Vol. 2 HY-PRO SHRINK

Vol. 2 HY-PRO SHRINK

Face-Mill Cutter for Small Machines Tool Insertion Heating: Heat the holder with hot air for about 3 minutes. Attachment: Insert tool into the hole, which has been expanded by the heat. Fixing: The holder fixes the tool in place by cooling and clamping tightly. Tool Removal Detachment: The clamped tool can be removed by re-heating. Features Less Run Out Holding Ability Under 5µm The HY-PRO shrink reduces run out and provides consistent precision. The holder, which is light weight and has good balance, is also suitable for high-speed operations. Compared to other tool holders such as the collet type, this holder has stronger holding ability, and can successfully hold tools during high load operations. 2

Face-Mill Cutter for Small Machines Holders Basic Nozzle BT30 BT40 BT50 CT-40 CT-50 HSK-A63 HSK-A100 HSK-F63M BT40 BT50 CT-40 CT-50 HSK-A63 HSK-A100 Shrink Extensions Slim } Regular Flush Ø 3-12 Ø 1/4-1/2 in. Cutting Tools Carbide End Mills Carbide Drills Other Carbide Tools Standard End Mill Chuck Straight Collet Regular Type Shrink Fit Holder Drawing Thread Regular Slim or Flush Collet Shrink Fit Holders Type Specification BT, CT Shanks HSK Shanks Basic Holders Holder for Shrink Extension (without nozzle) BT-30, -40, -50 CT-40, -50 A63, A100 F63M Nozzel Holders Holder for Shrink Extention (Coolant Supply Nozzle is Optional) BT-40, -50 CT-40, -50 A63, A100 Extensions Type Application Dimension/Size Regular Type For General Operations inch/metric Slim Type Use this type when a slim holder is needed to avoid interference between the tool and the work piece inch/metric Flush Type Use this type when coolant is supplied from end face of the extension inch/metric 3

HY-PRO Induction Heating, Cooling, Cleaning and Drying in Seconds! Features Capable of shrinking both carbide & high-speed steel cutting tools in seconds. Danger of burns via hot shrink holders is eliminated because the cooling cycle is fully automated and access to the heated holder is not possible. Corrosion protection due to use of cooling emulsion. Machine Specifications Processor controlled 8kW frequency generator Carbide shrinking range from ø3mm~ø20mm HSS shrinking range from ø6mm~ø20mm Maximum shrinking length is 10.35 inches Maximum cooling length is 9.40 inches For optimal protection between coil and tool shank, 3 quick-change discs are provided Maximum tool change time within 30 seconds Cooling time can be set between 1 and 99 seconds 8 gallon internal cooling tank Power supply with 3 x 400V/16A Compressed air connection 90 psi Working height of 3.41 ft Weight 220 lbs The automated water-cooling method drastically reduces cooling times, especially when compared to conventional methods. A pneumatically actuated cylinder moves the holders in and out of position, allowing for hands-free cooling in record time. Item Name Induction Unit Extension Adapter Base Holder Adapter EDP # Size Specification 688001 HY-PRO Shrink Induction Unit & HY-PRO Multistep Transformer 688003 All Shrink Extensions HY-PRO Induction adapter & setting pod for 2-pc shrink extensions 688015 All Shrink Extensions HY-PRO Induction adapter & adjustable setting pod for 2-pc shrink extensions 688004 SK30 Adapter Pod HY-PRO Induction adapter for BT/CT30 base holders 688005 SK40 Adapter Pod HY-PRO Induction adapter for BT/CT40 base holders 688006 SK50 Adapter Pod HY-PRO Induction adapter for BT/CT50 base holders 688008 HSK50 Adapter Pod HY-PRO Induction adapter for HSK50 base holders 688009 HSK63 Adapter Pod HY-PRO Induction adapter for HSK63 base holders 688010 HSK100 Adapter Pod HY-PRO Induction adapter for HSK100 base holders 688012 HSK25E Adapter Pod HY-PRO Induction adapter & adjustable setting pod for HSK-25E holders 688013 HSK32E Adapter Pod HY-PRO Induction adapter & adjustable setting pod for HSK-32E holders 688014 HSK40E Adapter Pod HY-PRO Induction adapter & adjustable setting pod for HSK-40E holders 4

HR-B Handy Unit HY-PRO SHRINK Features Small Foot Print Light Weight 120 V AC Current Easy-adjust slide Benefit Fit on a table top Portable Works with any standard wall outlet Fast and simple height adjustments Machine Specifications EDP Number Name Voltage required Power rating Dimensions Shrink fit capabilities Heating cycle time Included Accessories Weight 68802B HRB-02S-120NA SHRINK UNIT 120V 1200W 362mm x 105mm x 570mm All OSG HY-PRO Shrink holders 120 seconds Heat resistant gloves, timer, tool tweezer 7.5Kg (16.5 Lbs) Safe Use of Shrink Devices 11. DO NOT allow contact between hot air from the system and the body as there is a possibility of burns. 22. DO NOT use this system near flammable gases and substances. 33. DO NOT apply water to the system. 4 Recommended cool-down time is five minutes. 5

