KLINGER Monoball One-Piece ball valves

KLINGER Monoball One-Piece ball valves Edition 02

KLINGER Monoball Fully welded end ball valves High demands Pre-insulated pipeline systems as used e..g. in district heating and waste water networks, are well known all over the world. This technology of embedding pipes becomes increasingly demanding in terms of valves. District heating Valves which are used in district heating pipeline networks must be completely resistant to pipeline forces like pressure, tear, residual stress, etc., tight in the port and against the atmosphere. Economical insulation of the valve must as well be provided for pre-insulated installation. KLINGER Monoball The new generation of one-piece KLINGER Monoball ball valves follows these demands without compromise. In cooperation with the user and based on the experience of many years each constructional detail has been optimized. The one-piece body and the design of the connection piece made of steel, make the Advantages at a glance Always safe in service and reliably tight Maintenance-free Application limit at PN resp. PN and temperatures till 0 C Ball and spindle made of stainless steel A particularly shaped sealing ring achieves double sealing at the ball No creeping in of the medium under pressure Spindle sealing with O-rings made of high quality Elastomer KLINGER Monoball resistant to pipeline forces and residual stress. In this way the perfect function in the long run of these valves is guaranteed. A burst-proof and blow-off safe mounted spindle, placed in a PTFE+C-bush If necessary, the upper O-rings can be changed Selfinhibitive through specially placed spring washer Operating position of the ball can still be identified even when lever is removed CE-marking Type test acc. to EN 488 2

Monoball: one-piece, universal reliable, maintenance-free KLINGER Monoball product range One-piece ball valve with reduced port Steel, PN / PN Type DN PN Connection KHM-OE.. Thread G 1/2 -G 2 KHM-OE.. Thread G 2 1/2 -G 3 KHMS-OE.. Weld end / thread KHMS-OE.. Weld end / thread KHS-OE.. Weld end KHS-OE.. Weld end KHFS-OE.. Flange/ weld end KHFS-OE..1 Flange/ weld end KHF-OE.. Flange KHF-OE.. Flange KHSU-OE short..1 Weld end KHSU-OE.. Weld end KHSU-OE short 0.. Weld end Design acc. to KLINGER material code VIII Abbreviations: KH = ball valve M = thread S = weld end F = flange U = underground KHM-OE KHMS-OE KHS-OE KHFS-OE KHF-OE KHSU-OE short KHSU-OE KHSU-OE short 3

Monoball sealing system competitivelessly tight The sealing system Two sealing lips touching the ball provide double tightness. This is possible because of the particular shape of the PTFEsealing ring. With the ball pressing the sealing ring into the holding device, the medium is stopped from creeping in. KLINGER Monoball sealing system O-rings made from high quality Elastomer provide the seal for the spindle. This material is highly thermal resistant and is recommended for cold and hot water. PTFE-bushes which are used for spindle bearings ensure an easy going operation. Because the spindle is installed from the inside of the valve body it is burst-proof and blow-off safe. The operating angle of the spindle is limited to 90 by means of a stop bar and is independent from the lever. The operating position of the ball can still be identified by the position of the upper end of the spindle, even when the lever is removed. unloaded Pressure-temperature diagram under pressure KV and ξ values for KLINGER ball valves KHSU-OE DN KV ξ value /10 8 1.3 / 13 1.5 / 1.0 32/ 41 1.0 /32 1.0 / 1.0 / 0.9 / 270 0.9 / 4 0.9 1/ 0 0.9 1/1 9 0.9 0/1 1700 0.9 0/0 2600 0.9 /0 40 0.6 KV-value: The KV-value indicates the amount of water in m 3 that passes through the valve within one hour, at a temperature between 5. C and. C and a loss of pressure of 1 bar. Medium: water-density 0 kg/m 3 Zeta-value ξ: The Zeta-value of each valve has been determined by the producer through conducting various tests. 4

Ball valve KLINGER Monoball KHM-OE One-piece ball valve with thread, reduced port thread connection on both sides acc. to ISO 2/1, PN, PN Material: steel, temperature range:.. C to 0. C KHM-OE.. PN PN 1 Body 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 8 Ball sealing PTFE+C 9 Bearing ring PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 13 Lever St 14 Hexagon nut 8 Zn 16 Thread St 37.0 Monoball ball valve PN and PN One-piece, with reduced port, maintenance-free spindle sealing with O-rings, pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel, body made of steel Make: KLINGER Type: KHM-OE for DN.. Overall dimensions in mm DN R PN Kv d L H h l 32 G 1/2 G 3/4 G 1 G 1 1/4 G 1 1/2 G 2 G 2 1/2 G 3 8 13 41 270 10 24 31 39 85 1 1 170 0 2 91 95 1 1 145 1 169 1 1 0 0 Weight kg 0,6 0,7 0,9 1,3 2,0 2,5 5,8 7,2 Ordering example: KHM-OE 32-VIII, PN KHM-OE -VIII, PN Operating torques see page 13 Pressure-temperature diagram see page 4 In the interest of technical progress designs and dimensions are subject to modification 5

