivot bracket Material: ast iron Z + 1/ stroke 4 x øtt 4 x øtr TE TO TX TO TY TU TL TU T TY T TS øtd T TF Part no. ore size T TL TU T TX TE TO TR TT TS T TF TY Z TD-10 (ole) S S M-S Double clevis pivot bracket Material: ast iron DX Z + Stroke DD DF D DS 4 x ødt DO D DO DE Rotating ngle ore size x ødr DU DL D DU 40 to Part no. ore size D DL DU D DX DE DO DR DT DS D DF Z DD10 (ole)

21 Shaft diameter: ønd10 ole diameter: øndd9 øe1 1 m L1 NX Series Dimensions of ccessories Y Type Double Knuckle Joint ød1 U1 x ød L L1 øe1 RR1 Split pin Flat washer: Polished round NX NZ L levis Pin/Knuckle Pin I Type Single Knuckle Joint ødd9 ND10 1 U1 L1 45 RR1 Material: ast iron knuckle pin, split pins and flat washers are included. Material: arbon steel Split pins and flat washers are included. Material: Free cutting sulfur steel Material: Rolled steel Part no. pplicable bore size Part no. Part no. 1 E1 L1 R1 U1 ND10 NX I M14 x I-05 50, M18 x I M x I M6 x pplicable bore size 1 E1 D1 L1 R1 U1 ND NX NZ L pplicable bore size levis Knuckle Dd9 L1 L m 30 ød d d Drill through Part no. pplicable bore size d D NT M14 x NT-05 50, 63 M18 x NT M x NT M6 x Split pin size Included split pin Flat washer size Y-04D M14 x Ø 3 x 18 L Polished round 1 Y-05D 50, M18 x Ø 3 x 18 L Polished round 1 Y-08D M x Ø 4 x 5 L Polished round 18 Y-10D M6 x Ø 4 x 30 L Polished round 0 Included fl at washer DP Ø 3 x 18 L Polished round 10 DP , 50, Ø 3 x 18 L Polished round 1 DP Ø 4 x 5 L Polished round 16 DP Ø 4 x 5 L Polished round 18 DP Ø 4 x 30 L Polished round 0 DP Ø 4 x 36 L Polished round 4 Rod End Nut (Standard) ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 0

22 ir ylinder: Standard Type Double cting, Double Rod Series W Ø 40, Ø 50, Ø 63, Ø 80, Ø 100 RoS ow to Order With auto switch With auto switch (uilt-in magnet) uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DWL40-100Z Tube material luminium tube W DW L L Double rod Mounting asic L xial foot F Rod fl ange T entre trunnion Mounting brackets other than centre trunnion are shipped together. Port thread type F Steel tube Rc Not available with auto switch. TN NPT TF G ore size mm mm mm mm mm ylinder stroke For details, refer to the next page. 100 Z 100 Z M9W Suffix (ushion) ir cushion N Rubber bumper Suffix (Rod boot) Without rod boot One J Nylon tarpaulin side K eat resistant tarpaulin Without rod boot oth JJ Nylon tarpaulin sides KK eat resistant tarpaulin Made to Order For details, refer to the next page. Number of auto switches pcs. S 1 pc. 3 3 pcs. n n pcs. uto switch Without auto switch For applicable auto switches, refer to the table below. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch 1 Special function Diagnostic indication (-colour indication) Electrical entry Grommet Terminal conduit Indicator light Load voltage uto switch model Lead wire length [m] Wiring Pre-wired Tie-rod and (Output) D connector mounting mounting () (M) (L) (Z) pplicable load M9N 3-wire (NPN) G59 5 V, 1 V M9P 3-wire (PNP) 4 V G5P I circuit -wire 1 V M9 K59 3-wire (NPN) G39 G39 1 V -wire K39 K39 3-wire (NPN) M9NW G59W I circuit Yes 3-wire (PNP) 5 V, 1 V M9PW G5PW M9W K59W M9N -wire 1 V 4 V Grommet 3-wire (NPN) 5 V, 1 V Water resistant 3-wire (PNP) M9P (-colour indication) M9 -wire 1 V G5 With diagnostic output (-colour indication) 4-wire (NPN) 5 V, 1 V F59F G59F I circuit Magnetic fi eld resistant (-colour indication) -wire P3DW (Non-polar) P4DW 3-wire (NPN equiv.) 5 V 96 I circuit Yes 100 V 93 Grommet No 100 V or less 90 I circuit Relay, Yes 100 V, 00 V PL No 1 V 00 V or less wire 4 V Terminal conduit PL Yes 100 V, 00 V DIN terminal Relay, Diagnostic indication (-colour indication) Grommet 59W 59W PL Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. water-resistant type cylinder is recommended for use in an environment which requires water resistance. Lead wire length symbols: 0.5 m (Example) M9NW 3 m L (Example) M9NWL 1 m M (Example) M9NWM 5 m Z (Example) M9NWZ Solid state auto switches marked with are produced upon receipt of order. Since there are other applicable auto switches than listed above, refer to page 58 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. For the D-P3DW, refer to the uto Switch Guide. The D-9 /M9 /P3DW auto switches are shipped together, (but not assembled). (owever, auto switch mounting brackets are assembled for the D-9 /M9 before shipment.) Relay, PL

23 ir ylinder: Standard Type Double cting, Double Rod Series W -X -X6 -X3 -X4 -X5 ir cushion Made to Order (For details, refer to pages 61 to 78.) Specifi cations hange of rod end shape eat resistant cylinder ( 10 to 150 ) Special port location With heavy duty scraper eat resistant cylinder ( 10 to 110 ) -X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length -X Fluororubber seal -X8 ompact flange made of SS400 -X35 With coil scraper -X65 Made of stainless steel (ombination of X7 and X68) -X68 Made of stainless steel (with hard chrome plated piston rod) -X85 Grease for food processing equipment For special port location (-X3), the mounting bracket and port location can be determined using the standard product corresponding to the operating conditions. For made of stainless steel (-X6), use made of stainless steel (with hard chrome plated piston rod) (-X68) that the surface treatment is performed on the piston rod with the same specifications. The cover shape is the same as the existing product. Refer to pages 5 to 58 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Specifications ore size Fluid ir ction Double acting Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.08 MPa Piston speed 50 to 500 mm/s mbient and Without auto switch: 10 to 70 fluid temperature With auto switch : 10 to 60 ushion ir cushion or Rubber bumper Stroke length tolerance Up to 50 st: to 1000 st: 0 Lubrication Not required (Non-lube) Mounting asic, xial foot, Rod fl ange, entre trunnion No freezing Standard Strokes ore size 40 50, 63 80, 100 Note 1) Intermediate strokes not listed above are produced upon receipt of order. Note ) pplicable strokes should be confi rmed according to the usage. For details, refer to the catalogue in our website In addition, the products that exceed the stroke range q might not be able to fulfill the specifications due to the deflection etc. Note 3) Please consult with SM for manufacturability and the part numbers when exceeding the stroke range w. Note 4) The stroke range with rod boot is 0 to 1400 mm. Please consult with SM when exceeding 1400 mm strokes. Minimum Stroke for uto Switch Mounting aution The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 56 and 57.) Rod oot Material Rod boot material Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 Maximum ambient temperature for the rod boot ccessories Mounting asic Foot Flange entre trunnion Standard Rod end nut Single knuckle joint Option Double knuckle joint (with pin) With rod boot Weights/luminium Tube (Steel Tube) asic weight dditional weight per 50 mm of stroke ccessories Standard stroke Note 1) Max. Stroke range q 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 [kg] ore size asic luminium tube Steel tube xial luminium tube foot Steel tube luminium tube Flange Steel tube luminium tube Trunnion Steel tube ll mounting luminium tube brackets Steel tube Single knuckle Double knuckle (with pin) Stroke range w Up to 1000 Up to 100 Up to 1500 manufacturable stroke Up to 1800 alculation: (Example) WL (xial foot, Ø 40, 100 stroke) asic weight (xial foot, Ø 40) dditional weight...0.8/50 stroke ylinder stroke stroke x 100/50 = 1.74 kg ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W

24 Series W onstruction omponent Parts No. Description Material Q ty Note 1 Rod cover luminium die-casted Trivalent chromated ylinder tube luminium alloy 1 ard anodised 3 Piston rod arbon steel 1 ard chrome plating 4 Piston luminium alloy 1 5 ushion ring luminium alloy nodised 6 ushing earing alloy 1 7 ushion valve Steel wire Trivalent zinc chromated 8 Tie-rod arbon steel 4 Trivalent zinc chromated 9 Retaining ring Spring steel Phosphate coating 10 Spring washer Steel wire 8 Trivalent zinc chromated 11 Tie-rod nut Rolled steel 8 Trivalent zinc chromated 1 ushion seal Urethane 13 Rod seal NR 14 Piston seal NR 1 15 ushion valve seal NR 16 ylinder tube gasket NR 17 Rod end nut Rolled steel Trivalent zinc chromated 18 Magnet (1) Replacement Parts: Seal Kit ore size Kit no. Pneumatic type 40 W40Z-PS 50 W50Z-PS 63 W63Z-PS 80 W80Z-PS ontents Set of the nos.!,!3,!4,!6 100 W100Z-PS Do not disassemble the trunnion type. Refer to page 79. Seal kit includes!,!3,!4,!6. Order the seal kit based on each bore size. Seal kit includes a grease pack (Ø 40, Ø 50: 10 g, Ø 63, Ø 80: 0 g, Ø 100: 30 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-00 (0 g) 3

25 ir ylinder: Standard Type Double cting, Double Rod Series W asic: W x ushion valve x P Width across flats K M G øe ød 1 L K F N ød øe ød øe RY RT S + Stroke ZZ + x Stroke When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G M Width across flats K N With rod boot (One side) 10. l h + l ZZ + l + Stroke With rod boot (oth sides) 10. l f h + l f K F + Stroke L RY ød øe 1 RT S + Stroke ZZ + l + x Stroke f 1 When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. l + Stroke h + l + Stroke ore size L 1 D E F G 1 J K K M M8 x M14 x M8 x M18 x M10 x M18 x M1 x M x M1 x M6 x 1.5 ore size N P RT RY S øe 4 x J 10. Without rod boot With rod boot (One side) (oth sides) ZZ d e f h l ZZ ZZ / /4 stroke / /4 stroke / /4 stroke / /4 stroke / /4 stroke øe ød ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 4

26 Series W xial Foot: WL x P x ushion valve K L G F When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G + Stroke K F L 1 4 x J 1 1 øe ød ød øe LY Width across flats K 4 x øld LT Width across flats K L With rod boot ød øe RY Y X N RT N S + Stroke LS + Stroke ZZ + x Stroke X Y LX 10. l h + l ZZ + l + Stroke f ore size L 1 D E F G 1 J K K LD L LS LT LX LY M8 x M8 x M10 x M1 x M1 x ore size N P RT RY S X Y Without rod boot With rod boot (One side) (oth sides) ZZ d e f h l ZZ ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke

27 ir ylinder: Standard Type Double cting, Double Rod Series W Rod Flange: WF Stroke of 1000 mm or less Width across flats K ød Width across flats 1 1 L K G FT N x P x ushion valve S + Stroke ZZ + x Stroke ød øe N G M With rod boot 1 F L K + Stroke 10. l h + l ZZ + l + Stroke Width across flats K f ød øe F FV FY 4 x øfd ore size L 1 D E F FD FT FV FX FY FZ G 1 J K K M M8 x M8 x M10 x M1 x M1 x ore size N P S Without rod boot With rod boot (One side) (oth sides) ZZ d e f h l ZZ ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke FX FZ 4 x J For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot mounting bracket Ø d. ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 6

28 Series W Rod Flange: WF Stroke of 1001 mm or more x P x ushion valve 4 x øfd 1 4 x J Width across flats K Width across flats 1 G When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G M Width across flats K F FY ød ød øe RY FX FZ 1 L FT K N RT S + Stroke ZZ + x Stroke N F K + Stroke L 1 With rod boot øe 10. l f h + l ZZ + l + Stroke ore size L 1 D E F FD FT FX FY FZ G 1 J K K M M8 x M8 x M10 x M1 x M1 x ore size N P RT RY S Without rod boot With rod boot (One side) (oth sides) ZZ d e f h l ZZ ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke Note 1) For fl ange type with bore size of Ø 40, the same bracket is used for all strokes. Note ) For models with bore size of Ø 50 to Ø 100 and stroke of 1001 mm or more, do not mount a fl ange bracket on basic cylinders since dimension is different from those shown above. When rod fl ange type is used, order with the part number with bracket. 7

