2014-2015 SOLUTIONS GUIDE For tal efficiency
THERMOSTATISABLE, FIXED KV, ANGLE WITH MANUAL HANDWHEEL 808CMJ Left or right mounted angle, M28-head TIP EXAMPLES OF 1-PIPE INSTALLATIONS Standard 1-pipe installation Thermostatic or manual kits Thermostatic or manual 4-way valves old code Connection Kv (m³/h 3/8 RK8086033 L330009001 Rp 3/8 R 3/8 0,55 10 1/2 RK8086043 L330010001 Rp 1/2 R 1/2 0,55 10 THERMOSTATISABLE, FIXED KV, ANGLE WITH MANUAL HANDWHEEL 808ECMJ Left or right mounted angle, M28-head Convention: the supply is identified with an arrow on the body. The flow direction should be respected. ONE PIPE THERMOSTATIC SET FIXED KV, STRAIGHT, WALL CONNECTION, M28 432L R809GC + 439T + 539E old code Kv (m³/h 3/8 RK8087031 L330011001 Male M22 R 3/8 0,55 10 ONE PIPE THERMOSTATIC SET FIXED KV, STRAIGHT, FLOOR CONNECTION, M28 432 R809GC + 439T + 538E Kv (m³/h 1/2 432200 Male M22 R 1/2 35 0,95 1 ONE PIPE THERMOSTATIC SET FIXED KV, REVERSED ANGLE, FLOOR CONNECTION, M28 434 R807G + 439T + 538E Kv (m³/h 1/2 432004 Male M22 R 1/2 35 0,95 1 old code Kv (m³/h 1/2 RK8076042 434004 Male M22 R 1/2 35 0,95 1 328
THERMOSTATIC VALVES SET, MULTILAYER COMPRESSION FITTING 556 For simple panel radiars THERMOSTATIC VALVES SET, PRESS FITTING 558PS For double or triple panel radiars Size M22-1/2" 556004 1 Size 1/2"-12 558012N 1 1/2"-16 558016N 1 THERMOSTATIC VALVE SET, PRESS FITTING C558PS For simple panel radiars THERMOSTATIC VALVES SET, SARFIT FAST CONNECTION FITTING SF558L For double or triple panel radiars Size 1/2"-12 558112N 1 Size 12-1/2" 558312 1 SHORT THERMOSTATIC VALVES SET, SARFIT FAST CONNECTION FITTING SF558C For simple panel radiars THERMOSTATIC VALVES SET, SLIDE FITTING 558PG For double or triple panel radiars Size 12-1/2" 558412 1 Size 1/2"-12 558222N 1 THERMOSTATIC VALVES SET, SLIDE FITTING C558PG For simple panel radiars 4 WAY THERMOSTATIC VALVES, TWO-PIPE HORIZONTAL LANCE VALVE, TWO-PIPE, M28 920E Regulation, balancing, isolation. Size 1/2"-12 558212N 1 M22, Kv 0,34 920122 Male M22 R 1/2 35 5 M22, Kv 0,64 920022 Male M22 R 1/2 35 5 333
HORIZONTAL LANCE VALVE, TWO-PIPE, M28 920A Regulation, balancing, isolation. VERTICAL LANCE VALVE, TWO-PIPE, M30 D921 Regulation, balancing, isolation. Kv Open Kv Close 1/2, Kv 0,34 920104 Male 1/2"G R 1/2 35 5 3/4E 921406 Male 3/4"E R 1/2 50 0,05 0,55 5 1/2, Kv0,64 920105 Male 1/2"G R 1/2 35 5 * NOTE 4-WAY VALVE EXTENDED LANCE Extended lance for four-way valves, see item code 443900 4 WAY THERMOSTATIC VALVES, ONE-PIPE An extended lance improves supply the radiar. Wherever possible, we advise using extension lance ref. 4439 on the 4-way valve. The use of a 4-way valve can affect the performance of the radiar (check with the