Telescope spindle axis SA-3 / SA-6 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions Translation of the Original Montage Instructions Copyright by Afag Automation AG
These Montage Instructions apply to : Description: Type: Telecope spindle axis SA-3 / SA-6 Version of this documentation : Telescope spindle axis : SA-3-SA-6-OI-vers.3.0 gb.09.02.15 Symbols : The actual serial number will be sticked in here upon delivery of the device. Assembly and initial start-up must be carried out by qualified Personnel only and according to these Montage Instructions. DANGER Indicates an immediate threatening danger. Non-compliance with this information can result in death or serious personal injuries (invalidity). WARNING Indicates a possible dangerous situation. Non-compliance with this information can result in death or serious personal injuries (invalidity). CAUTION Indicates a possibly dangerous situation. Non-compliance with this information can result in damage to property or light to medium personal injuries. NOTE Indicates general notes, useful operator tips and Installation recommendations which don t affect safety and health of the personnel. Seite 2 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
Table of contents: 1.0.0 Declaration of Incorporation Side 5 1.1.0 Declaration of Incorporation according the Machinery Directive 2006/42/EG Side 5 2.0.0 Module Information Side 6 2.1.0 Transport and storage (packing and unpacking) Side 6 2.1.1 Fastening the module Side 7 2.1.2 Centering bushings Side 8 2.1.3 Tightening torque for screw Side 9 2.1.4 Slide unit load factors Side 10 2.1.5 Description for the module Side 11 2.1.6 Description module SA-3 / SA-6 Side 12 2.1.7 Description motor arrangement Side 13 2.1.8 Preferred combinations for SA-3 Side 14 2.1.9 Preferred combinations for SA-6 Side 15 2.2.0 Installation for SA spindle axis in a system Side 16 2.2.1 Motor connection Side 17 2.2.2 Interfaces of the telescope spindle axis Side 17 2.2.3 Afag standard controller for spindle axis Side 18 2.2.4 SE-24 Servo Controller Side 20 2.2.5 SE-48 Servo Controller Side 21 2.2.6 SE-Power for switch cuploard Side 22 2.2.7 Product overview Servo Controller Side 23 2.2.8 Programming the SA spindle extension Side 24 2.2.9 Power failure during installation and set-up Side 25 2.3.0 Noise emissions Side 26 2.3.1 Protective device at the assembly system Side 26 3.0.0 Montage Instructions Side 27 3.1.0 Manufacturer address Side 27 3.1.1 These operating instructions apply to Side 28 3.1.2 General Description for SA-3 and SA-6 Side 29 3.1.3 Supplied with the spindle axis SA telescope Side 30 3.1.4 Warranty Side 31 3.1.5 Dimensions SA-3 Side 32 3.1.6 Technical data SA-3 Side 33 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 3
3.1.7 Diagramme for SA-3 Side 34 3.1.8 Dimensions SA-6 Side 35 3.1.9 Technical data SA-6 Side 36 3.2.0 Diagramme for SA-6 Side 37 3.2.1 Installation Side 38 3.2.2 First start-up Side 38 4.0.0 Maintenance Instructions Side 39 4.1.0 Maintenance and service the Telescope spindle axis Side 39 4.1.1 Lubrication of the spindle drive Side 40 4.1.2 Lubrication of the linear guide Side 41 4.1.3 Further maintenance Side 42 4.1.4 Accessories Side 42 4.1.5 Trouble shooting Side 43 4.1.6 Disassembling and repair Side 45 5.0.0 Disposal Side 45 Seite 4 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
1.0.0 EC Declaration for Incorporation (Document original) 1.1.0 According to: 2006/42/EC Standard: EN ISO 12100:2010 (German Version) The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil hereby declares that the incomplete machine: Producte name: Types: SA Telescope spindle axis (electrical) SA-3 / SA-6 Relevant EC Machinery Directive: EC Low Voltage Directive: 2006/95/EC EMC Directive: 2004/108/EC Norme machine: EN 60204-1: 2006; EN 349 Standard: EN ISO 12100:2010 Safety of machinery General principles for risk assessment and risk reduction. The special technical documents shall be sent to a reasoned request by national authorities in printed documents or electronically (pdf). Applied and fulfilled essential requirements: 1.1; 1.1.1; 1.1.2; 1.2; 1.2.1; 1.2.3; 1.2.4.4; 1.2.5; 1.3; 1.3.3; 1.3.5; 1.3.6; 1.3.7; 1.3.8.1; 1.3.8.2; 1.3.9; 1.4; 1.4.1; 1.5; 1.5.1; 1.6; 1.6.1; 1.6.3; 1.6.4; 1.7; 1.7.1; 1.7.4.; 1.7.4.1; 1.7.4.2; 1.7.4.3; 3.3.5; 3.4.1 Who installs this incomplete machine or assemble with other machines, a risk assessment for its resulting machine which must make the provisions of the EC directive: 2006/42 /EC Norme: EN ISO 12100:2010 Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Producte Manager Afag Automation AG, CH-4950 Huttwil Place/Date: Huttwil, 09.02.2015 Siegfried Egli Niklaus Röthlisberger Managing Director Afag Automation AG Producte Manager HT Afag Automation AG SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 5