29 ir ylinder: Standard Type Double cting, Double Rod Series W entre Trunnion: WT øe ød 1 Width across flats K L K Z + 1/ stroke G F N x P TT S + Stroke ZZ + x Stroke Do not disassemble the trunnion type. Refer to page 79. x ushion valve ød øe N G øe ød With rod boot F L K + Stroke Width across flats K l f h + l ZZ + l + Stroke ore size L 1 D E F G 1 J K K N P S TDe M8 x M14 x / M8 x M18 x / M10 x M18 x / M1 x M x / M1 x M6 x / 16 5 ore size TT TX TY TZ Without rod boot With rod boot (One side) (oth sides) Z ZZ d e f h l Z ZZ Z ZZ /4 stroke /4 stroke /4 stroke /4 stroke /4 stroke TY øtde8 1 TX TZ 4 x J ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 8

30 ir ylinder: Non-rotating Rod Type Double cting, Single Rod Series K Ø 40, Ø 50, Ø 63 ow to Order With auto switch With auto switch (uilt-in magnet) Non-rotating rod uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DKL K DK L F G D T L L Mounting asic xial foot Rod fl ange ead fl ange Single clevis Double clevis entre trunnion Port thread type Rc TN NPT TF G ore size mm mm mm ylinder stroke For details, refer to the next page. M9W Suffix (ushion) ir cushion N Without cushion Suffix (Rod boot) None J Nylon tarpaulin K eat resistant tarpaulin Number of auto switches pcs. S 1 pc. 3 3 pcs. n n pcs. Made to Order uto switch For details, refer Without auto switch to the next page. For applicable auto switches, refer to the table below. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch 9 Special function Diagnostic indication (-colour indication) Electrical entry Grommet Terminal conduit Indicator light Yes Wiring (Output) 3-wire (NPN) 3-wire (PNP) 3-wire (NPN) 5 V, 3-wire 1 V (PNP) Load voltage uto switch model Lead wire length [m] Pre-wired Tie-rod and D connector mounting mounting () (M) (L) (Z) M9N 5 V, G59 4 V 1 V M9P G5P -wire 1 V M9 K59 3-wire (NPN) G39 G39 1 V -wire K39 K39 M9NW G59W M9PW G5PW M9W K59W M9N pplicable load I circuit I circuit -wire 1 V 4 V Grommet 3-wire (NPN) 5 V, Water resistant 3-wire (PNP) 1 V M9P (-colour indication) M9 -wire 1 V G5 With diagnostic output (-colour indication) 4-wire (NPN) 5 V, 1 V F59F G59F I circuit Magnetic field resistant (-colour indication) Yes Relay, PL -wire P3DW (Non-polar) P4DW 3-wire (NPN equiv.) 5 V 96 I circuit 100 V 93 Grommet No 100 V or less 90 I circuit Relay, Yes 100 V, 00 V wire 4 V 1 V PL No 00 V or less Terminal conduit PL Yes 100 V, 00 V DIN terminal Relay, Diagnostic indication (-colour indication) Grommet 59W 59W PL Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ Since there are other applicable auto switches than listed above, refer to page 58 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. For the D-P3DW, refer to the uto Switch Guide. The D-9 /M9 /P3DW auto switches are shipped together, (but not assembled). (owever, auto switch mounting brackets are assembled for the D-9 /M9 before shipment.)

31 ir ylinder: Non-rotating Rod Type Double cting, Single Rod Series K Non-rotating accuracy: ±0.8 Same mounting dimensions as those of standard cylinder ir cushion Specifications -X hange of rod end shape -X7 -X8 Made to Order (For details, refer to pages 61 to 78.) Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel djustable stroke cylinder/djustable extension type -X9 djustable stroke cylinder/djustable retraction type -X10 Dual stroke cylinder/double rod type -X11 Dual stroke cylinder/single rod type -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length -X7 Double clevis and double knuckle joint pins made of stainless steel -X8 ompact flange made of SS400 Refer to pages 5 to 58 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Specifications ore size Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.05 MPa mbient and fluid temperature Without auto switch: 10 to 70 With auto switch : 10 to 60 Piston speed 50 to 500 mm/s ushion ir cushion Stroke length tolerance Up to 50 st: , 51 to 600 st : Rod non-rotating accuracy ±0.8 llowable rotational torque 0.44 N m or less Lubrication Not required (Non-lube) Mounting No freezing Rod oot Material asic, xial foot, Rod flange, ead flange Single clevis, Double clevis, entre trunnion In case of a type with auto switch, also refer to the table of minimum Standard Strokes/ strokes for auto switch mounting on pages 56 and 57. ore size Standard stroke 40 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, , 63 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 Intermediate strokes not listed above are also available. Please consult with SM for longer strokes than the strokes marked with. Weights [kg] ore size asic xial foot asic weight Flange Single clevis Double clevis Trunnion dditional weight per 50 mm of stroke Single knuckle ccessories Double knuckle (with pin) alculation: (Example) KL asic weight 1.07 (xial foot, Ø 40) dditional weight 0.0/50 stroke ylinder stroke 100 stroke x 100/50 = 1.47 kg Rod boot material Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 Maximum ambient temperature for the rod boot itself. Minimum Stroke for uto Switch Mounting aution 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 56 and 57.) 30 ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W

32 Series K Precautions e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SM Products and the Operation Manual on SM website, aution andling 1. void applications in which rotational torque is applied to the piston rod. If rotational torque is applied, the non-rotating guide will be deformed, resulting in a loss of non-rotating accuracy. lso, to screw a bracket or a nut onto the threaded portion at the end of the piston rod, make sure that the piston rod is fully retracted, and place a wrench on the parallel section of the rod that protrudes. To tighten, take precautions to prevent the tightening torque from being applied to the non-rotating guide. Disassembly/Replacement aution 1. Please consult with SM when the rod seal is to be replaced. rod seal may allow air leakage depending on the position where it is installed. Therefore, please consult with SM when a rod seal is to be replaced.. Do not replace the non-rotating guide. Since the non-rotating guide is press fitted, the entire cover assembly needs be replaced instead of a single part. iqr!7 ey@3 uw!1! '!4!5!0 -' Piston rod section omponent Parts No. Description Material Note 1 Rod cover luminium alloy Metallic painted ead cover luminium die-casted Metallic painted 3 ylinder tube luminium alloy ard anodised 4 Piston rod arbon steel ard chrome plating 5 Piston luminium alloy hromated 6 ushion ring Rolled steel Zinc chromated 7 ushion ring Rolled steel Zinc chromated 8 Non-rotating guide Oil-impregnated sintered alloy 9 ushion valve Steel wire Trivalent zinc chromated 10 Tie-rod arbon steel Trivalent zinc chromated 11 Spring washer Steel wire Trivalent zinc chromated 1 Piston nut Rolled steel Trivalent zinc chromated 13 Retaining ring Spring steel Phosphate coating 14 Spring washer Steel wire Trivalent zinc chromated 15 Tie-rod nut Rolled steel Trivalent zinc chromated 16 Wear ring Resin No. Description Material Note 17 ushion seal holder luminium alloy 18 ushion seal Urethane 19 Rod seal NR 0 Piston seal NR 1 ushion valve seal NR ylinder tube gasket NR 3 Piston gasket NR O-ring 4 Rod end nut Rolled steel Trivalent zinc chromated Replacement Parts: Seal Kit ore size Kit no. ontents 40 K40-PS 50 K50-PS Set of 63 K63-PS Seal kit Order the seal kit based on each bore size. Do not disassemble the trunnion type. Refer to page 79. Seal kit includes a grease pack (Ø 40, Ø 50: 10 g, over Ø 63: 0 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-00 (0 g) 31

33 ir ylinder: Non-rotating Rod Type Double cting, Single Rod Series K asic: K With rod boot ød øe 4 x J 10. l f h + l ZZ + l + Stroke Width across flats K Width across flats 1 øe ød 1 L F G N x P (Rc, NPT, G) x ushion valve S + Stroke ZZ + Stroke ore size Stroke range Without rod boot With rod boot L 1 D E F G 1 J K M 40 Up to to M8 x M14 x Up to to M8 x M18 x Up to to M10 x M18 x 1.5 ore size N P S Without rod boot With rod boot ZZ d e f h l ZZ / /4 stroke / /4 stroke / /4 stroke 178 The dimensions for each mounting type are the same as those for the standard double acting single rod model. Refer to pages 11 to 19. N G M ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 3

34 ir ylinder: Non-rotating Rod Type Double cting, Double Rod Series KW Ø 40, Ø 50, Ø 63 ow to Order With auto switch With auto switch (uilt-in magnet) Non-rotating rod Double rod type uilt-in Magnet ylinder Model KW DKW L F G T L L Mounting asic xial foot Rod flange ead flange entre trunnion If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DKWL Port thread type Rc TN NPT TF G ore size mm mm mm M9W uto switch Without auto switch For applicable auto switches, refer to the table below. Suffix (ushion) ir cushion N Without cushion ylinder stroke For details, refer to the next page. Made to Order For details, refer to the next page. Number of auto switches pcs. S 1 pc. 3 3 pcs. n n pcs. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch 33 Special function Electrical entry Grommet Terminal conduit Indicator light Yes Wiring (Output) 3-wire (NPN) 3-wire (PNP) -wire Load voltage uto switch model Lead wire length [m] Pre-wired Tie-rod and D connector mounting mounting () (M) (L) (Z) M9N 5 V, G59 4 V 1 V M9P G5P 1 V M9 K V, 00 V J51 1 V G39 G39 3-wire (NPN) -wire K39 K39 3-wire M9NW (NPN) G59W 5 V, 1 V pplicable load Diagnostic indication 3-wire M9PW (-colour indication) (PNP) G5PW -wire M9W 1 V 4 V K59W Grommet 3-wire (NPN) 5 V, M9N Water resistant 3-wire (PNP) 1 V M9P G5 (-colour indication) -wire 1 V M9 With diagnostic output (-colour indication) 4-wire (NPN) 5 V, 1 V F59F G59F I circuit Magnetic field resistant -wire P3DW (-colour indication) (Non-polar) P4DW 3-wire Yes (NPN equiv.) 5 V 96 I circuit Grommet 100 V 93 Relay, PL No 1 V 00 V or less wire 4 V Terminal conduit PL Yes 100 V, 00 V DIN terminal Relay, Diagnostic indication (-colour indication) Grommet 59W 59W PL Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ Since there are other applicable auto switches than listed above, refer to page 58 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. For the D-P3DW, refer to the uto Switch Guide. The D-9 /M9 /P3DW auto switches are shipped together, (but not assembled). (owever, auto switch mounting brackets are assembled for the D-9 /M9 before shipment.) I circuit I circuit No 100 V or less 90 I circuit Yes 100 V, 00 V Relay, PL

35 ir ylinder: Non-rotating Rod Type Double cting, Double Rod Series KW Non-rotating accuracy: ±0.8 Same mounting dimensions as those of standard cylinder -X7 -X14 -X15 -X8 Made to Order (For details, refer to pages 61 to 78.) Specifications Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel hange of trunnion bracket mounting position hange of tie-rod length ompact flange made of SS400 Refer to pages 5 to 58 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Specifications ore size Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.08 MPa mbient and fluid temperature Without auto switch: 10 to 70 With auto switch : 10 to 60 Piston speed 50 to 500 mm/s ushion ir cushion Stroke length tolerance Up to 50 st: , 51 to 600 st: Rod non-rotating accuracy ±0.8 llowable rotational torque 0.44 N m or less Lubrication Not required (Non-lube) Mounting No freezing Production of Types with Rod oot asic, xial foot, Rod flange, ead flange, entre trunnion In case of a type with auto switch, also refer to the table of minimum Standard Strokes/ strokes for auto switch mounting on pages 56 and 57. ore size Standard stroke 40 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, , 63 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 Intermediate strokes not listed above are also available. Please consult with SM for longer strokes than the strokes marked with. Weights/luminium Tube [kg] ore size asic asic weight xial foot Flange Trunnion dditional weight per 50 mm of stroke Single knuckle ccessories Double knuckle (with pin) alculation: (Example) KWL asic weight 1.0 (xial foot, Ø 40) dditional weight 0.7/50 stroke ylinder stroke 100 stroke x 100/50 = 1.74 kg Series KW is also available with rod boot. Please consult with SM for more information. Minimum Stroke for uto Switch Mounting aution 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 56 and 57.) ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 34

36 Series i r q!5 e w o!8 t ' -' Piston rod section!1!4!3 omponent Parts No. Description Material Note 1 Rod cover luminium alloy Metallic painted Rod cover luminium die-casted Metallic painted 3 ylinder tube luminium alloy ard anodised 4 Piston rod arbon steel ard chrome plating 5 Piston rod arbon steel ard chrome plating 6 Piston luminium alloy hromated 7 ushion ring Rolled steel Zinc chromated 8 Non-rotating guide Oil-impregnated sintered alloy 9 ushing earing alloy 10 ushion valve Steel wire Trivalent zinc chromated 11 Tie-rod arbon steel Trivalent zinc chromated 1 Retaining ring Spring steel Phosphate coating 13 Spring washer Steel wire Trivalent zinc chromated 14 Tie-rod nut Rolled steel Trivalent zinc chromated 15 ushion seal holder luminium alloy 16 ushion seal Urethane 17 Rod seal NR 18 Rod seal NR 19 Piston seal NR 0 ushion valve seal NR 1 ylinder tube gasket NR Piston gasket NR O-ring 3 Rod end nut Rolled steel Trivalent zinc chromated Replacement Parts: Seal Kit ore size Kit no. ontents 40 KW40-PS Set of the nos.!6,!7, KW63-PS Seal kit includes!6,!7,!8,!9, Order the seal kit based on each bore size. Do not disassemble the trunnion type. Refer to page 79. Seal kit includes a grease pack (Ø 40, Ø 50: 10 g, Ø 63, Ø 80: 0 g, Ø 100: 30 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-00 (0 g) 35

37 ir ylinder: Non-rotating Rod Type Double cting, Double Rod Series KW asic: KW 1 4 x J Width across flats K øe ød 1 L M F G N x P (Rc, NPT, G) x ushion valve S + Stroke ZZ + strokes + Stroke Width across flats K ore size Stroke range L 1 D E F G 1 J K K M N P S ZZ 40 Up to M8 x M14 x / Up to M8 x M18 x / Up to M10 x M18 x / The dimensions for each mounting type are the same as those for the standard double acting double rod model. Refer to pages 5 to 8. N G M F K 1 L ød øe ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Made to Order uto Switch W KW K W 36

38 ir ylinder: With End Lock Series Ø 40, Ø 50, Ø 63, Ø 80, Ø 100 ow to Order With auto switch With auto switch (uilt-in magnet) D L L Mounting asic Tube material L xial foot luminium tube F Rod flange F Steel tube G ead flange Not available with auto Single clevis switch. D Double clevis T entre trunnion uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DL N ylinder stroke For details, refer to the next page. Port thread type Rc TN NPT TF G ore size mm mm mm mm mm Suffix (ushion) ir cushion N Without cushion Suffix (Rod boot) Without rod boot J Nylon tarpaulin K eat resistant tarpaulin N N Lock position ead end lock R Rod end lock W Double end lock M9W Manual release N Non-locking type L Locking type Number of auto switches pcs. S 1 pc. n n pcs. uto switch Without auto switch For applicable auto switches, refer to the table below. Made to Order For details, refer to the next page. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ Since there are other applicable auto switches than listed above, refer to page 58 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. For the D-P3DW, refer to the uto Switch Guide. The D-9 /M9 /P3DW auto switches are shipped together, (but not assembled). (owever, auto switch mounting brackets are assembled for the D-9 /M9 before shipment.) 37 Load voltage uto switch model Lead wire length [m] Electrical Wiring Pre-wired pplicable Special function Tie-rod and entry (Output) D connector load mounting mounting () (M) (L) (Z) M9N 3-wire (NPN) 5 V, G59 I circuit 1 V M9P Grommet 3-wire (PNP) 4 V G5P M9 -wire 1 V K59 Terminal 3-wire (NPN) G39 G39 1 V conduit -wire K39 K39 M9NW 3-wire (NPN) 5 V, G59W I circuit Relay, Diagnostic indication Yes 1 V M9PW 3-wire (PNP) PL (-colour indication) G5PW M9W -wire 1 V 4 V K59W Grommet 3-wire (NPN) 5 V, M9N Water resistant 3-wire (PNP) 1 V M9P (-colour indication) M9 -wire 1 V G5 With diagnostic output (-colour indication) 4-wire (NPN) 5 V, 1 V F59F G59F I circuit Magnetic field resistant -wire P3DW (-colour indication) (Non-polar) P4DW 3-wire (NPN equiv.) 5 V 96 I circuit Yes 100 V 93 Grommet No 100 V or less 90 I circuit Relay, Yes 100 V, 00 V wire 4 V 1 V PL No 00 V or less Terminal conduit PL Yes 100 V, 00 V DIN terminal Relay, Diagnostic indication (-colour indication) Grommet 59W 59W PL Indicator light

39 ir ylinder: With End Lock Series Maintains the cylinder s original position even if the air supply is interrupted. When air is discharged at the stroke end position, the lock engages to maintain the rod in that position. Same dimensions as those of the standard cylinder (Series ) Non-locking and locking types are standard for manual release. ir cushion -X -X6 -X3 -X4 1 -X6 1 -X7 -X8 1 -X9 -X10 -X14 -X15 -X -X7 Made to Order (For details, refer to pages 61 to 78.) Specifications hange of rod end shape eat resistant cylinder ( 10 to 150 ) Special port location With heavy duty scraper Made of stainless steel Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel djustable stroke cylinder/djustable extension type djustable stroke cylinder/djustable retraction type Dual stroke cylinder/double rod type hange of trunnion bracket mounting position hange of tie-rod length Fluororubber seal Double clevis and double knuckle joint pins made of stainless steel -X8 ompact flange made of SS400 -X9 Double knuckle joint with spring pin -X35 1 With coil scraper 1 For head end lock only For rod end lock only Refer to pages 5 to 58 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Specifications ore size Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature MPa except locking parts. No freezing aution 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 56 and 57.) 38 ir 1.5 MPa 1.0 MPa 0.15 MPa 1 Without auto switch: 10 to 70 With auto switch : 10 to 60 Piston speed 50 to 500 mm/s ushion ir cushion Stroke length tolerance Up to 50 st: to 1000 st: to 1500 st: Lubrication Not required (Non-lube) Mounting Lock Specifications Lock position olding force (Max.) [N] acklash Manual release ccessories/for details, refer to page 0. Standard Strokes ore size 40 50, 63 80, 100 Standard stroke asic, xial foot, Rod flange, ead flange, Single clevis, Double clevis, entre trunnion ccessories Standard Option Rod end levis Lock release bolt Single knuckle Double knuckle Mounting nut pin (N type only) joint joint (with pin) Rod boot asic xial foot Rod flange ead flange Single clevis Double clevis entre trunnion Double clevis and double knuckle joint types are packed with pin, split pin and flat washer. 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 Types with auto switch have different minimum strokes. Refer to pages 56 and 57. ead end, Rod end, Double end Ø 40 Ø 50 Ø 63 Ø 80 Ø mm or less Non-locking type, Locking type Rod oot Material Rod boot material Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 Maximum ambient temperature for the rod boot itself. Minimum Stroke for uto Switch Mounting Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock ir-hydro Double cting, Double Rod Double cting, Single Rod W K KW W uto Switch Made to Order

40 Series Weights/luminium Tube (Steel Tube) [kg] ore size asic weight asic xial foot Flange Single clevis Double clevis Trunnion 0.89 (0.94) 1.08 (1.13) 1.6 (1.30) 1.1 (1.17) 1.16 (1.1) 1.5 (1.35) 1.36 (1.40) 1.58 (1.6) 1.81 (1.86) 1.70 (1.74) 1.79 (1.84) 1.84 (1.94).00 (.04).34 (.38).79 (.84).63 (.67).79 (.83).80 (3.00) 3.48 (3.63) 4.15 (4.30) 4.93 (5.08) 4.59 (4.74) 4.88 (5.03) 5.03 (5.3) 4.87 (5.07) 5.86 (6.06) 6.79 (6.99) 6.65 (6.86) 7.17 (7.38) 7.15 (7.54) dditional weight per 50 mm of stroke ll mounting brackets (Except steel tube trunnion) 0. (0.8) 0.8 (0.35) 0.37 (0.43) 0.5 (0.70) 0.65 (0.87) Steel tube trunnion (0.36) (0.46) (0.65) (0.86) (1.07) ccessories Single knuckle Double knuckle (with pin) Values in brackets are those for the steel tube type. Lock Unit dditional Weights ore size ead end lock () Non-locking type Rod end lock (R) manual release (N) Double end lock (W) ead end lock () Locking type Rod end lock (R) manual release (L) Double end lock (W) alculation: (Example) L N asic weight 1.08 kg (Ø 40, xial foot) dditional weight 0./50 stroke ylinder stroke 100 stroke Lock unit weight 0.0 kg (ead end lock, Non-locking type manual release) x 100/ = 1.54 kg [kg] 39

41 ir ylinder: With End Lock Series onstruction ead @9 t#0 yq #4 # eu#3 r#1!3 Non-locking type manual release: Suffix 3 Locking type manual release: Suffix L 3!9 #6!4!5 o!0 With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W K KW omponent Parts No. Description Material Note 1 Rod cover luminium die-casted Metallic painted ead cover luminium die-casted Metallic painted 3 ylinder tube luminium alloy ard anodised 4 Piston luminium alloy hromated 5 Piston rod arbon steel ard chrome plating 6 ushing earing alloy 7 ushion ring Rolled steel Electroless nickel plating 8 Tie-rod arbon steel Zinc chromated 9 Tie-rod nut Rolled steel Trivalent zinc chromated 10 Spring washer Steel wire Trivalent zinc chromated 11 Retaining ring Spring steel Phosphate coating 1 ushion valve Steel wire Trivalent zinc chromated 13 Magnet With auto switch 14 Lock piston arbon steel Quench hard chrome plating 15 Lock bushing Lead-bronze casted 16 Lock spring Stainless steel 17 umper Urethane 18 -ring Steel wire Zinc chromated 19 Seal retainer Rolled steel Zinc chromated 0 ushion ring nut hromium molybdenum steel Quench, Electroless nickel plating 1 exagon socket head cap screw hromium molybdenum steel lack zinc chromated Rubber cap hloroprene rubber 3 ap luminium casted lack coated 3 ap arbon steel Oxide film treated No. Description Material Note 4 M/O knob Zinc die-casted lack coated 5 M/O bolt hromium molybdenum steel lack zinc chromated, Red painted 6 M/O spring Steel wire Zinc chromated 7 Stopper ring arbon steel Zinc chromated 8 ushion valve seal NR 9 Rod end nut Rolled steel Trivalent zinc chromated 30 Rod seal NR 31 Piston seal NR 3 ylinder tube gasket NR 33 Piston gasket NR 34 ushion seal NR 35 Wear ring Resin 36 Lock piston seal NR Replacement Parts: Seal Kit ore size One end lock Kit no. Double end lock 40 M40-PS M40-PS-W 50 M50-PS M50-PS-W 63 M63-PS M63-PS-W 80 M80-PS M80-PS-W 100 M100-PS M100-PS-W ontents Set of the nos. #0, #1, #, #4, #6. Seal kit includes #0, #1, #, #4 and #6. Order the seal kit based on each bore size. Do not disassemble the trunnion type. Refer to page 79. Seal kit includes a grease pack (Ø 40, Ø 50: 10 g, Ø 63, Ø 80: 0 g, Ø 100: 30 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-00 (0 g) ir-hydro Double cting, Double Rod Double cting, Single Rod W Made to Order uto Switch 40

42 Series asic (Dimensions are common to head end lock, rod end lock and double end lock types.) ead end lock: ore size J WL ørf R Width across flats K Stroke -N G Non-locking type manual release: Suffix N x P (Rc, NPT, G) G DL Locking type manual release: Suffi x L ømo DL E øe ød 1 Width across flats 1 L F K N x ushion valve Width across flats of hexagon hole W S + Stroke ZZ + Stroke N M J WL ørf Width across flats K G DL x P (Rc, NPT, G) G E øe ød 1 Width across flats 1 L F K N x ushion valve Width across flats of hexagon hole W S + Stroke ZZ + Stroke N M J WL ørf Width across flats K G DL x P (Rc, NPT, G) G DL E øe ød N N Rod end lock: ore size R Stroke -RN Non-locking type manual release: Suffix N Locking type manual release: Suffi x L ømo DL Double end lock: ore size R Stroke -WN Non-locking type manual release: Suffix N Locking type manual release: Suffi x L ømo DL N 1 Width across flats 1 L F K N x ushion valve Width across flats of hexagon hole W S + Stroke ZZ + Stroke N M With rod boot ød øe 10. l f h + l ZZ + l + Stroke With Rod oot ore size Stroke range d e f h l ZZ 40 0 to /4 stroke to /4 stroke to /4 stroke to /4 stroke to /4 stroke 4 ore size Stroke range L 1 D DL E F G 1 R N (Max.) J K K M MO N P RF S W WL ZZ 40 Up to M8 x M14 x / Up to M8 x M18 x / Up to M10 x M18 x / Up to M1 x M x / Up to M1 x M6 x / The dimensions for each mounting type are the same as those for the standard double acting single rod model. Refer to pages 11 to

43 Use the Recommended Pneumatic ircuit aution This is necessary for proper operation and release of the lock. W aution aution aution ead end lock Series Specific Product Precautions e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SM Products and the Operation Manual on SM website, andling Operating Pressure W Rod end lock 1. Do not use a 3 position solenoid valve. void using this cylinder in combination with a 3 position solenoid valve (particularly the closed centre metal seal type). If air pressure becomes sealed inside the port on the lock mechanism side, the cylinder cannot be locked. Even if the lock is released at first, the air that leaks from the solenoid valve could enter the cylinder and cause the lock to release as time elapses.. ack pressure is required to release end lock. e sure air is supplied to the side of the cylinder without a lock mechanism (side of the piston rod without lock for double end lock), before starting up, as in the above figures. Otherwise, the lock may not be released. (Refer to Releasing the Lock.) 3. Release the lock when mounting or adjusting the cylinder. If mounting or other work is performed when the cylinder is locked, the lock unit may be damaged. 4. Operate with a load ratio of 50 % or less. If the load ratio exceeds 50 %, this may cause problems such as failure of the lock to release, or damage to the lock unit. 5. Do not operate multiple synchronised cylinders. void applications in which two or more cylinders with end lock are synchronised to move one workpiece, as one of the cylinder locks may not be able to release when required. 6. Use a speed controller with meter-out control. If operated under meter-in control, the lock may not be released. 7. e sure to operate completely to the cylinder stroke end on the side with the lock. The lock may not be engaged or released if the piston in the cylinder has not reached the stroke end. 1. Supply air pressure of 0.15 MPa or higher to the port on the lock mechanism side, as it is necessary for releasing the lock. Exhaust Speed 1. When the pressure on the lock mechanism side drops to 0.05 MPa or below, the lock engages automatically. If the piping on the lock mechanism side is thin and long, or if the speed controller is away from the cylinder port, the lock engagement may take some due to decline of the exhaust speed. The same result will be caused by clogging of the silencer installed at the EX port of the solenoid valve. aution aution aution Relation to ushion 1. When the cushion valve on the lock mechanism side is fully closed or almost closed, the piston rod may not be able to reach the stroke end, resulting in lock engagement failure. Furthermore, if the lock becomes engaged while the cushion valve is almost fully closed, it may become impossible to be released. Therefore, the cushion valve must be adjusted properly. Releasing the Lock 1. To release the lock, make sure to supply air pressure to the port on the side without a lock mechanism, thus preventing the load from being applied to the lock mechanism. (Refer to the recommended pneumatic circuits.) If the lock is released, while the port on the side without a lock mechanism is in the exhausted state and the load is being applied to the lock mechanism, undue force may be applied to the lock mechanism, causing the lock mechanism to be damaged. lso, it could be extremely dangerous, because the piston rod could move suddenly. Manual Release 1. Non-locking type manual release Insert the bolt, which is provided as an accessory, through the rubber cap (it is not necessary to remove the rubber cap). Screw the bolt into the lock piston and pull the bolt to release the lock. Releasing the bolt will re-engage the lock. The bolt size, pulling force, and the stroke are listed below. ore size Thread size Pulling force Stroke 40, 50, 63 M3 x 0.5 x 30 L or more 10 N 3 80, 100 M5 x 0.8 x 40 L or more 4.5 N 3 Remove the bolt for normal operation. It can cause lock malfunction or faulty release. Release Lock Rubber cap. Locking type manual release Push the M/O knob and turn it 90 counterclockwise. The lock is released when the mark on the cap is aligned with the OFF mark on the M/O knob (and the lock will remain released). To engage the lock, push the M/O knob all the way in and turn it 90 clockwise to align the mark on the cap with the ON mark on the M/O knob. t this time, make sure that the knob stops by clicking into place. Failure to click it into place properly can cause the lock to release. Locked state Release state 4 Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock ir-hydro Double cting, Double Rod Double cting, Single Rod W K KW W uto Switch Made to Order

44 ir ylinder: ir-hydro Type Double cting, Single Rod Series Ø 40, Ø 50, Ø 63, Ø 80, Ø 100 ow to Order With auto switch With auto switch (uilt-in magnet) uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DL L 50 D L 50 Mounting asic L xial foot F Rod flange G ead flange Single clevis D Double clevis Tube T entre trunnion material luminium tube F Steel tube Not available with auto switch M9W Made to Order For details, refer to the next page. Port thread type uto switch Rc Number of Without auto switch TN NPT auto switches For applicable auto switches, TF G refer to the table below. pcs. S 1 pc. ore size Suffix (Rod boot) 3 3 pcs mm Without rod boot n n pcs mm J Nylon tarpaulin mm K eat resistant tarpaulin mm mm ylinder stroke ydro type For details, refer to the next page. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ 43 Special function Diagnostic indication (-colour indication) Electrical entry Grommet Terminal conduit Indicator light Yes Wiring (Output) Load voltage uto switch model Lead wire length [m] Pre-wired Tie-rod and D connector mounting mounting () (M) (L) (Z) M9N 3-wire (NPN) 5 V, G59 1 V M9P 3-wire (PNP) 4 V G5P M9 -wire 1 V K59 3-wire (NPN) G39 G39 1 V -wire K39 K39 M9NW 3-wire (NPN) G59W 3-wire (PNP) 5 V, 1 V M9PW G5PW M9W K59W M9N -wire 1 V 4 V Grommet 3-wire (NPN) 5 V, Water resistant 3-wire (PNP) 1 V M9P (-colour indication) M9 -wire 1 V G5 With diagnostic output (-colour indication) 4-wire (NPN) 5 V, 1 V F59F G59F I circuit Magnetic field resistant (-colour indication) -wire (Non-polar) pplicable load Solid state auto switches marked with are produced upon receipt of order. D-9 and D-9 V types cannot be mounted on Ø 50. Use D-Z7 and D-Z80 instead. Since there are other applicable auto switches than listed above, refer to page 58 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. For the D-P3DW, refer to the uto Switch Guide. The D-9 /M9 /P3DW auto switches are shipped together, (but not assembled). (owever, auto switch mounting brackets are assembled for the D-9 /M9 before shipment.) P3DW P4DW Yes 3-wire (NPN equiv.) 5 V 96 I circuit 100 V 93 Grommet No 100 V or less 90 I circuit Relay, Yes 100 V, 00 V wire 4 V 1 V PL No 00 V or less Terminal conduit PL Yes 100 V, 00 V DIN terminal Relay, Diagnostic indication (-colour indication) Grommet 59W 59W PL I circuit I circuit Relay, PL

45 ir ylinder: ir-hydro Type Double cting, Single Rod Series Double acting, without cushion Made to Order (For details, refer to pages 61 to 78.) Specifications -X hange of rod end shape -X6 Made of stainless steel -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length Note) Since a heavy duty scraper (-X4) is installed as standard, there is no need to specify it. aution aution Minimum Stroke for uto Switch Mounting aution Precautions Setting 1. Do not use the cylinder near fire or on equipment or machinery whose ambient temperature exceeds 60. Since the air-hydro cylinder uses flammable hydraulic fluid, there is danger of potential fire. Selection 1. Keep the air-hydro cylinder load at 50 % or less than the theoretical output. For the air-hydro cylinder to achieve performance that is close to that of the hydraulic cylinder in constant-speed operation and stopping accuracy, the load must be kept at 50 % or less than theoretical output. 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 56 and 57.) Refer to pages 5 to 58 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Specifications ore size Type ir-hydro Fluid Turbine oil ction Double acting Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa mbient and fluid temperature 5 to 60 Minimum operating pressure 0.1 MPa Piston speed 0.5 to 300 mm/s ushion None Stroke length tolerance Up to 50 st: to 1000 st: to 1500 st: Mounting asic, Foot, Rod flange, ead flange, Single clevis, Double clevis, entre trunnion In case of a type with auto switch, also refer to the table of minimum Standard Strokes/ strokes for auto switch mounting on pages 56 and 57. ore size Standard stroke Note) Long stroke (L and F only) 40 50, 63 80, 100 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 Note) Intermediate strokes not listed above are produced upon receipt of order. ccessories Mounting asic xial foot Rod ead Single Double flange flange clevis clevis entre trunnion Rod end nut Standard levis pin Option Single knuckle joint Double knuckle joint (with pin) With rod boot Rod oot Material Weights/luminium Tube (Steel Tube) asic weight dditional weight per 50 mm of stroke ccessories Rod boot material Ø 80: 1400 Ø 100: 1500 Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 Maximum ambient temperature for the rod boot itself. [kg] ore size asic (0.94) (1.40) (.04) (3.63) (5.07) xial foot (1.13) (1.6) (.38) (4.30) (6.06) Flange (1.30) (1.86) (.84) (5.08) (6.99) Single clevis (1.17) (1.74) (.67) (4.74) (6.86) Double clevis (1.1) (1.83) (.83) (5.03) (7.38) Trunnion (1.35) (1.94) (3.00) (5.3) (7.54) ll mounting brackets (Except steel tube trunnion) (0.8) (0.35) (0.43) (0.70) (0.87) Steel tube trunnion (0.36) (0.46) (0.65) (0.86) (1.07) Single knuckle Double knuckle (with pin) alculation: (Example) L (xial foot, Ø 40, 100 stroke) asic weight kg dditional weight...0./50 stroke ylinder stroke stroke x 100/50 = 1.5 kg Values in brackets are those for the steel tube type. 44 Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock ir-hydro Double cting, Double Rod Double cting, Single Rod W K KW W uto Switch Made to Order

46 Series onstruction!1!0!8!3 u!4 y q e r t!5!7!!6 w i o omponent Parts No. Description Material Note 1 Rod cover luminium alloy Metallic painted ead cover luminium alloy Metallic painted 3 ylinder tube luminium alloy ard anodised 4 Piston rod arbon steel ard chrome plating 5 Piston luminium alloy hromated 6 ushing earing alloy 7 Tie-rod arbon steel Trivalent zinc chromated 8 Spring washer Rolled steel Trivalent zinc chromated 9 Tie-rod nut Rolled steel Trivalent zinc chromated 10 ir release valve hromium molybdenum steel lack zinc chromated 11 heck ball earing steel 1 Wear ring Resin 13 Scraper NR 14 Rod seal NR 15 Piston seal NR 16 ylinder tube gasket NR 17 Piston gasket NR 18 Rod end nut Rolled steel Trivalent zinc chromated Replacement Parts: Seal Kit ore size Kit no. ir-hydro type PS PS PS PS PS ontents Set of the nos.!4,!5,!6. Do not disassemble the trunnion type. Refer to page 79. Seal kit includes!4,!5 and!6. Order the seal kit based on each bore size. Seal kit includes a grease pack (Ø 40, Ø 50: 10 g, Ø 63 or more: 0 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-00 (0 g) 45

47 ir ylinder: ir-hydro Type Double cting, Single Rod Series asic: Width across flats K G x P G (Rc, NPT, G) øe ød 1 L F K N ir release S + Stroke ZZ + Stroke With rod boot ød øe N M 10. l f h + l ZZ + l + Stroke ore size Stroke range Without rod boot With rod boot L 1 D E F G 1 J K K M N P 40 Up to to M8 x M14 x /4 50 Up to to M8 x M18 x /8 63 Up to to M10 x M18 x /8 80 Up to to M1 x M x / 100 Up to to M1 x M6 x / ore size S 1 4 x J ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W K KW W uto Switch Made to Order Without rod boot With rod boot ZZ d e f h l ZZ /4 stroke /4 stroke /4 stroke /4 stroke /4 stroke 4 The dimensions for each mounting type are the same as those for the standard double acting single rod model. Refer to pages 11 to

