Sigle Shaft Shredder l l l G X V P Haress The Power of Nature
Head waste Wove bags Bales Drums Lumps Tyres E-waste Cardboard Pallets Paper Film Cables Purgigs Rubber Raffia Barrels PET Bottles MSW Pipes Scrap Pipes Purges Fridges Shredders ca be used to process a wide variety of materials, from plastics to wood, paper, ad geeral waste streams. Mostly they are used together with a graulator to achieve a smaller output size. 02
Haress The Power of Nature VIRTUS has log bee a leadig supplier of size reductio equipmet for the plastic idustry maily focusig o i house ad cetral graulators. Addig sigle shaft shredders to the portfolio meas beig able to supply a complete rage of size reductio machiery to hadle ay task i plastics recyclig ad desigig a system where each compoet is matched perfectly to the applicatio ad works had i had. 03
Typical applicatios of sigle-shaft shr Applicatios VIRTUS sigle shaft shredders have bee desiged as depedable machies to be used i a wide variety of applicatios. They ca achieve high outputs while beig able to hadle larger ad stroger iput materials. Combiig a heavy rotor with a slow speed ad high torque drive also helps reduce eergy costs by avoidig amperage peaks. G / V Sigle Shaft Shredder The G ad V shredders have bee desiged for a wide variety of applicatios. Depedig o iput material ad the recyclig process, the shredded material will be used directly or will be further reduced, for example i a H graulator. X Sigle Shaft Shredder The X shredders are built for the most demadig ad high throughput applicatios i recyclig, ragig from recyclig of large petrochemical lumps to MSW waste streams. 04
edders P - Pipe / Profile Shredders The mai focus of the P shredders lies o the shreddig of log legths of large diameter plastic pipes or budles of smaller pipes ad profiles. The uique desig of the machie allows easy feedig ad safe processig of these log pipes. Addig VIRTUS graulators ad pulverizers offers a complete recyclig system tued to deliver the best performace. Advaced egieerig great results 05
The right machie for today s recyc G / V Series X Series Like all VIRTUS machies the shredders are egieered to hadle heavy use ad cotiuous operatio, easy to service ad esure performace ad great results. 06
lig requiremets P-Series Sturdy desig Low rotor speed high torque Potet hydraulic feeder Advaced cotrols easy itegratio with other VIRTUS equipmet 07
G ad V Series the sturdy allroud The G shredders feature a powerful two speed swig ram desig, elimiatig the risk of blockig ad wearig out of guide rails. The large diameter VIRTUS rotor with its uique kife ad kife holder desig are able to hadle various types of iput material with ease. Oversized outboard bearigs ad a hydraulic scree cradle are stadard ad esure depedable performace ad easy maiteace. The shredders ca be tailored to specific applicatios with rotor coolig, hard facig, ad other wear optios. The V shredders are desiged with a larger iteral volume to hadle large bulky objects such as IBCs, barrels ad pallets. 08
er Oversized gearboxes with high torque Sturdy welded steel costructio Hydraulic feeders without guide rails Bolted kife ad kife holders 35% more space i the cuttig chamber / V-Series 09
X-Series for high throughput applic The X shredders feature large 750 mm diameter rotors drive by heavy idustrial gearboxes. As with all VIRTUS shredders they feature a uique bolted kife ad kife holder desig to esure easy maiteace ad flexibility. The heavy swig ram combied with 11 kw two speed hydraulic system guaratee high outputs eve o the heaviest materials. The X-T models come with larger drives ad complete wear protectio to process multiple tos per hour of waste tires or MSW streams. 10
atios Large diameter rotor (750 mm) Low speed, high torque twi gear drive Powerful two speed hydraulic Heavy welded desig Desiged for high throughput rates ad very large heavy parts 11
P-Series for large pipes ad profile The P shredders are the world s first sigle shaft shredders specifically desiged to hadle large diameter pipes without the eed for pre cuttig. Sice their itroductio they became the per se stadard for pipe shreddig ad are used by the leadig pipe maufacturers all over the world. More tha 200 istallatios demostrate our techological leadership i this idustry ad cotiuig iovatio based o market demads ad customer feedback. 12
s Large diameter rotor Safe feedig of log (6m) pipes Ability to process mixed diameter pipes with a wide rage of thickesses Itegrates with VIRTUS graulator ad pulverizer to create a tur key pipe recyclig solutio 13
Techical details well thought out VIRTUS shredders are available with differet kife desigs to fit specific applicatios. All kives are square ad ca be tured oce oe side is wor dow. The shredders are equipped with a flat E style rotor featurig machied pockets for the bolt-i kife holders ad kives. The hydraulically lowerig scree cradle esures easy kife maiteace ad scree chages. For heavy wear applicatios or abrasive materials weld o hard facig ca be applied to the rotors ad kife holders. Specially desiged Tugste Carbide blades ca be used to exted the kife life whe processig tires, MSW, or other cotamiated materials. Rotor shafts ad kife holders are bolted ito the rotor to esure easy repairability i case of accidets as well as actig as a safety brakig poit to prevet further damage to the machie. 14
ad efficiet The G series shredders beefit from the sturdy swig ram. The desig works without the eed for guide rails avoidig the risk of clockig ad wear. Two powerful hydraulic cyliders combied with the serrated ram plate esure a secure grip ad good igestio o all materials. The iteral ram desig o the V series allows the cuttig chamber volume to be icreased while keepig a small footprit. This makes the V ideal for shreddig big volume parts. The P pipe shredders are equipped with a special feedig trough sized to take pipes up to 6 m legth. A powerful hydraulic ram forces the pipes ito the rotor. All shredders are equipped with a powerful two stage hydraulic system. This system esures maximum pressure whe feedig material ito the rotor ad high speeds o the backstroke ad ruig uder low load. Advaced egieerig great results 15
Techical specificatios overview All shredders have a sigle row of stator blades. Screes are available with differet holes desigs i sizes > 25 mm. The model ame is composed of rotor width ( A) A B C D E x F G = Rotor width i mm All Dimesos are i mm = Rotor diameter i mm H = legth = Drive capacity i kw I = height = Rotor kifes i pcs J = width = Effectiv workig area i mm x mm = Weight approx. kg G Series: A / B C D E x F G 850 / 387 850+ / 457 1200 / 457 1500 / 457 2000 / 457 37 55 55 75 2 x 55 40 / 60 40 / 60 54 / 81 68 / 102 96 / 144 690 x 730 800 x 730 800 x 1010 800 x 1290 800 x 1850 4200 4800 5500 6600 8200 H I J 2085 2300 2300 2300 2300 2435 2585 2585 2585 2585 1940 1985 2265 2590 3710 V Series: A / B C D E x F G 1200 / 457 1500 / 457 2000 / 457 55 75 2 x 55 54 / 81 68 / 102 96 / 144 1400 x 1010 1400 x 1290 1400 x 1850 5000 6400 8800 I H H I J 2070 2070 2070 2600 2600 2600 2320 2635 3710 J 16
X Series: A / B C D E x F G 1500 / 750 2000 / 750 3000 / 750 2 x 75 2 x 90 2 x 132 76 96 136 1500 x 1490 1500 x 1900 1500 x 2600 17500 20200 25000 H I J 3580 3580 3580 3420 3420 3500 3560 4190 5070 I P Series: H J A / B C D G Biggest Pipe 800 / 850 1000 / 1050 1500 / 1450 2 x 37 2 x 45 2 x 55 60 81 136 12500 17500 26500 3500 x Ø 630 6500 x Ø 850 6500 x Ø 1200 H I J 7695 11940 12180 2565 2660 3160 2545 2965 3250 I H J 17
The product rage the right soluti A-Series - Slow speed graulators E-Series - Ecoomical graulators C-Series - Compact soudproofed graulators With more tha 70 years of experiece, VIRTUS is oe of the leadig maufacturers of high quality size reductio machiery. From the small A slow speed graulators to the versatile H heavy duty graulators icludig small ad compact graulators with itegrated blower ad soudproofig. Specialized machies like the pipe ad profile graulators ad VIRTUS PM disc pulverizer systems for fie gridig applicatios. Addig a complete lie of shredders, startig with light shredders for wood applicatios, up to large heavy duty shredders VIRTUS recyclig machies rage i drive power from 2.2 kw up to 200 kw ad cover the whole spectrum of plastics size reductio applicatios. H-Series - Heavy duty graulators 18
o for ay applicatio X-T-Series - Heavy duty shredders PM-Series - Pulverizer VIRTUS Haress The Power of Nature 19
VIRTUS Equipmet 340 Commerce Drive Crystal Lake, Illiois 60014 Phoe: 815-477-2100 sales@virtus-equipmet.com virtus-equipmet.com We reserve the right to make techical chages ad measuremet adjustmets. Ver. 1.0-11/2015 / US Images show i this brochure may also cotai optioal equipmet variats.