G & J SERIES HIGH FLOW SPOOL VALVES /4", 3 /8" or /" NPT PORTS 3-WAY OR 4-WAY OPERATION PILOT AND SOLENOID OPERATED AND 3 POSITION CONFIGURATIONS C V RANGE.7 TO 6.6 CONTROL LINE EQUIPMENT, INC. 4750 Industrial Parkway Cleveland, Ohio 4435 (6) 433-7766 FAX: (6) 433-7664 Form # GJ-993
G Series 3-Way & 4-Way Valves Application Information Available in pilot and solenoid models only. These /4" NPTF port valves have self-aligning stacked spacers and O-rings, which assure O-ring seal while allowing increased air flow. These valves are ideal for high cycle applications and for operation of larger bore cylinders and air tools. The hard anodized, ground and polished spool increases valve life by resisting wear and corrosion while assuring start-ups without hang-ups. The ground and polished spool permits operation with no additional lubrication for a cleaner environment and reduced product contamination. The low profile aluminum body is lightweight and corrosion resistant. These valves are rated at 00 PSIG to 8" of mercury and will operate in high or low pressure or vacuum applications. All 4-way valves may be ordered with bottom ports for subplate or manifold mounting. Repair kits available. Class F coil is rated for 00% duty cycle. Standard features include a manual locking override and a pilot override. Override must be depressed and turned to operate. Feature / Benefit Information Standard external solenoid supply enables valve operation for vacuum service for low pressure operations. Remove and discard the pipe plug. Assemble the 0-3 threaded plug. (part no. 653 plug kit, order separately), with o-ring assembled into the threaded port to block the internal supply connection. Connect the external air supply to the /8 NPTF port. PIPE PLUG INTERNAL AIR EXTERNAL AIR TUBE FITTING Air pressure (50 PSI minimum) introduced at the solenoid exhaust port (0-3 thread) will override the solenoid. This is a convenient way to setup and troubleshoot circuits without electrical power to the solenoids. Manual locking override is standard. Simply depress and turn the override button to shift the valve. PART NO. 653 PLUG SOLENOID VALVE W/INTERNAL SOLENOID FROM VALVE BODY AS SHIPPED CONVERTED SOLENOID VALVE W/ CONNECTION Specifications Lubrication: Valves are pre-lubed and can be operated without air line lubrication. If air cylinders or other air line devices require lubrication, ensure that lubrication oils are compatible with valve seals and of sufficient viscosity to assure adequate lubrication. Flow: 6.6 SCFM C v Factor:.7 Weights: Pilot.7 to.3 lbs. Solenoid.8 to 3.4 lbs. Minimum Pilot Pressure: Spring return 40 PSI Pilot return 0 PSI Standard Operating Pressure: Pilot Vacuum to 00 PSI Solenoid Vacuum to 50 PSI Temperature Range: -0 to 80 F
G Series Ordering Information Valve Model Series Letter G Body Style # Style 4-way side ported 4* 4-way bottom ported 5 3-way side ported *Gaskets and screws to mount valve on subplate or manifold included with valve. Order model 07 sideported subplate or 067 bottom ported manifold separately. Current Type* Letter Type A AC D DC N No Coil *Only required when ordering solenoid operated valves. Leave blank when ordering pilot valves. G S S 0 A Valve Type # Type Port Size Actuator/Return Coil