Grain Handling GRAIN TRAIN WAGON MODEL 744. Model 744 = Beginning With Serial Number B & Higher. Part No

Similar documents
Grain Handling GRAIN WAGONS MODEL 544. Beginning With Serial Number B & Higher. Part No

OPERATOR'S MANUAL & PARTS CATALOG 12 TON RUNNING GEAR

MODEL 640 THE GRAIN TRAIN WAGON

MODEL 740 THE GRAIN TRAIN WAGON

Seed Handling System

OPERATOR'S MANUAL & PARTS LIST

Operator's Manual & Parts Catalog

Box Auger & 15 Sump Style Box Auger. Beginning With Serial Number D Part No

13-TON RUNNING GEAR Models RGE-13 & RGEB-13. Part No

Grain Handling FARM WAGONS

230 & 3400 Gravity Wagons & Accessories

Grain Handling AVALANCHE DOUBLE AUGER GRAIN CARTS MODELS 1194, 1394, Beginning With Serial Number B & Higher. Part No.

Grain Handling. Data Management System Grain Cart Installation Guide & Parts Manual for Carts equipped with Scales. Part No.

OPERATOR'S MANUAL PARTS CATALOG

Brakes. FREE BACKING # Right # Left. UNI-SERVO # Right # Left. Page 1. 1/15 BC20011, Rev 6

3/16 BC20001, Rev 6. Brakes. free-backing ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS. Page 1

3/18 BC20002, Rev 7. Brakes ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS. Page 1

Walker Loader Bucket OPERATOR S AND PARTS MANUAL

SAFETY. Hitchpole, centre frame 1. Centre frame wheels & roller 3. Centre & wing frames 5. Wing frame wheels & roller 9.

OWNER S MANUAL. Hydraulic Box Auger MODELS 112, 114, & 115 (All D-Series SN Up To D-1940) PLEASE PROVIDE MODEL AND SERIAL NO. WHEN ORDERING PARTS

PLASTIC & STEEL GRAVITY BOX AUGERS 6 x12 /6 x14 /6 x16

OWNER S MANUAL. Hydraulic Box Auger MODELS 112, 114, & 115 (SN D-1941 and Up) PLEASE PROVIDE MODEL AND SERIAL NO. WHEN ORDERING PARTS

Operator s/parts Manual

Table of Contents WARN INDUSTRIES PAGE A1

OPERATOR S MANUAL REPAIR PARTS CATALOG. Models: SCP-51 & SCP-71 SCP-52 & SCP-72 SCP-91 & SCP-111 SCP-92 & SCP-112 BRILLION FARM EQUIPMENT

610 BUSHEL MANURE SPREADER

Grain Handling FRONT FOLDING X-TREME GRAIN CART MODEL Serial Number B and Higher

BALE KING GT40 Grain Feeder Operator's & Parts Manual Last Update: November 20, 2014 Bridgeview Manufacturing Inc - 1 -

A1062 & A1072 AUGER ASSEMBLY MANUAL. Read & understand all instructions pertaining to this auger prior to use!

Grain Handling AVALANCHE DOUBLE-AUGER GRAIN CARTS MODELS 1196 & = Serial Number B & Higher 1396 = Serial Number B & Higher

MODELS 470, 570, 670, 770 Corner Auger GRAIN CART (For Model 970 Information, Refer to Manual #250541)

MODEL NO & UP

Operator and Parts Manual. Tandem Disc. 4490N Model - Medium Duty - 3 Section

Mulching and Finishing Mowers MP and FP

tRIPr Chief Grain Cart. Operator s Manual. Operator s Manual

Unverferth. Bulk Handling. Augers, Conveyors. Move it FAST! Augers, Conveyors

Model ET 5000W Operation and Service Manual

Operating and Assembly Manual

OWNERS MANUAL. Model No LB. PUSH BROADCAST SPREADER. Assembly Operation Maintenance Repair Parts

VR482 Hay Rake OPERATOR & PARTS MANUAL. Last Updated: May 12, 2014

MODELS 674 & 672 Corner Auger TM. Model 674 Beginning With Serial Number B Model 672 Beginning With Serial Number B H.