HR-B Handy Unit Accessories Item Name EDP No. Size Specification Base 9910232 BAA-01 To hold the appropriate adapter for positioning a shrink fit holder or extension during assembly and disassembly. Adjustable base adapter 9910222 BAS-02 To position 10-40mm straight type shrink extensions during assembly and disassembly. Can be used in conjunction with the BAA-01 base. 9910224 ADH-HSK25 Used with HSK25 series tool holders. It fits into the top of the BAA-01 Base, and accepts the tool holder. Adapter 9910225 9910226 ADH-HSK32 ADH-HSK40 Used with HSK32 series tool holders. It fits into the top of the BAA-01 Base, and accepts the tool holder. Used with HSK40 series tool holders. It fits into the top of the BAA-01 Base, and accepts the tool holder. 9910227 ADH-HSK50 Used with HSK50 series tool holders. It fits into the top of the BAA-01 Base, and accepts the tool holder. Adapter 9910228 ADH-BT30 Used with BT30 series tool holders. It fits into the top of the BAA-01 Base, and accepts the tool holder. Adapter 9910229 9910230 ADH-40 ADH-50 Used with BT40 and CT40 series tool holders. It fits into the top of the BA-01 Base, and accepts the tool holder. Used with BT50 and CT50 series tool holders. It fits into the top of the BA-01 Base, and accepts the tool holder. Base Adapter 9910220 ADH-SLK Used with regular, flush and slim type shrink extensions. It fits into the top of the BAA-01 Base. F Type Nozzle 8910251 NOZ-M4-12 Optional nozzles for BT and HSK Flush Type Holders 6

HR-B Handy Unit Accessories Item Name EDP No. Size Specification 8910172 HSA-3 3mm shanks, 10 pcs. 8910174 HSA-4 4mm shanks, 10 pcs. 9910213 HSA-5 5mm shanks, 10 pcs. 8910176 HSA-6 6mm shanks, 10 pcs. 9910215 HSA-7 7mm shanks, 10 pcs. 8910178 HSA-8 8mm shanks, 10 pcs. 9910217 HSA-9 9mm shanks, 10 pcs. Coil spring type depth stops 8910180 9910219 HSA-10 HSA-11 10mm shanks, 10 pcs. 11mm shanks, 10 pcs. 8910182 HSA-12 12mm shanks, 10 pcs. 9910170 HSA-1/8 1/8 shanks, 10 pcs. 9910173 HSA-3/16 3/16 shanks, 10 pcs. 9910176 HSA-1/4 1/4 shanks, 10 pcs. 9910177 HSA-5/16 5/16 shanks, 10 pcs. 9910179 HSA-3/8 3/8 shanks, 10 pcs. 9910182 HSA-1/2 1/2 shanks, 10 pcs. Tool Tray 9910207 SDH-01 Cooling tray for tools removed from heat shrink holders. Shrink Extension Stand 9910209 SDK-01 Vertical stand holds up to 25 extensions. Wrench 8910020 W-135 Used for the assembly and disassembly of the HY-PRO Shrink two piece tooling system extensions and base holders. 7

Do-It-Yourself Extensions Notes If necessary, the shape of the shrink extension can be easily modified. This design provides the best holder shape for operations that have major interference with work materials. 1. The shape of the flush collet cannot be adjusted. 2. Other adjustments should be based on the ranges described below. (wall thickness should be at least 1.5mm) 3. DO NOT change the overall length. 4. For details, please refer to the instruction manual attached to the product package. Recommended Cutting Conditions for Extension Modification Notes 1. The cutting depth should be kept small. 2. Use water soluble coolant. 3. Use positive-rake inserts for Stainless Steel. Cutting Speed (m/min) Roughing Cutting Speed (m/min) 30-50 Feed (mm/rev) 0.1 Cutting Depth (min) 0.2 Finishing 30-50 0.05 0.1 8

HSK-E25 Mono Series For General Purpose & Coolant Thru the Tool Operations Metric Sizes Type EDP No. Description D L C D1 L1 L2 C1 C2 H H1 Regular Slim 9911101 E25-SLRA3-35 3 35 7.5 4 17 8 9.3 18 9 29 9911102 E25-SLRA4-35 4 35 10 4.3 17 8 11.8 18 12 29 9911103 E25-SLRA6-35 6 35 12 6.6 17 8 13.8 18 18 26 9911104 E25-SLSA3-35 3 35 6 4 17 8 7.8 18 9 29 9911105 E25-SLSA3-50 3 50 6 4 32 8 9.4 18 9 44 9911106 E25-SLSA3.175-35 3.175 35 6.175 4 17 8 8 18 9 29 9911107 E25-SLSA3.175-50 3.175 50 6.175 4 32 8 9.6 18 9 44 9911108 E25-SLSA4-35 4 35 7 4.3 17 8 8.8 18 12 29 9911109 E25-SLSA4-50 4 50 7 4.3 32 8 10.4 18 12 44 9911110 E25-SLSA5-35 5 35 8 5.6 17 8 9.8 18 15 26 9911111 E25-SLSA6-35 6 35 9 6.6 17 8 10.8 18 18 26 9911112 E25-SLSA6-50 6 50 9 6.6 32 8 12.4 18 18 39 393.37 346.15 283.22 413.04 429.55 429.55 446.07 363.46 380.01 313.92 297.38 313.92 HSK-E32 Mono Series For General Purpose & Coolant Thru the Tool Operations Metric Sizes Type EDP No. Description D L C D1 L1 L2 C1 C2 H H1 Regular Slim 9911001 E32-SLRA3-50 3 50 7.5 4 22 8 9.9 20 9 42 9911017 E32-SLRA3-70 3 70 7.5 4 42 8 11.9 20 9 62 9911002 E32-SLRA4-50 4 50 10 5 22 8 12.4 20 12 35 9911018 E32-SLRA4-70 4 70 10 5 42 8 14.4 20 12 54 9911003 E32-SLRA6-50 6 50 12 6.6 22 8 14.4 26 18 39 9911019 E32-SLRA6-70 6 70 12 7 42 8 16.4 26 18 54 9911004 E32-SLRA8-50 8 50 14 8.6 22 8 16.4 26 24 39 9911005 E32-SLRA10-55 10 55 16 10.6 22 13 18.4 26 30 44 9911006 E32-SLRA12-55 12 55 20 12.6 22 13 22.4 26 30 44 9911008 E32-SLSA3-50 3 50 6 4 22 8 8.4 20 9 42 9911009 E32-SLSA3-70 3 70 6 4 42 8 10.5 20 9 62 9911010 E32-SLSA3.175-50 3.175 50 6.175 4 22 8 8.5 20 9 42 9911011 E32-SLSA3.175-70 3.175 70 6.175 4 42 8 10.6 20 9 62 9911012 E32-SLSA4-50 4 50 7 5 22 8 9.4 20 12 34 9911013 E32-SLSA4-70 4 70 7 5 42 8 11.5 20 12 54 9911014 E32-SLSA5-50 5 50 8 6 22 8 10.4 20 15 34 9911015 E32-SLSA5-70 5 70 8 6 42 8 12.5 20 15 54 9911016 E32-SLSA6-70 6 70 9 7 42 8 13.5 20 18 54 392.21 421.35 346.96 376.31 286.61 318.00 286.61 301.70 301.70 392.21 422.37 407.29 437.46 346.96 377.12 301.70 331.86 316.78 3-5mm shank requires H6 tolerance. 6-12mm shank requires H7 torelance. 9