radiar manufacturer concerned). Most design radiars are equipped with a diaphragm at the inlet. Care must be taken ensure the lance protrudes by at least 1cm through the diaphragm. Otherwise there is a risk of insufficient supply or of bypassing the radiar inlet and outlet. VERTICAL LANCE VALVE, TWO-PIPE, M28 HORIZONTAL LANCE VALVE, ONE-PIPE, M28 444E Regulation, balancing, isolation. a=0,45 Kv Open Kv Close M22 444522 Male M22 R 1/2 35 2 1,15 5 921E Regulation, balancing, isolation. HORIZONTAL LANCE VALVE, ONE-PIPE, M28 444A Regulation, balancing, isolation, flat seal. a=0,45 M22, Kv 0,64 921422 Male M22 R 1/2 35 5 Kv Open Kv Close 1/2G 444604 Male 1/2"G R 1/2 35 2 1,15 5 334
VERTICAL LANCE VALVE, ONE-PIPE, M28 445 INTERCHANGEABLE TIGHTNESS SYSTEM 5811 For preset kv, F Serie, M28 Kv Open Kv Close 581100 M28 20 M22 445422 Male M22 R 1/2 35 2 1,15 5 THERMOSTATIC VALVES BODIES - ACCESSORIES VERTICAL LANCE VALVE, ONE-PIPE, M30 D445 Regulation, balancing, isolation. a=0,45 THERMOSTATIC INSERT 5815 Fixed Kv, 2Kg, compatible EuroSAR 3/8" and 1/2" Kv Open Kv Close 3/4E 445406 Male 3/4"E R 1/2 50 2 1,15 5 Extension pipe for four-way valves, see item code 443900 INTEGRATED RADIATORS VALVES - ACCESSORIES Kv (m³/h Valve size 815503 M28 0,03 3/8"-1/2" 1 1 815506 M28 0,06 3/8"-1/2" 2 1 815513 M28 0,13 3/8"-1/2" 3 1 815530 M28 0,34 3/8" 4 10 815555 M28 0,64 1/2" 5 10 Nb INTERCHANGEABLE TIGHTNESS SYSTEM 5810 For fixed Kv, F Serie, M28 THERMOSTATIC INSERT R5815 Fixed Kv, 3Kg, compatible EuroSAR 3/8" and 1/2" 810500 M28 20 Size (metric) Kv (m³/h Connection Valve size R815532 R5815555 M30 0,55 3/8"-1/2" 1 335
4-WAY VALVES SELECTION 1 1 Cap - black for 1-pipe, grey for 2-pipe 2 Isolated, non-ejectable needle 3 4-way thermostatic body 3 2 4-way valve Ref. Type Feeding Cartridge 1-pipe thermostatic 2-pipe thermostatic Horizontal Vertical 5812-3/4 5815-3/8 5816-3/4 443E X X 444E X X X 445E X X X 920E X X X 921E X X X D921 X X X 342
INSTALLATION 2-PIPE 4-WAY VALVES 920E 921E D921 920A FITTINGS M22 EUROCONUS Copper pipe PTFE ring 835 S Copper pipe brass ring 835 PEX - PB 835 P MultiSKIN pipe 839 Copper 835 E PEX MULTISKIN 835 PE Flat joint fitting for all types of pipes 1-PIPE 4-WAY VALVES 443E 444E 445E D445 444A FITTINGS M22 EUROCONUS Copper pipe PTFE ring 835 S Copper pipe brass ring 835 PEX - PB 835 P MultiSKIN pipe 839 Copper 835 E PEX MULTISKIN 835 PE Flat joint fitting for all types of pipes SETTING 2-pipe Kv setting is performed in the same way as for lockshields. Using key 334 or an appropriate Allen key, shut the valve completely and then open it by the given number of turns. 1-pipe flow sharing is performed using the same ol. T Kv m 3 /h Zeta 1 0,150 4569 2 0,210 2331 3 0,320 1004 4 0,460 486 MAX 0,550 340 343
