DIAMOND P R O D U C T S Parts List Manual CC-110D-DC DEEP CUT SAW (December 2010) Part#: 1805082
CC-110D-DC RPM Chart ENGINE RPM BLADE SHAFT RPM 2,800 780 2,600 730 2,400 670 2,200 620 2,000 560 1,800 500 CC-110D-DC Specifications Dimensions: Engine: Blade Sizes: Cutting Depth: Gauges: Fuel Capacity: Length - 80" Width - 36" (including blade shaft) Weight - 2500 lbs Height - 60" 110 HP Cummins Diesel 4 Cylinder Liquid Cooled Maximum Blade Diameter - 72" Minimum Blade Diameter - 36" Blade Shaft RPM (see chart) Maximum 32.25" With 72" Blade Cantrak Controller 9 US Gallons
Table of Contents Instruments and Controls 4 Frame Base and Covers 6 Blade and Jack Shaft Assembly 8 Transmission Assembly 10 Axle Assembly 12 Fan Assembly 14 Radiator Assembly 16 Air Filter Assembly 18 Engine and Muffler Assembly 20 Battery Assembly 22 Fuel Tank Assembly 23 Hydraulic Lift Assembly 24 Water Distribution Assembly 26 Service Recommendations 28 Recommended Spare Parts 29 Blade Arbor Template 30 Warranty 32
Instruments and Controls Part No. Quantity Description 2503533 1 Upright Frame 1800169 1 Serial Number Tag 2802888 1 5th Wheel Switch 2506470 1 Dash Panel 2801367 1 E Stop Switch 2804518 1 CanTrak Contoller 2808043 1 Key Switch 2708022 1 Throttle 2800373 1 Lower Switch 2800372 1 Raise Switch 6010014 2 Handle Bar 2500636 2 Handle Bar Grip 2900234 2 Handle Bar Lock Down 2500211 1 15/16 Wrench 2903182 1 T Handle Hex Key 4
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Frame Base and Covers Part No. Qty. Description 6075144 1 Engine Base 2702621 4 Rubber Isolator 6078038 1 Isolator Plate 6078039 1 Top Cover 2503535 1 Top Cover 2503534 1 RH Side Cover 2503537 1 Front Cover 2503528 1 Skid Plate 6078040 1 LH Side Cover 2503369 1 Transmision Belt Cover 6078041 1 Base Frame 2503373 1 Chain Guard Not Shown 2502658 1 Lift Pump Assembly 6
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Blade and Jack Shaft Assembly Part No. Qty. Description 2503451 1 Blade Shaft 2503469 2 Key 2503470 2 Inner Flange Key 2502886 2 Poly Chain Sheave 2 1/2" Bore 2503329 4 Blade Shaft Bearing 2 1/2" 2502944 2 Inner Blade Flange 2903052 12 Blade Bolts 3/8-16 x 1" 6048796 2 Outer Flange 2900146 1 5/8-11 x 4 RH Bolt 2900130 1 5/8-11 x 4 LH Bolt 2503452 1 Jack Shaft 2503466 1 Key 2503529 2 Bearing Spacer 2503331 1 5 Groove 21" Sheave 2503332 1 Bushing 2502776 1 Poly Chain Belt 8
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Part No. Qty. Description 2600021 1 Transaxle 6011037 1 Transmission Pulley 2502567 1 Transmission Belt 6010127 1 Transmission Sprocket 6078995 1 #50 Drive Chain 2502665 1 #50 Master Link 6010118 1 Transmission Weldment 6010120 1 Chain Tightening Bracket 6010129 1 Shift Lever 2500152 4 3/8-24 Rod End 2501884 1 3/8-24 x 14" Threaded Stud 6010122 1 Lever Support Weldment 6010123 1 Linkage Lever 2900153 2 3/8 Nylon Washer 6010142 1 Linkage Spacer 6010055 1 Friction Spacer 6010317 1 Speed Control Lever 10
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Part No. Qty. Description 6040467 1 Lifting Frame 2502645 2 10" Front Wheel 2501629 4 Bearing Race 2501628 4 Wheel Bearing 2501494 4 Wheel Seal 2702949 2 Wheel Spacer 2500009 2 1" Set Collar 2502890 2 Bearing, Pivot Axle 2503341 1 Lift Cylinder 3201449 1 Cylinder Fitting 2503343 1 Lift Cylinder Breather 2503472 1 Axle Shaft 2502565 1 Rear Axle Support 2500158 2 Axle Bearing 2502644 2 12" Rear Wheel 2502676 2 1 1/4" Transtorque Bushing 2502658 1 Lift Pump 12
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Fan Assembly Part No. Qty. Description 6075142 1 Radiator Shroud 2502625 1 Fan Assembly 2902971 4 7" Bolt 2502538 1 Fan Pulley 6075143 1 Fan Mount 2502629 4 Spring Clip 2502641 3 Isolator 2502126 1 Belt Tensioner 6075149 1 Belt Guard 2502641 3 Vibration Isolator 2502125 2 Fan Belt 2503293 1 Radiator filter Screen 2502780 1 Radiator Filter 6075006 1 Air Filter Retaining Ring 2502537 1 Fan Guard 14
