Master Series. Gas XPress Grill. Parts List. Models, Non-CE & CE Versions: XG24 XG36

Master Series Gas XPress Grill Parts List Models, Non-CE & CE Versions: XG24 XG36 Document Number: G_GHD_PL_XPRESS_XG24ANDXG36 (rev 3 updated: /6)

Cooking Zone Designation The Xpress Grill is a cooking device with two or three independently controlled cooking areas called zones. Each zone can be configured with an upper grill cooking surface (a platen) for double sided cooking. LEFT ZONE RIGHT ZONE LEFT ZONE CENTER ZONE RIGHT ZONE 24 Wide Xpress Grill (Two Zones) 36 Wide Xpress Grill (Three Zones) Rating Plate Location The Rating Plate is affixed to the exterior of the Right Body Panel. Serial# - Year/Month Information The serial number is 3 Digits long and is stamped on the rating plate. See "Rating Plate Location". 0 05 00 00668 Sequential Number Factory Code Month Year Page 2 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

Reading the Model Number The model configuration code can be found on the unit's rating plate. See "Rating Plate Location". Gas Xpress Grill Standard Models: XG24 XG24-F XG24-L XG24-R XG36 XG36-F XG36-2L XG36-2R XG36-L XG36-C XG36-R Sonic Chain Xpress Grill Models: XG36S (Three Platens) XG362S-L (Two Platens) X G 24 - L Platen(s) on Left or Right or Center (One Platen Only) or 2 (Two Platens Only) or F (No Platens) Size: 24 (24 Wide) or 36 (36 Wide) Fuel Type: Gas Master Series Xpress Grill Table of Contents Cooking Zone Designation / Rating Plate Location / Serial# Information........................ 2 Reading the Model Number.............................................................. 3 Components & Assemblies............................................................... 4 Actuator Components.................................................................. 0 Platen Components & Assemblies........................................................ 2 Burner & Flue Components.............................................................. 6 Gas Tubings........................................................................... 8 Grill Bracket Components............................................................... 20 Heat Sink Components.................................................................. 22 Accessories & Tools..................................................................... 23 List of Wire Harnesses & Their Locations................................................... 24 List of Wiring Diagrams................................................................. 24 Critical & Recommended Stock Parts List.................................................. 25 Related Bulletins....................................................................... 26 Revision History........................................................................ 27 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 3

Master Series Gas Express Grill COMPONENTS & ASSEMBLIES ( of 3) Platen Asm see page 4 2 7 9 0 2 3 7 4 5 6 7 8 26 24 22 2 27 23 28 3 Burner & Flue Asm see page 8 8 20 9, 9A 25 Grill Bracket Asm see page 22 4 6 Actuator Asm see page 2 5 Heat Sink Asm see page 24 XG Exploded View- Page 4 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

Master Series Gas Express Grill COMPONENTS & ASSEMBLIES (2 of 3) 48 47 5 OR 50 57 55 52 48 54 56 53 63 62 66 64 (XG24) 65 (XG36) 59 29 33 (XG36) 6 60 58 46 30 32 (XG24) 43 45 44 45 29 30 36 37 40 35 34 38 42 39 4 40 Main Gas Inlet Components UP TO 26-JULY-200 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) XG Exploded View-2 Page 5