MANUAL VALVE SINGLE REGULATING EUROSAR, STRAIGHT, INTERNAL THREAD 419UJT MANUAL VALVE SINGLE REGULATING NON EUROSAR HIGH FLOW, STRAIGHT WITH ELBOW, INTERNAL THREAD 409QCB Non-thermostatisable Kvs Connection BP 3/8 419203B F 3/8" O-ring R 3/8 1 10 1/2 419204B F 1/2" O-ring R 1/2 1,25 10 Kvs 1/2, large Kv 409424 F 1/2" R 1/2 1,8 10 *Non Euro-Sar, valves cannot be changed thermostatic valves MANUAL VALVE SINGLE REGULATING EUROSAR, STRAIGHT, EXTERNAL THREAD 419E MANUAL VALVE SINGLE REGULATING NON EUROSAR HIGH FLOW, STRAIGHT WITH ELBOW, INTERNAL THREAD 419GCB Non-thermostatisable Kvs 1/2 419704 Male M22 R 1/2 1,25 10 MANUAL VALVE SINGLE REGULATING EUROSAR, STRAIGHT, EXTERNAL THREAD 419EJT Connection Kvs Connection BP 1/2 419814 F 1/2" Elbow R 1/2 1,25 5 *Non Euro-Sar, valves cannot be changed thermostatic valves EUROSAR SPECIAL MANUAL VALVES KIT ANGLE SINGLE REGULATING EUROSAR HIGH FLOW AND DISTRIBUTOR, ONE-PIPE, FLOOR SUPPLY 431 418EG Manual valve + 439T Chrome pipe + 538 Distribur Kvs 1/2 419704B Male M22 O-ring R 1/2 1,25 10 3/8 419713B Male M22 O-ring R 3/8 1 10 MANUAL VALVE SINGLE REGULATING EUROSAR, STRAIGHT WITH ELBOW, INTERNAL THREAD 419CB Kvs orientation 1/2 431014 Male M22 R 1/2 35 1,9 Floor 1 Kvs Connection BP 1/2 419804 F 1/2" Elbow R 1/2 1,25 10 353
KIT STRAIGHT WITH ELBLOW SINGLE REGULATING EUROSAR HIGH FLOW AND DISTRIBUTOR, ONE-PIPE, FLOOR SUPPLY 437 419EGCB Manual valve + 439T Chrome pipe + 538 Distribur HORIZONTAL 4 WAY MANUAL LANCE VALVE 443E Floor supply, one-pipe Kvs orientation Kvs 1/2 443622 Male M22 R 1/2 35 2 5 1/2 437004 Male M22 R 1/2 35 1,7 Floor 1 EUROSAR ACCESSORIES KIT ANGLE DOUBLE REGULATING EUROSAR HIGH FLOW AND DISTRIBUTOR, ONE-PIPE, FLOOR SUPPLY 531EMB 408EG Manual valve + 915E + 835 INTEGRATED RADIATOR MANUAL VALVE 942 Kv range (m³/h) orientation 1/2 531134 Male M22 R 1/2 35 1,9 Floor 1 KIT ANGLE STRAIGHT WITH ELBOW REGULATING EUROSAR HIGH FLOW AND DISTRIBUTOR, ONE-PIPE, FLOOR SUPPLY 537EM 409EGCB Manual valve + 915E + 835 Kvs 1/2 942000 R 1/2 2 10 SAR HANDWHEEL AND SCREW 516-518 old code Kv (m³/h orientation 1/2 M620001001 537124 Male M22 R 1/2 35 1,25 Floor 1 Screw length Square 7mm, EuroSAR > 06/88 M540001001 5 mm 1 Square 7,5mm, EuroSAR < 06/88 M540002001 6 mm 1 Square 8mm, EuroSAR < 06/88 M540003001 6 mm 1 354