STOP 42" HIGH SPEED LAWNSWEEPER. Owner's Manual. Model No's Safety Assembly Operation Maintenance Parts

THE TRACTOR AND/OR LOADER (IF EQUIPPED)

STOP. Broadcast Spreader. Operator's Manual. Model No Safety Assembly Operation Maintenance Parts

FRONT-FOLD BOOMS MODELS 80, 90 & 100 HYDRAULIC

DISC BRAKE/DUAL MASTER CYLINDER CONVERSION. Tools, Equipment and Supplies Needed:

Talc Applicator OPERATORS MANUAL

W & A 12 ROW TOP LEVELING STACKER LEVEL BANDER

Parts Manual FRONT-FOLD BOOMS MODELS 80, 90 & 100 HYDRAULIC FOR TA1200 & TA1600 SPRAYERS. Serial Number B & Higher. Part No.

Post Driver Attachment

Part Number Published 08/ Series Blade. 181 Series Blade

STOP. 44" High Speed Sweeper. Operator's Manual. Model No Safety Assembly Operation Maintenance Parts

GRAIN DECK BELT CONVEYOR PARTS LIST SERIAL NOS

Tools, Equipment and Supplies Needed:

RITE WAY MFG. CO. LTD. P.O.

Agri-Fab OWNERS MANUAL. Model No " ROUGH CUT TRAILMOWER. CAUTION: Read Rules for Safe Operation and Instructions Carefully

INSTALLATION INSTRUCTION Rev A

INSTALLATION INSTRUCTION 89400

RW 1200 ROCK WINDROWER. Table of Contents

TRACK OPERATION ALIGNMENT MAINTENANCE LUBRICATION

Agri-Fab OWNERS MANUAL. Model No " ROUGH CUT TRAILMOWER. CAUTION: Read Rules for Safe Operation and Instructions Carefully

BRAKE SYSTEM Return To Main Table of Contents

Illustrated Parts List I HDC 1000 ( ) Repair Parts Manual

Twin Screw Undercar Conveyor

INSTALLATION INSTRUCTION 88073

EURO REEL

Model 858-RH. Operating and Assembly Manual. Palmor Products Inc Serum Plant Road Thorntown, IN 46071

OWNERS MANUAL. Model No LB. TOW BROADCAST SPREADER. CAUTION: Read Rules for Safe Operation and Instructions Carefully

Agri-Fab OWNERS MANUAL. Model No LB. PUSH BROADCAST SPREADER. Assembly Operation Maintenance Repair Parts

INSTALLATION INSTRUCTION 88581

BUSH HOG LAND MAINTENANCE REPAIR PARTS MANUAL MODEL: TD-1100 SECTION: 66

PREMIER, MARINE, & STANDARD

AG PRODUCTS, LTD. YOU RE ALWAYS AHEAD... WITH A MODERN BEHIND.

THE GLIDER 5th Wheel Attachment

Model No EXPLORER POLY ATV CART. CAUTION: Read Rules for Safe Operation and Instructions Carefully

INSTALLATION INSTRUCTIONS ELITE SERIES REAR BUMPER AND TIRE CARRIER Part Number: 89525/89800 Application: Jeep JK

INSTALLATION INSTRUCTIONS ELITE SERIES REAR BUMPER AND TIRE CARRIER Part Number: 89525/89800 Application: Jeep JK

Agri-Fab OWNERS MANUAL. Model No LB. PUSH BROADCAST SPREADER. Assembly Operation Maintenance Repair Parts

table of Contents Warranty:

4 Wheel Steer Header Transports

TEREX Woodsman 730 BRUSH CHIPPER

PARTS MANUAL THIS PAGE INTENTIONALLY LEFT BLANK. Ag-Bag International, Ltd. G7000 June Appendix A

25 BUSHEL MANURE SPREADER

SuperTrac. Axle. Service & Maintenance. Manual

SECTION ZF FRONT AXLE

'99-03 CHEVROLET/GMC IFS 4WD 6" SUSPENSION SYSTEM P/N INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

LAND MAINTENANCE REPAIR PARTS MANUAL BUSH HOG MODEL: 307 SECTION: 16

Wheel Horse. 36 Tiller. Model No & Up. Operator s Manual

BUSH HOG LAND MAINTENANCE REPAIR PARTS MANUAL MODEL: 3414 SECTION: 67

OPERATOR S MANUAL. 20-bu 3-Point Hitch Material Collection System. LP65048 Supplier ST /07/2017 English. North American Edition Printed in USA