2.0.0 Module Information 2.1.0 Transport and storage (packing and unpacking) CAUTION Caution when to packing and unpacking the telescope spindleaxis! When careless handling of the telescope spindle axis fingers can be pinced as the axis in the state back and forth can be moved! The transport takes place in the transport packaging of Afag Automation AG. If there is no packaging of Afag Automation AG are used, they must be the telescope spindle axis shock and dust packed. The axis is in the transport package dry storage.. Telescope spindle axis can independently exit NOTE Depending on the type of SA telescope spindle axis can weight between 2.1 to 6.3 kg. The telescope spindle axis is a fine mechanical unit and must be handled with the necessary care and cleanliness during transport and storage as well as when handling, setting up and assembling. NOTE Consider please! With each module security is settled a technical newspaper. This newspaper is to be reas busily by each person with the module. Seite 6 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.1.1 Fastening the module The module may only be fastened on its underside! SA-3: Hole matrix 30x30 mm / thread M4 / centering bushing Ø 7x3 mm SA-6: Hole matrix 48x48 mm / thread M6 / centering bushing Ø 9x4 mm The threads (M4) on the left and right side of the base body are only used for fastening additional parts (energy chain holder, switch fixtures etc.). When the screw length is determined, please note that the thread engagement of 7 mm (for the SA-3) or 12 mm (for the SA-6) is not exceeded! When the screw length is determined, please note that the thread engagement of 7 mm (for the SA-3) or 12 mm (for the SA-6) is not exceeded! Thread: SA-3 (M4) see design SA-6 (M6) see design SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 7
2.1.2 Centering bushings SA-3 Module Braket Hole spacing 30x30mm 30x30mm Thread M4 M4 Centering bushings (H7) Ø 7mm Ø 7mm SA-6 Module Braket Hole spacing 48x48mm 30x30mm Thread M6 M4 Centering bushings (H7) Ø 9mm Ø 7mm Use it for positioning the centering bushings supplied. Put them in two diagonally opposite mounting holes of the grid. Seite 8 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.1.3 Tigthening torque for screws The screws to be used for assembly must at least satisfy the following conditions: Standard: VDI 2230 Strength: Classe 8.8 Surface: galvanized blue, oiled or greased Thread M3 M4 M5 M6 M8 Torque 1,1 1,4 Nm 2,6 3,3 Nm 5,2 6,5 Nm 9,0... 11,3 Nm 21,6 27,3 Nm Tis is an incomplete machine Assembly of the telescope spindle axis in a system. The series SA of the telescope spindle axis modules is used for the linear, smooth movement of rigidly mounted loads under the ambient and Installation conditions defined for this Modul, see Technical data. The Installation position of the telescope spindle axis is arbitrary. NOTE These Montage Instructions should be read carefully before carrying out any activity on or with the telescope spindle axis module. The telescope spindle axis module may only be deployed in accordance with the intended use. Safety Instructions Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag automation are not permitted. In case of inexpert changes or improper assembly, installation, operation, maintenance or repairs, Afag rejects all liability. SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 9
2.1.4 Slide unit load factors SA-3 SA-6 Seite 10 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.1.5 Description for the module The following types of the xx module (SA-3 and SA-6) are available: Type SA-3 SA-3 SA-6 SA-6 SA-6 Nominal stroke 50 mm 100 mm 100 mm 200 mm 300 mm Motor attachment optionally on the front left or right side or on the rear axial side.. The modules of the SA-series are modules with a movable bracket. Compared with the usual slide model this type series offers the advantage to dip into the working area and to leave it again completely. The bracket (2) is moved along a linear guide (3) vis-à-vis the base body (1). A ball-type linear drive (4) with a spindle nut mounted on the bracket (2) transforms the rotary movement in a linear movement. The spindle is driven by a servomotor (7) via a toothed belt back gear (5) or a torsionally stiff coupling (6). The reference switch (10) is an inductive sensor which recognizes the home position of the bracket during the reference run. The servomotor (7) can also be equipped with an integrated parking brake (8) which secures the bracket position when the module is not energized. This parking brake is required by all means in case of vertical applications! SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 11
