TM LEG EXTENSION OWNER'S MANUAL REVISED: Sept. 2,1998 90 98 19 10 P 110 9 50,52A 150 SERIAL NO.'S through 109 1 2 5 6 8 Contents Parts Manual SEAT FRAME / CROSSMEMBER ASSEMBLY SEAT FRAME ASSEMBLY WORKBOX / MOVEMENT ARM ASSEMBLY BELT & PULLEY ASSEMBLY WEIGHT STACK ASSEMBLY WEIGHT STACK ASSEMBLY PARTS LIST PARTS LIST 86 95 1 9 95 Maintenance Manual Follows page 8 See last pages of this manual for 2ST Strength Circuit Exercise Order Diagram and 2ST Floor Plan Kit. 10 51 105 106 19 PARTS AND SERVICE 09 Powerhouse Road Independence, Virginia 28 800-25- Fax: 50--98 19-9
2ST Leg Extension SEAT FRAME / CROSSMEMBER ASSEMBLY 10 11 6 19 29 9 100 2 105 102 9 100 102 105 1 1 2 2 1 100 102 106 10 11 2 10 15 19 2 1 51 1 19 5 15 12 19 2 1 1 1
2ST Leg Extension SEAT FRAME ASSEMBLY 155 15 21 2 5 159 15 156 158 15 156 158 21 1 0 1 0 1 2 6 12 69 1 2 21 8 21 8 2 5 SEAT BACK HIGH PRESSURE : DO NOT LUBRICATE ROD. SEAL DAMAGE WILL OCCUR. EYE AND INJECTION HAZARD EXISTS. 9 2 5 2 0 2 68 6 69 15 68 11 2 2
2ST Leg Extension WORKBOX / MOVEMENT ARM ASSEMBLY 56 56 1 1 61 18 56 1 66 5 60 55 6 56 56 58 61 66 62 1 5 65 6 2 58 11 10 59 18
2ST Leg Extension BELT & PULLEY ASSEMBLY 2 2 6 1 0 5 15 10 8 9 5 8 1 2 9 152 18 15 2 9 0 1
2 WEIGHT STACK STANDARD REF # PART # 0 lb. WEIGHT STACK (-0) A 01-0010 BOLT HH2 /-1 X 1/2 BLACK B 02-9190 1/- X / FLANGE BUTTON HD. SCREW C 0-105 NUT NTE / BLACK D 0-500 RUBBER WEIGHT STACK WASHER E 05-0 BOTTOM WEIGHT BUSHING F 05-055 TOP WEIGHT BUSHING G 06-05 CHAIN LINK #100 CONNECTING LINK H 06-06 COIL SUPER 6" I 06-8150 1 1/ EXTERNAL SNAP RING J 06-825 SNAP RING 1" K 0-000 NYLINER PLASTIC BUSHING L 0-8296 PIN WEIGHT SELECTOR W/MAGNET " LENGTH M 0-9268 TOP WEIGHT SLEEVE N 09-066 HOLE PLUG 1 1/ DIA WHITE O 09-615 BELT ROLLER P -102 DECAL WARNING " Q -1052 WEIGHT STACK DECAL -250 lbs R -1062 WEIGHT STACK DECAL 9.1-11. kg S 1-2 1 X X 9.0 TOP WEIGHT STEEL, 10 lbs. T 1-26 1 X X 9.0 SECOND WEIGHT STEEL, 10 lbs. U 1-2 1 X X 9.0 BOTTOM WEIGHT STEEL, 10 lbs V 1-2 1 X X 9.0 BOTTOM WEIGHT STEEL, 10 lbs W 1-115 WEIGHT STACK PIN 2 HOLE X BSF509 WEIGHT STACK STAND 8" Y 0-9269 " WEIGHT STACK SPACER Z 09-60 1 1/2 X " HOLE PLUG WOMEN'S/MEDICAL REF # PART # 10 lb. WEIGHT STACK (10-10) A 01-0010 BOLT HH2 /-1 X 1/2 BLACK B 02-9190 1/ X 1/2 PAN HD TYPE "F" SCREW BLACK C 0-105 NUT NTE / BLACK D 0-500 RUBBER WEIGHT STACK WASHER E 05-0 BOTTOM WEIGHT BUSHING F 05-055 TOP WEIGHT BUSHING G 06-05 CHAIN LINK #100 CONNECTING LINK H 06-06 COIL SUPER 6" I 06-8150 1 1/ EXTERNAL SNAP RING J 06-825 SNAP RING 1" K 0-000 NYLINER PLASTIC BUSHING L 0-8296 PIN