Master Series Gas Express Grill COMPONENTS & ASSEMBLIES (3 of 3) 77 78 75 74 73 80 70 72 7 67 69 68 73 74 84 With Notch 75 82 72 79 83 82 OR No Notch 83 76 78 XG Exploded View-3 Page 6 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-ce & CE vesions) COMPONENTS & ASSEMBLIES QTY ITEM PART # DESCRIPTION XG24 XG36 Actuator Assembly (see page 2) / Platen 2 Platen Assembly (see page 4) / Platen 3 Burner & Flue Assembly (see page 8) 2 3 4 Grill Bracket Assembly (see page 22) 5 Heat Sink Assembly (see page 24) 2 3 4525505 Plug & Cord Asm - NEMA 5-50 Plug (Sonic ONLY, non-ce) 6 4528593 Plug & Cord Asm - 0.5FT, 6A Plug, 4mm Cord, Strain Relief, Dome Nut (CE) 4528594 Plug & Cord Asm - 0.5FT, 32A Plug, 6mm Cord, Strain Relief, Dome Nut (CE) 7 4520408 Seal Cap Bracket (Left) / Platen 8 4520407 Seal Cap Bracket (Right) / Platen 9 8003437 8/32 x Machine Screw 4 / Platen 0 87430 #8-32 O-Ring, Black 4 / Platen 456098 Seal Cap 2 / Platen 2 452635 SPLIT (2-Piece) Shaft Wiper,.50 O.D, Orange Dot 2 / Platen C 3 4525256 O-Ring Seal Cap, Xpress 2 / Platen 4 CK4520463 Arm Pivot Block Assembly 2 / Platen 5 856802 Arm Pivot Block 2 / Platen 6 854902 Cam Follower 2 / Platen 7 854903 Jam Nut 2 / Platen 8 4520578 Grill Plate Thermocouple 2 3 C 9 456977 Actuator Base Brace / Platen 8004502 /4" - 20 x 2-/4 Shoulder Bolt 2 / Platen 9A 8000203 /4" Split Lock Washer 2 / Platen 8000304 /4 x 3/4 Flat Washer, Stl, ZP 2 / Platen 20 4529285 Power Cord Plate 2 86400 Main Transformer C 22 86930 Transformer Bracket 23 4525397 Terminal Block - Gas, 208/220/240V 452205 Terminal Block - Gas (CE) 24 45698 Terminal Block - 20V 25 4522739 Fuse - 5 Amp. 25VAC 5mmx20mm 2 3 C 26 457025 Terminal Bracket (XG24) Surge Protector Kit (20 ohm 8A Thermistor) 27 CK452873 Note: Kit includes a Surge Protector, a Terminal, a Male Tab, and a Heat Shrink 2 3 C Tubing /8. 28 859404 Grill Plate Bayonet Adapter 7/6CC Male Connector Assembly - 3/8NPT 027499 29 Note: Use 4529767. 2 3 4529767 Straight Connector Assembly - 7/6cc to 3/8 NPT 2 3 30 G0225- Pressure Test Spigot 32 867703 Gas Inlet pipe - XG24 33 4533 Gas Inlet Assembly (incl. pipe and elbow) - XG36 Elbow - Reducer, 3/4 to NPT x 90 deg 02675 34 Note: Used UP TO 26-JULY-200. G0474-3 Elbow - Reducer, 3/4 to NPT x 90 deg 35 4525493 Manifold Support Bracket (OBSOLETE) Note: Used UP TO 26-JULY-200. * NOT ILLUSTRATED RECOMMENDED STOCK PARTS CRITICAL G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 7