2.1.6 Description 1 Base body 6 Coupling housing 2 Bracket 7 Servomotor 3 Linear guide 8 Integrated parking brake 4 5 Ball-type linear drive Toothed belt housing 9 10 Motor/Encoder connector Reference switch connector Seite 12 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.1.7 Description / motor arrangement Switch off the controller of the module! - Remove cable - Remove cover (1) by unscrewing the screw (2) M3x6 mm. - Remove 4 screws (3) M4x16 mm (with the SA-3). - Remove 4 screws (3) M5x16 mm (with the SA-6). - Turn housing (4) by 90 to the left or right. - Tighten 4 screws (3) M4x16 mm with 4 Nm (in case of the SA-3). - Tighten 4 screws (3) M5x16 mm with 6 Nm (in case of the SA-6). - Screw down cover (1). - Cable mount - Switch on control system CAUTION Carry out a reference run with the module afterwards! (see controller manual) The correct toothed belt tension is retained and must NOT be changed! SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 13
2.1.8 Preferred combinations SA-3 Seite 14 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.1.9 Prefered combinations SA-6 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 15
NOTE For the cultivation of external modules to the telescope spindle axis over the Afag no liability. Any module are growing so big that they choose for a full telescope spindle axis of the stand and the payload does not exceed. 2.2.0 Installation for SA-spindle axis in a system CAUTION Installation of the SA-spindle axis in a system may occur only with switched off and secure control. The Installation of the SAspindle axis may be explained only by a certified professional person. The Installation of the SA-spindle axis may be explained only by a certified professional person. NOTE The investment farmer is himself responsible for the Installation spindle axis in a system. Seite 16 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.2.1 Motor connection 2.2.2 Interfaces of the telescope spindle axis SA-3 / SA-6 Pin assignment, motor connection: Connection: (View of motor side) Pin assignment, Encoder (View of encoder) SA-3 SA-6 Signal A 1 U B 5 V C 2 W D 3 GND Motor + 6 Brake + - 4 Brake - Pin SA-3+ SA-6 Signal 1 S1 2 S3 3 S4 4 S2 5 R1 6 R2 7 Thermal switch 8 Thermal switch Pin assignment, reference nzw. Not-Stop-switch: Pin Signal 1 5... 24 V DC 3 GND 4 Signal, PNP NOTE We encourage you to use the standard cable Afag which are listed in the accessories. Motors plugs can be rotated 180 - Screws solve - Turn the plug - Tighten the screws SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 17
2.2.3 Afag standard controller for spindle axis HINWEIS The Afag offers to spindle axis two different controls. You take further information in the technical products catalogue. www.afag.com Seite 18 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
Operator software SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 19
2.2.4 SE-24 Servo controller Seite 20 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.2.5 SE-48 Controller SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 21
2.2.6 SE-Power for switch cupboard montage Seite 22 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.2.7 Product overview servo controller NOTE Other Controls Informations take them in the technical product from catalogue (capter controls). www.afag.com SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 23
2.2.8 Programming the SA spindle extension CAUTION Caution: The SA spindle extensions should be started up in setup or jog mode. A wrong programming may trigger uncontrolled movements of the SA spindle extensions. Fast or unintentional movements of the module can result in personal injury and damage to property. The programming depends on the control system used. Observe the respective manuals of the control system supplier. If the Afag SE-Power control system is used, please observe the Montage Instructions which are added to the control system. The Montage Instructions can also be downloaded from the Afag homepage www.afag.com. NOTE If wrong basic data is input at the PLC the SA spindle extension may move unhindered against the stopper leading to injury to persons by parts flying around. In case of a failure of the displacement encoder or a defective limit switch cable the SA spindle extension may execute unexpected movements. Persons working on the system may be injured. CAUTION It is the responsibility of the system manufacturer to ensure that the system is protected with a protective device so that persons are not injured during operation. Seite 24 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