STRAIGHT SINGLE REGULATING MONOFOCUS INTERNAL THREAD 442 4 Way MANUAL RADIATOR VALVE DECORATIVE SET, STRAIGHT F419 Manual valve + lockshield Kv Open Kv Close Kv (m³/h Colour M22 442622 R 1/2 2 1,6 1 M24 442624 R 1/2 2 1,6 1 Chrome F419404 Male 3/4"E R 1/2 0,09-1,1 Chrome 1 Satine F419504 Male 3/4"E R 1/2 0,09-1,1 Satin 1 White F419304 Male 3/4"E R 1/2 0,09-1,1 White 1 STRAIGHT SINGLE REGULATING FOCUS INTERNAL THREAD 442B 4 Way MANUAL RADIATOR VALVE DECORATIVE KNOB SET, ANGLE S418 Manual valve + lockshield Kv Open Kv Close M22 442656 R 1/2 2 1,6 1 MANUAL DECORATIVE VALVES SETS Kv (m³/h Colour Chrome S418404 Male 3/4"E R 1/2 0,08-1,55 Chrome 1 Satine S418504 Male 3/4"E R 1/2 0,08-1,55 Satin 1 White S418304 Male 3/4"E R 1/2 0,08-1,55 White 1 MANUAL RADIATOR VALVE DECORATIVE SET, ANGLE F418 Manual valve + lockshield MANUAL RADIATOR VALVE DECORATIVE KNOB SET, STRAIGHT S419 Manual valve + lockshield Kv (m³/h Colour Chrome F418404 Male 3/4"E R 1/2 0,08-1,55 Chrome 1 Kv (m³/h Colour Satine F418504 Male 3/4"E R 1/2 0,08-1,55 Satin 1 White F418304 Male 3/4"E R 1/2 0,08-1,55 White 1 Chrome S419404 Male 3/4"E R 1/2 0,09-1,1 Chrome 1 Satine S419504 Male 3/4"E R 1/2 0,09/1,1 Satin 1 White S419304 Male 3/4"E R 1/2 0,09-1,1 White 1 358
OUTLET VALVES The basic function of the outlet is connect and isolate the radiar. In the real world of a project, this can prove be more difficult than expected. Comap provides solutions facilitate the installer s job. BENEFITS Accurate position setting for efficient commissioning. H-modules are compact for better integration. The lockshield s memory option holds the position even after radiar replacement. The distriburs provide a neat, professional finish. The universal distribur provides an all-in-one solution for 1-pipe or 2-pipe, with isolation and by-pass. Multiple means fit installation preferences. APPLICATIONS H modules are used connect radiars with integrated valves the circuit. In conjunction with single regulating valves, Comap provides lockshields with accurate Kv setting capability. Setting the lockshield is crucial balance the installation, and ensure the radiar valve works at a good authority. Distriburs are a fast and elegant way of connecting the radiars the supply. TECHNICAL CHARACTERISTICS FEATURES 1-pipe or 2-pipe. Various modes the radiars (metal/metal, O-ring). Multiple s the pipe: - Male or female thread. - Solder copper. - Sarfit for multilayer. Shapes: angle or straight. Sizes: 3/8 3/4. Maximum working pressure: 10 bar Maximum differential pressure: 0.6 bar Maximum working temperature: 120 C 366
UNIONS ANGLE MALE-FEMALE UNION, BRONZE STRAIGHT MALE-FEMALE UNION, NICKEL PLATED BRASS 3108UN 3107U 3/8" 491203 1 3/8" 490103 25 1/2" 491204 1 3/4" 491206 10 1/2" 490104 1 3/4" 490106 1 1" 490008 1 DISTRIBUTORS - STANDARD 1"1/4 490010 1 ONE-PIPE, STRAIGHT DISTRIBUTOR ANGLE MALE-FEMALE UNION, NICKEL PLATED BRASS 3107UN 338 Without isolation 3/8" 490203 25 M22x1,5 438322 M22x1,5 R 1/2 35 5 1/2" 490204 20 3/4" 490206 10 STRAIGHT MALE-FEMALE UNION, BRONZE 3108U ONE-PIPE, STRAIGHT DISTRIBUTOR D538 With isolation Connection M 3/4" euroconus 538406 M 3/4" euroconus R 1/2 50 5 3/8" 491103 25 1/2" 491104 20 3/4" 491106 10 1" 491008 10 1"1/4 491010 10 370