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-ce & CE vesions) COMPONENTS & ASSEMBLIES QTY ITEM PART # DESCRIPTION XG24 XG36 36 800320 8-32 x 3/8 Pan Head, Self Tapping Screw 4 4 37 026704 Elbow - 3/4 x 90 deg. 38 4525494 Nipple Assembly (OBSOLETE) Note: Used UP TO 26-JULY-200. 39 G0738-20 Manifold Pipe - 3/4 NPT x 0-5/8 40 G0474-5 Elbow - 3/4 x 90 deg 2 2 4 G0738-4 Nipple - 3/4 NPT x 2 2 2 42 G058- Valve - Gas Shut-Off, Swing Type 43 4528858 Nipple Assembly - 3/4 NPT x 8 44 4528859 Bracket - Pipe Hanger 45 F32 #0-24 x /2, Pan Head, Type F Screw 4 4 Main Gas Inlet Kit 46 4527797 Note: Includes items 39-45, a 3/4 NPT Coupling (part# G096-), a Gas Shut-Off label, and installation instructions. 47 86603 Strain Relief Wire - 2.5", Brown 2 2 48 8660 Ground Wire - 24, Green & Yellow 50 456983 Five (5)-Button Fast Control with Gap Key 2 3 CK4529908 QUICK Menu Programmed Kit with Controller 452897 Note: For information on the controller, please see Bulletin# GAR-2-2-AIC. 2 3 CK4529909 SONIC Menu Programmed Kit with Controller 452897 Note: For information on the controller, please see Bulletin# GAR-2-2-AIC. 2 3 5 DQ Menu Programmed Kit with Controller 452897 CK453354 Note: For information on the controller, please see Bulletin# GAR-2-2-AIC. 2 3 GENERIC Menu Programmed Kit with Controller 452897 CK452990 Note: The Generic Kit is for any grill model other than Quick s, Sonic s or DQ s. 2 3 Please see Bulletin# GAR-2-2-AIC. 52 859605 Push Button (Green) 2 3 C 53 859604 Push Button (Black) 2 3 C 54 859606 Contact Block 4 6 55 859607 Mounting Latch 4 6 Power Switch, Red 872404 56 Note: Used UP TO 2-JAN-200. C 4527625 Power Switch with Light C 57 456684 Upper Front Panel 45608 Upper Front Panel 800329 #8-32 x /2 Phillip Head Machine Screw Stl 4 4 58 800203 #8-32 Hex Nut, Stl 4 4 8000202 8 x 9/64 x 3/64 Split Lock Washer, Stl 4 4 59 456685 Lower Front Panel 45609 Lower Front Panel 60 456686 Access Door 4560 Access Door 45783 Circuit Breaker Assembly, 3 Pole Note: Use part 4578-. 4578- Circuit Breaker - Multi-Block C 6 Circuit Breaker Assembly, 3 Pole 45784 Note: Use part 45782-. 45782- Circuit Breaker - Multi-Block C * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 8 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) CRITICAL

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-ce & CE vesions) COMPONENTS & ASSEMBLIES ITEM PART # DESCRIPTION 62 456687 Circuit Box 456 Circuit Box 63 456688 Circuit Cover 4562 Circuit Cover 64 456689 Circuit Support 65 4563 Circuit Support 66 4564 Circuit Brace 67 457388 Front Heat Shield, Outer 457593 Front Heat Shield, Outer 68 457389 Front Heat Shield, Inner 457594 Front Heat Shield, Inner 69 457390 Burner Heat Shield, Lower 457654 Burner Heat Shield, Lower 70 45739 Burner Heat Shield, Upper 7 XG24 457655 Burner Heat Shield, Upper 457393 Back 457658 Back 72 800328 #0-24 x /2 8-8 PH TRSHD Machine Screw 73 452693 Grease Bucket Clip 2 2 74 456976 Grease Bucket Support 2 2 75 8000203 /4 Split Lock Washer 4 4 8000338 7/32 x /2 Flat Water, SS 4 4 800343 #0-24 x -/4 8-8, MSCR-TH-PHIL 4 4 76 4524822 Flared Style Grease Bucket - Right 77 4524823 Flared Style Grease Bucket - Left 78 456308 Straight Style Grease Bucket 2 2 79 45605 Body Side, Right Note: Used UP TO -OCT-200. 4528976 Body Side, Right (NO NOTCH on Top Edge) Note: Used FROM 2-OCT-200 / Serial# 00000000. 80 45606 Body Side, Left Note: Used UP TO -OCT-200. 4528977 Body Side, Left (NO NOTCH on Top Edge) Note: Used FROM 2-OCT-200 / Serial# 00000000. 8* 456978 Caster - NO LOCK Note: Use part 792003 (Caster, 5 DIA). 2 2 82 4528847 Caster - 5 Swivel NO LOCK 2 2 83 457563 Caster - 5 Swivel WITH LOCK 2 2 Casters Kit - Locking & Nonlocking 4520678 Includes item 8 (x2) and item 83 (x2). Note: Replaced by Kit 4520677. 84 4520677 4528846 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Casters Kit - Locking & Nonlocking Note: Replaced by Kit 4528864. Swivel Casters Kit - Locking & Nonlocking Note: Includes item 82 (x2) and item 83 (x2). For install instructions, refer to Instruction Sheet #4528846. QTY XG36 CRITICAL G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 9