Ball valve KLINGER Monoball KHMS-OE One-piece ball valve with thread and weld end, reduced port, thread connection acc. to ISO 2/1, weld end acc. to EN 12627, PN, PN Material: steel, temperature range:.. C to 0. C KHMS-OE.. PN PN Monoball ball valve PN and PN One-piece, with reduced port, maintenance-free spindle sealing with O-rings, pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel, body made of steel, Make: KLINGER Type: KHMS-OE for DN.. Ordering example: KHMS-OE 32-VIII, PN KHMS-OE -VIII, PN Operating torques see page 13 Pressure-temperature diagram see page 4 No. Part namese Material 1 Body 1.04 2 Connecting pipe 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 Overall dimensions in mm No. Part namese Material 8 Ball sealing PTFE+C 9 Bearing ring PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 13 Lever St 14 Hexagon nut 8 Zn DN R PN Kv d D s L L1 H h l 32 G 1/2 G 3/4 G 1 G 1 1/4 G 1 1/2 G 2 G 2 1/2 G 3 8 13 41 270 10 24 31 39 21,3 26,9 33,7 42,4 48,3 60,3 76,1 2,0 2,3 2,6 2,6 7 167 170 5 0 235 0 2 42 52 70 85 1 91 95 1 1 145 1 169 1 1 0 0 Weight kg 0,6 0,7 1,0 1,4 2,1 2,7 4,9 6,7 6 In the interest of technical progress designs and dimensions are subject to modification

Ball valve KLINGER Monoball KHS-OE One-piece ball valve with weld ends, reduced port weld ends on both sides acc. to EN 12627, PN, PN Material: steel, temperature range:. C to 0. C KHS-OE.. PN PN Gear with hand wheel 1 Body 1.04 2 Connecting pipe 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 8 Ball sealing PTFE+C 9 Bearing ring PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 13 Lever St *) GRP **) 14 Hexagon nut 8 Zn *) DN /10 / **) DN / 1/1 Overall dimensions in mm DN PN Kv d D s L H h l a b H2 32 1 1 1 0 0 8 13 41 270 4 10 24 31 39 0 9 1 9 1 1700 1 2600 0 40 0 1) with gear and hand wheel 21,3 26,9 33,7 42,4 48,3 60,3 76,1 114,3 2,0 2,3 2,6 2,6 3,6 139,7 4,0 168,3 4,5 168,3 4,5 2,1 6,3 273,0 6,3 323,9 7,1 2 2 2 260 260 3 3 3 3 0 5 5 91 95 1 1 145 1 169 218 233 297 56 1 1 0 0 3 3 600 2 2 264 2 5 5 5 457 4 445 493 609 Flange Weight ISO5211 kg F12 F12 F14 F16 0,6 0,8 1,1 1,5 1,9 2,4 5,0 6,0 11,0 27 38 1 ) 48 1 ) 90 1 ) 168 1 ) Monoball ball valve PN or PN One-piece, with reduced port, maintenance-free spinde sealing with O-rings, pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel, bode made of steel. Make: KLINGER Type: KHS-OE for DN.. Ordering example: KHS-OE -VIII, PN KHS-OE 1-VIII, PN Operating torques see page 13 Pressure-temperature diagram see page 4 In the interest of technical progress designs and dimensions are subject to modification 7

Ball valve KLINGER Monoball KHFS-OE One-piece ball valve, reduced port weld ends acc. to EN 12627 / Flange acc. to DIN 2635 (EN 1092-1) PN, PN Material: steel, temperature range:.. C to 0. C KHFS-OE..1 PN PN 1 Body 1.04 2 Connecting pipe 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 8 Ball sealing PTFE+C 9 Bearing PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 13 Lever St 14 Hexagon nut 8 Zn Flange St Monoball ball valve PN or PN One-piece, with reduced port, maintenance-free spindle sealing with O-rings, pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel body made of steel. Make: KLINGER Type: KHFS-OE for DN..1 Ordering example: KHFS-OE -VIII, PN KHFS-OE -VIII, PN Operating torques see page 13 Pressure-temperature diagram see page 4 Overall dimensions in mm DN PN Kv d D1 D s L L1 H h l 32 1 1 8 13 41 270 4 0 9 10 24 31 39 1 95 105 1 1 1 1 185 0 2 0 5 21,3 26,9 33,7 42,4 48,3 60,3 76,1 114,3 139,7 168,3 2,0 2,3 2,6 2,6 3,6 4,0 4,5 0 5 2 2 2 5 290 312 3 3 75 90 1 135 1 1 162 175 91 95 1 1 145 1 169 218 233 297 56 1 1 0 0 3 3 0 Weight kg 1,3 1,7 2,1 4,0 5,4 7,4 9,1,7 21 35 8 In the interest of technical progress designs and dimensions are subject to modification