ONE-PIPE, STRAIGHT DISTRIBUTOR 538A With isolation ONE-PIPE, ANGLE DISTRIBUTOR 539 With isolation Male 1/2" 438554 Male 1/2" R 1/2 35 5 M22 x 1,5 539422 M22 x 1,5 R 1/2 35 5 ONE-PIPE, STRAIGHT DISTRIBUTOR 538CI With isolation TWO-PIPE, STRAIGHT DISTRIBUTOR 715 Without isolation Male M22 x 1,5 538604 Male M22 x 1,5 R 1/2 35 5 Male M22 438722 Male M22 R 1/2 35 5 ONE-PIPE, STRAIGHT DISTRIBUTOR 538E With isolation TWO-PIPE, STRAIGHT DISTRIBUTOR 715JT Without isolation Male M22 x 1,5 438522 Male M22 x 1,5 O-ring R 1/2 35 5 Male M22 438722B Male M22 O-ring R 1/2 35 5 ONE-PIPE, STRAIGHT DISTRIBUTOR 538EJT With isolation TWO-PIPE, STRAIGHT DISTRIBUTOR D915 With isolation and memory Male M22 x 1,5 438522B Male M22 x 1,5 O-ring R 1/2 35 5 3/4"euroconus 915406 3/4"euroconus R 1/2 50 5 371
TWO-PIPE, STRAIGHT DISTRIBUTOR 915A With isolation and memory TWO-PIPE, ANGLE DISTRIBUTOR 916EJT With isolation and memory Connection Male 1/2" 438954 Male 1/2" R 1/2 35 5 M22x1,6 916422B M22x1,6 O-ring R 1/2 35 5 TWO-PIPE, STRAIGHT DISTRIBUTOR 915E With isolation and memory DISTRIBUTORS - UNIVERSAL TWO-PIPE, UNIVERSAL DISTRIBUTOR 638 With isolation and memory Connection M22x1,5 438922 M22x1,5 R 1/2 35 5 TWO-PIPE, STRAIGHT DISTRIBUTOR 915EJT With isolation and memory Male M22 638022 Male M22 R 1/2 35 5 Male M22 6380224 Male M22 R 1/2 40 5 TWO-PIPE, UNIVERSAL DISTRIBUTOR 638D With isolation and memory Connection M22x1,5 438922B M22x1,5 O-ring R 1/2 35 5 TWO-PIPE, ANGLE DISTRIBUTOR Male 3/4" euroconus 638034 Male 3/4" euroconus R 1/2 50 5 916E With isolation and memory Connection M22x1,5 916422 M22x1,5 R 1/2 35 5 372
DISTRIBUTORS RANGE OVERVIEW One-pipe distriburs Reference Functions Bypass Fitting Straight Angle No sealing Sealing Distriburs Valve 338E x x 50% 823RMC 824RMC 538E x x 50% 539E x x 50% 835/835P/839/835S 538CI x x 50% 538 x x 50% ¾'' Euroconus Two-pipe distriburs Reference Functions Bypass Fitting Straight Angle No sealing Sealing Distriburs Valve 715E x x 823RMC 824RMC 915E x x 835/835P/839/835S 916E x x 915 x ¾'' Euroconus Reference: 638 One-pipe distribur Functions Bypass Fitting Straight Angle No sealing Sealing Distriburs Valve x x x 0-100% 823RMC 824RMC Two-pipe distribur x x x x 823RMC 824RMC 835/835P/839/835S DISTRIBUTORS 638 915 915E 715E 638 916E Centre centre 50mm Centre centre 35 or 40mm FITTINGS EUROCONUS M22 915A Copper pipe 835 E Multilayer pipe 835 PE Copper pipe, soft ring Copper pipe, brass ring PEX-PB pipe Multilayer pipe 835 S 835 835 P 839 ½'' flat joint for all types of pipes 378
