Maintenance, Engine Mechanical (4AFE) A3 Chassis Brake pads and disc Pad thickness Disc thickness Disc runout Brake linings and drums Lining thickness Drum inside diameter Front Rear Front Rear Drum brake Disc brake 1.0 mm 23.0 mm.0 mm 0.07 mm 0. mm 1.0 mm 1.0 mm 171.0 mm 0.0 in. 0. 06 i n. 0.354 in. 0.0028 in. 0.005 in. 0.0 in. 7. in. 6.732 in. Front axle and suspension Ball joint vertical play Steering wheel play Torque specifications Front seat mounting bolts Engine mounting center membertobody mounting bolts Front suspension lower crossmembertobody mounting bolts Rear suspension lower crossmembertobody mounting bolts 0 mm 30 m m 37 Nm 73 Nm 2 Nm Nm 0 in. 1.18 in. 375 kgfcm 740 kgfcm 1,550 kgfcm 1,6 kgfcm 27 ftlbf 54 ftlbf 112 ftlbf 117 ftlbf ENGINE MECHANICAL (4AFE) Specifications manifold vacuum Compression pressure at idle speed at 250 rpm Difference of pressure between each cylinder 60 kpa 450 mmhg 17.7 in.hg 1,3 kpa (.5 kgf/cm 2, 11 psi) or more 81 kpa 10.0 kgf/cm 2, 2 psi 8 kpa (1.0 kgf/cm 2, psi or less Idler pulley tension spring Installed load at 51. mm (2.043 in.).4 mm 35 N 1.512 in. 3.6 4.0 kgf 7. 8.8 lbf Cylinder head Warpage Cylinder block side Manifold side Valve seat Refacing angle Contacting angle Contacting width 30, 45, 60 45 1.2 1.6 mm 0.0 in. 0.0 0.063 in. Valve guide bushing Inside diameter Outside diameter (for repair part) O/S 0.05 6.010 6.030 mm 11.048 11.05 mm 11.08 11.10 mm 0.2366 0.2374 in. 0.4350 0.4354 in. 0.436 0.4374 in.
A4 SERVICE SPECIFICATIONS Engine Mechanical (4AFE) Specifications (Cont d) Valve Valve overall length Valve face angle Stem diameter Stem oil clearance Margin thickness 1.45 mm 1.0 mm 0.5 mm 1.40 mm 44.5 5.70 5.85 mm 5.65 5.80 mm 0.025 0.060 mm 0.030 0.065 mm 0.8 1.2 mm 0.5 mm 3.6004 i n. 3.6181 in. 3.5807 i n. 3.584 i n. 0.2350 0.2356 in. 0.2348 0.2354 in. 0.0010 0.0024 in. 0.0012 0.0026 in. 0.00 in. 0.031 0.0 in. Valve spring Squareness Installed tension at 34.7 mm (1.366 in.) 2.0 mm 0.07 in. 43.8 mm 1.774 in. 3 5 N (.6.8 kgf, 32.2 34.8 lbf) Valve lifter Lifter diameter Lifter bore diameter Oil clearance 27.75 27.85 mm 28.005 28.026 mm 0.0 0.051 mm 0.07 mm 1.10 1.1018 in. 1.1026 1.1034 in. 0.0008 0.00 in. 0.0028 in. Manifold Warpage 0.007 in. Camshaft and gear Journal oil clearance Journal diameter No.1 Others Circle runout Cam lobe height Camshaft gear backlash Camshaft gear spring end free distance 0.030 0.085 mm 0.035 0.00 mm 0.11 mm 0.035 0.072 mm 24.4 24.65 mm 22.4 22.65 mm 0.04 mm 35.210 35.310 mm 34.10 35.010 mm 34.81 mm 34.51 mm 0.0 0.0 mm 17.0 17.6 mm 0.0012 0.0033 in. 0.00 0.0035 in. 0. 0043 i n. 0.00 0.0028 in. 0.00 in. 0.822 0.8 in. 0.035 0.041 in. 0.0016 in. 1.62 1.02 in. 1.3744 1.3783 in. 1.3705 in. 1.35 in. 0.0008 0.007 in. 0.0188 in. 0.66 0.63 in. Cylinder block Cylinder head surface warpage Cylinder bore diameter Mark 1 O/S 0.50 81.000 81.010 mm 81.010 81.0 mm 81.0 81.030 mm 81.23 mm 81.73 mm 0.00 in. 3.1 3.184 in. 3.184 3.188 in. 3.188 3.102 in. 3.180 in. 3.2177 in.