HSK-E40 Mono Series For General Purpose & Coolant Thru the Tool Operations Metric Sizes Type EDP No. Description D L C D1 L1 L2 C1 C2 H H1 Regular Slim 9911040 E40-SLRA3-50 3 50 7.5 4 22 8 9.8 20 9 42 9911041 E40-SLRA3-70 3 70 7.5 4 42 8 11.9 20 9 62 9911042 E40-SLRA4-50 4 50 10 5 22 8 12.3 20 12 42 9911043 E40-SLRA4-70 4 70 10 5 42 8 14.4 20 12 62 9911020 E40-SLRA6-50 6 50 12 6.6 22 8 14.4 26 18 39 9911044 E40-SLRA6-70 6 70 12 6.6 42 8 16.4 26 18 54 9911021 E40-SLRA8-50 8 50 14 8.6 22 8 16.4 26 24 39 9911045 E40-SLRA8-85 8 85 14 9 42 23 18.4 25 24 69 9911022 E40-SLRA10-55 10 55 16 10.6 22 13 18.4 26 30 44 9911046 E40-SLRA10-85 10 85 16 11 42 23 20.4 25 30 64 9911023 E40-SLRA12-55 12 55 20 12.6 22 13 22.4 30 30 44 9911047 E40-SLRA12-85 12 85 20 13 42 23 24.4 32 30 74 9911026 E40-SLSA3-50 3 50 6 4 22 8 8.4 20 9 42 9911027 E40-SLSA3-70 3 70 6 4 42 8 10.5 20 9 62 9911028 E40-SLSA3.175-50 3.175 50 6.175 4 22 8 8.5 20 9 42 9911029 E40-SLSA3.176-70 3.175 70 6.175 4 42 8 10.6 20 9 62 9911030 E40-SLSA4-50 4 50 7 5 22 8 9.4 20 12 42 9911031 E40-SLSA4-70 4 70 7 5 42 8 11.5 20 12 62 9911032 E40-SLSA5-50 5 50 8 6 22 8 10.4 20 15 34 9911033 E40-SLSA5-70 5 70 8 6 42 8 12.5 20 15 54 9911034 E40-SLSA6-50 6 50 9 6.6 22 8 11.4 20 18 39 9911035 E40-SLSA6-70 6 70 9 7 42 8 13.5 20 18 54 9911036 E40-SLSA8-60 8 60 11 8.6 22 18 13.4 26 24 49 9911037 E40-SLSA8-80 8 80 11 8.6 42 18 15.5 26 24 64 9911038 E40-SLSA10-60 10 60 13 10.6 22 18 15.4 26 30 49 9911039 E40-SLSA10-80 10 80 13 10.6 42 18 17.5 26 30 64 392.20 421.35 347.15 376.31 286.61 318.00 286.61 347.15 301.70 363.05 301.70 363.05 392.21 422.37 407.29 437.46 346.96 377.12 301.70 331.86 286.61 316.78 301.70 331.86 316.78 346.96 Applicable Machine Tools: HSK-E25 HSK-E32 HSK-E40 SODICK HIGHTECH MC430L ROKU-ROKU MEGA III/NANO-21 MITSUBISHI µ Machining V1 KERN HSPC2525 MAKINO V22/V33 SODICK HIGHTECH MC430L/ MC650L/ HS150L MORI SEIKI NVD1500DCG MITSUI SEIKI VL30 OKK VD300 ROEDERS GMBH RHP600 ROKU-ROKU Cega-542 MIKRON HSM400/ UCP600 HERMLE C Series DIGMA HSC800/5 3-5mm shank requires H6 tolerance. 6-12mm shank requires H7 torelance. 10

For General Purpose & Coolant Thru the Tool Operations HY-PRO SHRINK Base Holders: BT, CT and HSK 2PC Series Coolant Tube CAT Holders EDP No. Description L L1 C C1 9910002 CT40-SLK12-45 1.77 1.02 1.61 1.75 9910004 CT50-SLK12-75 2.95 1.57 1.5 2.75 343.72 406.68 BT Holders EDP No. Description L L1 L2 C C1 8910000 BT30-SLK12-35 - 45 Deg. 35 13 38 8910001 BT30-SLK12-35 - 60 Deg. 35 13 38 8910002 BT40-SLK12-45 45 18 38 8910003 BT40-SLK12-75 75 48 38 8910004 BT50-SLK12-75 75 25 12 38 65 402.99 402.99 342.14 388.30 434.48 HSK Holders EDP No. Description L L1 L2 C C1 9910005 HSK-E50-SLK12-75 75 49 38 8910005 HSK-A63-SLK12-75 75 49 38 8910006 HSK-A63-SLK12-135 135 109 38 9910006 HSK-F63M-SLK12-75 75 49 38 8910007 HSK-A100-SLK12-105 105 43 33 38 65 930.82 558.31 652.78 585.06 713.65 Note: For extended gage lengths, please contact OSG s technical department for application advice. 3-5mm shank requires H6 tolerance. 6-12mm shank requires H7 torelance. 11