INSTALLATION Two-pipe installation Classic distribution Thermostatic or manual 4-way thermostatic or manual Centralised distribution Thermostatic or manual 4-way thermostatic or manual Please respect the arrows on the body when connecting the distribur. One-pipe installation Classic distribution Thermostatic or manual 4-way thermostatic or manual Please respect the arrows on the body when connecting the distribur. The heat supply is always on the side of the taper sleeve and the return on the outside of the distribur. There are two exceptions this rule: The one- pipe distribur ref. 538CI which has inverted flow direction The universal one-pipe distribur ref. 638 The pipe ref 439T is supplied separately. With a length of 1.1m for the liaison tube it is possible connect: 2 radiars with a centre centre of 600mm. 3 radiars with a centre centre of 400mm. 379
SETTING Setting: two-pipe 1 2 3 4 5 6 7 8 1 Stem protection 2 TRV 3 fitting 4 Connecting pipe 5 fitting (823RMC) 6 Two-pipe distribur 7 Isolation and balancing spindle, with memory. The setting is performed as for the lockshields. 8 Main pipe fitting Setting: one-pipe 1 2 3 4 5 6 8 7 9 1 Stem protection 2 TRV 3 fitting 4 Connecting pipe 5 fitting (823RMC) 6 Two-pipe distribur 7 Isolation and balancing spindle, with memory. The setting is performed as for the lockshields. 8 Calibrated bypass 9 Main pipe fitting 380
Universal distribur For setting of two-pipe distriburs use the same procedure as for lockshield. Use 334 key. 3 1 2 1 Open wide. 2 Close bypass valve. 3 Remove the white cap 915 JT 1/2 D 915 1T = 1mm P bar P mm CE Wk 1 10000 0,9 9 0,8 8 0,7 7 0,6 6 0,5 5 0,4 4 0,3 3 0,5 T 0,75 T 1 T 1,5 T 2 T 2,5 T 3 T 3,5 T 4 T 5 T MAX 9 105 8 7 6 5 4 3 P Pascal 915 E 0,2 2 2 915 A 0,1 1000 0,09 9 0,08 8 0,07 7 0,06 6 0,05 5 0,04 4 10 4 9 8 7 6 5 4 0,03 3 3 0,02 2 2 715 E 715 JT 0,01 100 0,009 9 0,008 8 0,007 7 0,006 6 0,005 5 0,004 4 0,003 3 0,002 2 0,001 10 10 2 10 2 3 4 5 6 7 8 9100 2 3 4 5 6 7 8 91000 2 3 4 5 6 7 8 10000 Q l/h 9 103 8 7 6 5 4 3 2 381
1 10000 0,9 9 0,8 8 0,7 7 0,6 6 0,5 5 0,4 4 0,3 3 0,2 2 0,1 1000 0,09 9 0,08 8 0,07 7 0,06 6 0,05 5 0,04 4 0,03 3 0,02 2 0,01 100 0,009 9 0,008 8 0,007 7 0,006 6 0,005 5 0,004 4 0,003 3 0,002 2 0,001 10 10 2 10 2 3 4 5 6 7 8 9100 2 3 4 5 6 7 8 91000 2 3 4 5 6 7 8 10000 Q l/h P bar P mm CE Wk 0,5 T 0,75 T 1 T 1,5 T 2 T 2,5 T 3 T 3,5 T 4 T 4,5 T 5 T MAX 916E 916JT 1/2 1T = 1mm 9 105 8 7 6 5 4 3 P Pascal 2 10 4 9 8 7 6 5 4 3 2 9 103 8 7 6 5 4 3 2 638 638 R 638 D 1/2 1 T = 1mm 638 638 R 638 D 1/2 1 T = 1mm 382
482
NOTES 483
Contact COMAP GROUP 16 Avenue Paul Santy - BP 8211 69355 Lyon cedex 08 - France +33 (0)4 78 78 16 00 www.comap-group.com