Ball valve KLINGER Monoball KHF-OE One-piece ball valve with flange, reduced port flange on both sides acc. to DIN 2635 (EN 1092-1) PN, PN Material: steel, temperature range:.. C to 0. C KHF-OE.. PN PN 1 Body 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 8 Ball sealing PTFE+C 9 Bearing ring PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 13 Lever St *) GRP **) 14 Hexagon nut 8 Zn Flange St **) DN **) DN 1 Gear with hand wheel Overal dimensions in mm DN PN Kv d D1 L H h l a b H2 32 1 1 1 0 0 8 13 41 270 4 10 24 31 39 0 9 1 9 1 1700 1 2600 0 40 0 1) with gear and hand wheel 95 105 1 1 1 1 185 0 2 0 5 5 3 5 460 1 1 160 0 2 270 2 3 3 3 0 533 610 91 95 1 1 145 1 169 218 233 297 56 1 1 0 0 3 3 600 2 2 264 2 5 5 5 457 4 445 493 609 flange Weight ISO5211 kg F12 F12 F14 F16 2,0 2,6 4,9 5,8 7,5 10,2 13,3 27 42 53 1 ) 66 1 ) 116 1 ) Monoball ball valve PN or PN One-piece, with reduced port, maintenance-free spindle sealing with O-rings pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel, body made of steel Make: KLINGER Type: KHF-OE for DN.. Ordering example: KHF-OE -VIII, PN KHF-OE 1-VIII, PN Operating torques see page 13 Pressure-temperature diagram see page 4 In the interest of technical progress designs and dimensions are subject to modification 9

Ball valve KLINGER Monoball KHSU-OE One-piece ball valves with extended spindle, reduced port weld end on both sides acc. to EN 12627, PN, PN material: steel, temperature range:.. C to 0. C KHSU-OE.. PN PN Monoball ball valve PN or PN One-piece, with reduced port, maintenance-free spindle sealing with O-rings, pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel, body made of steel Make: KLINGER Type: KHSU-OE for DN.. 1 Body 1.04 2 Connecting pipe 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 8 Ball sealing PTFE+C 9 Bearing ring PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 17 Sealing seat 1.04 18 Extension 1.04 Spindle bush 1.01 Driving piece 1.05 Ordering example: KHSU-OE -VIII, PN KHSU-OE -VIII, PN Overal dimensions in mm DN PN Kv d D s s1 D2 L C M J K H I 32 41 270 31 39 33,7 42,4 48,3 60,3 76,1 Pressure-temperature diagram see page 4 3,6 3,6 4,0 4,5 5,6 48,3 60,3 76,1 101,6 127,0 0 0 0 0 0 0 4 114,3 6,3 3,6 9,0 0 82 295 3 1 35 27,5 62 62 2 299 4 6 3 2 3 3 3 3 3 3 374 376 390 396 2 413 Weight kg 4,0 5,4 6,1 7,9 12,0 13,8 10 In the interest of technical progress designs and dimensions are subject to modification

KLINGER Monoball KHSU-OE short One piece ball valve with extended spindle, reduced port weld end on both sides acc. to EN 12627, PN, PN Material : steel, temperature range :.. C to 0. C KHSU-OE short..1 PN PN Monoball ball valve PN or PN One piece, with reduced port, maintenance-free spindle sealing with O-ring, pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel, body made of steel Material: KLINGER Type: KHSU-OE for DN..1 Ordering example: KHSU-OE short -VIII, PN KHSU-OE short -VIII, PN 1 Body 1.04 2 Connecting pipe 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 8 Ball sealing PTFE+C 9 Bearing ring PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 17 Sealing seat 1.04 18 Extension 1.04 Spindle bush 1.01 Driving piece 1.05 Overal dimensions in mm DN PN Kv d D s s1 D2 L C M J K H I 32 1 1 41 270 4 0 9 31 39 1 33,7 42,4 48,3 60,3 76,1 114,3 139,7 168,3 3,6 3,6 4,0 4,5 5,6 6,3 6,3 7,1 3,6 3,6 4,0 48,3 60,3 76,1 101,6 127,0 9,0 3,7 244,5 2 260 260 3 3 3 62 62 82 82 2 299 4 6 3 2 295 293 291 3 3 3 3 3 3 3 3 3 374 376 390 396 2 413 1 445 2 35 35 35 27 27 27 Weight kg 2,0 2,8 3,1 3,4 6,5 8,0 12,2 17,0 31,0 Pressure-temperature diagram see page 4 In the interest of technical progress designs and dimensions are subject to modification 11

