MICRO SWITCH Compact Limit Switches NGC Series 0009 Issue 7 atasheet FETURES SPT or PT configurable circuitry Snap-action, positive-break contacts Silver alloy and gold-plated contact options UL, CE, cul, and CCC approvals Conforms to IEC 60947-5-, IEC 673, EN45545- (metal variants with M connectors only) NEM, 4,, ; IP67 sealing Metal and plastic housing options Low and high temperature variants Cable and connector terminations Variety of heads and actuator levers ESCRIPTION Honeywell s MICRO SWITCH Compact Limit Switches, NGC Series, are a configurable platform of medium-duty switches that allow the customer to choose SPT (single pole, double throw) or PT (double pole, double throw) circuitry while maintaining the same housing and mounting footprint throughout the NGC Series. MICRO SWITCH NGC Series can be configured more than 380,000 ways, carries global approvals, and are sealed to IP67 for potential use in indoor and outdoor applications. VLUE TO CUSTOMERS Cost-effective: Provides a single source for a compact SPT and PT limit switch, which can help minimize the Original Equipment Manufacturer s sourcing expenses by simplifying their supply chain Versatile: urable packaging allows for use in many harsh indoor or outdoor applications, providing performance confidence Configurable: llows design engineers to standardize on a single footprint while meeting a variety of electrical requirements pplication support: Customers with a global footprint can count on Honeywell for regional support for new applications and troubleshooting POTENTIL INUSTRIL PPLICTIONS oom position detection Elevators and escalators Machine tools Mobile light towers Packaging equipment Rail doors Scissor lifts IFFERENTITION With two times the vibration (0 g) and shock (50 g) ratings of comparable competitive devices, the NGC Series can be implemented in the harshest of environmental conditions, providing enhanced reliability and repeatability roader current capacity (0 ) than comparable devices allows for potential use in a wider set of applications, making platform standardization an easier task PORTFOLIO The NGC Series joins the CE, 9CE, LS, and E6/V6 Series of Medium-uty Limit Switches. Honeywell also offers a portfolio of MICRO SWITCH Heavy-uty Limit Switches and Global Limit Switches. Sensing and Internet of Things
Table. Specifications Characteristic escription ctuators Terminations (SPT) Terminations (PT) Material approval standard Switching options Sealing Contacts sensing.honeywell.com Parameter compact, medium-duty limit switches Side Rotary Configurations Side rotary Side rotary (short) Side rotary with adjustable length roller lever Reversed side rotary (short) Reversed side rotary with adjustable length roller lever Normal cable (refer to table 4) PUR cable (refer to table 4) Special application cable (refer to table 4) Railway cable (refer to table 4) Connector, 4-pin male, M thread Connector, 5-pin male, M thread Normal cable (refer to table 4) PUR cable (refer to table 4) Special application cable (refer to table 4) Railway cable (refer to table 4) Plunger Configurations Pin plunger (standard 4,8 mm [0.9 in] and long 7,4 mm [0.9 in]) Roller plunger (standard 5,3 mm [0.60 in] and long 7,85 mm [0.70 in]) Cross roller plunger (standard 5,3 mm [0.60 in] and long 7,85 mm [0.70 in]) Pin plunger with boot seal Panel-mount pin plunger Panel-mount roller plunger Panel-mount cross roller plunger Panel-mount pin plunger with boot seal Top roller lever arm (only applicable for product with non-halogen cable) IN550--009 (flammability rating: S3; smoke rating: > SRI; welt rating: ST; toxic gas rating: FE(TZUL=5min)< ) SPT, PT; snap action contacts (NC/NO, NC/NO) NEM, 4,, ; IP67 per IEC 6059 suitable for outdoor applications snap action, positive break standard: silver alloy; gold: gold-plated Operating temperature -5 C to 75 C [ - F to 67 F] (for extended operating temperature options, see Table 3) Storage temperature Mechanical endurance Electrical life Thermal current Rated insulation voltage (Ui) ielectric strength Impulse voltage Pollution degree Humidity Operating speed Switching frequency Shock Vibration pprovals Conforming to standards -40 C to 85 C [-40 F to 85 F] NC/NO: 5 M cycles min. at 0 CPM NC/NO: 5 M cycles min. at 60 CPM 0 Vdc 500,000 cycles applicable only for NC circuit NC/NO: 0 ; NC/NO: 5 NC/NO: 400 V as per IEC 60947-5- NC/NO: 50 V as per IEC 60947-5- 890 Vac for metal housing; 890 Vac for plastic housing 500 Vac between all terminals to enclsoure after durability test NC/NO: 500 Vdc as per IEC 60947-5- NC/NO: 500 Vac as per IEC 60947-5- 3 (III) 95 %RH 0,3 mm/s to m/s NC/NO: 0 CPM NC/NO: 60 CPM 50 g for ms as per IEC 60068--7; railway application, per IEC 673 Class I Car type 0 g as per IEC 60068--6, frequency range 0 Hz to 500 Hz; railway application per IEC 673 Class I Car type UL (UL508), cul, CE (IEC 60947-5-), CCC (G048.5-008) IEC 60947-5-, IEC 673, EN45545- HL 3 (metal variants with M connectors only)
Table. Electrical Ratings Circuitry/contacts NC/NO (silver-alloy contacts) NC/NO (gold-plated contacts) NC/NO (silver-alloy contacts) NC/NO (gold-plated contacts) Rating, Rated Voltage & Current 300 C5: 0 V 6 ; 0 V 3 per IEC 60947-5- and UL508 Q300 C: 5 Vdc 0.55 ; 50 Vdc 0.7 per IEC 60947-5- an UL508 low level current: 30 mvdc 0 m resistive C300 C5: 0.75 0 Vac per IEC 60947-5- R300 C: 0. 50 Vdc per IEC 60947-5- low level current: 30 mvdc 0 m resistive Figure. Product Nomenclature and Order Guide NGC M 0 X Switch Type NGC Series Medium-uty Compact Limit Switch P Q Housing M Metal Plastic Plastic with mounting ring support Connection C Side exit, right ottom exit Side exit, left Cable Length 00 0 05 0 No cable. Internal connector 0,5 m [0.8 ft] 0,5 m [.64 ft] 0,7 m [.3 ft],0 m [3.8 ft] 5,5 m [4.9 ft] Connector/Cable Exiting Housing Standard cable Halogen-free cable N P R PUR cable M 4-pin micro change, dc connector 5,6,8 M 5-pin micro change, dc connector 4,6,8 Railway cable7 L40 Connector at End of Cable X None Switch Type NC/NO snap action silver contacts NC/NO snap action gold contacts NC/NO snap action silver contacts NC/NO snap action gold contacts C J L Head Type Side rotary Pin plunger Roller plunger Long pin plunger Top roller lever arm Cross roller plunger Levers (Optional) 6 None Standard, fixed length djustable length, roller lever Short, fixed length Rollers (Optional) C None 8 mm nylon roller 8 mm stainless steel roller 8 mm nylon roller, reversed 3 8 mm stainless steel roller, reversed 3 Modifications Side rotary Mlever, 90 right Side rotary M0lever, 90 left Side rotary Mshort lever, 45 right Side rotary M08short lever, 45 left High temp H85 variant, 85 C 0 Low temp variant, -40 C 0,0 m [6.56 ft] M Pin plunger w/ boot seal NOTE: not all combinations of model code are available. Please contact your Honeywell provider/representative for assistance. 30 3,0 m [9.84 ft] 40 4,0 m [. ft] 50 5,0 m [6.4 ft] N Panel-mount pin plunger Only applicable for head type R Panel-mount pin plunger w/ boot seal Only applicable for lever types,, 6 and switch types and 3 Only applicable for lever types, 6 Long roller 4 Only applicable for metal housing Type M S plunger 5 Typically applicable for plastic housing Type P and Q, and without grounding metal housing Type M 6 Only applicable for switch type and T Long cross-roller 7 Cable meets EN 50306, but does not meet with UL requirement plunger 8 Only applicable for O0 cable length. Not applicable to switch types and 9 00 cable length is not applicable for connector/cable exit type,,, and R. Not applicable to switch types and 0 IN 550--009 does not apply to NGC variant with suffix modification code H85. lso applicable only for connector/cable types, R, N, and P. See table 3 Modification code L40 is a -40 C variant. Only applicable to connector/cable types, R, N, and P. See table 3 P Q Panel-mount roller plunger Panel-mount cross-roller plunger 0, Table 3. Connector/Cable Type Temperature Options Connector/Cable type Standard NGC Series (with modification code, none) High Temp NGC Series (with modification code, H85) Low Temp NGC Series (with modification code, L40) Tmin Tmax Tmin Tmax Tmin Tmax -5 C 75 C -5 C 75 C -5 C 85 C -40 C 75 C -5 C 75 C R -5 C 75 C -5 C 85 C -40 C 75 C N -5 C 75 C -5 C 85 C -40 C 75 C P -5 C 75 C -5 C 85 C -40 C 75 C Sensing and Internet of Things 3
Figure. Connector imensions and Pin-Out Identification 4-Pin Identification 5 [0.59] [0.47] Side Exit 7 [0.67] [0.47] ottom Exit 5-Pin Identification Side Exit ±5 L (Cable Length) ± ± ±5 L (Cable Length) ottom Exit Table 4. Cable escriptions Listing NGC*00* Cable escription Length (L) min. Jacket strip length () no cable (internal connector) Insulation strip length () NGC*0* 0,5 m [9.8 in] 3 mm [0.9 in] 5 mm [0.0 in] NGC*05* 0,5 m [9,7] mm [.6] 7 mm [0.67 in] NGC** 0,7 m [7.6 in] mm [.6] 7 mm [0.67 in] NGC*0* m [39.37 in] 3 mm [0.9 in] 5 mm [0.0 in] NGC*5*,5 m [59 in] 3 mm [0.9 in] 5 mm [0.0 in] NGC*0* m [78.74 in] 3 mm [0.9 in] 5 mm [0.0 in] NGC*30* 3 m [9.84 ft] 3 mm [0.9 in] 5 mm [0.0 in] NGC*40* 4 m [. ft] 3 mm [0.9 in] 5 mm [0.0 in] NGC*50* 5 m [6.4 ft] 3 mm [0.9 in] 5 mm [0.0 in] NGCP** NGCP** ( or switch type) NGCM** NGCM** ( or switch type) NGCP** NGCP** ( or switch type) NGCM** NGCM** ( or switch type) 8 WG or 8 WG or 0 WG or 0 WG or 4 x 0,75 mm 5 x 0,75 mm 8 x 0,5 mm 9 x 0,5 mm 4 sensing.honeywell.com