Nozzle Type Holders: BT, CT and HSK 2PC Series For Coolant Thru the Holder Operations Coolant Tube CAT Holders EDP No. Description L L1 C C1 9910008 CT40-SLK12-45F 1.77 1.02 1.61 1.75 9910011 CT50-SLK12-75F 2.95 1.57 1.61 2.75 438.16 501.13 BT Holders EDP No. Description L L1 L2 C C1 8910008 BT40-SLK12-45F 45 18 41 8910009 BT40-SLK12-75F 75 48 41 8910010 BT40-SLK12-135F 135 108 41 8910011 BT50-SLK12-75F 75 25 12 41 65 8910012 BT50-SLK12-105F 105 55 12 41 65 8910013 BT50-SLK12-135F 135 85 12 41 65 402.99 449.18 497.46 497.46 526.84 582.62 HSK Holders EDP No. Description L L1 L2 C C1 8910014 HSK-A63-SLK12-75F 75 49 41 8910015 HSK-A63-SLK12-135F 135 109 41 8910016 HSK-A100-SLK12-105F 105 43 33 41 65 8910017 HSK-A100-SLK12-135F 135 73 33 41 65 The nozzles are optional. For lubricating through the oil holes of tools, replace the nozzle with a coolant stop screw. The pressure limit of the coolant stop screw is 3 MPa. 621.29 713.65 776.62 822.79 3-5mm shank requires H6 tolerance. 6-12mm shank requires H7 torelance. 12

Regular Type Shrink Extensions For General Purpose & Coolant Thru the Tool Operations Inch Sizes EDP No. Description D D1 D2 D3 L L1 L2 H H1 H2 C C1 θ Insertion Limit 9910031 CR12-1/8-55 1/8 2.17 1.65 0.37 0.39 0.36 0.53 33.5 3.35 9910034 CR12-3/16-55 3/16 2.17 1.65 0.37 0.39 0.42 0.6 29.6 3.35 9910037 CR12-1/4-55 1/4 2.17 1.65 0.37 0.71 0.49 0.66 25.9 3.35 9910040 CR12-5/16-55 5/16 2.17 1.65 0.37 0.98 0.55 0.72 22.1 3.35 9910043 CR12-3/8-55 3/8 2.17 1.65 0.37 1.18 0.61 0.78 18 2.36 9910048 CR12-7/16-55 7/16 2.17 1.65 0.37 1.18 0.67 0.85 12.9 2.36 9910046 CR12-1/2-55 1/2 2.17 1.99 0.17 1.18 0.81 2.36 The tool should be inserted deeper than the safety mark. Do not exceed the insertion limit. 235.02 169.08 169.08 185.97 185.97 185.97 Metric Sizes EDP No. Description D D1 D2 D3 L L1 L2 H H1 H2 C C1 θ Insertion Limit 8910030 CR12-3-35 3 4.0 35 22 9.5 9.7 7.5 9.8 49.3 65 8910031 CR12-3-55 3 4.0 55 42 9.5 9.7 7.5 11.9 44.2 85 8910032 CR12-3-80 3 4 6 8.6 80 67 9.5 9.7 39.4 74.2 7.5 14.6 36.9 110 8910033 CR12-4-35 4 5.0 35 22 9.5 11.7 10 12.3 43.1 65 8910034 CR12-4-55 4 5.0 55 42 9.5 11.7 10 14.4 37.2 85 8910035 CR12-4-80 4 5 7 8.6 80 67 9.5 11.7 39.7 74.5 10 17.1 29.1 110 8910036 CR12-6-35 6 7.0 35 22 9.5 17.7 12 14.3 37.5 65 8910037 CR12-6-55 6 7 8.6 55 42 9.5 17.7 49.5 12 16.4 31.1 85 8910038 CR12-6-80 6 7 8.6 80 67 9.5 17.7 49.5 12 19.1 22.6 110 8910039 CR12-8-35 8 8.6 35 22 9.5 24.8 14 16.3 31.4 65 8910040 CR12-8-55 8 8.6 55 42 9.5 24.8 14 18.4 24.6 85 8910041 CR12-8-80 8 8.6 80 67 9.5 24.8 14 21.1 16.0 110 8910042 CR12-10-35 10 11.0 35 22 9.5 30.0 16 18.3 25.0 60 8910043 CR12-10-55 10 11.0 55 42 9.5 30.0 16 20.4 18.0 60 8910044 CR12-10-80 10 11.0 80 67 9.5 30.0 16 23.1 9.4 60 8910045 CR12-12-35 12 13.0 35 22 9.5 30.0 20 22.3 11.7 60 8910046 CR12-12-55 12 13.0 55 42 9.5 30.0 20 24.4 5.0 60 8910047 CR12-12-80 12 13.0 80 30.0 20 25.5 60 The tool should be inserted deeper than the safety mark. Do not exceed the insertion limit. 253.29 319.45 202.85 235.02 135.09 169.08 202.85 135.09 169.08 195.05 151.96 185.97 151.96 185.97 13

