Shutoff & Divert Valve pplication Shutoff and divert valves are used in process flow systems for stopping or diverting the flow of liquid. variety of body configurations allows flexibility in designing process piping systems. 5302 R Working Principle When compressed air is supplied to the pneumatic actuator, the valve opens or closes depending on whether the actuator has a normally closed (NC) or normally open (NO) function. The built in spring returns the valve plug to its original position once the air supply is stopped. Standard Design The self draining machined and polished valve bodies are made from acid resistance stainless steel. Their round shape offers minimum resistance to flow. The valve body, yoke, and pneumatic actuator are connected by clamps enabling easy and quick assembly and disassembly. The Open yoke design ensures easy cleaning of the valve plug. The configuration of valve can be changed from normally closed to normally open or viceversa by just inverting the actuator. ll Seats and Seals are made from FD approved materials. ctuators Normally closed (NC) ir to open and spring to close. Normally open (NO) ir to close and spring to open. ir to air Manual version vailable s 1, 1 ½, 2, 2 ½, 3, 4 ir to open and air to close. Can be opened or closed manually by rotating the handle. Options Various types of actuators. Larger actuator for 1 ½, 2, 2 ½ and 3 Valves. Stronger springs for increased holding pressures. lectrical control unit with micro switches or proximity switches and solenoid valve for remote operation. nd connections: Sanitary Clamp, uttweld, or others on request. *3 pproved. 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 1
Shutoff & Divert Valve TCHNICL SPCIFICTIONS : Material : Product wetted steel parts... ISI 316L Other steel parts...isi 304 FD Seals : Seat seal(s)...ptf Optional...SILICON PDM VITON UN Lip seal & Seal ring... PDM Optional...VITON SILICON UN Others Seals...PDM Nominal Pressure : Maximum product pressure...10 bar maximum (150 PSI) * For seat holding pressure please refer page no 9 13 Supply pressure for air actuator..70 115 PSI ( Dry ir ) Temperature & Chemical Compatibility : Please refer to the temperature and chemical compatibility charts located in the General Information section of the catalog. Temperature and chemical compatibility are limited by the seal material. Surface Finish : Surface in contact with product..ra </= 25 in (Grit 220g) Optional...Ra </= 15 in (Grit 320g) *lectropolishing available upon request Connections...Sanitary Clamp (ISO 2852 / S 48253) utt Weld (ISO 2037 / S 48251) Other connections on request ctuator Options 4O 4 ir to Open 4C 4 ir to Close 4 4 ir to ir 5O 5 ir to Open 5C 5 ir to Close 5 5 ir to ir 6O 6 ir to Open 6C 6 ir to Close 6 6 ir to ir 4OLS 4 ir to Open, Long Stroke 4CLS 4 ir to Close, Long Stroke 5OLS 5 ir to Open, Long Stroke 5CLS 5 ir to Close, Long Stroke Stroke Length Valve Inch 1.0 1.5 2.0 2.5 3.0 810 Standard Stoke 7/8 15/16 15/16 15/16 1 1/8 820 Standard Stoke 810L Long Stroke 23/32 7/8 7/8 7/8 1 1/8 1 11/16 1 7/8 2 5/16 820 L Long Stroke 1 5/8 1 11/16 2 5/64 H Hand Operated HLS Hand Operated, Long Stroke 4.0 1 1/4 1 1/4 2 9/16 2 9/16 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 2
Shutoff & Divert Valve 810 Series Shutoff Valve 820 Series Divert Valve 830 Series Tank ottom Valve 840 Series Tank ottom Valve 850 Series ngle Valve 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 3
