JSRLF Series. Sanitary Valves JSRLF Series Low Flow Gas Reducing Valves
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- Lorin Elaine Ball
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1 JSRLF Series Low Flow Pressure Reducing Valves for Bio, Pharma and High Purity Gas pplication The Steriflow JSRLF Series line of low flow pressure regulators have the ability to handle very high pressures and very low flows. These valves are most often used in biopharmaceutical and pharmaceutical research, and production facilities for clean gas flow regulation. The durable valve body and metal trim components are machined from STM479 36L SST barstock. The standard finish is SME BPE SF5 (2Ra micro-inch, electropolished), SF non-electropolished valves are available. The valve is outfitted with the rugged Jorlon diaphragm and Teflon, PEEK and EPDM seats and seals that are all FD approved, USP Class VI compliant materials. These materials of construction enable J-Pure to withstand the rigors of SIP and CIP processes if required. Features Top entry design facilitates in-line cleaning and maintenance Barstock construction guarantees material integrity and quality surface finish Four Cv's between. and.2 and six spring ranges guarantees a valve that will fit your application Optimized internal volume Proprietary Jorlon diaphragm material provides exceptionally long life Soft seat material for NSI Class VI shutoff Documentation The following documentation is shipped at no charge: Steriflow Unicert, a QC signed Certificate of Compliance for: - Material, listing heat numbers with attached MTR s - Surface Finish - FD/USP Class VI - for all thermoplastic and elastomers Traceability: - Each individual product serial number is traceable to the Unicert serial number, heat numbers and attached MTR s Other documents must be requested at time of RFQ, or order: - DI/TSE Free, Certified Test reports, Certificate of Origin. New Option! EPDM seat for low lockup and tight shutoff on no flow or deadhead blanketing applications pplications Ideal for biopharmaceutical and pharmaceutical research and production facilities and equipment for clean gas flow regulation. High purity purge, or blanket gas Sparge pressure regulation Motive force for fluid movement Clean air, N 2, CO 2, O 2, R NOTE: Though not drainable in any installation orientation, this valve can be used on clean steam or non-cavitating liquids with Steriflow engineering application approval. Sanitary Valves JSRLF Series Low Flow Gas Reducing Valves Steriflow by Jordan Valve 37 Wasson Road Cincinnati, OH (f) steriflow@richardsind.com
2 Specifications Sizes: /4" (DN8), 3/8" (DN), /2" (DN5) End Connections: SME BPE, DIN, ISO Tri-clamp, or Tube Weld end; NPT Gauge Ports: /4" FNPT is standard. Contact Factory for Tri-Clamp, VCR, or other alternatives. Soft Seat Materials for NSI Class VI Shut-off PTFE to +252 F (22 C) continuous or 275 F (35 C) intermittent [not to exceed 5 min. in a one hour period] FD, USP Class VI PEEK to +35 F (77 C), FD & USP Class VI EPDM to +275 F (35 C), FD & USP Class VI* * Suggested for low lockup and tight shutoff on no flow or deadheaded blanketing applications Body Material STM L SST Contact factory for other body/trim/seat materials Diaphragm Material: Jorlon, PTFE TM, FD & USP Class VI Maximum Inlet Pressure: Tube End & Tri-Clamp: 45 psig (3, bar) NPT: 4 psig (276 bar) - PTFE or PEEK NPT: 35 psi (24, bar) - EPDM Optional Cleaning Specifications Clean for Oil-Free O2 Cleaning complying with STM G and CG G Pressure at Maximum Temperature: Tube End and Tri-Clamp: F (3, 77 C) with PEEK seats; 45 5 F (3, 66 C) with PTFE seats; F (24, 35 C) with EPDM seats NPT: F (49 77 C) with PEEK seats; 36 5 F ( C) with PTFE seats; F (24, 35 C) with EPDM seats Surface Finish: Wetted Internal surface finish: Mechanically polished, and electropolished to SME BPE SF5, 2 Ra μin (.5 Ra