Flush Type Shrink Extensions For Coolant Thru the Collet Operations Inch Sizes EDP No. Description D D1 D2 D3 L L1 L2 H H1 H2 C C1 θ Insertion Limit 9910051 CF12-1/8-55 1/8 2.17 1.65 0.37 0.39 0.38 0.55 32.4 3.35 9910054 CF12-3/16-55 3/16 2.17 1.65 0.37 0.59 0.5 0.68 24.7 3.35 9910057 CF12-1/4-55 1/4 2.17 1.65 0.37 0.71 0.56 0.74 20.7 3.35 9910060 CF12-5/16-55 5/16 2.17 1.65 0.37 0.98 0.63 0.8 16.6 3.35 9910063 CF12-3/8-55 3/8 2.17 1.65 0.37 1.18 0.69 0.86 12.2 2.36 9910068 CF12-7/16-55 7/16 2.17 1.65 0.37 1.18 0.75 0.93 6.9 2.36 9910066 CF12-1/2-55 1/2 2.17 1.99 0.17 1.18 0.81 2.36 The tool should be inserted deeper than the safety mark. The collet cannot be customized. Do not exceed the insertion limit. 371.93 319.45 253.29 253.29 Metric Sizes EDP No. Description D D1 D2 D3 L L1 L2 H H1 H2 C C1 θ Insertion Limit 8910050 CF12-3-35 3 4.0 35 22 9.5 9.7 9.5 11.8 44.4 65 8910051 CF12-3-55 3 4.0 55 42 9.5 9.7 9.5 13.9 38.7 85 8910052 CF12-3-80 3 4 6 8.6 80 67 9.5 9.7 39.4 74.2 9.5 16.5 30.7 110 8910053 CF12-4-35 4 5.0 35 22 9.5 11.7 12 14.3 37.5 65 8910054 CF12-4-55 4 5.0 55 42 9.5 11.7 12 16.4 31.1 85 8910055 CF12-4-80 4 5 7 8.6 80 67 9.5 11.7 39.7 74.5 12 19.0 22.6 110 8910056 CF12-6-35 6 7.0 35 22 9.5 17.7 14 16.3 31.4 65 8910057 CF12-6-55 6 7 8.6 55 42 9.5 17.7 49.5 14 18.4 24.6 85 8910058 CF12-6-80 6 7 8.6 80 67 9.5 17.7 49.5 14 21.0 16.0 110 8910059 CF12-8-35 8 8.6 35 22 9.5 24.8 16 18.3 25.0 65 8910060 CF12-8-55 8 8.6 55 42 9.5 24.8 16 20.4 18.0 85 8910061 CF12-8-80 8 8.6 80 67 9.5 24.8 16 23.0 9.4 110 8910062 CF12-10-35 10 11.0 35 22 9.5 30.0 18 20.3 18.3 60 8910063 CF12-10-55 10 11.0 55 42 9.5 30.0 18 22.4 11.4 60 8910064 CF12-10-80 10 11.0 80 30.0 18 60 8910065 CF12-12-35 12 13.0 35 22 9.5 30.0 20 22.3 11.7 60 8910066 CF12-12-55 12 13.0 55 42 9.5 30.0 20 22.4 5.0 60 8910067 CF12-12-80 12 13.0 80 30.0 20 60 The tool should be inserted deeper than the safety mark. The collet cannot be customized. Do not exceed the insertion limit. 337.72 371.93 403.87 319.45 353.69 253.29 253.29 235.02 303.48 235.02 303.48 14

For Long Reach & Coolant Thru the Tool Operations HY-PRO SHRINK Slim Type Shrink Extensions Inch Sizes EDP No. Description D D1 D2 D3 L L1 L2 H H1 H2 C C1 θ Insertion Limit 9910076 CS12-1/8-80 1/8 3.15 2.64 0.37 0.39 0.24 0.52 34.0 4.33 9910077 CS12-1/8-110 1/8 4.33 3.82 0.37 0.39 0.24 0.64 27.2 5.51 9910084 CS12-3/16-80 3/16 3.15 2.64 0.37 0.59 0.42 0.58 30.7 4.33 9910085 CS12-3/16-110 3/16 4.33 3.82 0.37 0.59 0.42 0.71 22.7 5.51 9910088 CS12-1/4-80 1/4 3.15 2.64 0.37 0.71 0.37 0.64 27.2 4.33 9910089 CS12-1/4-110 1/4 4.33 3.82 0.37 0.71 0.37 0.77 18.7 5.51 9910096 CS12-5/16-80 5/16 3.15 2.64 0.37 0.98 0.43 0.71 22.7 4.33 9910097 CS12-5/16-110 5/16 4.33 3.82 0.37 0.98 0.43 0.83 14.4 5.51 9910104 CS12-3/8-80 3/8 3.15 2.64 0.37 1.18 0.49 0.77 18.7 2.36 9910105 CS12-3/8-110 3/8 4.33 3.82 0.37 1.18 0.49 0.89 10.0 2.36 9910108 CS12-7/16-80 7/16 3.15 2.64 0.37 1.18 0.67 0.95 5.4 2.36 9910109 CS12-7/16-110 7/16 4.33 1.18 0.67 2.36 9910112 CS12-1/2-80 1/2 3.15 2.64 0.37 1.18 0.62 0.89 10.0 2.36 9910113 CS12-1/2-110 1/2 4.33 1.18 0.62 2.36 This slim collet successfully avoids interference with the work material. 337.72 403.87 202.85 202.85 235.02 303.48 15

