D11 French casement windows HINGES 01.02.2014 Waregemstraat 5-9870 Zulte - Belgium - T. +32 9 388 88 81 - F. +32 9 388 88 21 - commercial@sobinco.com - www.sobinco.com
Hinges Contents 1. General....03 2. Size range....04 3. CHRONO visible hinges....05 3.1. Standard hinges n 26140-750 and 26140-760.05 3.2. Adjustable hinges.06 3.3. 2-part and 3-part hinges.07 4. CHRONO INVISION hinges....08 4.1. Hinge sets.08 4.2. Installation instructions.09 4.3. Adjustments.10 5. CHRONO INVISI hinges....12 5.1. Hinge sets.12 5.2. Installation instructions.13.02
1. General Hinges The totally clampable CHRONO system for french casement windows is available with visible hinges and with concealed hinges. The concealed hinges offer the following advantages: --The concealed hinges have the advantage that the hinges are invisible when the window is closed. --The possibility to use a narrow frame profile: aesthetic aspect and glass surface will be larger. --The cleaning of the window frames will be easier because all the corners are easily accessible. --Colour-independent, so reducing stock and increasing cost effectiveness. -- No need to remove the inner gasket to mount the hinges. A better acoustic, wind and water tightness is obtained. -- The fully concealed hinges can not be damaged or spoilt during transport, installation or other work to the building. The concealed hinges are available in two different versions: --CHRONO INVISION: fully concealed clampable hinges, which can carry vent weights up to 170 kg. -- CHRONO INVISI: fully concealed screwed hinges, which can carry vent weights up to 90 kg. All parts are made of non-corroding materials. Profile dimensions CHRONO hardware is available to suit a frame groove of 14/18 mm or a frame groove of 10/14 mm. Chrono and Chrono Invisi Chrono Invision Frame groove 14/18 mm Frame groove 10/14 mm A 14 ± 0.5 10 ± 0.5 B 18 ± 0.5 14 ± 0.5 Attention: the distance between frame and vent (gap D) must be at least 4 mm, but for vent weights up to 170 kg with visible CHRONO hinges this distance has to be at least 5 mm..03
Hinges 2. Size range French casement windows with lockcase CHRONO Size range: --Vent width: 400-1400 mm. --Vent height: 710-2400 mm. Size range for vent heights > 2400 mm (not for CHRONO SAFE): --Vent width: 681-1200 mm. --Vent height: 2400-2800 mm. Vent weight: max. 170 kg. Ratio of vent width Fb / vent height Fh = max. 1,5 (< 130 kg)..... Ratio of vent width Fb / vent height Fh = max. 1 (> 130 kg). CHRONO INVISION Size range: --Vent width: 400-1400 mm. --Vent height: 710-2400 mm. Size range for vent heights > 2400 mm (not for CHRONO SAFE): --Vent width: 691-1200 mm. --Vent height: 2400-2800 mm. Vent weight: max. 170 kg. Ratio of vent width Fb / vent height Fh = max. 1,5 (< 130 kg).... Ratio of vent width Fb / vent height Fh = max. 1 (> 130 kg). CHRONO INVISI Vent width: 400-1300 mm. Vent height: 710-2400 mm. Vent weight: max. 90 kg. Ratio of vent width Fb / vent height Fh = max. 1,5. French casement windows with bolts CHRONO Vent width: 400-1200 mm. Vent height: 700-2400 mm. Vent weight: max. 170 kg. Ratio of vent width Fb / vent height Fh = max. 1,5 (< 130 kg)....... Ratio of vent width Fb / vent height Fh = max. 1 (> 130 kg). CHRONO INVISION Vent width: 400-1200 mm. Vent height: 700-2400 mm. Vent weight: max. 170 kg. Ratio of vent width Fb / vent height Fh = max. 1,5 (< 130 kg)....... Ratio of vent width Fb / vent height Fh = max. 1 (> 130 kg). CHRONO INVISI Vent width: 400-1200 mm. Vent height: 700-2400 mm. Vent weight: max. 90 kg. Ratio of vent width Fb / vent height Fh = max. 1,5. Remarks Dimensions out of standard range on request!.04