Voltage* Two Position Detent Two Position 3 Three Position Spring Centered All ports blocked in neutral 7 Three Position Spring Centered Inlet port blocked, cylinder ports open in neutral. # Size /4 NPT Letter Type PD Pilot/Pilot PS Pilot/Spring SD SP SS SN Solenoid/Solenoid (Available in 4-way only) Solenoid/Pilot Solenoid/Spring Solenoid/Spring normally passing (Available in 3-way only) # Voltage 005 5 Volt DC 0 Volt (AC or DC) 04 4 Volt (AC or DC) 0 0 Volt (AC or DC) 40 40 Volt AC 380 380 Volt AC 000 No Coil (N) *Only required when ordering solenoid operated valves. Leave blank when ordering pilot valves. Connector Accessories: CONSULT FACTORY FOR ADDITIONAL CONNECTOR OPTIONS Connectors without indicator lights or lead wire: CDN = /" Conduit CSN = Strain Relief 4-Way Manifold 067 4-Way Subplate 07 -/4-3/8-9/6 /4 4" FOR STATIONS /4-3/3 39/64-9/64-7/6-5/6 3-/6 3-9/6 3-63/64 3-/6-9/6-9/6 -/6-9/64 -/4 9/6 7/6 -/4-3/8 5/6 3-3/6 3-63/64 5-/8 5-/8 /4 /4-8 NPTF. BOTH ENDS /4-0 UNC (3 PL) 7/64 3/6 DIA. ( PL) /4 /4-8 NPTF (3PL) /4 CAP SCREW WASHER, / 9/64 /4-8 NPTF (3 PL) /8-7 NPTF ( PL) AND NUT ( PL) /8-7 NPTF ( PL) /4 9/3 3/64 DIA. ( PL) (N0T FURNISHED) 9/3 /4-8 NPTF (4 PL) 3/64 DIA. ( PL) 9/64 3
G Series 4-Way Dimensions 4-Way Basic Valve 3-/ 5 Port (Exhaust) Port (Inlet) 3 Port (Exhaust) / 7/8 - / / 4 Port (Cyl.) Port (Cyl.) - -/4 /4 3 Position, Cylinder Ports Open, Inlet Blocked 4 5 3 3 Position All Ports Blocked 4 Position 4 5 3 5 3 4-Way Pilot 4-Way Single Solenoid /8-7 NPTF /8-7 NPTF 5-5/6 GPD 9/3 Manual Override External Solenoid Supply 5-5/3 /4-3/8 /8-7 NPTF -5/6 -/ GSS-XXX-X GPD 6-3/6 /8-7 NPTF -5/3-7/6 3-/4 7/3 -/4 Manual Override External Solenoid Supply 5-5/6 /4 9/3 /8-7 NPTF -/ -5/6 GPS 9/3 3/8 5-5/3-3/8 7/3 -/4 GSP-XXX-X /8-7 NPTF 5-5/6 /8-7 NPTF /8-7 NPTF 9/3 G3PD G7PD -/3 -/ -5/6 GSD-XXX-X 6-4-Way Double Solenoid Manual Overrides External Solenoid Supply 7/3 -/4 6-7/6 /4-5/3-7/6 3-/4 -/ -5/6 G3SD-XXX-X G7SD-XXX-X 9/3 3/8 7/3 -/4 /4 4
G Series 3-Way Dimensions 3-Way Basic Valve Port (Cyl.) 3 Port (Exhaust) Port (Inlet) - 7/8 / / -/4 Valve Porting All Models. / -/ -/4 /4 3 3-Way Pilot 3-Way Single Solenoid /8-7 NPTF /8-7 NPTF G5PD 7/3 G5SP-XXX-X 9/3 4-5/6-5/6 -/ /8-7 NPTF /8-7 NPTF G5PD /4 7/8 /8-7 NPTF 5-3/6-5/3-7/6 3-/4 4-5/6 7/3 G5SS-XXX-X /8-7 NPTF 9/3 3/8 G5PS -/ -5/6-3/8 4-5/3 /4-3/8 4-5/3 7/3-7/6 3-/4-5/6 -/ -5/3 3/8 G5SN-XXX-X /4-3/8 5-/3 5
J Series 4-Way Valves Application Information Available in pilot and solenoid models only. The J Series valve has a self-aligned stacked O-ring spacer configuration which allow it to have one of the highest air flow capacities on the market. A ground and polished spool permits operation with no additional lubrication for a cleaner environment and reduced product contamination. These valves are rated at 50 PSI to 8" of mercury for operation in high and low pressure as well as vacuum applications. The anodized polished spool increases valve life by resisting wear and corrosion while assuring start-ups without hang-ups. All solenoid actuated models are furnished with Class F coils and external solenoid supply option. Coils can easily be interchanged or replaced by removing nut, sliding existing coil off, a new coil on. Position the coil connectors where you