Slim Type Shrink Extensions For Long Reach & Coolant Thru the Tool Operations Metric Sizes EDP No. Description D D1 D2 D3 L L1 L2 H H1 H2 C C1 θ Insertion Limit 8910070 CS12-3-35 3 4.0 35 22 9.5 9.7 6 8.3 52.7 65 8910071 CS12-3-55 3 4.0 55 42 9.5 9.7 6 10.4 47.9 85 8910072 CS12-3-80 3 4 6 8.6 80 67 9.5 9.7 39.4 74.2 6 13.0 41.2 110 8910073 CS12-3-110 3 4 6 8.6 110 97 9.5 9.7 39.4 104.2 6 16.2 31.8 140 8910074 CS12-3.175-35 3.175 4.0 35 22 9.5 9.7 6 8.3 52.6 65 8910075 CS12-3.175-55 3.175 4.0 55 42 9.5 9.7 6 10.4 47.9 85 8910076 CS12-3.175-80 3.175 4 6 8.6 80 67 9.5 9.7 39.4 74.2 6 13.0 41.2 110 8910077 CS12-3.175-110 3.175 4 6 8.6 110 97 9.5 9.7 39.4 104.2 6 16.2 31.8 140 8910078 CS12-4-35 4 5.0 35 22 9.5 11.7 7 9.3 50.4 65 8910079 CS12-4-55 4 5.0 55 42 9.5 11.7 7 11.4 45.5 85 8910080 CS12-4-80 4 5 7 8.6 80 67 9.5 11.7 39.7 74.5 7 14.0 38.3 110 8910081 CS12-4-110 4 5 7 8.6 110 97 9.5 11.7 39.7 104.5 7 17.2 28.7 140 8910082 CS12-5-35 5 6.0 35 22 9.5 14.7 8 10.3 48.1 65 8910083 CS12-5-55 5 6 8.6 55 42 9.5 14.7 49.2 8 12.4 42.8 85 8910084 CS12-5-80 5 6 8.6 80 67 9.5 14.7 49.2 8 15.0 35.4 110 8910085 CS12-5-110 5 6 8.6 110 97 9.5 14.7 69.2 8 18.2 25.4 140 8910086 CS12-6-35 6 7.0 35 22 9.5 17.7 9 11.3 45.7 65 8910087 CS12-6-55 6 7 8.6 55 42 9.5 17.7 49.5 9 13.4 40.1 85 8910088 CS12-6-80 6 7 8.6 80 67 9.5 17.7 49.5 9 16.0 32.3 110 8910089 CS12-6-110 6 7 8.6 110 97 9.5 17.7 69.5 9 19.2 22.1 140 8910090 CS12-7-35 7 8.6 35 22 9.5 19.5 10 12.3 43.1 65 8910091 CS12-7-55 7 8.6 55 42 9.5 19.5 10 14.4 37.2 85 8910092 CS12-7-80 7 8.6 80 67 9.5 19.5 10 17.0 29.1 110 8910093 CS12-7-110 7 8.6 110 97 9.5 19.5 10 20.2 18.8 140 8910094 CS12-8-35 8 8.8 35 22 9.5 24.8 11 13.3 40.4 65 8910095 CS12-8-55 8 8.8 55 42 9.5 24.8 11 15.4 34.2 85 8910096 CS12-8-80 8 8.8 80 67 9.5 24.8 11 18.0 25.9 110 8910097 CS12-8-110 8 8.8 110 97 9.5 24.8 11 21.2 15.5 140 8910098 CS12-9-35 9 10.0 35 22 9.5 30.0 12 14.3 37.5 60 8910099 CS12-9-55 9 10.0 55 42 9.5 30.0 12 16.4 31.1 60 8910100 CS12-9-80 9 10.0 80 67 9.5 30.0 12 19.0 22.6 60 8910101 CS12-9-110 9 10.0 110 97 9.5 30.0 12 22.2 12.2 60 8910102 CS12-10-35 10 11.0 35 22 9.5 30.0 13 15.3 34.5 60 8910103 CS12-10-55 10 11.0 55 42 9.5 30.0 13 17.4 27.9 60 8910104 CS12-10-80 10 11.0 80 67 9.5 30.0 13 20.0 19.3 60 8910105 CS12-10-110 10 11.0 110 97 9.5 30.0 13 23.2 8.9 60 8910106 CS12-11-35 11 12.0 35 22 9.5 30.0 14 16.3 31.4 60 8910107 CS12-11-55 11 12.0 55 42 9.5 30.0 14 18.4 24.6 60 8910108 CS12-11-80 11 12.0 80 67 9.5 30.0 14 21.0 16.0 60 8910109 CS12-11-110 11 12.0 110 97 9.5 30.0 14 24.2 5.7 60 8910110 CS12-12-35 12 13.0 35 22 9.5 30.0 15 17.3 28.2 60 8910111 CS12-12-55 12 13.0 55 42 9.5 30.0 15 19.4 21.3 60 8910112 CS12-12-80 12 13.0 80 67 9.5 30.0 15 22.0 12.7 60 8910113 CS12-12-110 12 13.0 110 30.0 15 60 This slim collet successfully avoids interference with the work material. The tool should be inserted deeper than the safety mark. Do not exceed the insertion limit. 253.29 319.45 387.92 303.48 337.72 403.87 202.85 235.02 337.72 151.96 185.97 135.09 169.08 202.85 151.96 185.97 135.09 169.08 202.85 151.96 202.85 235.02 303.48 151.96 185.97 169.08 202.85 235.02 303.48 151.96 185.97 16