2.2.9 Power failure during installation and set-up NOTE In case of a power failure the SA spindle extension may glide downward without being braked by the motor so that persons working on the system get injured. CAUTION The person working on the system should therefore never stay under the SA spindle extension. It is the responsibility of the operator to ensure that these measures are observed. Misoperation of the system NOTE During set-up work the SA spindle extension may start due to wrong operation and cause injuries to persons working on the system. CAUTION It is the responsibility of the system manufacturer that persons perform their work properly when adjusting the SA spindle extension so that an uncontrolled start-up of the axis is prevented. Grounding: connection (isolation test in the production process) NOTE The SA spindle extension is to be grounded when it is installed in a system. Carry out an isolation test before start-up. Is it the responsibility of the owner to ensure the safety of the control system which controls the SA spindle extension responsible, SA boom since the spindle is controlled by him. SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 25
2.3.0 Noise emissions NOTE The SA spindle extension generates 65 db(a) during full-load operation. Depending on the add-ons, the environment and the resonance of the protective device these values may be exceeded and result in a disturbing higher noise level. CAUTION It is the responsibility of the system manufacturer to ensure that the permitted noise limit values are complied with. Otherwise an ear protection must be worn if necessary. 2.3.1 Protective device at the assembly system NOTE If an SA spindle extension is mounted in an assembly system the assembly system must be provided with a protective device. Warning: CAUTION Hot surfaces at the motor in continuous operation! Warning: Hot surfaces! Seite 26 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
3.0.0 Montage Instructions 3.1.0 Manufacturer address: Afag Automation AG Fiechtenstrasse 32 CH-4950 Huttwil Sales Handling: Tel. 0041 (0)62 959 87 02 www.afag.com These instructions are valid for Monday: Producte name: Télescope spindle axis (electrical) Types: SA-3-50 SA-6-100 SA-3-100 SA-6-200 SA-3-150 SA-6-300 Sequential series: No. 50xxxxxx This is an incomplete machine Who installs this incomplete machine or assemble with other machines, a risk assessment for its resulting machine which must make the provisions of the EC directive: 2006/42/EC Standard: EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 27
3.1.1 These Montage Instructions apply to: Typ: SA-Telescope spindle axis: The actual serial number will be sticked in here upon delivery of the device. Version of this documentation: SA 3-SA 6-OI-vers.3.0 gb.09.02.15 Symbols: Assembly and commissioning must be carried out by qualified personnel only ans according to these Montage Instructions. CAUTION For a potentially dangerous situation, the light body injuries could result. This signal word can also be used for warnings of damage to property may be used. NOTE For potentially harmful situation, where the product or object in its environment may be damaged. WARNING Indicates a possible dangerous situation. Non-compliance with this information can result in death or serious personal injuries (invalidity). Seite 28 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
3.1.2 General Description for the SA-3 and SA-6 This is an incomplete machine The series of telescope spindle for the telescope spindle axis is arbitrary axis is used for shock-free linear movement of fixed loads in non-hazardous, and in the corridor defined for ambient and operating conditions, see technical data in the current catalog. The mounting position for the telescope spindle axis is arbitrary. Safety note NOTE Before any work at with the telescope spindle axis, this Montage Instructions carefully to read. The telescope spindle axis may be used according to the purpose. Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of inexpert changes or improper assembly, installation, operation, maintenance or repairs, Afag rejects all liability. NOTE The Installation of a telescope spindle axis in a system that needs to be protected by one. This could careless people injured.. SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 29
3.1.3 Supplied with the spindle axis SA telescope The delivery depends on the order of the telescope spindle axis which is appointed by the order key in the technical catalog or on the WEB. Includes in the delivery: The best centering bushings and special screw. Transmission and engine have to be ordered after the order code. 1 Base body 6 Coupling housing 2 Bracket 7 Servomotor 3 Linear guide 8 Integrated parking brake 4 Ball-type linear drive 9 Motor/Encoder connector 5 Toothed belt housing 10 Reference switch connector Seite 30 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
3.1.4 Warranty The module is designed for 40 million/2 years* load alterations under the ambient conditions and conditions of deployment defined for this module, see the Technical catalog. Wearing parts (e.g. toothed belts, spindle gears, linear guides) are excluded from this warranty. The warranty includes the repairs or replacement of faulty parts at Afag automation AG. *first go in event Carrying out repairs on the linear guide and the spindle gear without previous instruction by Afag automation AG nullifies the warranty. Any additional claims are excluded. SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 31