Master Series Gas Express Grill ACTUATOR COMPONENTS 3 2 9 8 3 5 4 5 4 8 9 0 7 6 Xpress Grill Actuator Page 0 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-ce & CE vesions) ACTUATOR COMPONENTS ITEM PART # DESCRIPTION QTY (Per Platen) CRITICAL 456080 Actuator Frame Weldment Assembly 2 45856 Pillow Block Assembly 4 3 4530036 Actuator (Micronas Sensors, Dual Connectors) C 4 85760 Limit Switch Bracket 2 5 85560 Upper/Lower Platen Limit Switch 2 C 6 458787 Actuator Mount Block (Painted) 7 456097 Actuator Brace Bracket 8 8004502 /4" - 20 x 2-/4 Shoulder Bolt 0 9 8000203 /4" Split Lock Washer 0 0 8000304 /4 x 3/4 Flat Washer, Stl, ZP 2 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page

Master Series Gas Express Grill PLATEN COMPONENTS & ASSEMBLIES 3 4 5 6 7 4 2 36 8 9 2 0 37 40 (CE) 39 39 38 40 23 26 7 2 24 20 (non-ce) 28 8 25 9 32 27 35 34 3 33 30 29 Xpress Grill Platen Page 2 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-ce & CE vesions) PLATEN COMPONENTS & ASSEMBLIES ITEM PART # DESCRIPTION QTY (Per Platen) CRITICAL 456085 Platen Arm 2 4520422 Carriage Block Assembly, Right 3 4520423 Carriage Block Assembly, Left 4 855903 Teflon Washer 2 5 85902 Platen Adjuster Cap 4 C 6 85903 Platen Lock Nut 4 C Platen Shoulder Bolt (for older units) 800540 4 C Platen Shoulder Bolt (currently used) 7 4527290 4 C CAUTION: Platen Shoulder Bolts used for older and newer units are different. They are NOT interchangeable. When servicing, ensure to replace the excisting Shoulder Bolts with the exact same type as the original. 8 8590 Platen Adjuster Nut 4 C 9 4527090 Platen Lid / Silicone Gasket Assembly 0 456092 Platen Lid 452709-0 /6 Silicone Gasket (Cut to 8-3/8, 45 deg ends) 2 2 452709-02 /6 Silicone Gasket (Cut to 2-3/8, 45 deg ends) 2 7 Platen Cowl (Listed for Reference Only. Not Field Replaceable) 8 85950 Platen Handle 9 93770 Gasket Tape - Gore Tex, 3/4 (0.75 ) wide x /6 (0.065 ) thick 6FT 20 Teflon Holder, Front (Listed for Reference Only. Not Field Replaceable) 2 Teflon Holder, Rear (Listed for Reference Only. Not Field Replaceable) 23 457008 Teflon Bar, Rear 24 7830 Hi Limit - Auto Reset C 86660 Hi Limit (CE) C 25 859402 Platen Bayonet Adapter 459752 Platen Assembly Complete 208V C 459753 Platen Assembly Complete 220V C 26 459755 Platen Assembly Complete 240V C 459756 Platen Assembly Complete 308V (CE) C 459757 Platen Assembly Complete 400V (CE) C 459758 Platen Assembly Complete 45V (CE) C 27 86580 Bracket - Hi Limit Switch 28 85940 Platen Thermocouple C 29 799303 Teflon Sheet C Teflon Sheet Clip 8530 30 Note: Use 4527294 4527294 Teflon Sheet Clip C 3 456089 Cross Member * NOT ILLUSTRATED RECOMMENDED STOCK PARTS G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 3