Figure 3. Side Rotary / imensions,5 [.8] FP PT PT 7 [0.8] Figure 4. Side Rotary 6/6 imensions FP PT PT 9,9 [0.78] 7 [0.8] 65,5 [.58] Ø 8 [Ø 0.7] 6,7 [0.66] 5 [.05] Ø 8 [Ø 0.7] 67,4 [.65] 6,7 [0.66] 67,4 [.65] Type / Side Rotary Figure 5. Side Rotary / imensions PT FP 9 [.] PT 7 [0.8] Type 6/6 Side Rotary (Short) Figure 6. Side Rotary 6C/6 imensions FP 0,8 [0.43] PT PT 7 [0.8] 5 [.00] min. 03 [4.05] Ø 8 [Ø 0.7] 5 [.05] Ø 8 [Ø 0.7] 6,7 [0.66] 67,4 [.65] 6,7 [0.66] 67,4 [.65] Type / Side Rotary with djustable Length Roller Lever Type 6C/6 Reversed Side Rotary (Short) Figure 7. Side Rotary C/ imensions PT FP 9,6 [0.77] PT 7 [0.8] 5 [.00] min. 03 [4.05] 67,4 [.65] 6,7 [0.66] Type C/ Reversed Side Rotary with djustable Length Roller Lever Sensing and Internet of Things 5
Table 5. Side Rotary Operating Characteristics Catalog Listing ctuation Connector/ Cable Exit Switch Type Circuit iagram ar Charts ifferential Travel Operating Release NGCP*****X** Side Rotary NGCP*****X** NGCP*****X** NGCP*****X** NGCP*****X** NGCP*****X** NGCP*****X** N NGCP*****X** N NGCM*****X** NGCM*****X** NGCM*****X** NGCM*****X** NGCM*****X** NGCM*****X** NGCM*****X** P NGCM*****X** P 5 lue rown lack/ Zb lack lue 3 Zb 4 rown lack lack Zb Zb 0 5 45 65 - - T 5 8 Ncm [.59 in-lb],5 Ncm [0. in-lb] NGCP*****X** NGCP*****X** NGCP*****X** NGCP*****X** NGCP*****X** NGCP*****X** NGCM*****X** NGCM*****X** NGCM*****X** NGCM*****X** NGCM*****X** NGCM*****X** 6 sensing.honeywell.com rown rown Zb lue lack Zb lue lack 0 6.5 45 65 - -lack rown- -lue T - -lack rown- -lue How to read and understand the bar chart information 6.5 7 Ncm [.5 in-lb], Ncm [0.9 in-lb] The following example relates to a unit which has a snap action basic and which has a roller pin plunger actuator. Follow the black arrows and the black strip on the chart. The black strip indicates that there is a circuit between the terminals whose numbers are shown on the left and when white there is no circuit. Look at Figures and as examples. ctuator type used for test is the linear Cam travel type (b) shown left. The start point is at the arrow marked (See fig. ). This shows the free position to be 5.3 mm from the vertical center line of the unit. t this stage there is a circuit between the terminals - but no circuit between terminals. The unit can be actuated until it reaches the operating position which is 0,5 mm from the center line a travel distance of 0,5 5,3 = 5, mm from the free position. t this point the circuit arrangement changes no circuit between - but making a circuit between. If, however, the contacts of terminals - weld together and will not separate, a mechanical safety feature will take effect if the switch is travelled past the point from which positive opening is assured,,9 mm. s the switch returns it reaches the release position at 8,9 mm from the center line. The circuit will change back to the original state and the difference between the operating position and the release position gives what is known as the differential travel i.e. 0,5 8,9 =,6 mm. The asterisk (*) indicates the point from which the positive opening is assured.