KLINGER Monoball KHSU-OE short One-piece ball valve with extended spindle, reduced port weld end on both sides acc. to EN 12627, PN Material: steel, temperature range:.. C to 0. C KHSU-OE short 0.. PN 1 Body 1.04 2 Connecting pipe 1.04 3 Spindle 1.05 4 Ball 1.01 5 Retaining bush 1.0711 6 Spring washer HRC 4451 7 Bolt 1.0718 8 Ball sealing PTFE+C 9 Bearing ring PTFE+C 10 Spindle bush PTFE 11 O-ring FPM 12 O-ring EPDM 17 Sealing seat 1.04 18 Extension 1.04 Spindle bush 1.01 Gear piece 1.05 21 Flange 1.04 22 Flange 1.04 23 O-ring FPM 24 Feather key 1.0052.07 Chees headed screw A4 26 Coupling 1.01 27 O-ring FPM Hexagon screw 8 Zn Monoball ball valve PN One-piece ball valve,with reduced port, maintenance-free spindle sealing with O- rings, pressure possible from both sides, ball sealing PTFE+C with two sealing lips, ball and spindle made of stainless steel, body made of steel Make: KLINGER Type: KHSU-OE short for DN 0.. Ordering example: KHSU-OE short 0-VIII, PN Overall dimensions in mm DN PN Kv d D s D2 L C K H a 0 0 1700 2600 40 1 0 0 2,1 273,0 323,9 6,3 6,3 7,1 273 8 445 0 5 5 76,1 395 373 510 532 7 733 1 175 210 Weight kg 48 89 148 Pressure-temperature diagram see page 4 12 In the interest of technical progress designs and dimensions are subject to modification

Ball valve KLINGER Monoball Operating variations Operating variations KLINGER Monoball is available with hand lever or mounting flange for mechanical gear. From size DN 0 on the Monoball is offered inclusive gear. The valves are available with operatingstem extension (3 mm) or suitable for underground installation (acc. to AGFWguide lines). The constructional design with extended shaft for underground installation allows easy and economical pre-insulation. If it is necessary to increase the layer of soil that covers the valve, an extension can be obtained, mounted to the existing, pre-insulated valve and adapted to the thickness of the soil layer. Klinger Monoball KHSU-OE fully insulated with operating-stem extension, overall dimension 0 mm Torques for KLINGER Monoball DN in mm Nm 5 5 10 32 35 60 1 1 0 1 0 0 600 0 1 KLINGER KHS-OE with operating-stem extension ready for shipment KLINGER Monoball KHS-OE KLINGER KHS-OE with mounted operating-stem extension In the interest of technical progress designs and dimensions are subject to modification 13

Ball valve KLINGER Monoball Qualitiy assurance Qualitiy assurance Testing stand for proof of suitability of valves acc. to EN 488 (undergroung district heating pipelines) Certificates Type test acc. to EN 488 proof of suitability for valves installed in underground district heating-pipelines. Authorized to mark acc. to European pressure-vessel guide lines 97/23/EG (CE-marking) 14 In the interest of technical progress designs and dimensions are subject to modification

KLINGER Product range Product range Ballostar KHA 3-piece ball valve made of grey cast iron, steel and stainless cast steel Ballostar KHI 2-piece ball valve made of grey cast iron, steel and stainless cast steel Piston valves made of grey cast iron, nodular cast iron, steel and stainless cast steel KLINGER Monoball One-piece ball valve made of steel and stainless cast steel KLINGERMATIC Actuator for piston valves and ball valves Liquid level gauges for steam boiler and process application Reflex and transparent gauges Circular sight-glasses AB cocks Packing-sleeve cocks and pressuregauge cocks in brass, steel and stainless steel KLINGER Ball-o-top Brass ball valves KLINGER Fluid Control GmbH A-2352 Gumpoldskirchen, Austria P.O. Box, Am Kanal 8..10 Tel. +. (0)22-600-469 Fax +. (0)22-63 3 e-mail: sales@klinger.kfc.at www.klinger.kfc.at