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill models XG24, XG36 (non-ce & CE vesions) PLATEN COMPONENTS & ASSEMBLIES ITEM PART # DESCRIPTION QTY (Per Platen) CRITICAL 32 456084 Actuator Shaft 2 33 456090 Cross Member Bracket 2 34 800345 Mscr-HH-Grd5 /4-20x-/4Stl 2 4 35 8000203 Split Lock Washer /4 x /2 x /6 4 36A 457022 Conduit - 3/8 dia Note: This item is No Longer Available. New conduit has a /2 dia. Use Kit CK4526857 (item 36C) to replace all the 3/8 conduit and connectors with the /2 ones. 36B 4526857 Conduit - /2 dia 36C CK4526857 Conduit Kit (convert from 3/8 to /2 dia) Note: Kit includes items # 36B, 37B, and 38B. 37A 457020 Connector - 3/8, 90 deg 37B 452709 Connector - /2, 90 deg 38A 45702 Connector - 3/8, 45 deg 38B 854504 Connector - /2, 45 deg 39 4525424 Conduit Locknut - /2, Die Cast 2 40 4525542 Seal for Conduit Elbow 2 * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 4 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

NOTES G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 5

Master Series Gas Express Grill BURNER & FLUE COMPONENTS 6 5 4 4 7 2 3 8A (UP TO -Nov-08) 8B (FROM 2-Nov-08) 7 3 9 0 5 8B 0 OR 2 (CE) 6 (CE) Kit for unit manufactured UP TO -Nov-08 XG Burner Page 6 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill BURNER & FLUE COMPONENTS ITEM PART # DESCRIPTION QTY (Per Zone) CRITICAL 457396 Flue Box, Inner 2 457397 Flue Box, Outer 3 457398 Flue Bottom 4 457399 Flue Top 5 45740 Flue Riser, Inner 6 457400 Flue Riser, Outer 457403 Burner Assembly - Propane 7 457462 Burner Assembly - Natural Gas 457789 Burner Assembly - Propane (CE) 45759 Burner Assembly - Natural Gas (CE) 8A 4524066 Electrode - Sense, /4 Female Note: Used as LEFT Igniter UP TO -NOV-2008. To replace Left Igniter in units manufactured UP TO -NOV-2008, use Kit 4525538 (item 2). 8B ++ 4525537 Electrode - Igniter, Rajah C 9 ++ 4524066 Electrode - Sense, /4 Female C 0 ++ 864803 Ignition Cable C ++ 4525575 Ignition Cable (CE) C 4525538 Service Kit - Igniter & Igniter Cable, Spark Plug Type Note: Includes items # 8B & 0. C 2 4525576 For units manufactured UP TO -NOV-2008. CE Model Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type Note: Includes items # 8B &. C For units manufactured UP TO -NOV-2008. 3 4525845 Blower / Motor 20V 60Hz C 4 WFT25750 Insulation Seal 6Ft C 86470 Gas Valve - Natural Gas C 5 864702 Gas Valve - Propane C 4525846 Gas Valve - Nat / LP (CE) C Male Connector 6 027499 Note: Used UP TO 5-MAY-20. To replace, use 4529768. 4529768 7/6CC to 3/8NPT Elbow Fitting C 7 G0225- Pressure Test Spigot * NOT ILLUSTRATED RECOMMENDED STOCK PARTS ++ Installed In Units Manufactured FROM DATE 02-NOV-2008. G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 7

Master Series Gas Express Grill GAS TUBINGS For XG24 Models: 2 For XG36 Models: 3 4 5 For XG24 CE Models: 7 6 For XG36 CE Models: 0 9 8 XG Gas Tubings Page 8 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill GAS TUBINGS ITEM PART # DESCRIPTION 457476 XG24 - Left Zone Gas Tubing 2 457475 XG24 - Right Zone Gas Tubing 3 457378 XG36 - Left Zone Gas Tubing 4 457377 XG36 - Center Zone Gas Tubing 5 457376 XG36 - Right Zone Gas Tubing 6 459506 XG24 - Left Zone Gas Tubing (CE) 7 459505 XG24 - Right Zone Gas Tubing (CE) 8 45924 XG36 - Left Zone Gas Tubing (CE) 9 45925 XG36 - Center Zone Gas Tubing (CE) 0 45926 XG36 - Right Zone Gas Tubing (CE) * NOT ILLUSTRATED RECOMMENDED STOCK PARTS XG24 QTY XG36 CRITICAL G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 9