For Standard Milling/End Mill Chucks HY-PRO SHRINK Straight Regular Type Shrink Extensions Inch Sizes EDP No. Description L L1 L2 L3 L4 D C C1 C2 H Insertion Limit 9910136 ST19.05-SLR1/4-110 4.33 2.95 1.38 0.87 0.374 0.25 0.49 0.58 0.75 0.71 3.66 9910142 ST19.05-SLR5/16-110 4.33 2.95 1.38 0.87 0.374 0.3125 0.55 0.64 0.75 0.98 3.66 9910147 ST19.05-SLR3/8-110 4.33 2.95 1.38 0.375 0.61 0.75 1.18 2.36 9910139 ST25.4-SLR 1/4-203 8.0 5.9 2.17 1.65 0.51 0.25 0.49 1.0 1.0 0.71 7.36 9910144 ST25.4-SLR 5/16-203 8.0 5.9 2.17 1.65 0.51 0.3125 0.55 1.0 1.0 0.98 7.36 9910149 ST25.4-SLR 3/8-127 5.0 3.5 1.38 0.87 0.51 0.375 0.61 1.0 1.0 1.18 2.36 9910151 ST25.4-SLR 3/8-190 7.5 5.3 2.17 1.65 0.51 0.375 0.61 1.0 1.0 1.18 2.36 9910156 ST25.4-SLR 1/2-114 4.5 3.0 1.38 0.87 0.51 0.5 0.81 1.0 1.0 1.18 2.36 9910158 ST25.4-SLR 1/2-178 7.0 4.7 2.17 1.43 0.74 0.5 0.81 1.0 1.0 1.18 2.36 Shrink holder with straight shank for ordinary milling chucks. Provides high performance of shrink fit without holder. 266.86 266.86 266.86 185.97 169.08 253.29 The tool should be inserted deeper than the safety mark. Do not exceed the insertion limit. Metric Sizes EDP No. Description D D1 D2 L L1 L2 L3 H H1 H2 C C1 C2 Insertion Limit 8910401 ST16-SLRA 3-140-M 67 3 4.0 6.0 140 60 80 67 9 52.5 82.5 6 13.0 16 112 8910413 ST16-SLRA 4-140-M 60 4 5.0 8.6 140 80 60 60 12 62.5 85.0 10 16 112 8910424 ST20-SLRB 6-120-M 42 6 7.0 8.6 120 70 50 42 18 52.5 60.0 14 18.4 20 92 8910435 ST20-SLRB 8-100-M 30 8 8.6 100 70 30 30 24 40.0 18 20 72 8910406 ST25-SLRA 3-245-M 97 3 4.0 5.0 245 120 125 97 9 47.5 99.5 6 16.2 25 217 8910415 ST25-SLRA 4-245-M 97 4 5.0 6.0 245 120 125 97 12 50.5 110.5 7 17.2 25 287 8910428 ST25-SLRB 6-240-M 42 6 7.0 8.6 240 170 70 42 18 45.5 50.0 14 18.4 25 212 8910440 ST25-SLRB 8-210-M 90 8 8.6 210 120 90 90 24 70.0 18 25 182 8910449 ST25-SLRB10-120-M 35 10 10.6 120 85 35 35 30 50.0 22 25 60 8910450 ST25-SLRB10-210-M 90 10 10.6 210 120 90 90 30 70.0 22 25 60 8910457 ST25-SLSB12-120-M 42 12 12.6 120 42 50 42 30 50.0 19 23.4 25 60 8910458 ST25-SLSB12-150-M 80 12 12.6 150 80 80 80 30 60.0 19 25 60 307.06 274.18 194.98 194.98 486.91 454.03 357.51 308.96 211.22 307.06 225.92 274.18 17