Shutoff & Divert Valve ody Configurations Divert valves TT CT CC TC TTS CCS CCD TCS TTD CTD CTS TCD Shutoff valves T C CD TS TD CS TD TU V 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 4
Shutoff & Divert Valve Valve Dimensions C C D C C Shutoff Valve Divert Valve Manual Shutoff Valve Manual Divert Valve Valve Dimensions Valve Inch Standard Stroke Long Stroke Manual Manual Long Stroke C D 1.0 13 13/64 6 3/4 2 1/4 1 5/8 3/4 2 1/4 1.5 13 11/16 7 2 7/8 1 27/32 1 2 43/64 2.0 14 11/64 14 59/64 7 11/32 8 5/32 3 35/64 2 41/64 1 1/4 3 9/64 2.5 14 13/32 15 11/32 7 43/64 8 43/64 4 11/64 2 63/64 1 ½ 3 35/64 3.0 18 1/16 19 1/4 7 3/4 9 4 27/32 3 9/64 1 3/4 3 55/64 4.0 18 1/4 20 3/4 8 15/32 10 5 1/2 4 2 1/4 4 1/2 * Dimension is fully open position. 0 45 1 1.5 11 27/64 12 3/16 7 39/64 9 1/16 2 12 63/64 10 39/64 ngle Valve 2.5 13 45/64 12 5/32 3 16 21/64 13 33/64 4 18 13/32 19 13/64 * Dimension is fully open position. 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 5
Shutoff & Divert Valve D C F 1 C D 15 9/32 1 1/4 2 5/16 4 27/32 2 1/4 F ½ 1.5 16 1/4 1 1/4 2 25/32 5 25/64 2 43/64 ½ 2 16 55/64 1 21/64 3 1/8 7 3 9/64 9/16 2.5 17 41/64 1 ½ 3 11/16 7 43/64 3 35/64 5/8 3 21 21/64 1 ½ 4 8 7/64 3 55/64 3/4 Tank ottom Valve (Downward Lift) * Dimension is fully open position. D F C D F C 1 15 9/16 1 1/4 2 5/16 4 27/32 2 1/4 ½ 1.5 16 ½ 1 1/4 2 25/32 5 25/64 2 43/64 ½ 2 17 3/32 1 21/64 3 1/8 7 3 9/64 9/16 2.5 17 27/32 1 ½ 3 11/16 7 43/64 3 35/64 5/8 3 21 3/4 1 ½ 4 8 7/64 3 55/64 3/4 Tank ottom Valve (Upward Lift) 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 6
Shutoff & Divert Valve Pressure Loss Curves S MODL 810 S HD LOSS FT. 30 25 20 15 10 5 1 T O S C V 17 1 S TO CV 18 1. 5 TO S C V 42 1.5 S TO C V 43 2 S TO CV 85 2 TO S CV 89 25. S TO CV 131 2. 5 TO S CV 140 3 S T O CV 195 3 T O S CV 201 4 TO S CV262 4 S TO CV 272 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 G.P.M. Note : For 810 S to S curves see 820 T to T curves 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 7
Shutoff & Divert Valve Pressure Loss Curves MODL 820 30 25 T S T S HD LOSS FT. 20 15 10 5 1 S T O S CV 2 1 1 T T O T C V 2 2 1. 5 S T O S CV 58 1.5 T TO T CV 75 2 S T O S CV 108 2 T TO T CV 134 2.5 S TO S CV 163 2. 5 T TO T CV 215 3 S TO S CV 284 S OS 53 4 T CV 7 3 T TO T CV 383 4 T TO T CV 640 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 G.P.M. MODL 820 T S HD LOSS FT. 30 25 20 15 10 5 1 TT OS CV 15 T TO S 18 1 CV TO S V 22 1.5 C 1.5 TO S C V 3 6 T TO S CV 61 2 2 TO S CV 81 2.5 T TO S C91 2.5 T O S CV11 7 3 T T O S CV 128 3 TO S Cv160 4 T TO S CV174 4 TO S Cv200 MODL 820 T S HD LOSS FT. 0 30 25 20 15 10 5 1 S TO T CV 16 50 100 150 200 250 300 350 400 450 500 550 600 650 700 1 S TO CV 1 7 5 S O T CV 0 1. T 3 1.5 S T O C V 4 3 2 S TO T CV 54 2S TO C V 76 G.P.M. 2.5 S TO T C V 84 2.5 S TO CV109 3 S T O T CV119 3 S TO CV149 4 S TO T CV158 4 S T O CV 210 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 G.P.M. 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 8