μm) as standard Exterior surface finish: Mechanically polished, and electropolished to 4 Ra μin (. Ra μm) as standard Other finishes available upon request Maximum Pressure Drop: Tube End and Tri-Clamp: 45 psi (3, bar) NPT: 3 psi (27 bar) Spring Ranges 5 5 psi (,3 3,4 bar) 25 psi (,7 6,9 bar) 5 5 pis (3,4,3 bar) psi (,7 7 bar) 45 psi (7 3 bar) 2 75 psi (4-52 bar) - NPT only Flow Capacities: Cv.2, Cv.3, Cv.8, Cv.2 Options Panel Mounting Captured Vent Self Relieving - vailable with PTFE seats Options Panel Mount Option Captured Vent Option (/8" NPT) Option Definition Captured Vent The captured vent design is for maximum safety for the user when handling toxic or hazardous media. It features a /8" FNPT port located on the spring housing. The user can easily tube this vent to a safe location. This option can be incorporated into a self-relieving regulator that provides an additional port to permit the safe expulsion of hazardous media. Panel Mount The panel mount feature requires a panel cut out of -/2", complete with a threaded spring housing, and a panel mount ring to secure the regulator. *Self Relieving The self relieving option is used for internal venting of downstream pressure. From a practical standpoint, it allows for immediate reduction in pressure setpoints and automatically alleviates regulator lock up. -2-
3 JSRLF Series Low Flow Low Pressure Reducing Valve nti-tamper Option corn nut cover llen/socket head stem adjustment Lock nut Internal View. djust stem position with llen wrench 2. Tighten lock nut against bonnet while holding stem position 3. Replace and tighten acorn nut DIN & ISO Tri-Clamp Dimensions D ID DIN Row B (ISO 27) VLVE SIZE D ID DN DN5* DN * with non-standard Tri-clamp face D ID DIN Row (DIN 85) VLVE SIZE D ID DN DN5* DN DN2* * with non-standard Tri-clamp face -3-
4 Features & Benefits utoclavable nodized luminum Knob available as cataloged option Fine thread pitch for precision setpoint adjustments. STM L body and bonnet material SME BPE SF5, 2 Ra µin (,5 Ra µm) electropolish finish is standard PTFE-Jorlon TM FD / USP Class VI approved Unsurpassed life Optimal internal volume FD / USP Class VI seat material for NSI Class VI shutoff NOTE: Can be used on clean steam or non-cavitating liquids (the design is not drainable) with Steriflow engineering application approval. Flow Configurations/ Gauge Ports Sanitary clamp, tube and weld, or threaded connections /4", 3/8", /2" outlet gage B outlet C inlet outlet inlet outlet inlet outlet gage inlet gage outlet gage 27 D E outlet inlet outlet inlet inlet gage SMPLE outlet 9 inlet * Gage ports are /4" FNPT as standard. Consult factory for Tri-Clamp, VCR or other connections or porting options. -4-
5 Dimensions Ø2.3 (58,7) JSRLF Series with Tri-Clamp Ends, Inches VLVE SIZE WEIGHT, LBS /2" /4" (27,8) 4.2 (6,7) JSRLF Series with Tri-Clamp Ends, Metric VLVE SIZE WEIGHT, KG DN5 96,8,9 DN2 96,8,9 Ø2.3 (58,7) 5.3 (27,8) 4.37 (,) JSRLF Series with Tube Ends, Inches VLVE SIZE WEIGHT, LBS /2" /4" JSRLF Series with Tube Ends, Metric VLVE SIZE WEIGHT, KG DN5 96,8,9 DN2 96,8,9 5.3 (27,8) Ø Ø2.3 (58,7) 4.2 (6,7).83 (2) JSRLF Series with FNPT/SW Ends, Inches VLVE SIZE WEIGHT, LBS /4" /8" /2" JSRLF Series with FNPT/SW Ends, Metric VLVE SIZE WEIGHT, KG DN8 5,8,5 DN 5,8,5 DN5 69,9,9-5-
6 Trim Flow Graphs To select a valve with the proper Cv:. Convert pressure and flow units to those shown on the graphs below. 2. Select the graph below with a flow range (horizontal axis) that encompasses the minimum and maximum flows of your installation, and with an appropriate outlet regulated pressure (vertical axis). lso make sure that the application inlet pressure is covered by the graph (P legend box at bottom right of each chart). Please note maximum inlet pressure, pressure at temperature and differential pressure limitations on page Plot your desired set point on the graph you chose, at the flow rate you expect at that set point. 4. Pick the P inlet pressure curve in your graph (see P legend box) that is closest to your valve installation inlet pressure. 5. Draw a curve with the same slope parallel to that curve through your plotted set point. That curve approximates the flow of your valve under operating conditions..2 Cv 5 5 psi Spring Range P= PSI P=25 PSI P= PSI P=3 PSI Cv 5 5 psi Spring Range P=25 PSI P= PSI P=3 PSI
