Assembly and Parts Manual

Assembly and Parts Manual Detracker Manufacturing, Inc. www.greatplainsmfg.com Read the operator s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 41541 Illustrations may show optional equipment not supplied with standard unit. EN Copyright 2014 Printed 02/24/2014 589-386Q

Great Plains Manufacturing, Inc. iii Table of Contents General Information...1 Tools Required...1 Pre-assembly Checklist...1 Document Family...1 Product Support...1 Assembly...2 Before You Start...2 Install Detracker Frame Assembly...2 Detracker Frame Assembly Parts...2 Install Detracker Spring Assembly...3 Detracker Spring Assembly Parts... 3 Install Coulter Hub Assembly... 4 Coulter Hub Assembly Parts... 4 Prior Going To The Field... 5 Detracker Placement... 5 Detracker Adjustments... 5 Spring Adjustment... 5 Detracter Height Adjustment... 5 Torque Value Chart... 6 Copyright 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 All rights Reserved Great Plains Manufacturing, Inc. provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine. Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro. Brand and Product Names that appear and are owned by others are trademarks of their respective owners. 02/24/2014 589-386Q

iv Detracker Great Plains Manufacturing, Inc. 589-386Q 02/24/2014

Great Plains Manufacturing, Inc. 1 General Information These Instructions explain how to install the Detracker on the front of the center gang hanger. The unit will be shipped with the detracker mounts banded together. The utility coulters will be pre-assembled from the factory. The rest of the smaller parts will be shipped in a box. Tools Required Basic Hand Tools Torque Wrench Fork Truck, Overhead Hoist or Loader Pre-assembly Checklist 1. Before assembling, read and understand Important Safety Information in front part of the machines Operator s Manual. 2. Have at least two people on hand while assembling. 3. Make sure area is level and free of obstructions (preferably an open concrete area). 4. Have all major componets 5. Have all fasteners and pins shipped with Detracker. 6. Be sure and have a copy of all manuals of the machine you are mounting the Detracker on. Document Family 589-386Q Assembly & Parts Manual (this document) 586-201Q Assembly Manual 586-201M Operator Manual 586-201P Parts Manual 586-229Q Assembly Manual 586-239M Operator Manual 586-239P Parts Manual 7. If you do not have a copy of all the manuals that pertains to your machine, you may go to www.greatplainsmfg.com and all the manuals will be online. 8. If you need further assistance after reading all the manuals, assistance is available. Contact: Product Support Great Plains Mfg., Inc., Service Department PO Box 5060 Salina, KS 67402-5060 gp_web_cs@greatplainsmfg.com 1-800-255-9215 Figure 1 Detracker 41628 02/24/2014 589-386q

2 Detracker Great Plains Manufacturing, Inc. Assembly Before You Start Review these instructions, and make sure you understand where and how the componets install to machine. Install Detracker Frame Assembly See parts lists below for proper descriptions and comments. Refer to Figure 2 1. Attach detracker mount 11 to center gang hanger with plate 12, using bolts 13, lock washers 14 and nut 15. See Prior Going To The Field on page 5, for proper placement. Repeat same procedure for other side. 2. Mount shank 16 to detracker mount tube by aligning the holes in the two plates 17 (one on each side). Align holes in shank clamps 20 on front side of shank, secure assembly with bolts 18 and lock washers 19. These bolts thread into shank clamp. See Prior Going To The Field on page 5, for proper placement. 3. Now the set screws 21 may be installed into the shank clamps. Attach bolt 22 through top hole in shank, secure with lock nut 23. 4. Once every thing is adjusted, all bolts may be tightened to specs, See Torque Value Chart on page 6. Carefully un-band all componets and inventory the contents on page.assembly 23 21 16 20 17 22 19 11 18 15 Figure 2 Detracker Frame Assembly 14 12 13 41629 Detracker Frame Assembly Parts Callout Part Number Description Comment 11 589-384H DETRACKER MOUNT 12 589-134D PART - DETRACKER 13 802-208C HHCS 5/8-11X8 GR5 14 804-022C WASHER LOCK SPRING 5/8 PLT 15 803-021C NUT HEX 5/8-11 PLT 16 204-026D SHANK 1 1/2D X 22 FERT COUL 17 204-038D CLAMP PLT 4 BAR 18 802-045C HHCS 1/2-13X5 GR 19 804-015C WASHER LOCK SPRING 1/2 PLT 20 204-072D CLAMP SHANK 1 1/2 DIA 21 801-040C SCREW SQ HD 5/8-11 X 1 CUP P 22 802-115C HHCS 5/16-18X2 GR5 23 803-011C NUT LOCK 5/16-18 PLT 589-386q 02/24/2014