Straight Slim Type Shrink Extensions For Standard Milling/End Mill Chucks Inch Sizes EDP No. Description L L1 L2 L3 L4 D C C1 C2 H Insertion Limit 9910120 ST9.525-SLS1/8-80 3.15 1.75 1.4 0.125 0.24 0.375 0.39 2.72 9910123 ST9.525-SLS3/16-80 3.15 1.75 1.4 0.1875 0.306 0.375 0.59 2.71 9910137 ST12.7-SLS1/4-80 3.15 1.75 1.4 0.25 0.368 0.5 0.71 2.72 9910121 ST15.875-SLS1/8-110 4.33 2.19 2.14 1.63 0.374 0.125 0.24 0.41 0.625 0.39 3.66 9910124 ST15.875-SLS3/16-110 4.33 2.19 2.14 1.63 0.374 0.1875 0.306 0.48 0.625 0.59 3.66 9910122 ST19.05-SLS1/8-205 8.07 3.61 4.46 3.95 0.374 0.125 0.24 0.66 0.75 0.39 7.4 9910125 ST19.05-SLS3/16-205 8.07 3.61 4.46 0.1875 0.306 0.75 0.59 7.4 9910138 ST19.05-SLS1/4-110 4.33 2.95 1.38 0.87 0.374 0.25 0.368 0.46 0.75 0.71 3.66 9910143 ST19.05-SLS5/16-110 4.33 2.95 1.38 0.87 0.374 0.3125 0.43 0.52 0.75 0.98 3.66 9910148 ST19.05-SLS3/8-110 4.33 2.95 1.38 0.87 0.374 0.375 0.49 0.58 0.75 1.18 2.36 9910140 ST25.4-SLS 1/4-228 9.0 4.7 4.33 3.82 0.51 0.25 0.37 1.0 1.0 0.71 8.34 9910145 ST25.4-SLS 5/16-228 9.0 4.7 4.33 3.82 0.51 0.3125 0.43 1.0 1.0 0.98 8.34 9910150 ST25.4-SLS3/8-155 6.1 3.6 2.5 1.99 0.374 0.375 0.49 0.7 1.0 1.18 2.36 9910152 ST25.4-SLS 3/8-228 9.0 4.7 4.33 3.82 0.51 0.375 0.49 1.0 1.0 1.18 2.36 9910157 ST25.4-SLS1/2-155 6.1 4.1 2.0 1.49 0.374 0.5 0.62 0.77 1.0 1.18 2.36 9910159 ST25.4-SLS 1/2-228 9.0 4.7 4.33 3.82 0.51 0.5 0.62 1.0 1.0 1.18 2.36 This slim collet successfully avoids interference with the work material. The tool should be inserted deeper than the safety mark. Do not exceed the insertion limit. Metric Sizes EDP No. Description D D1 D2 L L1 L2 L3 H H1 H2 C C1 C2 Insertion Limit 8910120 ST10-SLS3-80 3 4.0 80 45 35 35 9 40.0 6 10 64 8910121 ST10-SLS3.175-80 3.175 4.0 80 45 35 35 9.7 40.0 6 10 64 8910122 ST10-SLS4-80 4 5.0 80 45 35 35 12 40.0 7 10 64 8910123 ST10-SLS5-80 5 6.0 80 45 35 35 15 61.5 8 10 70 8910124 ST12-SLS6-80 6 7.0 80 45 35 35 15 40.0 9 12 52 8910125 ST16-SLS3-115 3 4.0 115 60 55 42 9 51.5 6 10.4 16 87 8910126 ST16-SLS4-115 4 5.0 115 60 55 42 12 60.0 7 11.4 16 87 8910127 ST16-SLS6-115 6 7.0 115 60 55 42 18 60.0 9 13.4 16 87 8910129 ST20-SLS3-200 3 4.0 6 200 90 110 97 9 52.5 102.5 6 16.2 20 172 8910131 ST20-SLS4-200 4 5.0 7 200 90 110 97 12 37.5 102.5 7 17.2 20 172 8910132 ST20-SLS5-200 5 6.0 8.6 200 90 110 110 15 69.2 161.5 8 20 182 8910434 ST20-SLSB 8-145-M 70 8 8.6 145 75 70 70 24 85.0 19.5 20 117 8910138 ST25-SLS5-290 5 6.0 8.6 290 180 97 97 15 69.2 241.5 8 18.2 25 272 8910140 ST25-SLS6-230 6 7.0 8.6 230 120 110 97 18 92.5 160.0 9 19.2 25 202 8910426 ST25-SLSA 6-305-M 185 6 7.0 8 305 120 185 185 18 75.5 160.5 9 25 277 8910142 ST25-SLS7-230 7 8.0 8.6 230 120 110 97 20 69.8 181.5 10 20.2 25 212 8910143 ST25-SLS7-320 7 8.0 8.6 320 210 110 97 20 69.8 271.5 10 20.2 25 302 8910145 ST25-SLS8-230 8 8.6 230 120 110 97 24 160.0 11 21.2 25 202 8910436 ST25-SLSA 8-280-M 160 8 8.6 280 120 160 160 24 140.0 11 25 252 8910147 ST25-SLS9-230 9 9.6 230 120 110 97 30 181.5 12 22.2 25 60 8910148 ST25-SLS9-320 9 9.6 320 210 110 97 30 271.5 12 22.2 25 60 8910443 ST20-SLSA10-145-M 70 10 10.6 145 75 70 70 30 85.0 13 20 60 8910445 ST25-SLSA 10-255-M 135 10 10.6 255 120 135 135 30 115.0 13 25 60 8910451 ST32-SLSA10-340-M210 10 10.6 12 340 130 210 210 30 59.5 167.5 13 32 312 8910154 ST25-SLS11-230 11 11.6 230 120 110 110 30 181.5 14 25 60 8910155 ST25-SLS11-320 11 11.6 320 210 110 110 30 271.5 14 25 60 8910456 ST20-SLSA12-120-M 50 12 12.6 120 70 50 50 30 60.0 15 20 60 8910159 ST25-SLS12-230 12 12.6 230 120 110 110 30 160.0 15 25 60 8910460 ST32-SLSA12-315-M185 12 13.0 315 130 185 185 30 165.0 15 32 287 Shrink holder with straight shank for ordinary milling and end mill chucks. Provides high performance of shrink fit without holder. 302.45 231.27 153.97 302.45 249.07 480.35 373.59 177.90 195.69 195.69 371.93 371.93 231.27 387.92 239.49 387.92 169.08 151.96 235.02 169.08 456.36 403.87 353.69 243.47 625.23 371.93 438.66 387.92 759.85 371.93 405.79 403.87 775.81 243.47 372.87 682.13 403.87 775.81 194.98 387.92 600.99 18

CARBIDE SHRINK EXTENSIONS Straight Type Shrink Extensions For Increased Rigidity and Reach Metric Sizes EDP No. Description L d3 d2 d L1 L3 8910244 ST10-6-200CS 200 6 9.9 10 40 22 8910245 ST12-6-200CS 200 6 11.9 12 42 22 8910240 ST16-10-250CS 250 10 15.9 16 60 33 8910241 ST20-12-250CS 250 12 19.9 20 70 38 Packed: 1 pc. 420.35 545.72 635.94 809.78 Taper Type Shrink Extensions For Increased Rigidity and Reach Metric Sizes EDP No. Description L d3 d2 d L1 L2 ß L3 8910246 PC16-6-9.9-250CS 250 6 9.9 16 40 124 2 22 8910247 PC16-6-11.9-250CS 250 6 11.9 16 42 80 3 22 8910242 PC20-10-300CS 300 10 15.9 20 60 98 3 33 8910243 PC25-12-300CS 300 12 19.9 25 70 118 3 38 Packed: 1 pc. 601.83 715.16 915.38 1,221.26 19

OSG TAP & DIE, INC. 676 E. Fullerton Avenue Glendale Heights IL 60139 800.837.2223 FAX: 800.837.3334 www.osgtool.com Copyright 2008 OSG Tap & Die, Inc. All rights reserved. Printed in USA. EDP# 800170CA/ g-k