PCB/ CABLE Straight TBS, R/A TBS, male crimp, Flex SMT, solder bucket, stacking, pin carrier Pin size/current: 0.6mm/4 amp Pitch: 1.905mm/0.075" on a staggered pitch of 0.953mm/0.0375 No. of contacts: 20, 50, 77, 102, 119, 128, 152, 202, 253, 303 PERFORMANCE/SPECIFICATION MATERIAL CURRENT RATING 4 Amps Insulator Polyphenylene sulphide INSULATION 5 Gigohms minimum at 500Vdc Contact pin & socket Copper alloy MECHANICAL ENDURANCE In excess of 2000 operations Socket wires Beryllium copper ENGAGEMENT/WITHDRAWAL FORCES 0.42 N (1.5 oz) nominal per contact TEMPERATURE RANGE -55 0 c to +125 0 c Stainless steel VOLTAGE RATING 170 V dc or ac peak nominal Contact Plating MIL-G-45204 gold plate PROOF VOLTAGE 800V minimum Contact Resistance 7 milliohms maximum PIN DIAMETER 0.6mm nominal Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 69
Male Half INSULATORS C max J TYP A D max E max F max Male Half B MAX Female Half G max H max I max Female Half A B MAX Insulator Dimension Table A B C D E F G H I J 20 50 77 102 119 128 152 202 253 303 22.86 32.18 13.50 9.36 3.51 7.01 8.00 3.51 0.900 1.267 0.531 0.369 0.138 0.276 0.315 0.138 41.91 51.23 13.50 9.36 3.51 7.01 8.00 3.51 1.650 2.017 0.531 0.369 0.138 0.276 0.315 0.138 59.06 68.38 13.50 9.36 3.51 7.01 8.00 3.51 2.325 2.692 0.531 0.369 0.138 0.276 0.315 0.138 59.18 68.50 13.50 11.26 4.46 8.91 8.00 4.46 2.330 2.697 0.531 0.443 0.176 0.351 0.315 0.176 85.73 95.05 13.50 9.36 3.51 7.01 8.00 3.51 3.375 3.742 0.531 0.369 0.138 0.276 0.315 0.138 59.06 68.23 13.50 13.17 5.41 10.82 8.00 5.41 2.325 2.686 0.531 0.519 0.213 0.426 0.315 0.213 106.68 116.50 13.50 9.36 3.51 7.01 8.00 3.51 4.200 4.587 0.531 0.369 0.138 0.276 0.315 0.138 106.68 116.50 13.50 11.26 4.46 8.91 8.00 4.46 4.200 4.587 0.531 0.443 0.176 0.351 0.315 0.176 106.68 116.50 13.50 13.17 5.41 10.82 8.00 5.41 4.200 4.587 0.531 0.519 0.213 0.426 0.315 0.213 106.68 116.50 13.50 15.22 6.36 13.2 8.00 6.36 4.200 4.587 0.531 0.599 0.250 0.520 0.315 0.250 8.21 7.01 mm 0.323 0.276 inches 8.21 7.01 mm 0.323 0.276 inches 8.21 7.01 mm 0.323 0.276 inches 10.11 8.91 mm 0.398 0.351 inches 8.21 7.01 mm 0.323 0.276 inches 12.02 10.82 mm 0.473 0.426 inches 8.21 7.01 mm 0.323 0.276 inches 10.11 8.91 mm 0.398 0.351 inches 12.02 10.82 mm 0.473 0.426 inches 13.20 13.2 mm 0.520 0.520 inches 70 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
INSULATORS/PIN CARRIER SHROUDED PIN CARRIER Shrouded Pin Carrier Removed after soldering Pin Carrier Pin Contact Shroud Shroud fitted after pins are soldered and pin carrier removed Shrouded insulator shown with pins and guides. Ready to mate with standard female connector fitted with suitable female pin carrier guides. Shroud 9.40 4.00 12.00 BETWEEN PCB s PCB 4.22 INSULATORS/PIN CARRIER GUIDES SHROUDED PIN CARRIER GUIDES STYLE AM Non Polarized Guide Socket Vertical Mounting STYLE 9A Non Polarized Guide Pin Vertical Mounting 6.55 6.15 6.85 5.50 MAX 7.20 ref 3.50 brd. thk. Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 71