SPORT/UTILITY BLADE ASSEMBLY INSTRUCTIONS

OWNER S MANUAL Hydraulic Truck Auger (SN Up to D1907)

TECHNICAL DATA BROCHURE ZTR 308/3II

Champion Series Zero-Turn Riders & Mower Decks

INSTALLATION INSTRUCTIONS

REAR ENGINE RIDER 42 MOWER SERIES 22

DC Series Installation Manual (# )

CAM-LIFT WHEEL MOVE KIT 1500-SERIES S-DRIVE STANDARD CONVEYORS ASSEMBLY MANUAL

Two-Stage Snow Blower For 4WD Pick Up Trucks. Operator s Manual

Transcription:

Grain Handling GRAIN TRAIN WAGON MODEL 744 Model 744 = Beginning With Serial Number B18470100 & Higher Part No. 221387

744 GRAIN WAGON Introduction Foreword This symbol identifi es important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when working around or using this machine. Read and study this manual completely before attempting to operate this implement. Take this manual to the field for handy reference when operating, adjusting, or servicing your machine. When referenced, Right-Hand (RH) and Left-Hand (LH) side of the machine are determined by standing behind the machine and facing in the direction of travel. 2

744 GRAIN WAGON Introduction Product Information When ordering parts or when requesting further information or assistance, always give the following information: Machine name Model number Serial number All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from material and workmanship defects for one full year from time of consumer delivery. Your local dealer will gladly assist you with any warranty questions. Please fi ll out and retain this portion for your records. The serial number plate is located on the frame as shown below. Purchase Date Model Serial No. s Dealer City Dealer Contact Phone The information, specifications, and illustrations in the manual are on the basis of information available at the time it was written. Due to continuing improvements in the design and manufacture of Brent products, all specifications and information contained herein are subject to change without notice. 3

744 GRAIN WAGON Introduction Table of Contents Section I Safety General Hazard Information... 1-2 Safety Decals... 1-3 Following Safety Instructions... 1-4 Before Operating or Servicing... 1-5 During Operation... 1-6 Before Transporting... 1-7 During Transport... 1-7 Preparing for Emergencies... 1-8 Wearing Protective Equipment... 1-8 Section II Maintenance Important Check Points... 2-2 Tires and Wheels... 2-2 Tongue and Wheel Alignment... 2-4 Hitch... 2-5 Transport Chain... 2-5 Steering... 2-6 Axle Stop Adjustment... 2-6 Dual Wheels... 2-7 Grain Train Operation... 2-8 Brake System... 2-9 Sliding Hitch and Ladder... 2-9 Master Cylinder... 2-9 Brake Shoe Adjustment... 2-10 Brake Bleeding... 2-10 Manual Bleeding... 2-10 Brake System Trouble Shooting Guide... 2-11 Electrical Hook-Up... 2-12 Light Module Kit #251095 - Optional... 2-14 Sideboards Set-Up... 2-14 Adjustable Chute... 2-15 Fender Installation - Optional... 2-16 Rear Fenders... 2-16 Front Fenders... 2-17 Wiring (Where Applicable)... 2-18 Weather Guard Tarp Installation - Optional... 2-19 Hand Crank Handle... 2-23 Tarp Operating Safety Information... 2-24 4

744 GRAIN WAGON Introduction Table of Contents Section II Maintenance (continued) Trouble Shooting... 2-25 Inspection and Maintenance... 2-25 Operation... 2-25 Wheels & Tires Wheel Nut Torque Requirements... 2-26 Tire Pressure... 2-27 Tire Warranty... 2-27 Complete Torque Chart Capscrews - Grade 5... 2-28 Hydraulic Fittings - Torque and Installation... 2-29 High Capacity Wagon Option Gravity Box Tube Conveyors... 2-30 Gravity Box Augers... 2-31 Tongue Retractable Light Cord Service... 2-33 Unloading Side Reversal... 2-34 Section III Parts Tongue... 3-2 Brake Master Cylinder... 3-5 Undercarriage Components (Beginning with Serial Number B27660100)... 3-6 Undercarriage Components... 3-10 Hub... 3-14 Wheels and Tires... 3-15 Brake Components Beginning with Serial Number B26910100... 3-16 Prior to Serial Number B26910100... 3-18 13 Brake Components... 3-20 Gravity Box... 3-22 Sideboard Components... 3-24 Fender Components - Optional... 3-25 Door Wheel with Gear Reduction... 3-26 Paint & Decals... 3-28 Touch-Up Paint... 3-29 Electrical Components... 3-30 Weather Guard Tarp Components - Optional... 3-32 (July 2014) 5