Great Plains Manufacturing, Inc. Assembly 3 Install Detracker Spring Assembly Refer to Figure 2 5. Slide coulter stop weldment 26 into slot in swivel casting 24 and onto shank, secure with roll pin 29. Install set screw 21 into coulter stop weldment. Attach set screws 27 and jam nut 28 into swivel casting. 6. Slide coulter spring rod 38 through hole on swivel casting. Slide casting bushing 39, spring 40, rod sleeve 41, spring washer 42 over coulter spring rod and secure with two jam nuts 37. Tighten first jam nut down until it compresses spring down to 9 7 8 inches to 10 inches as shown. Tighten second jam nut down tight against first one. 30 31 35 28 38 26 27 29 25 36 34 7. Be sure swing arm bushing 31 is in the swing arm 32 the right way. Also check that the swivel casting bushing 30 is installed. Slide swing arm on to rest of assembly as shown, secure top with flange lock nut 36 and jam nut 37. Secure pin with flat washer 34 and cotter pin 35. 8. If decal 33 is not installed, note location, clean area, peel backing off and press on firmly. 33 32 24 39 40 41 37 9. See Prior Going To The Field on page 5, for proper adjustments after hub assembly is installed. before tightening bolts. Figure 3 Spring Assembly 42824 Detracker Spring Assembly Parts Callout Part Number Description Comment 24 249-225S PVT CLTR CASTING MNT ASY RH 25 800-001C GREASE ZERK STRAIGHT 1/4-28 26 149-044D COULTER STOP 30 DEGREE 27 801-083C SCREW SET 5/8-11X1 1/2 GR8 CU 28 803-023C NUT HEX JAM 5/8-11 PLT 29 805-043C PIN SPIROL 3/8X2 1/2 PLAI 30 804-156C WASHER MACH 1 1/4x3/4x14GA 31 817-513C BUSHING 1x3/4x1 1/8 FLG HD 32 204-664H 20 CLTR SWING ARM WLMT 33 838-482C DECAL GP PLANTING COMPONENT 34 804-165C WASHER MACH 1 7/8x1 1/4x14GA 35 800-164C SNAP RING 3/4 EXTERNAL HEAVY 36 800-177C SNAP RING EXT 1 1/4 HEAVY 37 803-048C NUT HEX JAM 3/4-10 PLT 38 802-718C EYE BOLT 3/4-10x14 3/4 LG SP 39 805-331C COULTER SPRING GUIDE TUBE 40 149-559D SPRING 2.25 O.D. X.5 COIL 41 149-558D COULTER SPRING WASHER 02/24/2014 589-386q

4 Detracker Great Plains Manufacturing, Inc. Install Coulter Hub Assembly Refer to Figure 4 The hub assembly should come pre-assembled on swing arm. Figure 4 shows a parts breakdown if you have to take the assembly apart. 10. Align holes on coulter blade 51 to bolts on hub assembly 43, secure with lock washers 19 and nut 52. 11. Tightened hub bolts to specs, See Torque Value Chart on page 6. 19 52 42 43 45 50 46 51 44 45 53 42 25 Figure 4 Coulter Hub Assembly 48 49 47 45 43297 Coulter Hub Assembly Parts Callout Part Number Description Comment 42 822-020C BRG CUP LM-67010 43 200-039V COULTER HUB & CUP ASSY Includes items 25 & 43 44 816-009C OIL SEAL DOUBLE LIP 45 822-021C BRG CONE 1.25ID LM-67048 46 200-001D HUB GREASE CAP 47 204-379S COULTER HUB PACKAGE Includes items 25, 43-47 48 804-055C WASHER SPINDLE - 7/8 49 803-029C NUT HEX SLOTTED 7/8-14 PLT 50 805-017C PIN COTTER 3/16 X 1 3/4 PLT 51 820-215C 18 INCH TURBO COULTER BLADE 52 803-020C NUT HEX 1/2-13 PLT 53 802-214C RHSNB 1/2-13X1 1/4 GR5 589-386q 02/24/2014