WEIGHT SELECTOR W/MAGNET " LENGTH M 0-9268 TOP WEIGHT SLEEVE N 09-066 HOLE PLUG 1 1/ DIA WHITE O 09-615 BELT ROLLER P -102 DECAL WARNING " Q -1056 WEIGHT STACK DECAL 10-0 lbs R -1061 WEIGHT STACK DECAL.6-81 kg S 1-10 1 X X 9.0 TOP WEIGHT ALUM.,.5 lbs. T 1-1 X X 9.0 SECOND WEIGHT ALUM.,.5 lbs. U 1-11 1 X X 9.0 BOTTOM WEIGHT ALUM.,.5 lbs. V 1-2 1 X X 9.0 BOTTOM WEIGHT STEEL, 10 lbs. W 1-115 WEIGHT STACK PIN 2 HOLE X BSF509 WEIGHT STACK STAND 8" Y 0-9269 " WEIGHT STACK SPACER Z 09-60 1 1/2 X " HOLE PLUG SUPER STACK REF# PART # 290 lb. WEIGHT STACK (-290) A 01-0010 BOLT HH2 /-1 X 1/2 BLACK B 02-9190 1/ X 1/2 PAN HD TYPE "F" SCREW BLACK C 0-105 NUT NTE / BLACK D 0-500 RUBBER WEIGHT STACK WASHER E 05-0 BOTTOM WEIGHT BUSHING F 05-055 TOP WEIGHT BUSHING G 06-05 CHAIN LINK #100 CONNECTING LINK H 06-06 COIL SUPER 6" I 06-8150 1 1/ EXTERNAL SNAP RING J 06-825 SNAP RING 1" K 0-000 NYLINER PLASTIC BUSHING L 0-829 PIN WEIGHT SELECTOR W/MAGNET " LENGTH M 0-9268 TOP WEIGHT SLEEVE N 09-066 HOLE PLUG 1 1/ DIA WHITE O 09-615 BELT ROLLER P -1028 DECAL WARNING 6" Q -105 WEIGHT STACK DECAL -65 lbs R -106 WEIGHT STACK DECAL 9.1-5.9 kg S 1-2 1 X X 9.0 TOP WEIGHT STEEL, 10 lbs. T 1-2 1 X 6 X 9.0 SECOND WEIGHT STEEL, 15 lbs. U 1-25 1 X 6 X 9.0 BOTTOM WEIGHT STEEL, 15 lbs. V 1-25 1 X 6 X 9.0 BOTTOM WEIGHT STEEL, 15 lbs. W 1-115 WEIGHT STACK PIN 2 HOLE X BSF509 WEIGHT STACK STAND 8" Y 0-9269 " WEIGHT STACK SPACER Z 09-60 1 1/2 X " HOLE PLUG 0-29-98 USE CAUTION WHEN WORKING WITH WEIGHT STACK! OPTION 1 NO STAND 2LR, 2PF Z T U V F S C Y OPTION 2 J M E 2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LCS, 2VC, 210 Z J M F O G K E A W B H L Q,R D OPTION X 8" 2HAD, 2HAB, 2RT, 2SC 5
MINI 2 ADD-ON WEIGHT KIT REF # AA PART # 02-108 DESCRIPTION /8- X / ALLEN CAP SCREW BB 01-58 1/2 X / HEX BOLT BLACK CC 01-05 1/ X 1-1/ WIZ BOLT BLACK DD 02-110 /8 X 1-1/ ALLEN CAP SCREW EE 02-1 1/ X 1/2 PAN HD TYPE "F" SCREW BLACK FF 0-5111 /8 CLIP NUT GG 0-290 1/ WIZ NUT BLACK ZINC HH 06-8150 1 1/ EXT. SNAP RING II 0-56 /8 SAE FLAT WASHER BLACK JJ 0-521 1/2 LOCK WASHERS BLACK KK 06-062.50 OD 5" SUPER COIL LL 0-805 ADD ON WEIGHT SELECTOR PIN & KNOB MM 0-925 MOLDED WEIGHT STAND INSERT NN 0-9250 MOLDED ADD-ON-WEIGHT BASE OO 0-9255 MOLDED ADD-ON-WEIGHT LINK PP 09-02 HOLE PLUG /8" BLACK QQ -106 ADD ON WEIGHT DECAL KG RR -1066 ADD ON WEIGHT DECAL LBS SS 1-5998 CAST ADD-ON SECOND PLATE TT 1-5999 CAST ONE POUND WEIGHT UU 1-6015 RECTANGULAR WEIGHT BUSHING VV 1-60 ANGLE BRACKET HH OO CC PP GG SS TT UU 1 2 5 6 8 9 WW KK EE LL QQ,RR OPTION 1 - NO WEIGHT STAND: 2LR, 2PF WW 