Engine Mechanical (4AFE) A5 Specifications (Cont d) Piston and piston ring Piston diameter Piston oil clearance Piston ring groove clearance Piston ring end gap Mark 1 0/S 0.50 No.1 No.1 Oil No.1 Oil 80.30 80.40 mm 80.40 80.50 mm 80.50 80.60 mm 81.430 81.460 mm 0.060 0.080 mm 0.040 0.081 m m 0.030 0.070 mm 0.250 0.450 mm 0.0 Q. mm 0.100 0.700 mm 1.05 mm 1.00 mm 1.30 mm 3.1862 3.1866 in. 3.1866 3.10 in. 3.10 3.14 in. 3.5 3.71 in. 0.0024 0.00 in. 0.0016 0.0032 in. 0.0012 0.0028 in. 0.008 0.0177 in. 0.005 0.07 in. 0.00 0.0276 in. 0.04 in. 0.04 in. 0.0512 in. Connecting rod Connecting rod bearing center wall thickness Mark 1 Connecting rod oil clearance Rod bending per 100 mm (3.4 in.) Rod twist per 100 mm (3.4 in.) 0.0 0.250 mm 0.30 m m 1.486 1.40 mm 1.40 1.44 mm 1.44 1.48 mm 0.0 0.051 mm 0.010.065 mm 0.005 0.008 in. 0.0585 0.05 in. 0.05 0.0588 in. 0.0588 0.050 in. 0.0008 0.00 in. 0.0007 0.0026 in. 0.00 in. 0.00 in. Crankshaft Thrust washer thickness Main journal oil clearance Main journal diameter Main bearing center wall thickness Mark 1 Mark 4 Mark 5 Crank pin diameter Circle runout Main journal taper and outofround Crank pin taper and outofround 0.0 0.2 mm 2.440 2.40 mm 0.00.033 mm 0.018 0.056 mm.82 48.000 mm.745.755 mm 0.0008 0.00 in. 0.061 0.080 in. 0.0006 0.00 in. 0.0007 0.0022 in. 0.00 in. 1.881 1.888 in. 1.7 1.8881 in. 2.002 2.005 mm 0.0788 0.078 in. 2.005 2.008 mm 0.078 0.071 in. 2.008 2.011 mm 0.071 0.072 in. 2.011 2.0 mm 0.072 0.073 in. 2.0 2.017 mm 0.073 0.074 in..85 40.000 mm 1.5742 1.5748 in..745.755 mm 1.58 1.56 in. 0.06 mm 0.0024 in. 0.02 m m 0.0008 in. 0.02 mm 0. 0008 in.
A6 SERVICE SPECIFICATIONS Engine Mechanical (4AFE) Torque Specifications Part tightened kgfcm ftlbf Crankshaft pulley x Crankshaft Camshaft timing pulley x Camshaft Idler pulley x Cylinder block Cylinder head x Cylinder block Camshaft bearing cap x Cylinder head PS drive belt adjusting strut x Cylinder head Engine hanger x Cylinder head Fan belt adjusting bar x Cylinder head Cylinder head cover x Cylinder head manifold x Cylinder head manifold stay x manifold manifold stay x Cylinder block EGR valve x manifold ACV x manifold Water inlet housing x Cylinder head Water outlet x Cylinder head manifold x Cylinder head manifold stay x manifold manifold stay x Cylinder block Main bearing cap x Cylinder block Connecting rod cap x Connecting rod Rear oil seal retainer x Cylinder block PS pump bracket x Cylinder block RH engine mounting bracket x Cylinder block Alternator bracket x Cylinder block Rear end plate x Cylinder block Flywheel (M /T) x Crankshaft Drive plate (A/T) x Crankshaft LH engine mounting bracket x Transaxle LH engine mounting insulator x LH mounting bracket LH engine mounting insulator x Body R H engine mounting insulator x R H mounting bracket Nut Bolt RH engine mounting insulator x Body R H engine mounting stay x R H mounting insulator RH engine mounting stay x PS drive belt adjusting strut LH engine mounting stay x Transaxle LH engine mounting stay x LH mounting insulator Front engine mounting bracket x Transaxle Rear engine mounting bracket x Transaxle Engine mounting center member x Body Engine mounting center member x Front mounting insulator Engine mounting center member x Rear mounting insulator Front engine mounting bracket x Front mounting insulator Rear engine mounting bracket x Rear mounting insulator 118 5 37 60 27 7.8 1 1 25 60 4.3 1 51.3 78 48 42 42 21 21 77 77 1,0 600 375 610 0 280 0 80 0 0 0 0 250 610 500 5 5 5 800 40 430 430 210 210 70 70 43 27 44 6 in.lbf 11 18 44 36 82 in.lbf 82 in.lbf 58 35 31 31 57 57
Engine Mechanical (4AFE), Engine Mechanical (3S GTE) A7 Torque Specifications (Cont d) Part tightened Nm kgfcm ftlbf PS pump x Bracket A/C compressor x Bracket Suspension lower crossmember x Body 25 2 250 1,550 18 112 ENGINE MECHANICAL (3SGTE) Specifications Idle speed 800 ± 50 rpm manifold vacuum Compression at idle speed at 250 rpm Difference of pressure between each cylinder 60 kpa 450 mmhg 17.7 in.hg 1,128 kpa (11.5 kgf/cm 2, 1 psi) or more 883 kpa.0 kgf/cm 2 128 psi 8 kpa (1.0 kgf/cm 2, psi) or less Timing belt tensioner Protrusion 8.5.5 m m 0.335 0.374 in. Cylinder head warpage Cylinder block side manifold side manifold side Valve seat Refacing angle Contacting angle Contacting width 30, 45, 75 45 1.0 1.4 mm 0.007 in. 0.007 in. 0.0 0.055 in. Valve guide bushing Inside diameter Outside diameter (for repair part) O/S 0.05 6.000 6.018 mm 11.030 11.041 mm 11.080 11.01 mm 0.2362 0.236 in. 0.4343 0.43 in. 0.4362 0.4367 in. Valve Valve overall length Valve face angle Stem diameter Stem oil clearance Margin thickness 100.50 m m.55 mm.80 m m 8.85 mm 44.5 5.60 5.75 mm 5.55 5.70 mm 0.025 0.058 mm 0.030 0.063 mm 0.8 1.2 mm 0.5 mm 3.567 in. 3. in. 3.1 in. 3.817 in. 0.2346 0.23 in. 0.2344 0.2350 in. 0.0010 0.0023 in. 0.0012 0.0025 in. 0.00 in. 0.031 0.0 in. Valve spring Squareness Installed tension at 34.4 mm (1.354 in.) 2.0 mm 0.07 in. 44.43 mm 1.742 in. 1 236 N (.5 24.1 kgf, 45.2 53.1 lbf)