48 ir ylinder: ir-hydro Type Double cting, Double Rod Series W Ø 40, Ø 50, Ø 63, Ø 80, Ø 100 With auto switch With auto switch (uilt-in magnet) L F T W DW L L Double rod type Mounting asic Tube material xial foot luminium tube Rod flange F Steel tube entre trunnion Not available with auto switch. uilt-in Magnet ylinder Model ydro type If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DWL ow to Order Port thread type Rc TN NPT TF G ore size mm mm mm mm mm M9W uto switch Without auto switch For applicable auto switches, refer to the table below. Suffix (Rod boot) Without rod boot One J Nylon tarpaulin side K eat resistant tarpaulin Without rod boot oth JJ Nylon tarpaulin sides KK eat resistant tarpaulin ylinder stroke For details, refer to the next page. Made to Order For details, refer to the next page. Number of auto switches pcs. S 1 pc. 3 3 pcs. n n pcs. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ 47 Load voltage uto switch model Lead wire length [m] Electrical Wiring Pre-wired pplicable Special function Tie-rod and entry (Output) D connector load mounting mounting () (M) (L) (Z) M9N 3-wire (NPN) 5 V, G59 I circuit 1 V M9P Grommet 3-wire (PNP) 4 V G5P M9 -wire 1 V K59 Terminal 3-wire (NPN) G39 G39 1 V conduit -wire K39 K39 M9NW 3-wire (NPN) 5 V, G59W I circuit Relay, Diagnostic indication Yes 1 V M9PW 3-wire (PNP) PL (-colour indication) G5PW M9W -wire 1 V 4 V K59W Grommet 3-wire (NPN) 5 V, M9N Water resistant 3-wire (PNP) 1 V M9P (-colour indication) M9 -wire 1 V G5 With diagnostic output (-colour indication) 4-wire (NPN) 5 V, 1 V F59F G59F I circuit Magnetic field resistant -wire P3DW (-colour indication) (Non-polar) P4DW Yes 3-wire (NPN equiv.) 5 V 96 I circuit 100 V 93 Grommet No 100 V or less 90 I circuit Relay, Yes 100 V, 00 V wire 4 V 1 V PL No 00 V or less Terminal conduit PL Yes 100 V, 00 V DIN terminal Relay, Diagnostic indication (-colour indication) Grommet 59W 59W PL Indicator light Solid state auto switches marked with are produced upon receipt of order. D-9 and D-9 V types cannot be mounted on Ø 50. Use D-Z7 and D-Z80 instead. Since there are other applicable auto switches than listed above, refer to page 58 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. For the D-P3DW, refer to the uto Switch Guide. The D-9 /M9 /P3DW auto switches are shipped together, (but not assembled). (owever, auto switch mounting brackets are assembled for the D-9 /M9 before shipment.)

49 ir ylinder: ir-hydro Type Double cting, Double Rod Series W Without cushion Made to Order (For details, refer to pages 61 to 78.) Specifications -X6 Made of stainless steel -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length Note) Since a heavy duty scraper (-X4) is installed as standard, there is no need to specify it. Minimum Stroke for uto Switch Mounting aution 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 56 and 57.) Refer to pages 5 to 58 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Specifications Rod oot Material Rod boot material Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 Maximum ambient temperature for the rod boot itself. ccessories Mounting asic Foot Flange entre trunnion Standard Rod end nut Option ore size Type Fluid ction Proof pressure Maximum operating pressure Minimum operating pressure Piston speed ir-hydro Turbine oil Double acting 1.5 MPa 1.0 MPa 0.16 MPa 0.5 to 300 mm/s mbient and fluid temperature 5 to 60 ushion None Stroke length tolerance Up to 50 st: , 51 to 750 st: Mounting asic, xial foot, Rod flange, entre trunnion In case of a type with auto switch, also refer to the table of minimum Standard Strokes/ strokes for auto switch mounting on pages 56 and 57. ore size Standard stroke 40 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, , 63 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, , 100 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 Intermediate strokes not listed above are produced upon receipt of order. Single knuckle joint Double knuckle joint (with pin) With rod boot Weights/luminium Tube (Steel Tube) ore size asic (1.08) (1.64) (.30) (4.09) (5.78) asic weight xial foot (1.7) (1.86) (.63) (4.76) (6.77) Flange (1.45) (.09) (3.09) (5.55) (7.70) Trunnion (1.49) (.18) (3.5) (5.78) (8.4) dditional weight per 50 ll mounting brackets (Except steel tube trunnion) 0.30 (0.35) 0.40 (0.47) 0.50 (0.55) 0.71 (0.89) 0.9 (1.15) mm of stroke Steel tube trunnion (0.44) (0.58) (0.77) (1.06) (1.35) ccessories Single knuckle Double knuckle (with pin) alculation: (Example) WL (xial foot, Ø 40, 100 stroke) asic weight 1. (xial foot, Ø 40) dditional weight 0.30/50 stroke ylinder stroke 100 stroke x 100/50 = 1.8 kg Values in brackets are those for the steel tube type. [kg] 48 Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock ir-hydro Double cting, Double Rod Double cting, Single Rod W K KW W uto Switch Made to Order

50 Series W onstruction!6!7!5 o!0 t e qw r!1!4!3! i u y omponent Parts No. Description Material Note 1 Rod cover luminium alloy Metallic painted ylinder tube luminium alloy ard anodised 3 Piston rod arbon steel ard chrome plating 4 Piston luminium alloy hromated 5 ushing earing alloy 6 Spring washer Rolled steel hromated 7 Tie-rod nut Rolled steel Nickel plating 8 Tie-rod arbon steel Zinc chromated 9 Scraper NR 10 Rod seal NR 11 Piston seal NR 1 ylinder tube gasket NR 13 Piston gasket NR 14 Piston holder Urethane 15 Rod end nut Rolled steel Nickel plating 16 ir release valve hromium molybdenum steel lack zinc chromated 17 heck ball earing steel Replacement Parts: Seal Kit ore size Kit no. ir-hydro type 40 W40-PS 50 W50-PS 63 W63-PS 80 W80-PS ontents Set of the nos.!0,!1,!. 100 W100-PS Do not disassemble the trunnion type. Refer to page 79. Seal kit includes!0,!1 and!. Order the seal kit based on each bore size. Seal kit includes a grease pack (Ø 40, Ø 50: 10 g, Ø 63 or more: 0 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-00 (0 g) 49

51 ir ylinder: ir-hydro Type Double cting, Double Rod Series W asic: W Width across flats K øe ød 1 L M G F K N x P (Rc, NPT, G) ir release S + Stroke ZZ + strokes With rod boot (One side) øe G 10. l f h + l ZZ + l + strokes M With rod boot (oth sides) L N F K + Stroke Width across flats K 1 ød øe 1 4 x J With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W K KW ød øe 10. l f h + l ore size Without rod boot With rod boot (One side) (oth sides) P S ZZ d e f h l ZZ ZZ 40 1/ /4 stroke / /4 stroke / /4 stroke / /4 stroke / /4 stroke S + Stroke ZZ + l + strokes f l + Stroke 10. h + l + Stroke ore size Stroke range Without rod boot With rod boot L 1 D E F G 1 J K K M N 40 Up to to M8 x M14 x Up to to M8 x M18 x Up to to M10 x M18 x Up to to M1 x M x Up to to M1 x M6 x The dimensions for each mounting type are the same as those for the standard double acting double rod model. Refer to pages 5 to 8. øe ød ir-hydro Double cting, Double Rod Double cting, Single Rod W Made to Order uto Switch 50

52 51

53 uto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting eight <and mounting> D-5 /64/59W D-3 D-G39/K s s D-G5 /K59 D-G5 W/K59W s Series uto Switch Mounting 33 G 1/ (pplicable cable O.D.) ø 6.8 to ø D-G5 D-G59F/G5NT 33 uto switch 14 uto switch <Tie-rod mounting> D-M9 /M9 V D-M9 W/M9 WV D-M9 /M9 V D-9 /9 V t t s D-5 /6 D-59W t t s s D-G39/K39 D-3 W D-Y59 /Y69 /Y7P/Y7PV D-Y7 W/Y7 WV D-Y7 D-Z7 /Z80 uto switch 33 G 1/ (pplicable cable O.D.) ø 6.8 to ø uto switch With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W D s G 1/ (pplicable cable O.D.) ø 6.8 to ø D-F5 /J59 D-F5NT s t t D-44 D-F5 W/J59W D-F5/F59F 30 G 1/ (pplicable cable O.D.) ø 6.8 to ø W 36 uto switch s D-P3DW s t 9 uto switch D-P4DW s 3 uto switch t K KW ir-hydro Double cting, Double Rod Double cting, Single Rod W Made to Order uto Switch 5

54 Series uto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting eight uto Switch Proper Mounting Position (Standard type) uto D-Y59 D-G39 switch D-Y69 D-G39 model D-G5 D-M9 D-Y7P D-F5 D-K39 D-K59 D-M9 V D-Y7PV D-J59 D-K39 D-G5NT D-M9 W D-9 D-Y7 W D-F59F D-5 D-5 D-P3DW D-P4DW D-F5NT D-59W D-G5 W D-M9 WV D-9 V D-Y7 WV D-F5 W D-6 D-64 D-K59W D-M9 D-Y7 D-J59W D-3 D-G5 D-M9 V D-Z7 D-F5 D-3 D-G59F D-Z80 D-44 ore D-59W D-44 size Note) djust the auto switch after confirming the operating conditions in the actual setting. uto Switch Proper Mounting eight (Standard type) uto switch model D-M9 D-M9 W D-M9 D-9 D-M9 V D-M9 WV D-9 V D-M9 V D-Y59 D-Y7P D-Y7 D-Y7 W D-Z7 D-Z80 D-Y69 D-Y7PV D-P3DW D-P4DW D-Y7 WV D-G5 D-K59 D-G5NT D-G5 W D-K59W D-G5 D-G59F D-5 D-64 D-59W D-G39 D-K39 D-3 ore size s t s t s t s t s t s t s t s s s s t s t s t s t D-44 D-F5 D-J59 D-F5 W D-5 D-G39 D-J59W D-6 D-K39 D-F5 D-59W D-3 D-F59F D-F5NT D-44 53

55 uto Switch Mounting Series uto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting eight uto Switch Proper Mounting Position (Non-rotating rod type, With end lock) uto D-Y59 D-G39 switch D-Y69 D-G39 model D-G5 D-M9 D-Y7P D-K39 D-F5 D-K59 D-M9 V D-Y7PV D-K39 D-J59 D-G5NT D-M9 W D-9 D-Y7 W D-5 D-5 D-F59F D-P3DW D-P4DW D-G5 W D-M9 WV D-9 V D-Y7 WV D-6 D-64 D-F5 W D-K59W D-M9 D-Y7 D-3 D-J59W D-G5 D-M9 V D-59W D-3 D-F5 D-G59F D-Z7 D-44 D-F5NT D-59W ore D-Z80 D-44 size Note) djust the auto switch after confirming the operating conditions in the actual setting. uto Switch Proper Mounting eight (Non-rotating rod type, With end lock) ore size uto switch model D-M9 D-M9 W D-M9 D-9 D-M9 V D-M9 WV D-9 V D-M9 V D-Y59 D-Y7P D-Y7 W D-Y7 D-Z7 D-Z80 D-Y69 D-Y7PV D-P3DW D-P4DW D-Y7 WV D-G5 D-K59 D-G5 W D-K59W D-G59F D-G5 D-G5NT D-5 D-64 D-59W D-G39 D-K39 D-3 D-44 D-F5 D-J59 D-F5 W D-5 D-G39 D-J59W D-6 D-K39 D-F59F D-59W D-3 D-F5 D-F5NT D-44 s t s t s t s t s t s t s t s s s s t s t s t s t Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock ir-hydro Double cting, Double Rod Double cting, Single Rod W K KW W Made to Order uto Switch 54