Figure 8. Pin Plunger & imensions Figure 9. Roller Plunger C & S imensions Figure 0. Cross Roller Plunger L & T imensions Ø 8 [Ø 0.3] FP ±0,5 Ø,7 x 4 [Ø 0.5 x 0.6] FP ±0,5 Ø,7 [Ø 0.5] 4 [0.6] FP ±0,5 NGC_ FP 9,8 mm NGC_ FP,4 mm Pin Plunger Figure. Pin Plunger with oot Seal M imensions Ø 6,7 [Ø 0.6],3 [.7] NGC_C FP 30,3 mm NGC_S FP,85 mm Roller Plunger Figure. Panel-Mount PIn Plunger N imensions Ø 8 [Ø 0.3] M x 7,0 [0.8] 36,5 [.44] NGC_L FP 30,3 mm NGC_T FP,85 mm Cross Roller Plunger Figure. Panel-Mount Roller Plunger P imensions Ø,7 x 4 [Ø 0.5 x 0.6] M x 7,0 [0.8] 47,5 [.87] NGC_M Pin Plunger with oot Seal Figure. Panel-Mount Cross Roller Plunger Q imensions M x Ø,7 [Ø 0.5] 7,0 [0.8] 4 [0.6] 47,5 [.87] NGC_N Panel-Mount Pin Plunger Figure 5. Panel-Mount PIn Plunger With oot Seal R imensions Ø 6,7 [Ø 0.6] M x 7,0 [0.8] 47,5 [.87] NGC_P Panel-Mount Roller Plunger Figure 6. Top Roller Lever rm J imensions Ø 6,8 [Ø 0.65] [.6] Operating Position Ø x 5 NGC_Q Panel-Mount Cross Roller Plunger NGC_R Panel-Mount Pin Plunger with oot Seal NGC_J Top Roller Lever rm Sensing and Internet of Things 7
Table 6. Plunger Operating Characteristics Catalog Listing Connector/ Cable Exit Switch Type Circuit iagram ar Charts ctuation ifferential Travel Operating Release NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T lue rown lack/ Zb lack Plunger Head NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T N NGCP*****X /C//L/M/N/P/Q/R/S/T N NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T P NGCP*****X /C//L/M/N/P/Q/R/S/T P 5 lue 3 Zb 4 rown lack lack Zb Zb 0, 4,0 4,9 - - T, mm [0.047 in] N [.47 lb] 3 N [0.67 lb] NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCP*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T NGCM*****X /C//L/M/N/P/Q/R/S/T rown rown Zb lue lack Zb lue lack 0, 4,0 4,9 - -lack rown- -lue - -lack rown- -lue T,4 mm [0.05 lb] 9,5 N [. lb], N [0.49 lb] NGCM*****X /C//L/M/N/P/Q/R/S/T 8 sensing.honeywell.com
Table 7. Top Roller rm Operating Characteristics, Head Type J Catalog Listing ctuation Connector/ Cable Exit Switch Type Circuit iagram ar Charts ifferential Travel Operating Release NGCP*****X J NGCP*****X J NGCP*****X J NGCP*****X J NGCP*****X J lue rown lack/ Zb lack Top Roller rm NGCP*****X J NGCP*****X J N NGCP*****X J N NGCM*****X J NGCM*****X J NGCM*****X J NGCM*****X J NGCM*****X J NGCM*****X J NGCM*****X J P NGCP*****X J P 5 lue 3 Zb 4 rown lack lack Zb Zb 0, 4,0 4,9 - - T 4 mm [0.57 in] 5,5 N [. lb], N [0.7 lb] NGCP*****X J NGCP*****X J NGCP*****X J NGCP*****X J NGCP*****X J rown lue lack Zb 0 - -lack rown- -lue - -lack rown- -lue NGCP*****X J NGCM*****X J NGCM*****X J NGCM*****X J NGCM*****X J NGCM*****X J rown Zb lue lack, 4,0 4,9 T 4,3 mm [0.69 in] 4,5 N [. lb], N [0.7 lb] NGCM*****X J Sensing and Internet of Things 9
ITIONL MTERILS The following associated literature is available on the Honeywell web site at sensing.honeywell.com: Product line guide Product part listing/nomenclature tree Product range guide pplication note m WRNING PERSONL INJURY O NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. m WRNING MISUSE OF OCUMENTTION The information presented in this product sheet is for reference only. o not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest uthorized istributor, contact your local sales office. To learn more about Honeywell s products, call +-85-35-6847 or -800-537-6945, visit sensing.honeywell.com, or e-mail inquiries to info.sc@honeywell.com Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship during the applicable warranty period. Honeywell s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items that Honeywell, in its sole discretion, finds defective. The foregoing is buyer s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While Honeywell may provide application assistance personally, through our literature and the Honeywell web site, it is buyer s sole responsibility to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this writing. However, Honeywell assumes no responsibility for its use. Honeywell Sensing and Internet of Things 9680 Old ailes Road Fort Mill, SC 97 honeywell.com 0009-7-EN IL50 GLO October 7 7 Honeywell International Inc. ll rights reserved.