3.1.5 Dimension for SA-3 Seite 32 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
3.1.6 Technical data SA-3 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 33
3.1.7 Diagramme SA-3 Seite 34 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
3.1.8 Dimension for SA-6 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 35
3.1.9 Technical data SA-6 Seite 36 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
3.2.0 Diagramme SA-6 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 37
3.2.1 Installation CAUTION The SA-3 (SA-6) may execute unpredictable movements when the controller is switched on which can cause personal injuries or damage to the system. Make sure that the control system is switched off and secured against being switched on again when working on the module. Disconnect or connect cables only when the control system is switched off. 3.2.2 First start-up CAUTION Fast or unintentional movements of the module can result in personal injury and damage to the unit. Make sure that there are no persons or tools within the operative range of the module. Switch off the control system. Connect the encoder cable. Connect the motor cable. Switch on the control system and check the function of the position sensing system and the reference switch. Carry out a test run - first of all at slow traverse speed, - afterwards under operating conditions. Programming The programming depends on the control system used. Observe the respective manuals... Seite 38 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
4.0.0 Maintenance instructions 4.1.0 Maintenance and service the telescope spindle axis CAUTION With switched control of the SA-1 can run extra movement and cause injury or property damage. Make sure that the control system is switched off and secured against being switched on again when working on the axis. Maintenance interval Services measures As required Clean the module with a dry, lint-free cloth. The module must not be washed down; do not use any aggressive cleaners. 1 Montly Check the safety labels for damage, readability and cleanliness. Every 4 million load alternations Every 10 million load alternations Lubrication of the spindle drive Recommended grease: Klüber Microlube GBU-Y-131 Optional grease: type KP-1, N (DIN 51502) type NLGI-class 1 (DIN 51818) Lubrication of the linear guide Recommended grease: Klüber STABRAGS NBU 8 EP Optional: Type KP2K NLGI-classe 2 (DIN51818) CAUTION Lubricants with additives such as MoS 2, graphite or PTFE may not be used to service the linear guide. SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 39
4.1.1 Lubrication of the spindle drive 1 Blind plug 2 Lubrication nipple The spindle gear must be lubricated every 6 million load alternations (strokes). Move axis to the reference position Switch off the control system of the module CAUTION Switch off the control system of the module and secure it against being switched on again unintentionally. The signals of the control system may cause unintentional movements of the module which may lead to personal injuries. Remove the blind plug (1) out of the spindle cover. Regrease the spindle with a grease gun. We recommend to use Klüber Microlube GBU-Y-131 grease. Fit the blind plug. NOTE Instead of the grease mentioned above you may also use a grease of type Typ KP-1, N (DIN 51502) / Typ NLGI-classe 1 (DIN 51818). In order to spread the lubricant evenly 2 3 strokes should be executed at low speed when greasing is completed. Seite 40 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
4.1.2 Lubrication of the linear guide The linear guide is lubricated with a special long-term grease when shipped. The linear guide must be relubricated every 10 million load alternations (strokes). - Move the axis to the front end position (= max. stroke). - Switch off the control system. - Remove grease residues or dirt from the guide rail. - Grease the tracks of the linear guide (1) in such a way that an even lubricating film is achieved. - Grease the guide carriage with a grease gun (0.2 0.4 g). We recommend to use Klüber STABURAG S NBU 8P grease. In order to spread the lubricant evenly 2 3 strokes should be executed at low speed when greasing is completed. 1 Linear guide tracks 2 Lubricating hole of guide carriage NOTE Module inserts for ionized air environments (e.g. in case of highvoltage procedure such has corona processes). Open guides and pistons should be covered with a grease layer to avoid any rust. Afag standard: - Staburax NBU8EP (lat guides) - Blasolube 301 ( piston rods) SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 41