need them. Simply loosen nut and rotate coil to desired position. Molded connectors protect the electrical connections against high humidity and wet environments to meet NEMA 4 classification. Feature / Benefit Information Standard external solenoid supply enables valve operation for vacuum service for low pressure operations. Remove and discard the pipe plug. Assemble the 0-3 threaded plug, (Part no. 653 plug kit, order separately), with o-ring assembled into the threaded port to block the internal supply connection. Connect the external air supply to the /8 NPTF port. General Specifications Air pressure introduced at the solenoid exhaust port (0-3 thread) will override the solenoid. This is a convenient way to set-up and troubleshoot circuits without electrical power to the solenoids. Lubrication: Valves are pre-lubed and can be operated without air line lubrication. If air cylinders or other air line devices require lubrication, ensure that lubrication oils are compatible with valve seals and of sufficient viscosity to assure adequate lubrication. Temperature Range: -0 to 80 F 6 Low profile die cast aluminum body is lightweight and corrosion resistant. PRESSURE MINIMUM PORT TYPE TYPE RANGE PILOT PRES. FLOW* C v SIZE ACTUATOR RETURN PSI PSI SCFM FACTOR Pilot or Vacuum To 0 3/8" All 00 5.6 Solenoid 50 5 for detent Vacuum To 3/8" All Spring** 0** 00 5.6 50 Pilot or Vacuum To 0 /" All 36 6.6 Solenoid 50 5 for detent Vacuum To /" All Spring** 0** 36 6.6 50 *Flow capacity approximate. [90 PSIG supply, 75 PSIG outlet.] **Including 3-position spring centered. These valves require 50 minimum pressure.
J Series Valves Ordering Information Valve Model Series Letter J Body Style # Style 4-way side ported Current Type* Letter Type A AC D DC N No Coil *Only required when ordering solenoid operated valves. Leave blank when ordering pilot valves. J 3 S S 0 A Valve Type Port Size Actuator/Return Coil Voltage* # Type # Size Letter Type # Voltage Two Position Detent Two Position 3* Three Position Spring Centered 7** Three Position Spring Centered *All ports blocked in neutral **Inlet port blocked, cylinder ports open in neutral. 3 3/8 NPT 4 / NPT PD PS SD SS SP Pilot/Pilot Pilot/Spring Solenoid/Solenoid Solenoid/Spring Solenoid/Pilot 005 5 Volt DC 0 Volt (AC or DC) 04 4 Volt (AC or DC) 0 0 Volt (AC or DC) 40 40 Volt AC 380 380 Volt AC 000 No Coil *Only required when ordering solenoid operated valves. Leave blank when ordering pilot valves. Connector Accessories: CONSULT FACTORY FOR ADDITIONAL CONNECTOR OPTIONS Connectors without indicator lights or lead wire: CDN = /" Conduit CSN = Strain Relief 4-Way Basic Valve Dimensional Data Valve Porting Two Position 4 5 PORT (EXHAUST) PORT (INLET) 3 PORT (EXHAUST) 3-/6 /8-7 PILOT PORT 4 PORT (CYL) -5/8 PORT (CYL) /8-7 PILOT PORT 3 5-3/3 3-5/3 3-5/8 All Ports Blocked. 4 Three Position Valves Cylinder Ports Open. 4-5/3 - - -5/6 - MTG. HOLES /4 5/6 DIA. 6-3/8 3 5 3 5 7
J Series 4-Way Dimensions 4-Way Pilot S 4 PORT (PILOT) -5/8 S PORT (PILOT) S 4 PORT (PILOT) -5/8 7-7/8 9-3/6 -/6 JXPD JXPS JXPD J3XPD J7XPD 4-Way Single Solenoid -5/8 S PORT (PILOT) JXSP-XXX-X -7/6 4-7/3 7-7/8-5/8 JXSS-XXX-X 9-3/6 -/6 4-Way Double Solenoid S JXSD-XXX-X -7/6 4-7/3 7-7/8 S J3XSD-XXX-X J7XSD-XXX-X 9-3/6 -/6 8