Shutoff & Divert Valve 810 Holding Pressure Charts 810 O (airtoopen) Standard Stroke ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 4 Port P1, actuator spring holds closed against: 4O 175 120 75 55 5O 210 180 95 70 70 30 6O 84 40 Port P2, ir to port, will open against : 4O 250 225 140 85 5O 300 270 172 105 79 51 6O 104 60 P2 810 O (airtoopen)long Stroke Port P1, actuator spring holds closed against: ctuator 4OLS 70 5OLS Valve Pressure in PSI 2 2.5 50 88 63 3 70 P1 Port P2, ir to port, will open against: 4OLS 140 85 5OLS 172 105 79 810 C (airtoclose) Standard Stroke ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 4 Port P2,actuator spring opens stem against: 4C 250 220 160 90 5C 278 250 190 120 88 55 6C 106 60 Port P1, ir to port, will hold closed against : 4C 125 90 55 45 5C 227 159 96 65 50 27 6C 64 33 P2 810 C (airto close) Long Stroke Port P2, actuator spring opens stem against: ctuator 4CLS 90 5CLS 2 108 Valve Pressure in PSI 2.5 62 74 3 55 P1 Port P1, ir to port, will hold closed against: 4CLS 55 42 5CLS 96 65 50 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 9
Shutoff & Divert Valve 820 Holding Pressure Chrts 820 O (airtoopen) Standard Stroke ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 4 Port P1,actuator spring hold cloesed against: Port P2, ir to actuator (with stem raised) spring will lower against : 4O 175 120 75 55 5O 210 180 95 70 70 30 6O 4O 238 205 130 80 5O 285 246 156 96 80 35 6O 84 40 96 42 Port P2, ir to port, will raise stem (opens) against : 4O 5O 250 225 143 88 300 270 172 105 79 51 6O 104 60 Port P3, ir to port,(with stem raised) will hold against: 4O 5O 6O 110 75 55 40 126 89 52 36 40 30 42 32 820 O (airtoopen)long Stroke P3 ctuator Valve Pressure in PSI 2 2.5 3 P2 Port P1, actuator spring holds closed against: 4OLS 70 50 5OLS 88 63 70 Port P2, ir to actuator (with stem raised), spring will lower against; 4OLS 130 80 5OLS 172 105 79 P1 Port P2, ir to port, will raise stem (opens) against; 4OLS 148 90 5OLS 178 108 69 Port P3, ir to port, w/stem raised will hold against; 4OLS 88 55 5OLS 55 40 30 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 10
Shutoff & Divert Valve 820 Holding Pressure Charts 820 C (airtoclose)standard Stroke ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 4 Port P1, ir to port, will hold against : 4C 125 100 70 45 5C 227 159 86 65 50 27 6C 106 60 Port P2,(stem lowered), spring open stem against : 4C 253 238 162 91 5C 278 250 190 120 80 50 6C 106 60 Port P2, ir to prot, (with stem raised), will closed stem against : 4C 5C 6C 189 170 115 73 226 204 138 86 65 30 70 35 Port P3, (stem raised), actuator spring holds against : 4C 5C 184 164 89 52 220 195 107 63 58 24 6C 72 30 P3 820 C (airtoclose)long Stroke P2 Port P1,air to port, will holds against: ctuator 4CLS 80 60 5CLS Valve Pressure in PSI 2 2.5 3 96 73 55 P1 Port P2, (stem lowered),spring opens stem against: 4CLS 70 55 5CLS 84 63 48 Port P2, ir to port, (with stem raised), will close stem against: 4CLS 85 59 5CLS 104 74 52 Port P3,(stem raised) actuator spring holds against: 4CLS 55 45 5CLS 68 53 49 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 11
Shutoff & Divert Valve 830 Holding Pressure Charts P1 P2 830 O (airtoopen) Standard Stroke ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 Port P1, actuator spring holds closed against: 4O 175 120 75 55 5O 210 180 95 70 70 Port P2, ir to port, will open against : 4O 250 225 140 85 5O 300 270 172 105 79 P1 P2 830 C (airtoclose) Standard Stroke ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 Port P2,actuator spring opens stem against: 4C 250 220 164 90 5C 278 250 190 120 88 Port P1, ir to port, will hold closed against : 4C 125 90 55 45 5C 227 159 96 65 47 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 12