Great Plains Manufacturing, Inc. Assembly 5 Prior Going To The Field Detracker Placement Refer to Figure 5 Adjust detracker frames to approximate location as shown in Figure 5 to clear other parts on machine. Adjust coulter assemblies to cover tire tracks. Detracker Adjustments Refer to Figure 6 Spring Adjustment 12. Coulters springs are preset at 10, giving the coulters an initial operating force of 400 pounds. This setting is adequate for many no-till conditions. For lighter no-till conditions where rocks or other obstructions are a problem, you can lengthen the springs to protect the coulters from impact. Spring Length Force 10.25 (26.04cm) 300lbs (136kg) 10 (25.4cm) 400lbs (181kg) 9.75 (24.77cm) 525lbs (238kg) Note: Setting the coulter spring length shorter than 9.75 may contribute to premature failure of parts and voids the warranty. Detracter Height Adjustment 13. The initial height of the detracker coulter assemblies is 1 1/2-2 deeper than the machine gangs. To adjust the height, loosen the set screws 21 on the clamp shanks 20 and slide the shank up or down to the desired height, then re-tighten set screws. Note: May need to adjust coulter height for different field conditions. 14. Be sure all bolts are tightened to specs, See Torque Value Chart on page 6. 15. This completes the setup. Figure 5 Detracker Placement 41630 Figure 6 Detracker Adjustment 41627 02/24/2014 589-386q

6 Detracker Great Plains Manufacturing, Inc. Torque Value Chart Bolt Size Bolt Head Identification Bolt Size Bolt Head Identification Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 in-tpi a N-m b N-m N-m mm x pitch c N-m N-m N-m 1 4-20 7.4 11 16 M 5 X 0.8 4 6 9 1 4-28 8.5 13 18 M 6 X 1 7 11 15 5 16-18 15 24 33 M 8 X 1.25 17 26 36 5 16-24 17 26 37 M 8 X 1 18 28 39 3 8-16 27 42 59 M10 X 1.5 33 52 72 3 8-24 31 47 67 M10 X 0.75 39 61 85 7 16-14 43 67 95 M12 X 1.75 58 91 125 7 16-20 49 75 105 M12 X 1.5 60 95 130 1 2-13 66 105 145 M12 X 1 90 105 145 1 2-20 75 115 165 M14 X 2 92 145 200 9 16-12 95 150 210 M14 X 1.5 99 155 215 9 16-18 105 165 235 M16 X 2 145 225 315 5 8-11 130 205 285 M16 X 1.5 155 240 335 5 8-18 150 230 325 M18 X 2.5 195 310 405 3 4-10 235 360 510 M18 X 1.5 220 350 485 3 4-16 260 405 570 M20 X 2.5 280 440 610 7 8-9 225 585 820 M20 X 1.5 310 650 900 7 8-14 250 640 905 M24 X 3 480 760 1050 1-8 340 875 1230 M24 X 2 525 830 1150 1-12 370 955 1350 M30 X 3.5 960 1510 2100 1 1 8-7 480 1080 1750 M30 X 2 1060 1680 2320 1 1 8-12 540 1210 1960 M36 X 3.5 1730 2650 3660 1 1 4-7 680 1520 2460 M36 X 2 1880 2960 4100 1 1 4-12 750 1680 2730 1 3 8-6 890 1990 3230 a. in-tpi = nominal thread diameter in inches-threads per inch 1 3 8-12 1010 2270 3680 b. N m = newton-meters 1 1 2-6 1180 2640 4290 c. mm x pitch = nominal thread diameter in mm x thread pitch 1 1 2-12 1330 2970 4820 Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above. 5.8 8.8 10.9 25199m 589-386q 02/24/2014

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Great Plains Manufacturing, Inc. Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA