Installation Instructions for Toolbar Pivot Extension for the YP1625, YP1625A, YP1625IR, YP1630F series planter Before Getting Started Before you begin installation of your Toolbar Pivot Extension, read these instructions carefully and check that all parts and tools in kit are accounted for. All hand and specialty tools for installation are provided at owner s expense. Please retain these installation instructions for future reference and parts ordering information. These installation instructions contain information for assembling the Toolbar Pivot Extension to the main machine. Please read all instructions in your planter operator manual thoroughly before proceeding. General Information Models Covered YP1625A-1236 40-Foot, 12-Row, 36 in. YP1625A-1630 40-Foot, 16-Row, 30 in. YP1625A-1670 12-Meter, 16-Row, 70 cm YP1625A-24TR36 40-Foot, 24-Row, 20 in. YP1625A-2420 40-Foot, 24-Row (12 Twin), 36 in. YP1625A-35 40-Foot, 31-Row, 15 in. YP1625A-32TR 40-Foot, 32-Row (16 Twin), 30 in. The Toolbar Pivot Extension kit adds wing hinge supports to improve structure around the wing flex joint. Toolbar Pivot Extension Reference Number Toolbar Pivot Extension 4-468A Refer to page 3 for a detailed list of parts included in this kit. Use this list to inventory parts received. Tools Required The following tools are required for installation: general hand tools (largest bolt requires 1 1 / 2 -inch wrench) jacks, supports or stands with a capacity of 10,000 lbs. wire or rod welder, and welding safety equipment fire extinguisher Great Plains 821-001C green spray paint (included in kit) Refer to page 7 for torque values chart. YP1625-1236 YP1625-1630 YP1625-1670 YP1625-2420 YP1625-24TR36 YP1625-35 YP1625-32TR YP1625IR-2420 YP1625IR-32TR YP1630F-1630ND YP1630F-1630NS YP1630F-1630WD YP1630F-1630WS YP1630F-1670ND YP1630F-1670NS YP1630F-1670WD YP1630F-1670WS 40-Foot, 12-Row, 36-Inch 40-Foot, 16-Row, 30-Inch 12-Meter, 16-Row, 70cm 40-Foot, 24-Row, 20-Inch 40-Foot, 24-Row (12 Twin), 36-Inch 40-Foot, 31-Row, 15-Inch 40-Foot, 32-Row (16 Twin), 30-Inch 40-Foot, 24-Row 40-Foot, 32-Row (16 Twin), 30 in. 30 inch, Narrow, Dual row hoppers 30 inch, Narrow, Single row hopper 30 inch, Wide, Dual row hopper 30 inch, Wide, Single row hopper 70 cm, Narrow, Dual row hopper 70 cm, Narrow, Single row hopper 70 cm, Wide, Dual row hopper 70 cm, Wide, Single row hopper Copyright 2016 Printed 12/05/16 4-471M
2 Toolbar Pivot Extension Great Plains Manufacturing, Inc. Recommended Manuals All manuals related to this kit are available free of charge by visiting www.greatplainsag.com. Have machine model and serial numbers available when looking for the manual you need. 401-226M-A YP1225 & YP1625 Operator s Manual 401-226P YP1225 & YP1625 Parts Manual 401-625M YP1225A & YP1625A Operator s Manual 401-625P YP1225A & YP1625A Parts Manual 4-242M YP1625IR Operator s Manual 401-832M YP1630F Operator s Manual 401-832P YP1630F Parts Manual Using This Manual This manual was written to help you install and prepare your new kit. The manual includes instructions for installation and setup. Read this manual and follow the recommendations for safe, efficient, and proper assembly and setup. Read and understand Important Safety Information and Operating Instructions in the operator s manual before installing your new kit. As a reference, keep the operator s manual on hand while installing. The information in this manual is current at printing. Some parts may change to assure top performance. Use this kit only in conjunction with a Great Plains implement. Safety & Symbol Information When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Right-hand and left-hand as used in this U manual are determined by facing the direction the machine will travel. An R B orientation rose in some line art illustrations shows the directions of: Up, F L Back, Left, Down, Front, Right. D Call-Outs 1 to 9 Single-digit callouts identify components in the currently referenced Figure. and up Two-digit callouts in the range to 21 reference new parts from the list on page 3. Be Aware of Signal Words The following signal words designate a degree or level of hazard seriousness. Take the necessary precautions and exercise sound judgment. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Further Assistance Great Plains Manufacturing, Inc. wants you to be satisfied with your new planter. If for any reason you do not understand any part of this manual or are otherwise dissatisfied with the product please contact: Great Plains Service Department 1525 E. North St. P.O. Box 5060 Salina, KS 67402-5060 Or go to www.greatplainsag.com and follow the contact information at the bottom of your screen for our service department. A crucial point of information related to the current topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results. 4-471M 12/05/16
Great Plains Manufacturing, Inc. 3 Kit Contents 13 21 16 20 18 17 15 12 14 19 Figure 1 Callout Part Number Part Description Qty. 196-573D WASHER HARD 4 X 2.56 X.25 8 12 4-469F WING HINGE FLEX JOINT REAR 2 13 4-471M YP16 WING UPDATE MANUAL 1 14 431-296D TOOLBAR PIVOT PIN LONG 2 15 431-297D PIVOT PIN ANTI ROTATE WASHER 2 16 800-073C GREASE ZERK 1/4-28 X 90-DEG 2 17 802-069C HHCS 3/4-10X5 GR5 2 18 802-798C HHCS 1-8X1 3/4 GR5 NYL 2 19 803-026C NUT LOCK 3/4-10 PLT 2 20 804-028C WASHER FLAT 1 USS PLT 2 21 821-001C PAINT GP GREEN SPRAY CAN 1 Note: The part call-out numbers in this list match all Figures in these installation instructions. 12/05/16 4-471M
4 Toolbar Pivot Extension Great Plains Manufacturing, Inc. Installation Instruction Prepare the Machine 1. Move the machine to a location with: flat, non-combustible surface free of flammable materials enough room to partially unfold wings adequate illumination clear surface beneath for recovery of any falling or dropped parts 2. Park and secure the implement. Secure the tractor if left connected. 3. Partially unfold the machine. Refer to your Operator s Manual in the Operating Instructions section for proper unfolding of the machine. Crushing Hazard: Make sure each wing is sufficiently blocked up when working on implement. Unsupported parts can swing or fall, which could result in serious injury or death. 4. Securely block each wing. 5. Disconnect all harnesses to the machine. Equipment Damage Risk: Disconnect harnesses and ground frame before welding. Connected harnesses or ungrounded frame during welding can result in permanent damage to electronic components. Refer to Figure 2 (wing shown with two row units removed) 1 Crushing and Sharp Object Hazards: Be careful working near row units. Knives and discs may be sharp. For easier access to the work area, remove two or three row units from each wing. 6. On one wing, loosen the lock collars for the row units driveshaft (1). 7. Pull out the driveshaft to the row units in the area of the wing hinge (2). 8. Remove those row units (3). 3 2 3 Figure 2 Remove Row Units 68000 4-471M 12/05/16
Great Plains Manufacturing, Inc. 5 Refer to Figure 3 9. Remove bolt (2) and washer (3) from the existing pivot pin. 3 2 Figure 3 Existing Pin Bolt and Washer 68001 Installation Refer to Figure 4 and Figure 5 10. Align the extension tube on the hinge flex joint weldment (12) with the existing pivot pin.. Insert the new pivot pin (14) into the hinge flex joint. 12. Put a washer () between the hinge flex joint and toolbar weldment (4). 13. Push the pivot pin through the washer. 14. Drive out the old pivot pin with the new one. 15. As the old pin is pushed through the toolbar weldment, replace washers with new washers () from the kit (see Figure 5 for washer locations). 16. Align the hole on the end of the pivot pin with the hole in the toolbar weldment tube and secure the pin to the tube with a 3/4-10 x 5 inch bolt (17) and lock nut (19). 17. Place the anti-rotate washer (15) and flat washer (20), on the end of the pivot pin. Secure with the 1-8 x 3/4 inch bolt (18). 19 17 4 12 Figure 4 Insert New Pivot Pin 20 14 15 18 68002 Figure 5 Washer Locations 68003 12/05/16 4-471M
6 Toolbar Pivot Extension Great Plains Manufacturing, Inc. Refer to Figure 6 Fire Hazard: Welding of thick metal can create sparks. Perform the work clear of flammable materials. Wear suitable protective equipment. Allow hot parts to cool before continuing work. 18. Remove paint from the surface that will be welded. 19. Weld ( 3 / 8 -inch fillet weld) on each side of the hinge flex joint at the locations (5 and 6) shown in the illustration. Do not weld the drain hole at the bottom of the joint (7). 20. Clean off all weld splatter and slag. Allow the welds to cool. 21. Use the paint included in the kit for touch up. 22. Install the row units removed earlier and tighten lock collars. 23. Repeat step 6 through step 22 for the other wing. 5 7 Figure 6 Weld Flex Hinge Joint 6 68004 4-471M 12/05/16
Great Plains Manufacturing, Inc. 7 Torque Values Chart Bolt Size Bolt Head Identification Bolt Size Bolt Head Identification 5.8 8.8 10.9 Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 in-tpi a N-m b ft-lb d N-m ft-lb N-m ft-lb mm x pitch c N-m ft-lb N-m ft-lb N-m ft-lb 1 4-20 7.4 5.6 8 12 M 5 X 0.8 4 3 6 5 9 7 1 4-28 8.5 6 13 10 18 14 M 6 X 1 7 5 8 15 5 16-18 15 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27 5 16-24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29 3 8-16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3 8-24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7 16-14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7 16-20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97 1 2-13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1 2-20 75 55 5 85 165 120 M14 X 2 92 68 145 105 200 150 9 16-12 95 70 150 0 210 155 M14 X 1.5 99 73 155 5 215 160 9 16-18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5 8-130 97 205 150 285 210 M16 X 1.5 155 5 240 180 335 245 5 8-18 150 0 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3 4-10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3 4-16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450 7 8-9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665 7 8-14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1-8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 50 845 1-12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 20 2100 1550 1 1 8-7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710 1 1 8-12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1 1 4-7 680 500 1520 20 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220 1 1 4-12 750 555 1680 1240 2730 2010 1 3 8-6 890 655 1990 1470 3230 2380 a. in-tpi = nominal thread diameter in inches-threads per inch 1 3 8-12 1010 745 2270 1670 3680 2710 b. N m = newton-meters 1 1 2-6 80 870 2640 1950 4290 3160 c. mm x pitch = nominal thread diameter in mm x thread pitch 1 1 2-12 1330 980 2970 2190 4820 3560 d. ft-lb = foot pounds Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above. 25199m 12/05/16 4-471M
8 Toolbar Pivot Extension Great Plains Manufacturing, Inc. 4-471M 12/05/16
Great Plains, Mfg. 1525 E. North St. P.O. Box 5060 Salina, KS 67402