STACKING INSULATORS STACKING CONNECTOR APPLICATION 11.95 3.55 2mm 9.10 7.95 12.00 11.90 12.00 11.90 7.95 2mm Fixed stacking height 12.00 11.90 2mm 3.55 Stacking connectors are currently only available in 50, 77 & 102 ways. STACKING GUIDES AU Non Polarized Vertical Mounting Stacking AT Non Polarized Vertical Mounting Stacking 3.55 7.95 2 mm 2 mm 7.95 Self jigging press fit guides 9.10 11.95 M3 washer M3 nut 72 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
STANDARD PCB TERMINATIONS 90 0 PCB 90 0 PCB Dim A Dim A PC Tail ø0.45 2.54 typ PC Tail ø0.45 2.54 typ 6.65 12.7 6.65 12.7 Dimensions applicable to 3, 4 and 5 row insulators also. Dimensions applicable to 3, 4 and 5 row insulators also. TERMINATION Dim. A Bπ L# 2.85 0.112 4.00 0.157 VERTICAL PCB VERTICAL PCB PC Tail 0.45 dia. PC Tail 0.45 dia. Dim A Dim A TERMINATION Dim. A P* 4.50 0.177 KΩ 6.70 0.264 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 73
GUIDE INDEX STANDARD GUIDES / AU Stacking; Non-polarized; Vertical mounting; HA Polarized; Vertical mounting; HD Polarized; Vertical mounting; HN Polarized; Vertical mounting; SC Jack socket; Non-polarized; Vertical mounting; TJ T-Jack socket; Non-polarized; Transverse mounting; TP T-Jack socket; Non-polarized; Transverse mounting; TT T-Jack socket; Non-polarized; Transverse mounting; GUIDE INDEX AT Stacking; Non-polarized; Vertical mounting; PE T-bracket; Polarized; Transverse mounting; PF T-bracket; Polarized; Transverse mounting; PG T-bracket; Polarized; Transverse mounting; PN T-bracket; Polarized; Transverse mounting; PP T-bracket; Polarized; Transverse mounting; PQ T-bracket; Polarized; Transverse mounting; PT T-bracket; Polarized; Transverse mounting; QC L-bracket; Polarized; Transverse mounting; QF L-bracket; Polarized; Transverse mounting; QQ L-bracket; Polarized; Transverse mounting; Q3 L-bracket; Polarized; Transverse mounting; 3C Jacking; Non-polarized; Rotating free connector; 3F Jacking; Non-polarized; Vertical mounting; NA Polarized; Vertical mounting; NB Polarized; Vertical mounting; GUIDES AT PE PF PG PN PP PQ PT QC QF QQ Q3 3C 3F NA NB AU HA GUIDES HD HN SC TJ TP TT 74 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
STANDARD GUIDES T Jack Socket Non Polarized Transverse Mounting 1.95 7.90 3 Row 4 Row 5 Row Board Thickness Dim A TJ 2.54 0.100 5.70 0.224 TP TT 3.20 0.126 6.30 0.248 dim A max 12.04 Can be used for male connectors also H Polarized Vertical Mounting dim A max HA HD HN Board Thickness 2.54 0.100 3.20 0.125 4.00 0.157 Dim A max 6.55 0.257 7.20 0.283 9.00 0.354 SC Jack Socket Non Polarized Vertical Mounting 2.50 1.60 1.95 M2.50 SC Board Thickness 2.50 0.098 Dim A max 4.30 0.169 dim A max Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 75
STANDARD GUIDES P Polarized Transverse Mounting (showing 5 row style) 5.50 max 7.95 max 7.90 max STYLE No. of Board Thickness Dim. A max. PE/PF/PG 3/4/5 PN/PP/PQ 3/4/5 PT 6 2.00 0.078 3.20 0.125 2.60 0.102 5.10 0.200 6.30 0.248 5.70 0.224 Q Polarized Transverse Mounting L Bracket 5.50 max 7.95 5.98 M2.00 x 0.4-6H 3 Row 4 Row 5 Row 6 Row Board Thickness QC QF QQ Q3 2.54 0.100 3.20 0.126 3C Jacking Guide Non-polarized Rotating Free Connector 5.35 max M2.50 x 0.45 Dim A 76 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