744 GRAIN WAGON Introduction Notes 6

744 GRAIN WAGON Safety SECTION I Safety General Hazard Information... 1-2 Safety Decals... 1-3 Following Safety Instructions... 1-4 Before Operating or Servicing... 1-5 During Operation... 1-6 Before Transporting... 1-7 During Transport... 1-7 Preparing for Emergencies... 1-8 Wearing Protective Equipment... 1-8 1

744 GRAIN WAGON Safety General Hazard Information No accident-prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment. A large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it. No power-driven equipment, whether it be transportation or processing, whether it be on the highway, in the harvest field, or in the industrial plant, can be safer than the person who is at the controls. If accidents are to be prevented--and they can be prevented--it will be done by the operators who accept the full measure of their responsibility. It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, the best kind of a safety device is a careful operator. We, at Unverferth Mfg. Co., Inc. ask that you be that kind of operator. SIGNAL WORDS REMEMBER: THINK SAFETY A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT! INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN SERIOUS INJURY OR DEATH. INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS IN- JURY OR DEATH. INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY. Is used for instruction on operating, adjusting, or servicing a machine. 1-2

744 GRAIN WAGON Safety Safety Decals 1-3

744 GRAIN WAGON Safety Following Safety Instructions Read and understand this operator s manual and the towing vehicle operator s manual. All machinery should be operated only by trained and authorized personnel. To prevent machine damage, use only attachments and service parts approved by the manufacturer. Always shut tractor engine off and remove key before servicing the implement. Avoid personal attire such as loose fitting clothing, shoestrings, drawstrings, pants cuffs, long hair, etc., that may become entangled in moving parts. Do not allow anyone to ride on the implement. Make sure everyone is clear before operating machine or tractor. Never attempt to operate implement unless you are in driver s seat. Never play in or on the grain. Flowing grain traps and suffocates victims in seconds. Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines or servicing hydraulic system. See tractor operator's manual for procedure to relieve pressure. Use a piece of cardboard or wood to detect leaks of hydraulic fluid under pressure. Correct hydraulic leaks immediately. High-pressure fluids can penetrate the skin and cause serious injury or death. Seek medical treatment immediately if injured by high-pressure fluids. 1-4

744 GRAIN WAGON Safety Before Operating or Servicing Do not stand between towing vehicle and implement during hitching. Be sure the tires are inflated to the recommended pressure. Avoid working under an implement; however, if it becomes absolutely unavoidable, make sure the implement is safely blocked. Always make certain everyone and everything is clear of the machine before beginning operation. Turn engine off and remove key from ignition before servicing or adjusting equipment. Ensure that all applicable safety decals are installed and legible. Explosive separation of a tire and rim can cause serious injury or death. Only properly trained personnel should attempt to service a tire and wheel assembly. 1-5

744 GRAIN WAGON Safety During Operation Do not allow anyone to ride on the equipment. Never dismount from towing vehicle. Severe injury or death can occur from being run over by the equipment. Regulate speed to field conditions. Maintain complete control at all times. Never lubricate equipment when in operation. Keep away from overhead power lines. Electrical shock can cause serious injury or death. Do not attempt to move any objects away from moving parts. Avoid personal attire such as loose fitting clothing, shoestrings, drawstrings, pants cuffs, long hair, etc. that may become entangled in moving parts. Use extreme care when operating close to ditches, fences, or on hillsides. Do not leave towing vehicle unattended with engine running. Do not attempt to operate equipment unless you are in the driver's seat. 1-6