7 .8 Cv 5 5 psi Spring Range Trim Flow Graphs P= PSI P=25 PSI P= PSI P=2 PSI Cv 5 5 psi Spring Range P=25 PSI P= PSI.8 Cv 475 psi Spring Range P=5 PSI P= PSI
8 .2 Cv 5 5 psi Spring Range 3 Trim Flow Graphs JR = PSI CM* = PSI JR = 25 PSI CM* = 25 PSI JR = PSI CM* = PSI CM* = Competitive Model.2 Cv 5 5 psi Spring Range JR = 25 PSI CM* = 25 PSI JR = PSI CM* = PSI CM* = Competitive Model -8-
9 JSRLF Ordering Schematic (see pg for JSRLFE (EPDM Seat) Ordering Schematic) Model Size Material / & 2 3 & 4 5 & 6 7 & 8 9 & & 2 3 & JSRLF Model Low Flow Pressure Reducing Valve Size 25 /4" (DN8) 38 3/8" (DN) 5 /2" (DN5) 6L Material STM 479, 36L Body Feature End Connection SME BPE Selections FNPT, /4" B FNPT, 3/8" C FNPT, /2" T SME BPE Tri-Clamp, /2" W SME BPE Tube Weld, /2" ISO Selections H 4 ISO Tube Weld, DN5 S ISO Tri-Clamp, DN5 3 & 4 Trim S Cv.2 2S Cv.8 3S Cv.2 4S Cv.3 R Cv.2 Self-Relieving 2R Cv.8 Self-Relieving 3R Cv.2 Self-Relieving 4R CV.3 Self-Relieving 2 Body Feature Port Configuration* 5 & 6 Seat Material - FD & USP Class VI T PTFE Cv.2 P2 PEEK Cv.8 T2 PTFE Cv.8 P3 PEEK Cv.2 T3 PTFE Cv.2 P4 PEEK Cv.3 T4 PTFE Cv.3 P PEEK Cv.2 7 & 8 Range Spring / Outlet Pressure E 5-5 psi E5-45 psi E psi 2-75 psi (NPT E6 E3 5-5 psi only) E psi 9 & Diaphragm Material JL Jorlon TM PTFE, FD & USP Class VI B C D E Port "" Port "B" Port "C" Port "D" Port "E" * Std. Gauge Ports are /4" FNPT. Contact factory for availability of others V ISO w/ 34.mm face T-Clamp, DN5 R ISO T-Clamp, DN2 DIN Selections D 2 DIN Tri-Clamp, DN5 N 2 DIN T-Clamp, DN5 w/5.5mm face U 2 DIN T-Clamp, DN2 X 2 DIN T-Clamp, DN2 w/5.5mm face M 3 DIN Tube Weld, DN5 cc. to DIN Row B (ISO 27). See dimensions, page 3 2 cc. to DIN Row. See dimensions, page 3 3 cc. to DIN 866, DIN 85 Row 4 cc. to DIN 866 Row B -9- & 2 ctuator SK Standard ctuator K utoclavable nodized luminum Knob available as cataloged option CV Captured Vent PM Panel Mount TP nti-tamper feature (See illustration page 3) 3 & 4 Inlet Gauge* - 3 psi / bar - psi/bar JJ NPT only BB - 6 psig / bar - 2 psi/bar KK NPT only CC - psig / bar - 3 psi/bar LL NPT only DD - 6 psig / bar - 5 psi/bar MM NPT only EE No Gauge psig / bar NN if gauge ported body option selected FF - 3 psig / bar No Gauge - if Port "" Body Feature chosen GG - 4 psig / bar HH - 6 psig/bar NPT only * Customer assumes all responsibility for possible damage or injury if selected gauge span does not fully cover range spring / outlet pressure option 5 Outlet Gauge* - 3 psig B - 6 psig / bar C - psig / bar D - 6 psig / bar E - 2 psig / bar F - 3 psig / bar G - 4 psig / bar H - 6 psig / bar NPT only J - psi / bar NPT only N No Gauge - if gauge ported body option selected No Gauge - if Port "" Body Feature chosen Z * Customer assumes all responsibility for possible damage or injury if selected gauge span does not fully cover range spring / outlet pressure option 6 SEP Compliance G SEP Compliant Ø None Z 7 ccessories S Clean For Oil Free X Clean For Oxygen J Clean for Oxygen, ssemble Dry* EN24 3. Cert for Wetted Parts Ø None Z *Procedure complies with STM G-93 2 and CG G Use of Oxygen safe lubricant (Krytox TM for example) can affect gas line particulate testing. ssembling all wetted components dry (without lubricant) removes that effect, however it may increase the difficulty in disassembly/reassembly of valve seat components during valve maintenance. Note that we will use O2 safe lubricant on nonwetted threaded components.