STANDARD GUIDES 3F Jacking Guide Non-polarized Vertical Mounting Dim A 6.25 max. (Connectors Mated) 3F Board Thickness 2.95-3.45 0.116-0.136 Dim A max 6.25 0.246 3.45 2.65 Board Panel N Polarized Vertical Mounting dim A max NA NB Board Thickness 2.54 0.100 5.08 0.200 Dim A max 6.55 0.258 9.00 0.354 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 77
PCB PREPARATION DETAILS Important: Please allow the following clearance dimensions around all 90 0 PCB layout configurations to accommodate the alignment comb shown below. PCB 90 0 ALIGNMENT COMB DETAILS 3.50 min Clearance 3.50 min Clearance 2.00 min Clearance 95.25 303 way showing typical clearance dimensions (applies to all 90 0 styles). 78 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
PCB STANDARD 90 0 PREPARATIONS DETAILS 20 WAY 90 0 PCB LAYOUT 20 WAY 90 0 PCB LAYOUT 10.3 ø 2.80 22.86 4.6 50 WAY 90 0 PCB LAYOUT 50 WAY 90 0 PCB LAYOUT 10.3 ø 2.80 5.08 41.91 4.6 77 WAY 90 0 PCB LAYOUT 77 WAY 90 0 PCB LAYOUT 10.3 ø 2.80 59.06 4.6 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 79
PCB STANDARD 90 0 PREPARATIONS DETAILS 102 WAY 90 0 PCB LAYOUT 102 WAY 90 0 PCB LAYOUT 9.20 ø 2.8 and 5 5.78 4.6 (please note that this dimension is different from all other 90 0 PCB layouts. 59.18 119 WAY 90 0 PCB LAYOUT 119 WAY 90 0 PCB LAYOUT 1.905 0.953 128 WAY 90 0 PCB LAYOUT 1.905 0.953 10.3 10.3 and 5 ø 2.8 ø 2.8 and 5 85.73 128 WAY 90 0 PCB LAYOUT 4.6 4.6 59.06 80 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
PCB STANDARD 90 0 PREPARATIONS DETAILS 152 WAY 90 0 PCB LAYOUT 1.905 0.953 ø 2.8 152 WAY 90 0 PCB LAYOUT 10.3 106.68 202 WAY 90 0 PCB LAYOUT 202 WAY 90 0 PCB LAYOUT 1.905 0.953 7.62 10.03 ø 2.8 106.86 ø 0.60 min 4.6 253 WAY 90 0 PCB LAYOUT 253 WAY 90 0 PCB LAYOUT 1.905 0.953 10.3 ø 2.8 4.6 106.68 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 81
PCB STANDARD 90 0 PREPARATIONS DETAILS 303 WAY 90 0 PCB LAYOUT 1.905 0.953 303 WAY 90 0 PCB LAYOUT 10.3 ø 2.8 106.68 4.6 303 WAY 90 0 PCB LAYOUT 1.905 0.953 303 WAY 90 0 PCB LAYOUT 10.3 ø 2.8 106.68 4.6 PCB STANDARD VERTICAL PREPARATIONS DETAILS NOTE: VERTICAL GUIDE CENTERS ALIGN WITH THE CENTER OF THE PCB CONTACT LAYOUT. 20 WAY VERTICAL PCB LAYOUT 22.86 20 WAY VERTICAL PCB LAYOUT ø 2.80 82 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
PCB STANDARD VERTICAL PREPARATIONS DETAILS NOTE: VERTICAL GUIDE CENTERS ALIGN WITH THE CENTER OF THE PCB CONTACT LAYOUT. 50 WAY VERTICAL PCB LAYOUT 50 WAY VERTICAL PCB 41.90 ø 2.80 77 WAY VERTICAL PCB LAYOUT 77 WAY VERTICAL PCB 59.06 ø 2.80 102 WAY VERTICAL PCB LAYOUT 59.18 102 WAY VERTICAL PCB ø 2.80 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 83