0-9292 SHORT MINI WEIGHT STACK PIN XX BSF5 SHORT MINI WEIGHT STAND OPTION 2 - " WEIGHT STAND: 2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LC WW 1-1 STANDARD MINI WEIGHT STACK PIN XX BSF511 STANDARD MINI WEIGHT STAND OPTION - 8" WEIGHT STAND: 2HAAD, 2HAB, 2RT, 2SC WW 1-1 STANDARD MINI WEIGHT STACK PIN XX BSF51 TALL MINI WEIGHT STAND I I VV AA JJ BB DD NN XX FF USE CAUTION WHEN WORKING WITH WEIGHT STACK! MM OPTION 1 NO STAND OPTION 8" 0-2-98 2LR, 2PF OPTION 2 2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LCS 2HAD, 2HAB, 2RT, 2SC 6
2ST LEG EXTENSION E.L. CODES: 2LES FULLY SHIELDED ABDOMINAL 2WLES FULLY SHIELDED WOMENS' ABDOMINAL 2MLES FULLY SHIELDED MEDICAL ABDOMINAL 2LE PARTIAL SHIELDED ABDOMINAL 2WLE PARTIAL SHIELDED WOMENS' ABDOMINAL 2SLE PARTIAL SHIELDED SUPER ABDOMINAL REF# PART# DESCRIPTION FR0 FRAME LE/LC KIT 1...01-1115...BOLT HH5 /8 X 2 1/2 2...01-61...BOLT HH5 1/2 X 1 BLACK...01-1...BOLT HH5 1/2 X 1 1/...01-1...BOLT HH5 1/2 X 2 1/2 BLACK 5...01-2...BOLT HH5 1/2 X 1/2 6...01-102...BOLT HH5 1/2 X 2 1/...01-155...BOLT HH5 /8 X 5 8...01-1555...BOLT HH5 /8 X 5 1/ 9...02-90...BOLT HH5 /8 X 1/ 10...02-9210...BOLT HH5 /8 X 1 11...02-9250...BOLT HH5 /8 X 2 1/...0-105...NUT /8 NTE 1...0-1055...NUT 1/2 NTE 1...0-1055...NUT 1/2 NTE 15...0-521.../8 LOC WASHER...0-521...1/2 LOC WASHER 1...0-521...1/2 LOC WASHER...0-515...PLASTIC BOLT CAP 19...0-510...1/2 BOLT CAP WASHER...0-515.../8 BOLT CAP WASHER 21...0-826...5/8 DIA SLEEVE...08-00...5/8 ID X 1 OD X 1 LONG NYLON BUSHING 2...09-...PLUG HOLE 1 1/2 SQ. BLACK 2...09-0...PLUG HOLE 1 1/2 X 2 BLACK 25...09-06...PLUG HOLE / DIA WHITE 26...09-06...PLUG HOLE 1/2 DIA 2...09-080...1" ROUND X 1/ THICK BUMPER 28...09-500...ROUND RUBBER FOOTPAD 29...09-505...RECTANGLE FOOTPAD BLT02 BELT & PULLEY KIT 2 0...01-1...BOLT HH5 1/2 X 2 1/2 1...01-...BOLT HH5 5/8 X 1 1/2 BLACK 2...01-00...1/ X 1 WHIZ FLANGE SM PATTERN BLACK...0-1055...1/2 NTE...0-290...1/- WHIZ FLANGE L/N SM PATTERN BLACK 5...0-521...1/2 LOK WASHER 6...0-5215...5/8 LOK WASHER BLACK...06-505...ANTI-JUMP ROLLER 8...0-86...IDLER PULLEY SPACER 9...0-8982...END STRAP CLAMP 0...08-06...TEARDROP (FOR CAM) 1...08-06...TEARDROP INSERT 2...09-82...PULLEY "...0-866...BELT ANCHOR TUBE...0-909...IDLER PLATES 5...09-82...PULLEY " GR01 GUIDE ROD KIT 1 6...0-9269..." WEIGHTSTACK SPACER...09-60...FRAME PLUG 1 1/2 X 11 GA 8...1-15...GUIDE RODS 51 15/ LONG REF# PART# DESCRIPTION IN01 INSPECTION KIT 9...-1080...INSPECTION STICKER DECAL 50...