Hinges 3. CHRONO visible hinges 3.1. Standard hinges n 26140-750 and 26140-760 General Vent width Fb = 400-1400 mm Vent weight < 90 kg Finish: aluminium anodised or polyester powder coated (more than 450 RAL colours) Top hinge n 26140-750 1 4200-150.3 hinge pin 2 4200-150.6 bush 1 26000-750-4 clamping plate vent part 1 26140-760-1 frame part 2 30140-760-3 cap 1 35000-760-1 vent part 2 35000-760-3 screw vent part Bottom hinge n 26140-760 1 4200-150.3 hinge pin 2 4200-150.6 bush 1 26000-760-4 clamping plate vent part 1 26140-760-1 frame part 2 30140-760-3 cap 1 35000-760-1 vent part 2 35000-760-3 screw vent part Preparation.05
Hinges 3.2. Adjustable hinges General Vent width Fb = 400-1700 mm Vent weight < 130 kg Vent width Fb = 400-1700 mm Vent weight < 170 kg >90kg and/or Fb>1400mm >90kg and/or Fb>1400mm Plate n 30000-760-5 for supporting adjusting screw (order separately) Plate n 30000-760-5 for supporting adjusting screw (order separately) remove Top hinge n 26140-751 1 20000-751-1 vent part 1 20000-751-3 clamping plate vent part 2 30000-690 screw vent part 1 30140-750-2 hinge pin 1 35140-750-1 frame part Bottom hinge n 35140-760 1 30000-760-2 hinge pin 1 30140-760-2 adjustment bearing piece 1 30140-760-3 cap 1 35000-760-1 vent part 2 35000-760-3 screw vent part 1 35000-760-4 clamping plate vent part 1 35140-760-1 frame part Reinforcement set n 35140-790 (>90kg and/or Fb>1400mm) 1 35140-790-1 reinforcement piece 2 30140-790-2 screw Hinge wedge n 20140-752 Top hinge n 26140-751 1 20000-751-1 vent part 1 20000-751-3 clamping plate vent part 2 30000-690 screw vent part 1 30140-750-2 hinge pin 1 35140-750-1 frame part Bottom hinge n 35160-760 1 30000-760-2 hinge pin 1 30140-760-2 adjustment bearing piece 1 30140-760-3 cap 1 35060-760-1 vent part 2 35000-760-3 screw vent part 1 35000-760-4 clamping plate vent part 1 35160-760-1 frame part Reinforcement set n 35140-790 (>90kg and/or Fb>1400mm) 1 35140-790-1 reinforcement piece 2 30140-790-2 screw Reinforcement set n 35144-790 (>130kg) 1 30140-790-2 screw 1 35000-760-5 supporting piece 1 35144-760-2 adjustment bearing piece Hinge wedge n 20140-752.06
Hinges Preparation Preparation hinges Preparation reinforcement set For windows with vent weight between 90 kg and 130 kg and when Fb > 1400 mm the reinforcement set n 35140-790 must be used to reinforce the adjustable top hinge. The M4x10 thread forming screws must fix into at least 6 mm of aluminium. Drilling jig n 35000-955 is available for drilling the holes. 3.3. 2-part and 3-part hinges 4208-220 and 4208-221 Vent width Fb = 400-1000 mm Vent weight < 75 kg 4208-320 and 4208-321 Vent width Fb = 400-1200 mm Vent weight < 80 kg Order number 4208-220 4208-221 4208-320 4208-321 G 4.5 5 4.5 5 Fh = max. 1200mm 2 hinges Fh = 1200-1800mm 3 hinges Fh = 1800-2400mm 4 hinges Finish: aluminium anodised or polyester powder coated (more than 450 RAL colours).07
Hinges 4. CHRONO INVISION hinges 4.1. Hinge sets Hinge set for frame groove 14/18 mm Hinge set for frame groove 10/14 mm Right hand = illustrated Left hand = opposite view Right hand = illustrated Left hand = opposite view Hinge set n 23114-10R(L) 1 23114-770R(L) top hinge 1 32114-780R(L) bottom hinge Reinforcement set n 32140-790 (>130kg and/or Fb>1400mm) 1 32140-790-1 reinforcement piece 1 St3.5x13Din7504P screw Hinge wedge n 20140-752 Hinge set n 23134-10R(L) 1 23134-770R(L) top hinge 1 32134-780R(L) bottom hinge Reinforcement set n 32130-790 (>130kg and/or Fb>1400mm) 1 32140-790-1 reinforcement piece 1 32130-790-1 stop Hinge wedge n 20140-752 For weights > 130 kg the reinforcement set n 32140-790 (for frame groove 14/18 mm) or 32130-790 (for frame groove 10/14 mm) should be placed. Windows with a vent height Fh > 1200 mm require an additional hinge wedge n 20140-752 at the hinge side. Windows with a vent height Fh > 1800 mm, require two additional hinge wedges n 20140-752 at the hinge side..08
