pplication Sanitary ball valves are used in stainless steel piping systems for isolation, either manually or automatically operated. The full port design with zero flow restriction makes it an optimum choice for viscous or particulate liquids. Working Principle precision ball with a full port is positioned inside the valve body between two flanges and two PTFE valve seats. The 9 rotation of the valve stem, through the handle or a pneumatic actuator, is transferred to the ball thereby opening or closing the valve. ompact and Robust esign The valve consists of a two flanges, PTFE valve seats, EPM O Rings, ball, stem, PTFE stem seal and a handle or actuator. ll Seats and Seals are made from F approved materials. The valve flanges and ball are made of forged 316L or 34L stainless steel which ensures non porous, smooth and dimensionally stable construction. The valve is designed to maintain a full flow rate, with a minimum pressure drop and it is fully drainable. Precision machined stem with a live loaded PTFE thrust washer ensures a smooth rotation at various temperatures and pressure conditions. Purge ports are provided on the valve flange for SIP / IP applications. vailable Sizes 1,1 ½,2, 2 ½,3, 4 Options utomatic operation by vertical/horizontal pneumatic actuator. Electrical control unit with micro switches or proximity switches and solenoid valve for remote operation. End connections : Sanitary lamp, utt - Weld, or others on request. all Valve Standard Option New Material : ISI 316L or ISI 34L Handle : Universal Snapping third conduit machined on the ball surface allows contact between the fluid inside the valve and that in the installation. 1
TEHNIL SPEIFITIONS : Material : Product wetted steel parts... ISI 316L/ISI 34L Other steel parts...isi 34 F Seals : Valve Seat...TFM PTFE O ring... EPM avity filler (optional)...ptfe / TFM PTFE available upon request *Other Material available upon request Nominal Pressure : Maximum product pressure...2 PSI maximum (14 ars) Test pressure 235 PSI (16 ars) (Leakage test according to S EN 12266-1) Supply Pressure for ir ctuator (Min. - Max. Range)...7-115 PSI (ry & Filtered ompressed ir) Temperature Range :...-6 egrees Fahrenheit to +3 egrees Fahrenheit *Other seal material available for higher temperatures Surface Finish : Surface in contact with product... Ra </= 25 µ in (Grit 22g) Optional... Ra </= 15 µ in (Grit 32g) * Electropolishing available upon request. onnections... Sanitary lamp (ISO 2852 / S 4825-3) Optional... utt Weld (ISO 237 / S 4825-1) Other connections on request Purge Port onnections...1/4 Male SP * Please see page 8 for purge port adapters Torque values (for rotating the valve stem) Size lbf.ft Nm 1 6 8 1.5 15 2 2 2 27 2.5 28 38 3 38 52 4 54 84 V GPM KV 3 m /hr 1 66 56.4 1.5 192 164 2 434 37 2.5 723 618 3 1124 96 4 21 1795 2
Exploded view of standard all Valve 14 15 13 11 9 12 1 8 5 3 4 7 1 2 6 NO. PRT NO. ESRIPTION MTERIL 1 531 FLNGE ISI 316L / ISI 34L 2 532 SET PTFE 3 533 O'RING EPM 4 534 P SREW ISI 34 5 535 SET TFM PTFE 6 536 LL ISI 316L / ISI 34L 7 537 USHING PTFE 8 538 STEM ISI 316L / ISI 34L 9 539 INEX SE ISI 33 1 531 THRUST RING POM 11 5311 SPRING ISI 34 12 5312 GRU SREW ISI 34 13 5313 LOK ISI 33 14 5314 P SREW ISI 34 15 5315 HNLE ISI 33 3
imensions (Inches) I Sanitary lamp imensions 1 1 ½ 3 2 2 ½ 4 3 1/8 3 37/64 4 3/32 4 27/32 5 23/64 6 11/16 1 19/32 1 31/32 2 17/64 2 41/64 3 3/32 3 7/8 2 19/32 2 31/32 4 17/64 4 41/64 6 19/32 7 3/8 6 6 6 6 8.5 8.5 I 7/8 1 3/8 1 7/8 2 3/8 2 55/64 3 27/32 O I utt-weld imensions 1 1 ½ 3 2 2 ½ 4 3 1/8 3 37/64 4 3/32 4 27/32 5 23/64 6 11/16 1 19/32 1 31/32 2 17/64 2 41/64 3 3/32 3 7/8 2 19/32 2 31/32 4 17/64 4 41/64 6 19/32 7 3/8 6 6 6 6 8.5 8.5 O 1 1.5 2 2.5 3 4 I 7/8 1 3/8 1 7/8 2 3/8 2 55/64 3 27/32 4