10 JSRLF/8 JSRLFE (EDPM Seat) Ordering Schematic Model Size Material / & 2 3 & 4 5 & 6 7 & 8 9 & & 2 3 & JSRLFE Model Low Flow Pressure Reducing Valve (EDPM Seat) Size 25 /4" (DN8) 38 3/8" (DN) 5 /2" (DN5) 6L Material STM 479, 36L Body Feature End Connection SME BPE Selections FNPT, /4" B FNPT, 3/8" C FNPT, /2" T SME BPE Tri-Clamp, /2" W SME BPE Tube Weld, /2" ISO Selections H 4 ISO Tube Weld, DN5 S ISO Tri-Clamp, DN5 V R D 2 N 2 U 2 X 2 M 3 ISO w/ 34.mm face T-Clamp, DN5 ISO T-Clamp, DN2 DIN Selections DIN Tri-Clamp, DN5 DIN T-Clamp, DN5 w/5.5mm face DIN T-Clamp, DN2 DIN T-Clamp, DN2 w/5.5mm face DIN Tube Weld, DN5 cc. to DIN Row B (ISO 27). See dimensions, page 3 2 cc. to DIN Row. See dimensions, page 3 3 cc. to DIN 866, DIN 85 Row 4 cc. to DIN 866 Row B 3 & 4 Trim S Cv.2 2S Cv.8 3S Cv.2 4S Cv.3 R Cv.2 Self-Relieving, PTFE 2R Cv.8 Self-Relieving, PTFE 3R Cv.2 Self-Relieving, PTFE 4R CV.3 Self-Relieving, PTFE 5 & 6 Seat Material D EPDM Cv.2 D2 EPDM CV.8 D3 EPDM C.2 D4 EPDM CV.3 2 Body Feature Port Configuration* 7 & 8 Range Spring / Outlet Pressure E 5-5 psi E psi E3 5-5 psi Steriflow Valve reserves the right to make revisions to its product, specifications, literature and related information without notice. Please visit our website at for the latest information on our products. B C D E Port "" Port "B" Port "C" Port "D" Port "E" * Std. Gauge Ports are /4" FNPT. Contact factory for availability of others E4 E psi - 45 psi 9 & Diaphragm Material JL Jorlon TM PTFE, FD & USP Class VI & 2 ctuator Ranges E thru E5 SK Standard ctuator CV Captured Vent PM Panel Mount TP nti-tamper feature (See illustration page 3) 3 & 4 Inlet Gauge* - 3 psi / bar BB - 6 psig / bar CC - psig / bar DD - 6 psig / bar EE - 2 psig / bar FF - 3 psig / bar GG - 4 psig / bar NN No Gauge - if gauge ported body option selected No Gauge - if Port "" Body Feature chosen * Customer assumes all responsibility for possible damage or injury if selected gauge span does not fully cover range spring / outlet pressure option 5 Outlet Gauge* - 3 psig B - 6 psig / bar C - psig / bar D - 6 psig / bar E - 2 psig / bar F - 3 psig / bar G - 4 psig / bar N No Gauge - if gauge ported body option selected No Gauge - if Port "" Body Feature chosen Z * Customer assumes all responsibility for possible damage or injury if selected gauge span does not fully cover range spring / outlet pressure option 6 SEP Compliance G SEP Compliant Ø None Z 7 ccessories S Clean For Oil Free X Clean For Oxygen* J Clean for Oxygen, ssemble Dry* EN24 3. Cert for Wetted Parts Ø None Z *Procedure complies with STM G-93 2 and CG G Use of Oxygen safe lubricant (Krytox TM for example) can affect gas line particulate testing. ssembling all wetted components dry (without lubricant) removes that effect, however it may increase the difficulty in disassembly/reassembly of valve seat components during valve maintenance. Note that we will use O2 safe lubricant on non-wetted threaded components.
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