Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service SCU Stretching Units for PET Blow Molding Machines Pneumatic solutions from Rexroth
2 Machine-specific pneumatic solutions for increased efficiency in PET bottle production A head start with application competence Rexroth s proven pneumatic solution for PET blow molding machines ensures increased system availability and higher productivity. Thanks to its specific design and ability to perform at up to 2,000 cycles per hour, Rexroth s stretching cylinder unit provides the greatest possible efficiency right where it is needed in modern blow molding machines. Rexroth is your partner for comprehensive consultation, integrated solutions, and a high level of application know-how. You can also obtain application-specific replacement stretching cylinder units for Sidel blow molding machines directly from Rexroth. This covers complete stretching cylinder units, as well as individual cylinders, valves, or other spare parts. Thanks to the assignment of separate part numbers, they can be easily ordered for your specific machines and equipment. Stretching cylinders Standard or fast response valve Spare part kits On the safe side with original equipment from Rexroth Original equipment that perfectly fits your individual machine type Reduction in downtime and related costs thanks to ensured constant operation Cost advantages thanks to simple assembly and optimized maintenance The best solutions guaranteed Rexroth has over 30 years of experience in blow molding applications Optimized components ensure a technical advantage through generations of improvements Standard and fast response valves include optimized features and have been especially designed for stretching cylinders and the machine application. The latest generation of sophisticated cylinder technology with optimized pneumatic cushioning guarantees high precision and a long service life. Sturdy, custom-fit mounting plates.
3 SCU SCU See pages 6 and 7 for the part numbers The stretching cylinder unit is used to elongate the PET bottle preforms. Using a stroke that varies according to the machine type, the preform is stretched to the lower end of the bottle mold. The unit has an optimized air cushion and front plate fixation. The lubricants used are suitable for contact with food (food class NSF H1). The stretching cylinder unit should only be operated using lubricants approved by Bosch Rexroth. performance data Stroke diameter Min./max. working pressure 290 mm or 400 mm depending on machine type 50 mm 5.3 bar/8 bar Min./max. operating temperature + 5 C/+ 50 C Humidity Medium Max. particle size 5 µm Dew point 70% at 32 C continually Compressed air -20 C (+/- 4 C) Oil content of compressed air Max. 0.01 mg/m 3 Max. speed 2 m/s Valve function 5/2-way valve, ISO size 2 Valve operating voltage Valve power consumption 24 V DC 4.5 W The listed performance data is only an excerpt of the technical data. Please contact your Rexroth sales partner if you need additional or more detailed information.
4 Individual components and spare part sets Stretching cylinder Can be ordered separately See pages 6 and 7 for the part number Standard ISO 2 valve Valve can be ordered separately Part number R424 B09 506 FV20 fast response valve (ISO 2) Interchangeable with Standard ISO2 valve Part number R424 B07 777
5 Stretching cylinder performance data Stroke 290 mm or 400 mm depending on machine type diameter 50 mm mounting Acc. to ISO standard 15552 Max. speed 2 m/s Min./max. operating temperature +5 C/+50 C Min./max. working pressure 5.3 bar/8 bar Medium Compressed air Dew point -20 C (+/-4 C) Standard ISO 2 valve performance data Valve function 5/2-way valve, ISO size 2 Valve operating voltage 24 V DC Valve power consumption 4.5 W Flow rate 2500 Nl/min Switching time on/off 24 ms/30 ms Max. cycles 2000 cycles/hour Electrical connection Plug, ISO 43650, form A Min./max. working pressure 5.3 bar/8 bar Medium Compressed air FV20 fast response valve (ISO 2) performance data Valve function 5/2-way valve, ISO size 2 Valve operating voltage 24 V DC Valve power consumption 2 W Flow rate 3000 Nl/min Switching time on/off 12 ms/12 ms Max. cycles 2400 cycles/hour Electrical connection Plug, ISO 43650, form A Min./max. working pressure 5.3 bar/8 bar Medium Compressed air spare part set can be ordered separately See pages 6 and 7 for the part numbers The spare part set includes the following components: 1 cushioning adjustment screw 5 o-rings 1 cushioning seal 1 string ring 2 piston seals 1 piston rod seal 1 guiding element 1 technical data sheet 1 food industry grease (20 g) The listed performance data is only an excerpt of the technical data. Please contact your Rexroth sales partner if you need additional or more-detailed information.