PCB STANDARD VERTICAL PREPARATIONS DETAILS NOTE: VERTICAL GUIDE CENTERS ALIGN WITH THE CENTER OF THE PCB CONTACT LAYOUT. 119 WAY VERTICAL PCB LAYOUT 119 WAY VERTICAL PCB 85.73 ø 2.80 128 WAY VERTICAL PCB LAYOUT 128 WAY VERTICAL PCB 59.06 ø 2.80 152 WAY VERTICAL LAYOUT 152 WAY VERTICAL PCB 106.68 1.905 0.953 202 WAY VERTICAL PCB LAYOUT 202 WAY VERTICAL PCB 106.68 1.905 0.953 0.9525 & Terminal 84 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com
PCB STANDARD VERTICAL PREPARATIONS DETAILS NOTE: VERTICAL GUIDE CENTERS ALIGN WITH THE CENTER OF THE PCB CONTACT LAYOUT. 253 WAY VERTICAL PCB LAYOUT 253 WAY VERTICAL PCB 106.68 1.905 0.953 303 WAY VERTICAL PCB LAYOUT 303 WAY VERTICAL PCB 106.68 1.0905 typ. 1.905 0.953 0.9525 & Terminal PCB STACKING PREPARATIONS DETAILS NOTE: STACKING GUIDE CENTRES ALIGN WITH THE CENTRE OF THE PCB CONTACT LAYOUT. 50 WAY PCB STACKING LAYOUT 41.90 50 WAY PCB STACKING 3.90-3.95 3.90-3.95 77 WAY PCB STACKING LAYOUT 59.06 77 WAY PCB STACKING 3.90-3.95 3.90-3.95 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com 85
102 WAY PCB STACKING LAYOUT 59.18 102 WAY 90 0 PCB STACKING 0.9525 Guide & Terminal 3.90-3.95 Stacking connectors are currently only available in 50, 77 & 102 ways. If you have further requirements please contact your local sales office. 3.90-3.95 ORDERING INFORMATION CONTACT GENDER M = Male F = Female Dπ = Shrouded pin carrier Cπ = Pin carrier (not shown) CONTACT TERMINATION Bπ = Through board solder - 90 0 (standard) L # = Through board solder - 90 0 (long) P* = Through board solder - straight (standard) P* = Use also for terminating female stacking connector KΩ = Through board solder - straight (long) NΩ = PCB stacking through board solder Yπ = Pin carrier - male only Fπ = Flex Terminations (consult sales office) H P H 0 7 7 U M B P F 0 P 0 PREFIX No. of CAVITIES 20, 50*, 77*, 102*, 119*, 128*, 152*, 202*, 253*, 303π P A PA = Crimp Pin STANDARD VARIATIONS 0P0 = Back Potted 0S0 = Loose shroud supplied (for male stacking connector) 000 = No Potting CONTACT PLATING U= Gold Plate per MIL-G-45204 S= U Plating with tin dipped termination POLARIZING/GUIDES *AU = Guide socket non-polarized vertical mounting (for female stacking guide) *HA,HD,HN = Guide socket polarized vertical mounting *SC = Jack socket non-polarized, vertical mounting *TJ,TP,TT = Jack socket non-polarized, transverse mounting (T bracket) *AT = Guide pin non-polarized vertical mounting (for male stacking guide) *PE,PF,PG,PN,PP,PQ,PT = Guide pin polarized transverse mounting (T bracket) πqc,qf,qq,q3 = Guide pin polarized transverse mounting (L bracket) *3C = Jacking non-polarized, rotating free connector 3F π = Jacking non-polarized, vertical mounting AM π, GA π = Guide Socket / Pin for non-polarized shrouded pin carrier application NA π,nb π = Guide pin polarized, vertical mounting Other termination, guide and insulator styles exist but will carry a premium both in cost and lead time. Please consult the sales office for further information. 86 Hypertronics Corporation Toll Free: 1-800-225-9228 Tel: 978-568-0451 Fax: 978-568-0680 www.hypertronics.com