56 Series uto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting eight uto Switch Proper Mounting Position (ir-hydro type) uto switch model D-M9 D-M9 V D-M9 W D-M9 WV D-M9 D-M9 V D-9 D-9 V D-Y59 D-Y69 D-Y7P D-Y7PV D-Y7 W D-Y7 WV D-Y7 D-59W D-Z7 D-Z80 D-P3DW D-P4DW D-G39 D-G39 D-K39 D-K39 D-5 D-6 D-3 D-3 D-44 D-44 D-G5 D-K59 D-G5NT D-G5 W D-K59W D-G5 D-G59F D-5 D-64 D-F5 D-J59 D-F59F D-F5 W D-J59W D-F5 D-F5NT D-59W ore size D-9 and D-9 V types cannot be mounted on Ø 50. Note) djust the auto switch after confi rming the operating conditions in the actual setting. uto Switch Proper Mounting eight (ir-hydro type) uto D-G5 switch D-K59 model D-F5 D-Y59 D-G5NT D-J59 D-M9 D-Y7P D-G5 W D-M9 V D-Y69 D-G39 D-F5 W D-5 D-G39 D-M9 W D-Y7 D-K59W D-M9 WV D-9 V D-Y7PV D-P3DW D-P4DW D-K39 D-44 D-J59W D-6 D-K39 D-M9 D-Y7 W D-G5 D-M9 V D-Y7 WV D-3 D-F5 D-59W D-3 D-9 D-Z7 D-G59F D-F59F D-Z80 D-5 D-F5NT D-64 D-44 ore size s t s t s t s t s t s t s t D-59W s s s s t s t s t s t D-9 and D-9 V types cannot be mounted on Ø 50. Operating Range uto switch model D-M9 /M9 V D-M9 W/M9 WV D-M9 /M9 V D-9 /9 V ore size (7) 8.5 () 9.5 (9) 9.5 (9) 10.5 (9) D-Z7 /Z D-3 /44 D-3 / uto switch model D-Y59 /Y69 D-Y7P/Y7 V D-Y7 W/Y7 WV D-Y7 D-F5 /J59/F5 W D-J59W/F5 D-F5NT/F59F D-G5 /K59/G5 W D-K59W/G5 D-G5NT/G59F ore size D-5 /6 D-G5NL D-5 /64 D-G39/K D-G39/K39 D-59W D-P3DW D-59W D-P4DW Values which include hysteresis are for guideline purposes only, they are not a guarantee (assuming approximately ±30 % dispersion) and may change substantially depending on the ambient environment. Note 1) ( ): For Series D and DW. Note ) D-9 and D-9 V types cannot be mounted on Ø 50 of the D and DW series. 55

57 uto Switch Mounting Series Minimum Stroke for uto Switch Mounting uto switch model D-M9 D-M9 W D-M9 V D-M9 WV D-M9 D-M9 V D-9 D-9 V D-F5 /J59 D-F5 W/J59W D-F5/F59F D-5 /6 D-F5NT D-59W D-G5 /K59 D-G5 W D-K59W D-G5 D-G59F D-G5NT D-5 /64 D-59W Number of auto switches (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Same surface) (Different surfaces and same surface) 1 n (Same surface) (Different surfaces and same surface) 1 n (Same surface) rackets other than centre trunnion n: Number of auto switches entre trunnion Ø 40 Ø 50 Ø 63 Ø 80 Ø (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) Different surfaces Same surface 75 n Different surfaces Same surface (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 3, 4 ) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) Different surfaces Same surface 75 n Different surfaces Same surface (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 3, 4 ) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) Note 1) When n is an odd number, an even number that is one larger than this odd number is used for the calculation. Note ) When n is an odd number, a multiple of 4 that is larger than this odd number is used for the calculation. Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock ir-hydro Double cting, Double Rod Double cting, Single Rod W K KW W uto Switch Made to Order 56

58 Series Minimum Stroke for uto Switch Mounting uto switch model D-G39 D-K39 D-3 D-44 D-G39 D-K39 D-3 n n: Number of auto switches Number of rackets other than entre trunnion auto switches centre trunnion Ø 40 Ø 50 Ø 63 Ø 80 Ø 100 Different surfaces Same surface Different surfaces Same surface (n ) (n =, 3, 4 ) (n ) (n =, 3, 4 ) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n ) (n =, 4, 6, 8 ) Note 1) Different surfaces Same surface 55 n Different surfaces Same surface (n ) (n =, 3, 4 ) (n ) (n =, 3, 4 ) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) Different surfaces Same surface n Different surfaces Same surface (n ) (n =, 3, 4 ) (n ) (n =, 3, 4, 5 ) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n ) (n =, 4, 6, 8 ) Note 1) D-44 D-Y59 /Y7P D-Y7 W D-Z7 /Z80 D-Y69 /Y7PV D-Y7 WV D-Y7 D-P3DW D-P4DW Different surfaces Same surface 55 n Different surfaces Same surface (n ) (n =, 3, 4 ) (n ) (n =, 3, 4 ) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n ) (n ) (n ) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (n =, 4, 6, 8 ) Note 1) (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 n (Different surfaces and same surface) 1 (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) n (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) (Different surfaces and same surface) n (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) Note 1) When n is an odd number, an even number that is one larger than this odd number is used for the calculation. Note ) When n is an odd number, a multiple of 4 that is larger than this odd number is used for the calculation. 57

59 uto Switch Mounting Series uto Switch Mounting rackets/part No. <Tie-rod mounting> uto switch model D-M9 /M9 V D-M9 W/M9 WV D-M9 /M9 V D-9 /9 V D-F5 /J59 D-F5 W/J59W D-F59F/F5NT D-5 /6 D-59W D-G39/K39 D-3 /44 D-Y59 /Y69 D-Y7P/Y7PV D-Y7 W/Y7 WV D-Y7 D-Z7 /Z80 D-P3DW <and mounting> Except air-hydro type uto switch model D-G39/K39 D-3 /44 D-G5 /K59 D-G5 W/K59W D-G59F D-G5NT D-G5N D-5 /64 D-59W ore size T-04 T-04 T-06 T-08 T M9-050S M9-050S 9T-063S 9T-080S 9T-080S D-P4DW P-040 P-040 P-063 P-080 P-080 ore size DS-04M DS-05M M1-063 M1-080 M F-06 F-08 F-10 The figure shows the mounting example for the D-M9 (V)/M9 W(V)/ M9 (V)/9 (V) types. ir-hydro type uto switch model D-G39/K39 D-3 /44 D-G5 /K59 D-G5 W/K59W D-G59F D-G5NT D-G5N D-5 /64 D-59W ore size D1-04M D1-05M D1-06M D1-08M D1-10M Note 1) uto switch brackets are included in the D-3 /44/G39/K39 types. Specify the part number as follows depending on the cylinder size when ordering. (Example) Ø 40: D-3-4, Ø 50: D-3-5, Ø 63: D-3-6, Ø 80: D-3-8, Ø 100: D-3-10 [Stainless Steel Mounting Screw] The following stainless steel mounting screw kit (including set screws) is also available. Use it in accordance with the operating environment. (Since the auto switch mounting bracket and band are not included, order them separately.) 1: For D-5/6/F5/J5 types 3: For D-5/6/G5/K5 types Note ) Refer to the catalogue in our website for details on the 1 and 3. The above stainless steel screws are used when a cylinder is shipped with D-F5 or G5 auto switches. When only an auto switch is shipped independently, the 1 or 3 is attached. Note 3) When using the D-M9 (V) or Y7, do not use the steel set screws which are included with the above auto switch mounting brackets (7-, 4- ). Order a stainless steel screw kit (1) separately, and use the M4 x 6 L stainless steel set screws included in the 1. Note 4) There is a difference in the cylinder tube thickness depending on the cylinder model. Use caution when a band mounting type is used as an applicable auto switch and a cylinder model is changed. Other than the applicable auto switches listed in ow to Order, the following auto switches are mountable. Refer to the uto Switch Guide for the detailed specifications. Type Model Electrical entry Features D-M9NV/M9PV/M9V D-Y69/Y69/Y7PV D-M9NWV/M9PWV/M9WV Grommet (Perpendicular) Diagnostic indication D-Y7NWV/Y7PWV/Y7WV (-colour indication) D-M9NV/M9PV/M9V Water resistant (-colour indication) Solid state D-Y59/Y59/Y7P D-F59/F5P/J59 D-Y7NW/Y7PW/Y7W Diagnostic indication D-F59W/F5PW/J59W Grommet (In-line) (-colour indication) D-F5/Y7 Water resistant (-colour indication) D-F5NT/G5NT With timer D-P5DW Magnetic field resistant (-colour indication) Reed D-93V/96V Grommet (Perpendicular) D-90V Without indicator light D-53/56/53/Z73/Z76 Grommet (In-line) D-67/Z80 Without indicator light With pre-wired connector is also available for solid state auto switches. For details, refer to the uto Switch Guide. Normally closed (N = b contact) solid state auto switches (D-F9G/F9/Y7G/Y7) are also available. For details, refer to the uto Switch Guide. ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W K KW W Made to Order uto Switch 58

60 Prior to Use uto Switch onnection and Example Sink Input Specifications Source Input Specifications 3-wire, NPN rown Input 3-wire, PNP rown Input uto switch lack uto switch lack lue OM (PL internal circuit) lue OM (PL internal circuit) -wire rown Input -wire rown OM uto switch uto switch lue lue OM Input (PL internal circuit) (PL internal circuit) onnect according to the applicable PL input specifications, as the connection method will vary depending on the PL input specifi cations. Example of ND (Series) and OR (Parallel) onnection When using solid state auto switches, ensure the application is set up so the signals for the fi rst 50 ms are invalid. 3-wire ND connection for NPN output (Using relays) (Performed with auto switches only) rown Relay rown Load lack uto switch 1 uto switch 1 lack Load lue lue 3-wire OR connection for NPN output rown lack Load uto switch 1 lue rown rown rown uto switch lack uto switch lack uto switch lack lue lue lue 3-wire ND connection for PNP output (Using relays) rown Relay lack uto switch 1 lue rown (Performed with auto switches only) rown lack uto switch 1 lue rown 3-wire OR connection for PNP output rown lack uto switch 1 lue rown uto switch lack lue Load uto switch lack Load lue uto switch lack lue Load -wire ND connection uto switch 1 uto switch 59 rown lue rown lue Load When two auto switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicator lights will light up when both of the auto switches are in the ON state. uto switches with load voltage less than 0 V cannot be used. Load voltage at ON = Power supply voltage Residual voltage x pcs. = 4 V 4 V x pcs. = 16 V Example: Power supply is 4 VD Internal voltage drop in auto switch is 4 V. -wire OR connection uto switch 1 uto switch rown lue rown lue Load (Solid state) When two auto switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. Load voltage at OFF = Leakage current x pcs. x Load impedance = 1 m x pcs. x 3 kω = 6 V Example: Load impedance is 3 kω. Leakage current from auto switch is 1 m. (Reed) ecause there is no current leakage, the load voltage will not increase when turned OFF. owever, depending on the number of auto switches in the ON state, the indicator lights may sometimes grow dim or not light up, due to the dispersion and reduction of the current fl owing to the auto switches.

61 Made to Order uto Switch ir-hydro Double cting, Double Rod Double cting, Single Rod W With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod KW K W 60

62 Series Simple Specials/Made to Order Please contact SM for detailed specifi cations, delivery and prices. Simple Specials The following special specifi cations can be ordered as a simplifi ed Made-to-Order. There is a specification sheet available on paper and D-ROM. Please contact your SM sales representatives if necessary. (Standard type) Specifications Double acting Single rod Double rod -X0 to 30 -X14 -X15 hange of rod end shape hange of trunnion bracket mounting position hange of tie-rod length Made to Order Specifications (Standard type) Double acting Single rod Double rod -X5 -X6 -X3 -X4 -X5 -X6 -X7 -X8 -X9 -X10 -X11 -X1 -X -X7 -X8 -X9 -X30 -X35 -X65 -X68 -X85 -X1184 Oversized rod cylinder eat resistant cylinder ( 10 to 150 ) Special port location With heavy duty scraper eat resistant cylinder ( 10 to 110 ) Made of stainless steel Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel djustable stroke cylinder/djustable extension type djustable stroke cylinder/djustable retraction type Dual stroke cylinder/double rod type Dual stroke cylinder/single rod type Tandem cylinder Fluororubber seal Double clevis and double knuckle joint pins made of stainless steel ompact flange made of SS400 Double knuckle joint with spring pin Rod trunnion With coil scraper Made of stainless steel (ombination of X7 and X68) Made of stainless steel (with hard chrome plated piston rod) Grease for food processing equipment ylinder with heat resistant reed auto switch ( 10 to 10 ) Note 1) The cover shape is the same as the existing product. Note 1) Note 1) Note 1) 61