6 Make it easy! Machine-specific part numbers Machine type 1 Rexroth 3 Sidel machines before 2009 2 Sidel machines from 2009 2 Product Rexroth Sidel Rexroth Sidel CSD series 2 SBO2 HR series 2 CSD UNIVERSAL KIT 2&3 UNIVERSAL HR KIT 2&3 CSD UNIVERSAL KIT 1 UNIVERSAL HR KIT 1 CSD HIGH SPEED series 1 CSD HIGH SPEED series 2 CSD HR series 2 SBO1 7472840026 11146833 02 R 424 B09 571 1137797101 7472886237 R 424 B09 090 R 424 B06 201 111680970 02 R 424 B09 572 1137797301 7472886239 R 424 B09 085 R 424 B05 784 11291498 01 R 424 B08 228 1137662801 R 424 B06 873 R 424 B09 069 R 424 B05 793 11292637 01 R 424 B08 913 1137662701 R 424 B06 874 R 424 B09 064 R 424 B05 753 11291316 01 R 424 B09 074 1137868801 R 424 B06 873 R 424 B09 069 R 424 B05 790 11291513 01 R 424 B09 072 1137868701 R 424 B06 874 R 424 B09 064 R 424 B05 825 11292837 01 R 424 B09 076 1137869101 R 424 B06 872 R 424 B09 066 R 424 B05 827 11292840 01 R 424 B08 907 1137662901 R 424 B06 872 R 424 B09 066 7472840027 11168097 02 R 424 B09 573 1138090201 7472886239 R 424 B09 085 7472803371 10609466000 7471314194 1062891900 7472800032 1005253600 1827008819
7 Rexroth part numbers 4 Standard performance High performance 1) R 424 B09 634 R 424 B09 636 R 424 B09 635 R 424 B09 635 R 424 B09 637 R 454 B09 653 R 424 B09 638 R 424 B09 638 To order your specific components: We have included all of the relevant information in the reference table to make it as easy as possible to order your components. After you have selected the machine type and desired performance Standard or High (for 2,000 cycles/hour) you can find the part number in the list on the left. R 424 B09 504 R 424 B09 507 R 424 B09 633 R 424 B09 633 R 424 B09 639 R 424 B09 641 R 424 B09 640 R 424 B09 640 R 424 B09 642 R 424 B09 643 R 424 B09 633 R 424 B09 633 R 424 B09 644 R 424 B09 645 R 424 B09 640 R 424 B09 640 R 424 B09 646 R 424 B09 648 R 424 B09 647 R 424 B09 647 R 424 B09 649 R 424 B09 650 R 424 B09 647 R 424 B09 647 R 424 B09 651 R 424 B09 652 1 2 3 4 5 Select your machine type! All of the machine types used in modern systems are listed in the table. In order to correctly identify your machine, it is important to know if it was manufactured before or from 2009. Select the desired Rexroth product for the specific machine type. You can either choose a complete stretching cylinder unit or order the right components separately. You can find the part numbers for,, and in the table. There is only one part number for the respective valve, which is not listed separately in the table. Since the two valves on offer have been designed to fit all stretching cylinder units, they can be used universally. As a result, the appropriate part numbers are the same for all machines (see also pages 4 and 5). R 424 B09 638 R 424 B09 638 R 424 B09 656 R 424 B09 659 Please contact your Rexroth sales partner if you cannot find a material number in the reference table. R 424 B09 657 R 424 B09 661 R 424 B09 658 R 424 B09 662 1827008819 R 424 B09 660 1) Available from July 2009
Bosch Rexroth AG Pneumatics Ulmer Straße 4 D - 30880 Laatzen Phone +49 511 2136-0 Fax +49 511 2136-269 sales-pneumatics@boschrexroth.de www.boschrexroth.com/pneumatics Your contact: Canada Bosch Rexroth Canada Corp. 3426 Mainway Drive Burlington, Ontario L7M 1A8 Tel. +1 905 335-5511 Fax +1 905 335-4184 Australia Bosch Rexroth Pty. Ltd. 3 Valediction Road Kings Park NSW 2148 Sydney Tel. +61 2 9831-7788 Fax +61 2 9831-5553 U.S.A. Bosch Rexroth Corp. 1953 Mercer Road Lexington, KY 40511-1021 Kentucky Tel. +1 859 254-8031 Fax +1 859 254-4188 Great Britain Bosch Rexroth Ltd. Broadway Lane South Cerney Cirencester, GL7 5UH Gloucestershire Tel. +44 1285 86-3000 Fax +44 1285 86-3003 Further contacts: www.boschrexroth.com/addresses The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verification. It must be remembered that our products are subject to a natural process of wear and aging. This document, as well as the data, specifications and other informations set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent it may not be reproduced or given to third parties. Subject to modification. Printed in Germany. Order no. R499050824/2009-01/EN