Master Series Gas Express Grill Grill BRACKET COMPONENTS 2 0 0 7 9 8 6A 6B (CE) 0 9 7 4 8 5 5 3 6A Page 20 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill GRILL BRACKET COMPONENTS ITEM PART # DESCRIPTION 456682 Component Mounting Bracket for XG24 Model 456078 Component Mounting Bracket for XG36 Model 2 456989 Motor Speed Control 2 3 C 3 456079 Contactor Bracket 2 3 4 G03559-24 Volt Transformer 2 3 C 5 63700 Contactor 2 3 C 6A 86490 Ignition Module 7V (non-ce) 2 3 C 6B 452257 Ignition Module 230V (CE) 2 3 C 7 86590 Ignition Module Bracket 2 3 8 800207 #0-32 x /2 SMSCR-TH-STL-PHIL-B 0 5 9 8003204 #6-32 X /2 MSCR-PH-PHIL-STL-ZP 20 28 0 800502 #6-32 Nut with Lock Washer, KEP 24 36 8000202 8 x 9/64 x 3/64 Washer 8 2 2* 2654900 Rubber Edging 2 ft 2 ft * NOT ILLUSTRATED RECOMMENDED STOCK PARTS XG24 QTY XG36 CRITICAL G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 2

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill HEAT SINK COMPONENTS 8 (CE) 5 4 3 2 6 7 XG Heat Sink ITEM PART # DESCRIPTION QTY (PER ZONE) CRITICAL 4566 Heat Sink 2 457392 Pressure Switch C 3 4524082 Kit, Relay Note: Kit includes a relay and a thermal interface (item 4). 3 C 4 8903 Thermal Interface 3 C 5 4523559 Silicone Tubing, Xpress Grill 2.ft C 6 800207 #0-32 x /2 Smscr-Th-Stl-Phil-B 8 7 8000202 8 x 9/64 x 3/64 Washer 2 8 453086 Kit, Relay Replacement (CE) Note: CE Models Only. Use this kit to replace obsolete relay, p/n 8902. Kit includes a relay, an adaptor plate, terminals, and instructions. C * NOT ILLUSTRATED RECOMMENDED STOCK PARTS Page 22 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill ACCESSORIES & TOOLS 7 5 8 9 Note: Tool Holders are designed for the Flared Grease Bucket (see Components & Assemblies, items 76 & 77). Xpress Grill Accessories & Tools ITEM PART # DESCRIPTION 4523323 Platen Adjuster Tool C 5 83870 Platen Leveling Tool C 7 45264 Tool Holder for Scraper 8 45265 Tool Holder for Wiper 9 45263 Tool Holder for Spatula * NOT ILLUSTRATED RECOMMENDED STOCK PARTS CRITICAL G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 23