Shutoff & Divert Valve 840 Holding Pressure Charts P1 P2 840 O (airtoopen) Standard Stroke ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 Port P1, actuator spring holds closed against: 4O 225 175 90 55 5O 235 190 102 73 70 Port P2, ir to port, will open against : 4O 250 225 140 85 5O 278 250 190 120 79 P1 840 C (airtoclose) Standard Stroke P2 ctuator Valve Pressure in PSI 1 1.5 2 2.5 3 Port P2,actuator spring opens stem against: 4C 250 220 164 99 5C 278 250 190 120 88 Port P1, ir to port, will hold closed against : 4C 125 90 55 45 5C 150 108 68 53 47 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 13
Shutoff Valve 810 Series 13 14 23 25 19 15 24 9 11 17 18 16 26 20 14 13 10 12 xploded view of standard 810 Shutoff Valve NO. PRT NO. DSCRIPTION MTRIL 1 8001 LOWR VLV ODY ISI 316L 2 8002 SL RING PDM 3 8003 CLMP ISI 304 4 8004 LOWR ST SL PTF 5 8005 VLV PLUG ISI 316L 6 8006 GUID USHING PTF 7 8007 LIP SL PDM 8 8008 LIP SL HOUSING ISI 316L 9 8009 CLIP ISI 304 10 8010 CLMP ISI 304 11 8011 PVC CP PVC 12 8012 YOK ISI 304 13 8013 U SL PDM 14 8014 SPLIT RING PTF 15 8015 PISTON ROD ISI 304 16 8016 PISTON LUMINIUM 17 8017 SPRING SPRING STL 18 8018 O RING PDM 19 8019 O RING PDM 20 8020 CTUTOR HOUSING ISI 304 23 8023 COVR ISI 304 24 8024 DOWL ISI 304 25 8025 CIRCLIP ISI 304 26 8026 O RING PDM 6 7 8 5 4 3 2 1 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 14
Divert Valve 820 Series 13 14 23 25 19 15 24 9 11 17 18 16 26 20 14 13 10 12 6 7 8 3 22 xploded view of standard 820 Divert Valve NO. PRT No. DSCRIPTION MTRIL 1 8101 LOWR VLV ODY ISI 316L 2 8102 SL RING PDM 3 8103 CLMP ISI 304 4 8104 LOWR ST SL PTF 5 8105 VLV PLUG ISI 316L 6 8106 GUID USHING PTF 7 8107 LIP SL PDM 8 8108 LIP SL HOUSING ISI 316L 9 8109 CLIP ISI 304 10 8110 CLMP ISI 304 11 8111 PVC CP PVC 12 8112 YOK ISI 304 13 8113 U SL PDM 14 8114 SPLIT RING PTF 15 8115 PISTON ROD ISI 304 16 8116 PISTON LUMINIUM 17 8117 SPRING SPRING STL 18 8118 O RING PDM 19 8119 O RING PDM 20 8120 CTUTOR HOUSING ISI 304 21 8121 UPPR VLV ODY ISI 316L 22 8122 UPPR VLV SL PTF 23 8123 COVR ISI 304 24 8124 DOWL ISI 304 25 8125 CIRCLIP ISI 304 26 8126 O RING PDM 5 4 2 21 3 2 1 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 15
Shutoff & Divert Valve Shutoff & Divert Valve Ordering System 10 1 15 1.5 20 2 25 2.5 30 3 40 4 Lip seal & Seal ring PDM (Standard) S SILICON V VITON Seat seal P PTF (Standard) PDM S SILICON V VITON Finish S Std (220G) X 320 Grit S 220/P X 320/P lectrical Control Unit Solenoid Valve WO Without Solenoid Valve WT With Solenoid Valve Sensor Solenoid Valve Power Source Sensor 1PS One Proximity Sensor 2PS Two Proximity Sensor 1MS One Micro Switch 2MS Two Micro Switch Power Source 1 lect. Unit for 110 V C 2D lect. Unit for 24 V DC Type Material nd Conn s Series SD 6 Seals Seat Seal ctuator Finish Series 810 Shutoff Valve 820 Divert Valve 830 Tank ottom Valve (Downward) 840 Tank ottom Valve (Upward) 850 ngle Valve Material 6 ISI 316L nd Connection K Sanitary Clamp W utt Weld ctuator 4O 4 ir to Open 4C 4 ir to Close 4 4 ir to ir 5O 5 ir to Open 5C 5 ir to Close 5 5 ir to ir 6O 6 ir to Open 6C 6 ir to Close 6 6 ir to ir 4OLS 4 ir to Open, Long Stroke 4CLS 4 ir to Close, Long Stroke 5OLS 5 ir to Open, Long Stroke 5CLS 5 ir to Close, Long Stroke H Hand Operated HLS Hand Operated, Long Stroke 30271 Tomas Street Rancho Santa Margarita, C 92688 Tel. 949/5893978 Fax 949/5893979 16