PERODUA KELISA WORKSHOP MANUAL

PERODUA KELISA SAMPLE WORKSHOP MANUAL PERODUA KELISA WORKSHOP MANUAL PRICE: USD 69.90 Or email us for best offer admin@e-bookmanual.com www.e-bookmanual.com Your e-manual solution source

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SERVICE MANUAL PERODUA KELISA L701 FOREWORD This service manual describes the maintenance and servicing procedures for the Model L701. In this service manual, the entire portion is divided into 20 sections. Each section has an index along with a table of contents at the beginning. For easier reference, the upper part of each page bears the section title concerned. All information used in this service manual was in effect at the time when the manual was printed. However, the specifications and procedures may be revised due to continuing improvements in the design without advance notice and without incurring any obligation to us. Published in July, 2001 PERODUA SALES (M) SDN. BHD. 2001 PERODUA SALES (M) SDN. BHD. All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of PERODUA SALES (M) SDN. BHD. FOREWORD 1 30/05/03, 8:54 AM

PERODUA KELISA SECTION INDEX SECTION NAME GENERAL INFORMATION MAINTENANCE ENGINE MECHANICAL EMISSION CONTROL EFI SYSTEM LUBRICATION SYSTEM COOLING SYSTEM IGNITION SYSTEM STARTING SYSTEM CHARGING SYSTEM CLUTCH MANUAL TRANSMISSION AUTOMATIC TRANSMISSION FRONT AXLE & SUSPENSION REAR AXLE & SUSPENSION BRAKE STEERING BODY BODY ELECTRICAL HARNESS &WIRING DIAGRAM SECTION GI MA EM EC EF LU CO IG ST CH CL MT AT FS RS BR SR BO BE HW FOREWORD 2 30/05/03, 8:54 AM

EM 9 REMOVAL 1. Remove the V-belt, water pump pulley and alternator. (Refer to the TIMING BELT section.) 2. Drain the engine coolant by removing the water pump drain plug. 3. Remove the timing belt. (Refer to the TIMING BELT section.) 4. Remove the camshaft timing belt pulley, using the SST to prevent the turning of the camshaft. SST: 09504-87501-000 MEM00024-00024 5. Remove the ignition coil from the cylinder head cover. MEM00025-00025 6. Disconnect the vacuum hoses that are connected to the intake manifold and cylinder head cover. 7. Remove the surge tank stay from the cylinder head cover. 8. Remove the cylinder head cover attaching bolts in the sequence as indicated in the right figure. Remove the cylinder head cover from the cylinder head. e t MEM00026-00026 w q y r 9. Removal of camshaft bearing cap No. 1 and camshaft bearing cap No. 2. (1) Using the hexagonal section of the camshaft No. 2, set the mating marks of the camshaft gear sections to the relationship as indicated in the right figure. Camshaft center line 10-20 MEM00027-00027 MEM00028-00028 EM(01-10) 9 30/05/03, 9:25 AM

IG 2 IGNITION SYSTEM CIRCUIT Engine fuse 10A Ignition switch 1 Battery Ignitor Ignitor Ignitor Ignition coil 1 Ignition coil 2 Ignition coil 3 To spark plug 46 68 67 IG1 IG2 IG3 ECU E01 E1 N+ N- 18 15 36 60 Cam position sensor MIG00002-00001 IG(01-07) 2 29/05/03, 10:08 PM

BR 2 INSPECTION AND ADJUSTMENT OF BRAKE PEDAL 1. Brake pedal height check (1) Check the pedal height. Specified Value RHD MT: MT: 148.0 ± 5 mm AT: 149.8 ± 5 mm LHD MT: 143.7 ± 5 mm AT: 148.4 ± 5 mm e w q 2. Pedal height adjustment (1) Disconnect the connector of the stop lamp switch. (2) Remove the stop lamp switch by loosening the lock nut 1. (3) Loosen the lock nut 2. Adjust the pedal height by turning the push rod 3. (4) Tighten the lock nut of the push rod. Tightening Torque: 22.6-28.4 N m MT AT (5) Screw-in the stop lamp switch, until it comes in contact lightly with the pedal stopper. (6) Adjust the clearance between the pedal stopper and the edge surface at the screw section of the stop lamp switch to 1.5 mm. (7) Tighten the lock nut of the stop lamp switch. Tightening Torque: 19.4-31.6 N m LBR00002-00001 (8) Connect the connector of the stop lamp switch. Ensure that the stop lamp goes on. 3. Pedal free travel check (1) After stopping the engine, depress the brake pedal several times so that no negative pressure may remain in the booster. (2) Lightly push the pedal by your hand. Measure the distance (free travel) up to a point where you feel a resistance from the pedal. Specified Value: 0.5-3.0 mm LBR00003-00002 4. Pedal free travel adjustment (1) Loosen the lock nut 1. (2) Adjust the free travel to 0.5-3.0 mm by turning the push rod 2. (3) Tighten the lock nut. Tightening Torque: 22.6-28.4 N m w q LBR00004-00003 (4) Ensure that the stop lamp goes on properly. LBR00005-00004 BR(01-10) 2 29/05/03, 9:00 PM