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill LIST OF WIRE HARNESSES & THEIR LOCATIONS PART# DESCRIPTION LOCATION 859852 XMFR Harness Main Power Circuit Breaker, Main Power Switch, 240/20 volt Transformer, 20 volt Terminal Block, Main Terminal block XG24 QTY XG36 859853 Control Harness Low Voltage side of SSR s, 24 volt out-put on 20/24 volt transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed Control, Green and Black Push Buttons 2 3 Platen Harness 4528552 P Connector to the Platen Elements 2 3 (CE ONLY) NOTE: Must replace this item together with new Fibreglass Sleeving Platen Harness 859855 0007500FS (see item below). 2 3 (non-ce ONLY) 0007500FS Fibreglass Sleeving NOTE: Must Replace this item together with Platen Harness 859855 / (2 feet long each) 4528552 (see item above). 2 3 859860 Switch Harness Green and Black Button Harness 2 3 859829 Contactor Jumper Harness Straight leads from Terminal Block to Circuit Breakers 85980 Power Switch Harness Main Power Switch to Connector S3 85986 XG24 20V Harness Motor Speed Control, 20 volt side of 20/24 volts transformer, Power to 859850 XG36 20V Harness Actuator, 20 volts terminal block 859862 XG24 CB Contactor Harness Circuit Breakers, Contactors, high Voltage side of SSR s for 85985 XG36 CB Contactor Platens, 20 volt terminal block Harness 859863 XG24 Ignition Harness 859864 XG24 (CE) Ignition Harness Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower Motor, 859854 XG36 20 volt Terminal Block Ignition Harness 859857 XG36 (CE) Ignition Harness 4522352 Wire Harness (CE) Adaptor Harness Ignition Module and Ignition Harnesses (859864 and Ignition 859857) 2 3 PART# LIST OF WIRING DIAGRAMS (For Reference Only. Please contact Technical Service for assistance.) DESCRIPTION 4520364 XG24-208 / 220 / 240 V 4520365 XG36-208 / 220 / 240 V 4520372 XG24-380 / 400 / 45 V 50Hz (CE) 452037 XG36-380 / 400 / 45 V 50Hz (CE) Page 24 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

GARLAND PARTS IDENTIFICATION CRITICAL & RECOMMENDED STOCK PARTS LIST for NON-CE models ONLY CE models ONLY PART # DESCRIPTION QTY 85560 Upper/Lower Platen Limit Switch / Platen 85940 Platen Thermocouple / Platen 4530036 Linear Actuator / Platen 4527294 Teflon Sheet Clip / Platen 799303 Teflon Sheet / Platen 452635 SPLIT (2-Piece) Shaft Wiper,.50 O.D, Orange Dot 2 / Platen 452709-0 /6 Silicone Gasket (Cut to 8-3/8, 45 deg ends) 2 / Platen 452709-02 /6 Silicone Gasket (Cut to 2-3/8, 45 deg ends) 2 / Platen 8590 Platen Adjuster Nut 4 / Platen 85902 Platen Adjuster Cap 4 / Platen 85903 Platen Lock Nut 4 / Platen 4527290 Platen Shoulder Bolt (currently used) 4 / Platen 800540 Platen Shoulder Bolt (for older units) 4 / Platen 63700 Contactor / Zone 859604 Push Button (Black) / Zone 859605 Push Button (Green) / Zone 456989 Motor Speed Control / Zone 457392 Pressure Switch / Zone 4520578 Grill Plate Thermocouple / Zone 4522739 Fuse - 5 Amp. 25VAC 5mmx20mm / Zone 4524066 Electrode - Sense, /4 Female / Zone 4525537 Electrode - Igniter, Rajah / Zone 4525845 Blower / Motor 20V 60Hz / Zone 4529768 7/6CC to 3/8NPT Elbow Fitting / Zone CK452873 Surge Protector Kit (20 ohm 8A Thermistor) / Zone G03559-24 Volt Transformer (Grill Bracket Component) / Zone 4523559 Silicone Tubing, Xpress Grill, for Pressure Switch 2.ft / Zone 8903 Thermal Interface for Relay 3 / Zone 4524082 Relay 3 / Zone 86400 Main Transformer / Unit 872404 Power Switch, Red (Used UP TO 2-JAN-200) / Unit 4527625 Power Switch with Light (Used FROM 3-JAN-200) / Unit 4578- XG24 Circuit Breaker - Multi-Block / Unit 45782- XG36 Circuit Breaker - Multi-Block / Unit 83870 Platen Leveling Tool 4523323 Platen Adjuster Tool 7830 Hi Limit - Auto Reset (non-ce) / Platen 459752 Platen Assembly Complete 208V (non-ce) / Platen 459753 Platen Assembly Complete 220V (non-ce) / Platen 459755 Platen Assembly Complete 240V (non-ce) / Platen 86470 Gas Valve - Natural Gas (non-ce) / Zone 864702 Gas Valve - Propane (non-ce) / Zone 864803 Ignition Cable (non-ce) / Zone 86490 Ignition Module 7V (non-ce) / Zone 4525538 (non-ce) Service Kit - Igniter & Igniter Cable, Spark Plug Type / Zone 86660 Hi Limit (CE) / Platen 459756 Platen Assembly Complete 308V (CE) / Platen 459757 Platen Assembly Complete 400V (CE) / Platen 459758 Platen Assembly Complete 45V (CE) / Platen 453086 Ignition Relay (CE) / Zone 452257 Ignition Module 230V (CE) / Zone 4525575 Ignition Cable (CE) / Zone 4525576 (CE) Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type / Zone 4525846 Gas Valve - Nat / LP (CE) / Zone G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 25

GARLAND PARTS IDENTIFICATION Master Series Gas Xpress Grill RELATED BULLETINS BULLETIN # SUBJECT DATE GAR-2-2-AIC Garland Controller Kits for Xpress Grills (supersedes GAR-2--AIC) Oct 4, 202 GAR-0-3-AIC Garland Xpress Grill Platen Lifting Notice Jan 24, 203 Page 26 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3)

REVISION HISTORY REV PAGE ITEM# NOTES DATE NOTE: This new publication combined and replaced the following Parts Lists: for XG24 G_GHD_PL_XPRESS_XG24 (Rev ) for XG24CE G_GHD_PL_XPRESS_XG24CE (Rev ) for XG36 G_GHD_PL_XPRESS_XG36 (Rev 2) for XG36CE G_GHD_PL_XPRESS_XG36CE (Rev ) 4-5 Added introductory info. Removed Grill Plate Welded Assembly Part#s - 45678, 457657. 6 Added Power Cord & Plug Asm - 4525505, 4528593, 4528594 25 Added 5A Fuse Part# 4522739. 27 Added CK452873 - Surge Protector Kit 4 Use CK4520463 for Pivot Block Asm instead of 4520463. 35-38, 39-46 Old gas inlet components - 35-38. New gas inlet components - 39-46. 6-5 New controller kits and related bulletin. 56 New power switch 4527625. 6 New circuit breakers 4578- and 45782-. 79-80 New body side panels 4528976, 4528977. 0 8-84 New caster and cater kit. 29 New connector assembly 4529767. DEC 5/ 20 New standardized power cord plate 4529285. 73 New grease bucket clips 452693. 2-3 8-0 Revised fasteners part#s/info. 7 New shoulder bolt 4527290. 4-6 36-40 New conduit kit and components info (changed from 3/8 to /2 ). 34-35 Revised fasteners part#s/info. 30 New teflon clip 4527294 8-9 5 Added propane gas valve 864702. 6 New elbow fitting 4529768. 4 24V Transformer use part# G03559-, instead of 269800. 22-23 7 Ignition module bracket part# should be 86590, not 4522390. 8-2 Added fasteners part#s/info. 24 5-7 Added silicone tubing and fasteners part#s/info. 26 Added list of wiring diagrams. Added CE ignition wire harness 4522352. 25 Removed Teflon Tool Asm (No Longer Available) (Tool Asm 4525560 which incl. Tool 452556 & Gasket 452258). 28 Added New Bulletin info. (2--AIC) 0 5 New DQ Menu programmed controller kit CK453354. 3 3 New actuator 4530036 replaced 452554. 8 Kit 453086 replaced 8902 24 3 Parts use relay kit 4524082. OCT 4/2 25 6 Removed Grill Wiper 86820. No longer available. 28 New bulletin - menu programmed controller kits 27 Revised critical parts list 2 26 New bulletin - Platen Lifting Notice 7 33 Was 457394. Use 4533 (with elbow). JUN 7/6 3 3 7, 20, 2 Removed P/N as not field replaceable. (45609, 456093, 456094) NOV 7/6 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 3) Page 27

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