63 Simple Specials/Made to Order Series K Note 1) (Non-rotating rod type) Note 1) (ir-hydro type) Note 1) (With end lock) Double acting Double acting Double acting Single rod Double rod Single rod Double rod Single rod K (Non-rotating rod type) (ir-hydro type) (With end lock) Double acting Double acting Double acting Single rod Double rod Single rod Double rod Single rod -X0 to 30 -X14 -X15 -X5 -X6 -X3 -X4 -X5 -X6 -X7 -X8 Page Page 63 Page 65 Page 65 Page Page 66 Page 66 Page 67 Page 67 Page 68 Page 68 Page 68 Page 69 With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W K KW -X9 -X10 -X11 -X1 -X -X7 -X8 -X9 Page 70 Page 71 Page 7 Page 73 Page 73 Page 73 Page 74 Page 74 ir-hydro Double cting, Double Rod Double cting, Single Rod W -X30 -X35 -X65 -X68 Page 75 Page 75 Page 76 Page 76 uto Switch -X85 -X1184 Page 77 Page 78 Made to Order 6

64 Series Simple Specials These changes are dealt with Simple Specials System. 1 hange of Rod End Shape -X0 to X30 Series ction Precautions for change of rod end shape Standard type Double acting, Single rod X0 to 30 Except pivot bracket and rod end bracket W Double acting, Double rod X0 to 30 Except pivot bracket and rod end bracket Non-rotating rod type K Double acting, Single rod X0, 1, 6, 10, 11, 13, 14, 17, 19, 1 With end lock Double acting, Single rod X0 to 30 ir-hydro type Double acting, Single rod X1, 3, 5 to 8, 10, 11, 13 to 3, 6 to 30 Note 1. SM will make appropriate arrangements if no dimension, tolerance, or fi nish instructions are given in the diagram.. Standard dimensions marked with will be as follows to the rod diameter (D). Enter any special dimension you desire. D 6 D 1 mm, 6 < D 5 D mm, D > 5 D 4 mm 3. In the case of double rod type and single acting retraction type, enter the dimensions when the rod is retracted. : 0 : 1 : : ød 30 T W1 : 4 : 5 : 6 : 7 ørd ørd L 30 L L L 30 W 30 L 0.5 file chamfer W R sphere TP R sphere ød 30 T W1 0.5 ød R sphere ød 30 L ød ød : 8 : 9 : 10 : 11 : 1 : 13 : 14 : 15 T W1 63

65 Simple Specials Series : 16 : 17 : 18 : 19 L ød 30 L K L L L K 30 : 0 : 1 : : 3 ød T ød 30 : 4 : 5 : 6 : 7 ød ød T L ød 30 L K 30 ørd L ød L W ød 30 L 30 W 30 L L T W 30 ir-hydro With End Lock Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W : 8 : 9 : 30 K KW W uto Switch Made to Order T 64

66 Series hange of Trunnion racket Mounting Position -X14 The position for mounting the trunnion pivot bracket on the cylinder can be moved from the standard mounting position to any desired position. Description Model ction Note Standard type Non-rotating rod type W K KW Double acting, Single rod Double acting, Double rod Double acting, Single rod Double acting, Double rod With end lock Double acting, Single rod Double acting, Single rod ir-hydro type W Double acting, Double rod (Z + 1/ stroke) = Trunnion position for -X14 Trunnion position for -X14 Precautions 1. Specify Z + 1/ stroke in the case the trunnion bracket position is not -X14, or trunnion is not a centre trunnion.. SM will make appropriate arrangements if no dimension, tolerance, or fi nish instructions are given in the diagram. 3. The possible range of trunnion bracket mounting position is indicated in the table below. 4. Some trunnion mounting positions do not allow auto switch mounting. Please consult with SM for more information. 5. When the trunnion position is changed to somewhere close to the cover for the end lock cylinder, there is a possibility that the lock part and the trunnion pivot bracket may interfere with each other. hange the lock position (-X3) at the same time. Z + 1/ stroke For -X14 Reference For -X14 For -X14 ore size Minimum Maximum Standard (entre trunnion) Minimum stroke Stroke Stroke / stroke Stroke Stroke / stroke Stroke Stroke / stroke Stroke Stroke / stroke Stroke Stroke / stroke 1 3 hange of Tie-rod Length ylinder with M dimension for tie-rod length changed from the standard length. -X15 Description Model ction Note Standard type Non-rotating rod type W K KW Double acting, Single rod Double acting, Double rod Double acting, Single rod Double acting, Double rod With end lock Double acting, Single rod Double acting, Single rod ir-hydro type W Double acting, Double rod Precautions 1. To order, specify the M dimension as well as the part number.. SM will make appropriate arrangements if no dimension, tolerance, or fi nish instructions are given in the diagram. 3. Tie-rod length changeable range is described in the table on the right. 4. The M dimension of the bracket mounting side of Flange (F, G), levis (, D) types cannot be specified. M = M = Tie-rod Length hangeable Range ore size ll bore size M Min. 0 M Max

67 1 Oversized Rod ylinder cylinder that has been made stronger through the use of a piston rod with a larger diameter. It is used for long stroke applications that pose the risk of bending or buckling of the piston rod. (Please contact SM if a lateral load must be applied to it.) pplicable Series Description Model ction Note Standard type Double acting, Single rod Series Width across flats K Width across flats 1 ød Series Made to Order Please contact SM for detailed dimensions, specifi cations and lead times. Dimensions (Dimensions other than below are the same as standard type.) 1 L K W ZZ + Stroke eat Resistant ylinder ( 10 to 150 ) ow to Order Mounting style ore size Stroke -X5 Oversized rod cylinder X5 ore size L 1 Ø D 1 K K W ZZ M18 x M x M x M6 x M30 x X6 Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock W K KW ir cylinder which changed the seal material and grease, so that it could be used even at higher temperature up to 150 from 10. pplicable Series Description Model ction Note Standard type Double acting, Single rod Except with auto switch W Double acting, Double rod Except with auto switch With end lock Double acting, Single rod Except with auto switch Note 1) Operate without lubrication from a pneumatic system lubricator. Note ) Please contact SM for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 3) In principle, it is impossible to make built-in magnet type and the one with auto switch. ut, as for the one with auto switch, and the heat resistant cylinder with heat resistant auto switch, please contact SM. Note 4) Piston speed is ranged from 50 to 500 mm/s. ow to Order Standard model no. eat resistant cylinder X6 Specifications mbient temperature range 10 to 150 Seal material Fluororubber Grease eat resistant grease Specifications other than above and external dimensions Warning Precautions Same as standard type e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. ir-hydro Double cting, Double Rod Double cting, Single Rod W uto Switch Made to Order 66

68 Series 3 Special Port Location -X3 ompared with the standard type, a cylinder which changes the connection port location of rod/head cover and the location of cushion valve. pplicable Series Description Model ction Note Double acting, Single rod Standard type W Double acting, Double rod With end lock Double acting, Single rod ow to Order Mounting style W ore size Stroke Special port location Standard model no. X3 Special port location Specifications: Same as standard type X3 ushion valve location viewed from the rod side Rod port location viewed from the rod side For port location, refer to the following diagrams and show the symbols of,, and D. ushion valve location viewed from the rod side Rod port location viewed from the rod side For port location, refer to the following diagrams and show the symbols of,, and D. Relationship between Port Location and ushion Valve Location orresponding symbol of mounting bracket (Positional relationships) asic Foot Rod flange ead flange Single clevis Double clevis port entre trunnion ushion valve 1. s shown in the above diagram, the symbols for the positions of the ports and cushion valves are as follows: viewed from the rod side, the top position is rendered ; then,,, and D, in the clockwise direction.. The type in which the ports and the cushion valves are combined is applicable only when the rod cover and the head cover are changed to the same positions. 3. The symbol indicated as -X3 is the standard specifi cation, and there are no part numbers or. 4. Those shown above are the same as standard, other than the symbols that indicate the positions of the ports and the cushion valves. 4 With eavy Duty Scraper -X4 It is suitable for using cylinders under the environment, where there are much dusts in a surrounding area by using a heavy duty scraper on the wiper ring, or using cylinders under earth and sand exposed to the die-casted equipment, construction machinery, or industrial vehicles. pplicable Series Description Model ction Note Double acting, Single rod Standard type W Double acting, Double rod With end lock Double acting, Single rod Note) ir-hydro type is equipped with heavy duty scraper as standard. ow to Order Standard model no. With heavy duty scraper X4 aution Do not replace heavy duty scrapers. Since heavy duty scrapers are press-fi t, do not replace the cover only, but rather the entire rod cover assembly. onstruction (Dimensions are the same as standard.) Specifications: Same as standard type 67

69 Made to Order Series 5 7 eat Resistant ylinder ( 10 to 110 ) ylinder which changed the seal material for heat resistance (up to 110 ) in order to use under the severe ambient temperature condition which exceeds the standard specifi cations of 10 to 70. pplicable Series Description Model ction Note Standard type ow to Order 6 Tie-rod, ushion Valve, Tie-rod Nut, etc. Made of Stainless Steel -X7 When using in locations where the rust generation or corrosion likelihood exists, the standard parts material have been partly changed to the stainless steel. pplicable Series Description Model ction Note Standard type W Non-rotating rod K type KW Double acting, Single rod Except with auto switch W Double acting, Double rod Except with auto switch Standard model no. eat resistant cylinder Made of Stainless Steel ow to Order Double acting, Single rod Double acting, Double rod Double acting, Single rod Double acting, Double rod With end lock Double acting, Single rod ow to Order Standard model no. Standard model no. Made of stainless steel Tie-rod, ushion valve, Tie-rod nut, etc. made of stainless steel X5 X6 X7 Specifications mbient temperature range 10 to 110 Seal material Fluororubber With auto switch Unavailable Note ) Specifications other than above and external dimensions Suitable for the cases it is likely to generate rust by being immersed in the water and corrosion. pplicable Series Description Model ction Note With end lock Note) Double acting, Single rod ir-hydro type W Note) ead end lock only Double acting, Single rod Double acting, Double rod Note 1) Please contact SM for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note ) Manufacturing built-in magnet type and the one with auto switch is impossible. Note 3) Material of rod boot is heat resistant tarpaulin. Specifications Parts changed to stainless steel Max. manufacturable stroke Specifications other than above and external dimensions Specifications omponent parts changed to stainless steel dditional specifications Dimensions Tie-rod, Tie-rod nut, Mounting bracket nut, ushion valve, Lock nut Same as standard type Same as standard type -X5 Same as standard type -X6 Piston rod, Rod end nut Double acting, Single rod: 1500 Double acting single rod with rod boot: 1000 Same as standard type Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock ir-hydro Double cting, Double Rod Double cting, Single Rod W K KW W uto Switch Made to Order 68

70 Series 8 djustable Stroke ylinder/djustable Extension Type -X8 It adjusts the extending stroke by the stroke adjustable mechanism equipped in the head side. (fter the stroke is adjusted, with cushion on both sides is altered to single-sided, with cushion.) pplicable Series Description Model ction Note Standard type Double acting, Single rod Non-rotating rod type K Double acting, Single rod With end lock Double acting, Single rod Specifications Stroke adjustment symbol Stroke adjustment range 0 to 5 0 to 50 dditional specifications Same as standard type ow to Order Mounting style ore size Stroke Suffix Stroke adjustment symbol Z Pivot bracket Rod end bracket X8 K Except head fl ange and clevis types Mounting style ore size Stroke Suffix Stroke adjustment symbol X8 Except head fl ange and clevis types djustable stroke cylinder/djustable extension type djustable stroke cylinder/djustable extension type Stroke adjustable mechanism Warning Precautions 1. When the cylinder is operating, if something gets caught between the stopper bracket for adjusting the stroke and the cylinder body, it could cause bodily injury or damage the peripheral equipment. Therefore, take preventive measures as necessary, such as installing a protective cover.. To adjust the stroke, make sure to secure the wrench flats of the stopper bracket by a wrench, etc. before loosening the lock nut. If the lock nut is loosened without securing the stopper bracket, be aware that the area that joins the load to the piston rod or the area in which the piston rod is joined with the load side and the stopper bracket side could loosen fi rst. It may cause an accident or malfunction. Dimensions (Dimensions other than below are the same as standard type.) Width across flats Width across flats MG 4 MK Stroke ML + djustment M + Stroke + djustment ZZ + x Stroke + djustment ømi MN ore size MG M MI MK ML MN ZZ M10 x M14 x M14 x M16 x M0 x