-1088...DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/ long 51...19-91...DECAL SERIAL # BAR CODE 52...0-...BAG 50 X 6 X 86 X.002 THICK E.L. CODE: 2WLES, 2WLE, IN0 INSPECTION KIT 52A...-115...NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/ MV01 MOVEMENT ARM KIT 5...0-12...NUT JAM 5/ BLACK 5...02-119...1/2 X 1 / AC 55...02-18.../8 X 1 1/ BUTTON HEAD ALLEN 56...0-1055...NUT 1/2 NTE 5...0-521...1/2 LOC WASHER 58...06-825...1" EXT SNAP RING TRU-ARC HEAVY 50-98 59...0-010...1/ X 1 ROLL PIN BLACK 60...0-8280...SELECTOR PIN 61...0-802...TAPPED BEARING MOUNT 62...0-96...SHAFT 1" OD X 5.98 L. BLACK ZINC 6...09-825...NAUTILUS KNOB 6...10-...COMP. SPRING 65...5-1062...IGUS 1" ID X / L BUSHING (LFI -) 66...5-106...5 PP BEARING SK0 SHOCK ADJUSTMENT KIT 6...06-8006...SEAT ADJUSTMENT CABLE, " 68...0-802...PIN CLEVIS 5/ X 1 / 69...09-1050...RUBBER HAND GRIP, /8 X 8 1/2 0...0-9298...GAS SPRING COVER TUBE 1...0-9299...GAS SPRING COVER PLUG 2...10-0...SPRING GAS 00 NEWTON (2) L..5...0-5106...NUT HEX 10MM...06-8000...SEAT ADJUSTMENT HANDLE /8" 5...0-815...COTTER PIN #RUE-10 mfg. PIVOT POINT 6...0-91...SHOCK LEVER P/N 82...0-95...HEAD THREAD ON CAST ALUM 8...-1109...SEAT SHOCK ADJ. TAG 9...-111...SHOCK WARNING DECAL ST0 SEAT BELT KIT 1 80...19-11...BELT SEAT MODIFIED 19-05 & 19-06 81...01-158...BOLT WIZ /8- X /, BLACK 82...0-105...NUT NTE /8 BLACK E.L. CODE: 2LE, 2WLE, 2SLE SH02 OUTER PARTIAL SHIELD BF501 KIT 8...02-00...SCREW SHIELD 1/ X / 8...02-0...SCREW TRUSS 1/ X 1/2 85...0-060...1/- CLIP NUT 86...0-91...FRONT FRAME WORKBOX BRACKET 8...0-918...UPPER MAIN FRAME SHIELD BRACKET 88...19-1015...2" SQ SERIES 10 DUAL LOC 89...19-10...1 X 2 RECT. SERIES 00 DUAL LOC 90...1-...SHIELD 2ST OUTER BF501 E.L. CODE: 2LES,2WLES SH0 OUTER SHIELD BF501 KIT 91...02-00...SCREW SHIELD 1/ X / 92...02-0...SCREW TRUSS 1/ X 1/2 9...0-060...1/- CLIP NUT 9...0-91...FRONT FRAME WORKBOX BRACKET
REF# PART# DESCRIPTION 95 0-918 UPPER MAIN FRAME SHIELD BRACKET 96...19-1015...2" SQ SERIES 10 DUAL LOC 9...19-10...1 X 2 RECT. SERIES 00 DUAL LOC 98...1-11...SHIELD OUTER BF501 E.L. CODE: 2LES,2WLES, 2MLES SH1 INNER SHIELD KIT 99...01-150...BOLT HH5 5/ X 1 100...02-1...1/ X 1/2 PAN HD. TYPE "F" CUTTING SCREW 101...0-00...1/- X 5/8 REV NUT (BRASS) 102...0-060...1/- CLIP NUT 10...0-066...CLIP-NUT 5/- 10...0-80...SHIELD MOUNT 1" SQ TUBE X 2 /8 105...0-915...BRACKET SMALL LOWER BASE SHIELD 106...0-9...BRACKET LARGE LOWER BASE SHIELD 10...-11...RED PINE TREE CLIP 108...02-00...SCREW SHIELD 1/ X / 109...1-6...SHIELD LOWER INSIDE 110...1-...SHIELD INNER MAIN E.L. CODE: 2LE, 2WLE, 2SLE SH19 INNER PARTIAL SHIELD BF501 HARDWARE KIT 111...0-060...1/- CLIP NUT 1...0-92...GA SHEET METAL 2ST SHIELD SHROUD 11...