4.1.3 Further maintenance Under the ambient conditions mentioned below the linear module does not require any further maintenance: clean workshop atmosphere no splash water no dust and fumes caused by abrasion or processes ambient conditions according to the technical catalogue Security sticker At the following places are right security sticker. If they control regularly that security sticker exist and well readable! 4.1.4 Accessories Article Order No. Proximity switch cable R1-5m-0-open 11006446 see catalog technical Proximity switch cable R1-5m-90-open 11007826 Proximity switch cable R2-3m-0-0 (SE-48) 50340271 Proximity switch cable R2-5m-0-0 (SE-48) 11017754 Proximity switch cable R2-3m-90-0 (SE-48) 50340272 Proximity switch cable R2-5m-90-0 (SE-48) 50340903 Encoder cable G5-5m-0-0 (SE-Power) 50075695 Encoder cable G6-5m-0-0 (SE-Power) 50100693 Encoder cable G8-3m-0-0 (SE-48) 50341479 Encoder cable G8-5m-0-0 (SE-48) 50341480 Encoder cable G9-3m-0-0 (SE-48) 50341491 Encoder cable G9-5m-0-0 (SE-48) 50341493 Motor cable M5-5m-0-open (SE-Power) 50075693 Motor cable M9-3m-0-0 (SE-48) 50341506 Motor cable M9-5m-0-0 (SE-48) 50341507 Motor cable M10-5m-0-open 50219768 Programming cable (SE-48) 50103890 Programming cable (SE-Power) 50038526 Power cable (SE-48) 5m 50118124 I/O cable (SE-48) 5m 50119231 Centering bushings Ø 7x3 11016850 Centering bushings Ø 9x4 11004942 MSDN für Fett Klüber Microlube GBU-Y-131 on request Angle plates VW 310 50254008 Connections plates VP 154 ( SA-6 / PDZ-128) 50400907 Seite 42 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
4.1.5 Trouble- shooting CAUTION If the movable part of the module is oscillating heavily after the control system has been switched on (strong vibrations at the drive), switch off the module immediately, since otherwise the unit and the subsystems attached may get damaged. Faulte during the reference run Fault Possible cause Fault clearance Slide oscillates (very strong vibrations at the drive) Slide moves to the retracted limit position and stops Slide moves to the extended limit position and stops Wrong setting of control parameters Wrong connection of limit sensor Limit sensor connection interrupted Limit sensor defective Wrong direction of reference run Reset parameters at the control system Check pin assignment and correct, if necessary Check sensor cable Dans ce cas, le module revient au producteur! Check direction of reference run and change, if necessary Slide does not move Wrong connection of drive Check pin assignment and correct, if necessary Motor connection interrupted Drive defective Carry out functional test according to chapter "First start-up Check motor cable Have the drive replaced by Afag automation AG SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 43
Faults during operation Fault Possible cause Fault clearance Slide oscillates (very strong vibrations at the drive) Slide stops after a short stroke Toothed belt whistles Spindle whistles excessively Abnormal running noise at the module Wrong setting of control parameters Important contouring error Resolver connection interrupted Reset parameters at the control system Reduce values for acceleration and speed Check whether slide is stalled mechanically Check encoder cable Check encoder for proper functioning. See chapter " First start-up Wrong toothed belt tension Check toothed belt tension and retension according to the repair instructions Toothed belt defective Lubrication of spindle not okay End play in the spindle gear Appreciable play in the slide guide Replace defective toothed belt according to the repair instructions Lubricate spindle Have the spindle gear replaced by Afag AG Have guide replaced by Afag AG Seite 44 SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc
4.1.6 Disassembly and repair When the module is damaged it can be returned to Afag AG for repair. CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts. When can the modules be repaired by the customer? Wearing parts can be exchanged by the customer itself when the warranty has expired. When the customer detects that the respective module is still under warranty: - he returns the module to company Afag AG for repair. - If the warranty has already expired, the customer must decide whether he repairs the module by himself and orders the wearing parts kit or whether he returns the module to company Afag Automation AG for repair. NOTE Afag offers a reliable repair service. Please note that Afag does not warranty for parts which were not repaired by Afag Automation AG. 5.0.0 Disposal NOTE SA telescope spindle axis which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled should be correctly disposed of. SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 45
SA-3 - SA-6 - OI-vers.3.0 gb.09.02.15.doc Seite 47
Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Schwitzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: Internet: sales@afag.com www.afag.com