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Radiator Assembly Part No. Qty. Description 2506458 2 2-1/2 Dia. 90 Deg Hose 3205560 5 2-1/4- to 3-1/8 CT Clamp 6078042 1 Air Intake Pipe 2707325 1 2-1/2 Straight Hose 6075198 1 CAC Adapter Weldment 2708009 1 Radiator 2707318 1 Upper Radiator Hose 2503263 4 Hose Clamp 2707319 1 Lower Radiator Hose 2503909 1 Rubber Clamp 2707321 1 Lower Radiator Pipe 2707320 1 Lower Radiator Hose 2802760 6 Vibration Isolator 2502624 1 Coolant Tank 6075146 1 Coolant Tank Mount 16
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Air Filter Assembly Part No. Qty. Description 2506406 1 Air Cleaner Assembly 3205565 1 4-1/2 T-Bolt Clamp 2506307 1 HG 90 Deg. Elbow Reducer 3205561 5 3.39-3.59 Hose Clamp 6048932 2 Pipe, 3" O.D. x 3" 3201628 1 Hose, 3" I.D. x 9-3/4" 2500669 1 Hose Elbow, 3" I.D. x 90 6075147 1 Air Cleaner Mount 18
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Part No. Qty. Description 2705408 1 Rain Cap 2707327 1 Muffler 3201170 1 Muffler Clamp 2603308 1 Cummins 110hp Engine 6048933 1 Key, 3/8" Sq. x 3/4" 2707228 1 Male Spline Shaft 6012006 1 Accessory Drive Pulley 2702952 1 Female Spline Shaft 2503482 1 Key, 5/8" x 3/8" x 2-1/2" 2503516 1 5 Groove Sheave 2503517 1 Bushing 2506430 5 V-Belts 2502653 1 OB Housing 2903169 6 M10 X 30 Hex HD. Capscrew 2502661 1 LD Seal Inner 2502662 2 LD Bearing 2502654 1 LD Housing 2900499 4 1/2-13 x 1-1/2 Hex Capscrew 2502652 1 Snap Ring 2502660 1 LD Seal Outer 2502566 1 Back Side Idler Pulley 2502567 1 Transmission Belt 2502666 1 Tensioner 2503243 1 Shoulder Adapter 2502669 1 Idler Pulley 20
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Part No. Qty. Description 2503372 1 Battery Tie Down 2802594 1 Battery 6079008 1 Positive Battery Cable 6079007 1 Negative Battery Cable 22
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Part No. Qty. Description 2802888 1 Switch, 3 Position 2603322 1 Hydraulic Pump 3200551 4 3/8" O-Ring to 1/4" M. JIC Elbow 3205628 1 Valve 3200323 2 1/4" O-Ring to 3/8" M JIC Straight Adapter 3205736 2 Hose Assembly 20" Long 3205737 2 Hose Assembly 16" Long 3200899 1 90 Degree Fitting 3200897 1 90 Degree Fitting 2503344 1 Cylinder, 2X2 3201501 1 1/4" Needle Valve 3200296 1 1/4" M Pipe to 3/8" M Pipe Nipple 2903143 1 Cap Screw, Hex Hd., 3/4-10 x 5" 2503495 1 10" Wheel 2903143 1 Cap Screw, Hex Hd., 3/4-10 x 5" 2506304 2 Wheel Bearing 2503495 1 10" Wheel 2900729 1 Lock Nut, Short, 3/4-10 6075022 1 Fifth Wheel Mount Bracket 2503530 1 DC Bogey Wheel Lever 24
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Water Distribution Assembly Part No. Qty. Description 3200594 3 Male Hose Bib 2502655 2 1/2" Ball Valve 3200013 2 1/2" Street Elbow 3200598 2 1/2" Nipple 3200045 1 1/2" Tee 3200595 1 Female Hose Bib 6010264 1 Water Manifold 2500830 1 Manifold Gasket 6090824 1 54" Blade Guard CC-DC-SS-66 1 66" Blade Guard CC-DC-SS-60 1 60" Blade Guard 6075176 1 72" Blade Guard 26
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SERVICE RECOMMENDATIONS CHECK, CLEAN or REPLACE Radiator Filter Daily. (Part# 2502780) CAUTION Failure to maintain filter will cause engine to OVER HEAT Grease Daily Number of Pumps Qty 12 Blade Shaft Bearings 2 12 Jack Shaft Bearings 2 6 Front Wheels 2 6 Rear Axle Bearings 2 2 Lift Cylinder Pin 1 6 PTO Splines 1 6 Pivot Bearings 2 NOTE: Bearings in outboard support do NOT require any service Change engine oil every 100 hours. Change air filter every 100 hours. Belt Service NEVER over tighten the 5VX1000 blade shaft belts. These belts need to slip, if the blade is pinched. When installing Poly Chain Belt (Part# 2502776) be sure to NOT over tighten this belt. It should have about ½ of deflection. CAUTION: THIS IS A KEVLAR BELT THAT DOES NOT STRETCH! OVER TIGHTENING OF THIS BELT WILL CAUSE IT TO BREAK. 28
CC-110D-DC Recommended Spare Parts Part No. Qty. Description 2502776 1 Poly Chain Belt 2502944 1 Inner Blade Flange 6048796 1 Outer Blade Flange 2903052 6 Blade Bolts 2502567 1 Transmission Belt 2502645 1 Front Wheels 2502644 1 Rear Wheels 2502780 6 Radiator Filters 2502125 2 Engine Fan Belts 2708048 1 Engine Alternator Belt 2506430 5 Engine V Belts (5VX1000) 2707346 1 Engine Oil Filter 2707347 1 Engine Fuel Filter 2506414 1 Engine Air Filter (Outer) 2506415 1 Engine Air Filter (Inner) 29