Hinges 4.2. Installation instructions Fixing vent part of bottom hinge Fb > 1400mm and/or Fg > 130kg Positioning and fixing top hinge on the vent n 4 Remove retaining piece Remove positioning clips after assemby Fixing frame part of the bottom hinge on the frame profile Assembly of vent and frame Press right into corner n 2.5 n 2.5 Fixing top hinge (vent) on frame profile Fixing top hinge n 2.5 Frame groove 14/18 mm Frame groove 10/14 mm n 2.5 Press right into corner n 2.5 Fixing of the drilling screw (reinforcement set 170 kg) Fixing of the stop (reinforcement set 170 kg) Installation of the reinforcement plate Fg > 130 kg and frame groove 14/18 mm Fg > 130 kg and frame groove 10/14 mm Vent weight > 130 kg.09
Hinges 4.3. Adjustments Overview adjustments Bottom hinge -- Continuous horizontal and vertical adjustment range of ±1.5 mm. -- Adjustable without releasing fixing screws and without removing the vent. --Adjustable friction device for turn mode. Top hinge -- Continuous horizontal adjustment range of +3 mm/-3 mm. Opening angle -- The maximum opening angle is adjustable on the bottom hinge (90 or 105 ). Adjustment top hinge Adjustment vent part of bottom hinge Right Left INSIDE INSIDE.10
Hinges Adjustment frame part of the bottom hinge Adjustment of the friction mechanism Adjustment of the opening angle (90 to 105 ) before mounting the hinge.11
Hinges 5. CHRONO INVISI hinges 5.1. Hinge sets Hinge set for frame groove 14/18 mm Hinge set for frame groove 10/14 mm Hinge set n 20140-10L(R) + 4 x positioning piece n 30110-770-5 1 30110-770-5 positioning piece + Screw set n 30000-780-400 400 St3.9x16DIN7982 screw Hinge set n 20140-10L(R) + Screw set n 30000-780-400 400 St3.9x16DIN7982 screw Hinge wedge n 20140-752 Hinge wedge n 20140-752 For vent weights > 130 kg, the reinforcement set n 32140-790 must be placed (for frame groove 14/18 mm) or 32130-790 (for frame groove 10/14 mm). Windows with a vent height Fh > 1200 mm require an additional hinge wedge n 20140-752 at the hinge side. Windows with a vent height Fh > 1800 mm require two additional hinge wedges n 20140-752 at the hinge side. The screws for the hinges must be ordered separately..12
Hinges 5.2. Installation instructions Drilling: - ø3.2 mm if not in the corner cleat of the sections........ - open out the hole to ø3.5 mm when in the corner cleat of the sections. Drilling in frame section for top and bottom hinge Fixing of frame part of bottom hinge Move pin for the correct frame groove drill ø3.2 ANLAGE = end position Mark to the inside INNEN = inside Attention: clips n 30110-770-5 only for frame groove 14/18 mm Drilling in vent section for vent part of bottom hinge Fixing vent part of bottom hinge drill ø3.2 drill ø3.2 Fixing top hinge on vent section Mark to the inside Positioning Attention: clips n 30110-770-5 only for frame groove 14/18 mm.13
Hinges Assembly of vent and frame Fixing top hinge on frame... section (window upside down) Fixing bottom hinge Hinge is loose Hinge is fixed The cam is turned to the indicated position..14