71 Made to Order Series 9 djustable Stroke ylinder/djustable Retraction Type The retract stroke of the cylinder can be adjusted by the adjusting bolt. pplicable Series Description Model ction Note Standard type Non-rotating rod type With end lock ow to Order K K Mounting style Mounting style Double acting, Single rod Double acting, Single rod Double acting, Single rod Type Type ore size Except head fl ange and clevis types ore size Except head fl ange and clevis types djusting bolt Except head fl ange and clevis types Except head fl ange and clevis types Except head fl ange and clevis types Stroke Stroke Suffix Suffix (fter the stroke is adjusted, with cushion on both sides is altered to single-sided, with cushion.) Specifications Stroke adjustment symbol Stroke adjustment symbol djustable stroke cylinder/djustable retraction type Z -X9 Stroke adjustment symbol Stroke adjustment range 0 to 5 0 to 50 dditional specifications Same as standard type djustable stroke cylinder/djustable retraction type aution Precautions X9 Pivot bracket Rod end bracket X9 1. When air is supplied to the cylinder, if the stroke adjusting bolt is loosened in excess of the allowable stroke adjustment amount, be aware that the stroke adjusting bolt could fly out or air could be discharged, which could injure personnel or damage the peripheral equipment.. djust the stroke when the cylinder is not pressurised. If it is adjusted in the pressurised state, the seal of the adjustment section could become deformed, leading to air leakage. Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock W K KW Dimensions (Dimensions other than below are the same as standard type.) ZZ + Stroke + djustment b Width across flats K c d + djustment ore size b c d K ZZ M1 x M16 x M0 x M4 x M4 x K, (With rod end lock only) ore size d c b K ZZ M16 x M16 x M0 x M4 x M4 x ir-hydro Double cting, Double Rod Double cting, Single Rod W uto Switch Made to Order 70

72 Series 10 Dual Stroke ylinder/double Rod Type Two cylinders are constructed as one cylinder in a back-to-back confi guration allowing the cylinder stroke to be controlled in three steps. -X10 pplicable Series Description Model ction Note Standard type Non-rotating rod type With end lock K Double acting, Single rod Double acting, Single rod Double acting, Single rod Except clevis and trunnion types, pivot bracket and rod end bracket Except clevis and trunnion types Except clevis and trunnion types Specifications ore size 40 to 100 Maximum manufacturable stroke Stroke + = 1000 dditional specifications Same as standard type ow to Order Mounting style Type ore size Stroke Suffix Stroke Suffix Z X10 Except clevis and trunnion types Dual stroke cylinder/double rod type K Mounting style Type Except clevis and trunnion types ore size Stroke Suffix Stroke Suffix X10 Dual stroke cylinder/double rod type Function D When air pressure is supplied to ports and, both strokes and retract. Stroke D When air pressure is supplied to ports and, out strokes. D Stroke When air pressure is supplied to ports and, out strokes. Stroke D Stroke When air pressure is supplied to ports and, both strokes and out strokes. Dimensions (Dimensions other than below are the same as standard type.) Stroke G Stroke Q S + Stroke ( + ) ZZ + Stroke ( + ) ore size G Q S ZZ

73 Made to Order Series 11 Dual Stroke ylinder/single Rod Type Two cylinders can be integrated by connecting them in line, and the cylinder stroke can be controlled in two stages in both directions. pplicable Series Description Model ction Note Standard type Double acting, Single rod Except trunnion type Non-rotating rod type K Double acting, Single rod Except trunnion type ow to Order K Mounting style Except trunnion type Mounting style Except trunnion type Type Type ore size ore size Stroke Stroke Stroke G Q S + Stroke ( + ) ZZ + Stroke ( + ) Suffix Suffix Stroke -X11 Specifications ore size 40 to 100 Maximum manufacturable stroke Stroke + Stroke = 1000 Specifications other than above Same as standard type Stroke - Stroke - Dimensions (Dimensions other than below are the same as standard type.) Suffix Suffix Z Dual stroke cylinder/single rod type Pivot bracket X11 Rod end bracket Dual stroke cylinder/single rod type X11 ore size G Q S ZZ Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock W K KW Functional description of dual stroke cylinder 1) Initial state (0 stroke position) Stroke - W Stroke W Stroke Stroke Stroke Double output is possible. Stroke Stroke Stroke Stroke ) 1st stage (Stroke operation) When the air pressure is supplied from the port, the rod operates the stroke. 3) nd stage (Stroke - operation) Following the 1st stage, when the air pressure is supplied from the port, the rod operates the stroke -. 4) ylinder retraction When the air pressure is supplied from the port, the rod retracts completely. 1) Initial state (0 stroke position) ) Double output When the air pressure is supplied to the and ports at the same time, the double output can be obtained in the stroke range. Stroke or Stroke operation can be made individually. Stroke operation Stroke Stroke aution Precautions Stroke Stroke Stroke Stroke 1) Initial state (0 stroke position) ) Operation When the air pressure is supplied from the port, the rod operates the stroke. Stroke operation 1) Initial state (0 stroke position) ) Operation When the air pressure is supplied from the port, the rod operates the stroke. 1. Do not supply air until the cylinder is fixed with the attached bolt.. If air is supplied without securing the cylinder, the cylinder could lurch, posing the risk of bodily injury or damage to the peripheral equipment. 7 ir-hydro Double cting, Double Rod Double cting, Single Rod W uto Switch Made to Order

74 Series 1 Tandem ylinder -X1 This is a cylinder produced with two air cylinders in line allowing double the output force. pplicable Series Description Model ction Note Standard type Double acting, Single rod Except trunnion type Specifications ore size 40 to 100 Maximum manufacturable stroke 500 ow to Order Standard model no. X1 Specifications other than above Function Same as standard type Tandem cylinder When air pressure is supplied to ports and, the output force is doubled in the retract stroke. When air pressure is supplied to ports and, the output force is doubled in the out stroke. Dimensions (Dimensions other than below are the same as standard type.) G 13 Fluororubber Seal Q S + ( x Stroke) ZZ + ( x Stroke) ore size G Q S ZZ X pplicable Series Description Model ction Note Double acting, Single rod Standard type W Double acting, Double rod With end lock Double acting, Single rod ow to Order Standard model no. X Fluororubber seal Specifications Seal material mbient temperature range Fluororubber With auto switch Note 1) : 10 to 60 (No freezing) Without auto switch : 10 to 70 Specifications other than above and Same as standard type external dimensions Note 1) Please contact SM, as the type of chemical and the operating temperature may not allow the use of this product. Note ) ylinders with auto switches can also be produced; however, auto switch related parts (auto switch units, mounting brackets, built-in magnets) are the same as standard products. efore using these, please contact SM regarding their suitability for the operating environment. 14 Double levis and Double Knuckle Joint Pins Made of Stainless Steel -X7 To prevent the oscillating portion of the double clevis or the double knuckle joint from rusting, the material of the pin and the retaining ring has been changed to stainless steel. pplicable Series Description Model ction Note Standard type Double acting, Single rod Except rod end bracket Non-rotating rod type K Double acting, Single rod With end lock Double acting, Single rod Specifications Mounting Pin and retaining ring material Specifications other than above Only double clevis type (D), double knuckle joint Stainless steel 304 Same as standard type ow to Order D KD D Y DP Double clevis type Double knuckle joint Standard model no. 04D, 05D, 08D, 10D, 3, 4, 5, 6, 7 Double clevis pin made of stainless steel Double knuckle joint pin made of stainless steel X7 X7 X7 73 levis pin Knuckle pin levis pin made of stainless steel Knuckle pin

75 Made to Order Series 15 ompact Flange Made of SS400 Width of a flange bracket on the rod and head side has the same dimensions as the cylinder s rod cover to save the mounting space. (Flange shape and FV-dimension are only different from the standard type.) pplicable Series Specifications: Same as standard type FV Description Model ction Note Standard type Non-rotating rod type W K KW FZ Double acting, Single rod Double acting, Double rod Double acting, Single rod Double acting, Double rod With end lock Double acting, Single rod Dimensions Other dimensions are the same as flange on the rod side and head side of standard type. (Figure is the case of flange on the rod side.) FT 16 Double Knuckle Joint with Spring Pin ow to Order F Standard model no. X8 W K ompact flange made of SS400 KW Mounting F Rod fl ange G ead fl ange -X8 ore size FT FV FZ X9 Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod With End Lock W K KW To prevent loosening of the double knuckle joint of standard air cylinder. pplicable Series Description Model ction Note Standard model no. Standard type Double acting, Single rod Except rod end bracket With end lock Double acting, Single rod Double knuckle joint with spring pin Specifications: Same as standard type Dimensions (For mounting bracket, pin is shipped together.) ole: ønd10 Shaft: øndd9 NZ NX RR1 L1 PY Spring pin ZZ + Stroke ow to Order X9 Dimensions except mentioned above are the same as standard type. ore size L1 Ø NDd9 Ø ND10 NX NZ PY RR1 ZZ ir-hydro Double cting, Double Rod Double cting, Single Rod W uto Switch Made to Order 74

76 Series 17 Rod Trunnion -X30 This cylinder shortens the distance between the fulcrum and the rod end by installing a trunnion bracket in front of the rod side cover. pplicable Series Description Model ction Note Standard type Double acting, Single rod Specifications: Same as standard type ow to Order T Standard model no. Trunnion bracket Rod trunnion X30 Dimensions (Dimensions other than below are the same as standard type.) Z G TY øtde8 TX TZ TT n ZZ + Stroke S + Stroke Stroke ore size range n G S TDe8 TT TX TY TZ Z ZZ 40 Up to Up to Up to Up to Up to With oil Scraper -X35 It gets rid of frost, ice, weld spatter, cutting chips adhered to the piston rod, and protects the seals etc. pplicable Series Description Model ction Note Double acting, Single rod Standard type W Double acting, Double rod With end lock Double acting, Single rod Specifications: Same as standard type Dimensions: Same as standard type For air cylinders with end lock, refer to the table below. ow to Order Standard model no. X35 With coil scraper Dimensions (Dimensions other than below are the same as standard type.) Series 75 øe f ore size Ø e f With rod end lock, With double end lock The above diagram shows the rod end lock and non-locking type manual release. Series head end lock is the same as the standard type. The dimensions of the non-locking type manual release are the same as indicated above.

77 Made to Order Series 19 Made of Stainless Steel (ombination of X7 and X68) Suitable for the cases it is likely to generate rust by being immersed in the water and corrosion. pplicable Series Description Model ction Note Standard type ow to Order W Standard model no. Double acting, Single rod Double acting, Double rod Made of stainless steel (ombination of X7 and X68) X65 Specifications Parts changed to stainless steel Specifications other than above and external dimensions Suitable for the cases it is likely to generate rust by being immersed in the water and corrosion. Maximum Manufacturable Stroke 0 Made of Stainless Steel (With ard hrome Plated Piston Rod) pplicable Series Description Model ction Note Standard type ow to Order W Standard model no. Double acting, Single rod Double acting, Double rod Made of stainless steel (With hard chrome plated piston rod) X68 -X65 Tie-rod, Tie-rod nut, ushion valve, Piston rod (with hard chrome plated), Rod end nut Same as standard type Double acting, Single rod Double acting single rod with rod boot Specifications Parts changed to stainless steel Specifications other than above and external dimensions Maximum Manufacturable Stroke -X68 Piston rod, Rod end nut Same as standard type Double acting, Single rod Double acting single rod with rod boot Non-rotating Rod Standard Double cting, Double Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod W W K KW With End Lock Made to Order uto Switch ir-hydro Double cting, Double Rod Double cting, Single Rod 76

78 Series 1 Grease for Food Processing Equipment -X85 Food grade grease (certifi ed by NSF-1) is used as lubricant. pplicable Series Description Model ction Note Double acting, Single rod Standard type W Double acting, Double rod ow to Order Standard model no. X85 Specifications mbient temperature range 10 to 70 Seal material Nitrile rubber Grease Grease for food uto switch Mountable Dimensions Same as standard type dditional specifications Same as standard type Warning Precautions Grease for food processing equipment e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. Not installable zone Food zone n environment where the raw materials and materials of food products, semi-fi nished food products and food products that make direct or indirect contact in a normal processing process. Splash zone n area where a portion of food products accidentally splash and stick under the intended operating conditions. n environment where food products that enter this area do not return to the food product contact portion again, and are not used as food products. Installable zone Non-food zone n environment where there is no contact with food. Note 1) void using this product in the food zone. (Refer to the figure on the right.) Note ) When the product is used in an area of liquid splash, or a water resistant function is required for the product, please consult with SM. Note 3) Operate without lubrication from a pneumatic system lubricator. Note 4) Use the following grease pack for the maintenance work. GR--010 (Grease: 10 g) Note 5) Please contact SM for details about the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Splash zone Not installable Food zone Not installable Food Non-food zone Installable le ontainer 77