Vertical ctuator Specifications Pressure : Upto 12 PSI (8 bar) Temperature : -4 F to 176 Fahrenheit (-2 to 8 ) Media : Filtered dry air, preferably lubricated onstruction : Suitable for indoor or outdoor installation Material : ISI 34 Stainless steel Finish : Polished Rotation (Standard) : ir to open, spring to close and air to open, ir to closes Movement (Std.) : 9 Lubrication : Factory lubricated for the normal life of ctuators Life : 1, operations minimum ctuator Torque - T 9 PSI MOEL IR TO IR TORQUE (Nm) IR TO SPRING TORQUE (Nm) SPRING EN STROKE STRT IR EN STROKE STRT 935 94 95 72 84 21 35 4 12 26 28 65 46 74 25 34 4 2 Vertical ctuator - 94 (ir / Spring), 95 (ir / ir) VLVE SIZE 1 1 ½ 2 2 ½ 3 4 TUTOR SIZE () 3.5 4 5 3 3/16 3 15/16 4 33/64 5 17/64 6 3/16 7 3/4 3 15/32 8 7/16 3 5/8 8 7/16 4 19/64 8 7/16 4 23/32 8 7/16 5 12 ½ 5 12 ½ * Note : When removing the valve from the 9 ctuator Pad/racket first remove the lock nut then remove the screw. 5
Horizontal ctuator Specifications Pressure : Upto 12 PSI (8 bar) Temperature : -4 F to 176 Fahrenheit (-2 to 8 ) Media onstruction Material Finish ctuator Torque - T 9 PSI : Filtered dry air, preferably lubricated. : Suitable for indoor or outdoor installation : Housing-luminium lloy : Two coat polyurethane paint Rotation (Standard) : ounter clockwise to open with port pressurized Spring return ctuators air fail to close clockwise Movement (Std.) : 9 Lubrication Life : Factory lubricated for the normal life of ctuators : 5, operations minimum MOEL TORQUE (Nm) SR TORQUE (Nm) SPRING EN STROKE STRT IR EN STROKE STRT E25 27 13 4 21 13 E4 E1 E2 E35 P15 51 115 251 436 174 25 58 125 26 19 8 21 41 63 65 4 88 196 347 12 25 55 123 223 59 Recommended Horizontal ctuator Model (ouble cting / Spring Return) VLVE SIZE ouble cting Spring Return 1 1 ½ 2 2 ½ 3 4 E25 E4 E4 E1 E2 E2 ES4 ES1 ES1 PS15 ES35 ES35 6
imensions (Inches) F (S/R) (/) E Horizontal ctuators Spring Return VLVE SIZE 1 1 ½ 2 2 ½ 3 4 TUTOR SIZE ES4 ES1 ES1 PS15 ES35 ES35 (Spring Return) 8 1 1/2 1 1/2 8 9/16 15 1/4 15 1/4 3 3/4 4 41/64 4 41/64 5 5/16 7 1/8 7 1/8 E 3 15/32 3 5/8 4 19/64 4 23/32 5 5 F 3 13/16 4 39/64 4 39/64 5 21/32 7 11/64 7 11/64 Horizontal ctuators ouble cting VLVE SIZE TUTOR SIZE 1 1 ½ 2 2 ½ 3 4 E25 E4 E4 E1 E2 E2 (ouble cting) 5 5/16 5 5 6 15/16 9 11/32 9 11/32 3 11/64 3 3/4 3 3/4 4 41/64 5 13/32 5 13/32 E 3 15/32 3 5/8 4 19/64 4 23/32 5 5 F 3 17/64 3 13/16 3 13/16 4 39/64 5 41/64 5 41/64 7
Purge Port dapters Material : ISI 316L Surface Finish : Ra </= 25 µ in 1 T 3/4 Hexagonal ½ T 3/4 Hexagonal 1/4 Female SP 1/4 Female SP 1 1 5 ½ lamp 1 1 lamp 1 Hexagonal 7/8 Hexagonal ½ MNPT 1/4 Female SP 1/4 Female SP ½ FNPT 1 1/4 1 1/4 5F ½ FNPT 5M ½ MNPT 8
all Valve Ordering System Size 1 1 15 1.5 2 2 25 2.5 3 3 4 4 Seals S TFM PTFE / Std * Other seal material available upon request Series Type End onn s 53 V Size Material Seals Material 6 ISI 316L 4 ISI 34L End onnection K Sanitary lamp W utt Weld Purge Ports PP With Purge Ports NP No Purge Ports O'Rings E EPM / Std S Silicone V Viton una Finish S Std (22G) X 32 Grit SE 22/EP XE 32/EP Handle Type US Universal Snapping (Std) USE Universal Snapping with Inductive Proximity Switch ctuator Mode NO Normally Open N Normally losed O'Rings Purge Ports Purge Port dapter Finish Operation Handle Type ctuator Type ctuator Mode Operation M Manual ctuated Purge Port dapter N No dapter 5 ½ lamp 1 1 lamp 5F ½ FNPT 5M ½ MNPT * Please see page 8 for technical specifications on adapters ctuator Type & Size 94-35 3.5" Vertical ir to Spring 94-4 4." Vertical ir to Spring 94-5 5.'' Vertical ir to Spring 95-35 3.5" Vertical ir to ir 95-4 4." Vertical ir to ir 95-5 5." Vertical ir to ir ES-4 ES4 Horizontal ctuator ir to Spring ES-1 ES1 Horizontal ctuator ir to Spring PS-15 PS15 Horizontal ctuator ir to Spring ES-35 ES35 Horizontal ctuator ir to Spring E-25 E25 Horizontal ctuator ir to ir E-4 E4 Horizontal ctuator ir to ir E-1 E1 Horizontal ctuator ir to ir E-2 E2 Horizontal ctuator ir to ir 9