-11...RED PINE TREE CLIP 11...19-1015...2" SQ SERIES 10 DUAL LOC 115...19-10...1 X 2 RECT. SERIES 00 DUAL LOC 1...02-00...SHIELD SCREWS E.L. CODE: 2MLES SH58 SHIELD KIT OUTER R.L. FULLY SHIELDED 11...02-00...SCREW SHIELD 1/ X / 1...02-0...SCREW TRUSS 1/ X 1/2 119...0-060...1/- CLIP NUT 1...0-91...FRONT FRAME WORKBOX BRACKET 1...0-885...DEEP UPPER SHIELD BRACKET 2...19-1015...2" SQ SERIES 10 DUAL LOC...19-10...1 X 2 RECT. SERIES 00 DUAL LOC...1-09...DEEP BF501 OUTER SHIELD WL WELDMENT KIT LEG EXTENSION 6...AB500...ADJUSTABLE SEAT BACK ASSEMBLY...AB501...ADJUSTABLE SEAT BACK ASSEMBLY 8...AB502...ADJUSTABLE SEAT BACK ASSEMBLY 9...BF501...BACK FRAME ASSEMBLY 10...CM50...CROSSMEMBER ASSEMBLY 11...CM50...CROSSMEMBER ASSEMBLY...CM505...CROSSMEMBER ASSEMBLY 1...CM506...CROSSMEMBER ASSEMBLY 1...CM...CROSSMEMBER ASSEMBLY 15...HB502...HANDLE BAR ASSEMBLY...LK500...LINKAGE ASSEMBLY 1...MA50...MOVEMENT ARM ASSEMBLY 18...MA5...MOVEMENT ARM ASSEMBLY 19...SF501...SEAT FRAME ASSEMBLY 10...WB515...WORKBOX ASSEMBLY PR0 PARTS KIT LEG EXTENSION 11...01-82...BOLT HH5 1/2 X 1 1/2 12...02-9250...BOLT HH5 /8 X 2 1/ BLACK 1...0-105...NUT /8 NTE BLACK 1...0-1055...NUT 1/2 NTE 15...0-521...WASHER /8 LOC BLACK 16...0-521...WASHER 1/2 LOC 1...0-5829...COUNTER WEIGHT REF# PART# DESCRIPTION 18...11-...BLE CAM 19...-1026...KEEP HANDS AWAY (YELLOW) 150...-22...INSTRUCTION PLACARD LEG EXTENSION 151...19-9...PARTS DIAGRAM LEG EXTENSION 152...2-600...KEVLAR BELT 6"LONG (TO WT STACK) 15...2-600...KEVLAR BELT 8"LONG (TO CAM) UPH05 BELTED LEG EXTENSION UPHOLSTERY KIT 15...UP80...SEAT BACK PAD 155...UP...SLIPCOVER 156...01-1115...BOLT HH5 /8 X 2 1/2 BLACK 15...0-515.../8" BOLT CAP WASHER 158...0-515...PLASTIC BOLT CAP 159...UP80...LEG EXTENSION SEAT BOTTOM PAD 0...01-15...BOLT HH5 /8 X 1/2 BLACK 1...0-521...WASHER INT LOK /8 BLACK 2...UP982...ROLLER PAD...06-8285...1 / INV. EXT. SNAP RING 5108-1 BLACK...09-086...PLUG HOLE 1.5 OD X 1.50 ID X.5 L 5...UP82...SEAT PAD SLIPCOVER E.L. CODE: 2LE, 2WLE, 2SLE 6 09-06 / DIA WHITE HOLE PLUG...09-065...9/ DIA WHITE HOLE PLUG 8...09-06...1/ DIA WHITE HOLE PLUG 9...1-6...SHIELD INNER LEG EXTENSION PARTIAL PR0 PARTS KIT LEG EXTENSION 10...01-2...BOLT HH5 1/2 X 1/2 11...0-521...WASHER INT. LOC 1/2 12...0-1055...NUT NTE 1/2 RL2LE LEG EXTENSION RL KIT 1...-1082...DECAL - CLEAR WITH ANGLE TEXT 1...-108...DECAL - WHITE WITH RED LINE 15...-2800...2MLES - RL INSTRUCTION PLACARD 16...1-5...LEG EXT. RL INNERMAIN SHIELD 1...2-600...KEVLAR BELT 86" (TO WT. STACK) 8