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Electronic Systems cantrak 2600 and 2610 at a glance 3.8 Graphical high resolution FSTN LCD Display Rugged ABS Case P67 Protection Rating Low operating temperature (2600-25 C, 2610-40 ) Data logging/diagnostics and control capabilities Contrast control/variable backlighting Internal sounder Soft keys provide easy navigation through software screens RS232, J1708/J1587 and CANbus datalink compatible Front and rear mountable (fitting kits required) CE Approved design CANtrak is the perfect platform to empower your electronics with flexibility and control. The CANtrak 2600 and 2610 have established a new standard for intelligent, multi-function displays. The ideal man-machine interface monitors numerous CANbased messages and displays the current status of user defined parameters. With its J1939 data bus, the CANtrak offers easy integration into most third party CAN-based systems. It can also be combined with many other Kongsberg Automotive electronic products, such as the MCM, DCSM, CCIM, and keypads, to create a full scale monitoring and control system for virtually any type of on-road or off-road vehicle. The CANtrak display is easily configured with user-friendly software options to suit virtually any application: Generic Engine Monitoring (GEM) - Plug-and-go monitoring of the most popular J1939 engine parameters Configurable Display Module (CCDM) - PC tool to configure the display to monitor any J1939 parameters Software Development Kit (SDK) - Allows full programming of the display using C language Custom software - Custom software services are available to suit your exact application requirements. A wide range of mounting kits, wiring harnesses and other accessories are also available. 32 Europe: Christopher Martin Road, Basildon, Essex SS14 3ES, UK Tel: +44 (0) 1268 522 861 North America: 300 South Cochran PO Box 588 Willis, TX 77378 USA Tel: +1 936 856 8739 Electronics: 90-28 e Rue Grand-Mère (Québec) G9T 5Z8 Canada Tel: +1 819 533 3201 www.kongsbergautomotive.com email: info.pps@ka-group.com
mounting and dimensional information cantrak 2600 and 2610 specifications & technical data Hardware Micro Controller FLASH Memory RAM EEPROM Electrical Display Resolution Power Requirements Power Consumption Audible Alarm External output Wiring Protection Connection Communications Siemens 164, 16 bit/ 20Mhz 512K bytes 128K bytes 2600-2K bytes; 2610 2K + 32K bytes FSTN 160 x 128 pixels 10 to 32 VDC supply (reverse polarity protected) 40mA (backlight off) 160mA (backlight on) at 12VDC 4kHz Internal sounder Open collector, internal driver (CANtrak 2610 only) 500mA Polarity reverse protected (Fuse must be included) Integral Deutsch 12 way connector (DT04-12PA) Full CAN 2.0B controller/ port. RS232, J1587/J1587 (RS485) Excellent sunlight readability Integral Deutsch 12 way connector Internal 500mA open collector output driver (possible for external output alarm) Model 2610 only Connector Pin Identification: 1. Power ve 2. Power +ve 3. RS232 TX (+) 4. RS232 TX (-) 5. RS232 RX (-) 6. RS232 RX (+) 7. CAN LO 8. CAN HI 9. J1708 / J1587A 10. J1708 / J1587B 11. Switched output (2610 only) 12. Not Used Environmental Operating temperature Storage Temperature Degree of Protection Salt Spray EMC 2600: -25 C to + 75 C 2610: -40ºC to + 75ºC -40 C to + 80 C IP67 IEC 60068-2-52: 1996 IEC 61000 and EN55022 mechanical Case material Dimensions ABS housing and acrylic lens 110mm x 110mm x 38.5mm deep (4.33 x 4.33 x 1.5 ) without connector part numbers CANtrak 2600 CANtrak 2610 900601 900602 KA-08-034.0 33
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. Printed in U.S.A. 333 Prospect Street, Elyria, Ohio 44035 (440) 323-4616 (800) 321-5336 Fax (440) 323-8689 www.diamondproducts.com