744 GRAIN WAGON Safety Before Transporting Secure transport chain to towing vehicle before transporting. Adjust the chain length as necessary to eliminate excessive slack, while preventing binding durning tight turns. DO NOT transport without chain. Be sure that the towing vehicle weighs as much or more than the loaded weight of the box. Make sure that all reflectors are clean and in place on machine. Make sure the SMV emblem is visible to approaching traffic. Transport lighting and marking laws vary widely, depending on local statutes and requirements. Check with local authorities to insure your equipment is properly marked before traveling on highways. In some areas the lights may be required to operate in a specific pattern. There is an Enhanced Turn Signal Kit available in addition to the standard light kit for this function. See your dealer for more information. Comply with state and local laws governing highway safety when moving machinery. Use appropriate lighting or warning lights when transporting at night to adequately warn operators of other vehicles. During Transport Use good judgment when transporting equipment on highways. Regulate speed to road conditions and maintain complete control. Maximum speed of implement should never exceed 20 mph. Do not exceed 10 mph during off-highway travel. Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground and side slopes. It is probable that this implement is taller, wider and longer than the towing vehicle. Become aware of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines, ditches, etc. 1-7

744 GRAIN WAGON Safety Preparing for Emergencies Keep a first aid kit and properly rated fire extinguisher nearby. Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment Wear clothing and personal protective equipment appropriate for the job. Wear steel-toed shoes when operating. Wear hearing protection when exposed to loud noises. Do not wear additional hearing impairing devices such as radio headphones, etc. 1-8

744 GRAIN WAGON Maintenance SECTION II Maintenance Important Check Points... 2-2 Tires and Wheels... 2-2 Tongue and Wheel Alignment... 2-4 Hitch... 2-5 Transport Chain... 2-5 Steering... 2-6 Axle Stop Adjustment... 2-6 Dual Wheels... 2-7 Grain Train Operation... 2-8 Brake System... 2-9 Sliding Hitch and Ladder... 2-9 Master Cylinder... 2-9 Brake Shoe Adjustment... 2-10 Brake Bleeding... 2-10 Manual Bleeding... 2-10 Brake System Trouble Shooting Guide... 2-11 Electrical Hook-Up... 2-12 Light Module Kit #251095 - Optional... 2-14 Sideboards Set-Up... 2-14 Adjustable Chute... 2-15 Fender Installation - Optional... 2-16 Rear Fenders... 2-16 Front Fenders... 2-17 Wiring (Where Applicable)... 2-18 Weather Guard Tarp Installation - Optional... 2-19 Hand Crank Handle... 2-23 Tarp Operating Safety Information... 2-24 Trouble Shooting... 2-25 Inspection and Maintenance... 2-25 Operation... 2-25 Wheels & Tires Wheel Nut Torque Requirements... 2-26 Tire Pressure... 2-27 Tire Warranty... 2-27 Complete Torque Chart Capscrews - Grade 5... 2-28 Hydraulic Fittings - Torque and Installation... 2-29 High Capacity Wagon Option Gravity Box Tube Conveyors... 2-30 Gravity Box Augers... 2-31 Tongue Retractable Light Cord Service... 2-33 Unloading Side Reversal... 2-34 2-1

744 GRAIN WAGON Maintenance Important Check Points Tires and Wheels 1. Check tire pressures and maintain at recommended values listed in this manual. For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. Tire manufacturers phone numbers and web sites are listed in this manual for your convenience. 2. Check toe-in. Improper toe will cause excessive tire wear. Toe should be set at 1/16 per side. To adjust toe, set turning assembly perpendicular to front axle. Then use straight edge or sight front tire straight with rear tire. Once straight, turn 1/16. Tighten locknuts. 3. Grease all lube points daily during busy season: A. 2 on each front spindle pivot B. 4 on turning assembly pivot C. 1 on each tie rod end D. 2 on tongue on telescope latch plate. TIRES For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. See "Tire Warranty" Section. 2-2

744 GRAIN WAGON Maintenance Important Check Points (continued) 4. Wheel hubs (check grease after first season of use.) NOTE: The bearings are pressure packed with grease. An empty hub cavity does not indicate a lack of grease. It is not beneficial to fill the cavity. 5. Maintain brake fluid level in master cylinder. Lubricate push pipe and guides to ensure free movement. Adjust brake shoes as necessary: Rotate wheel for forward movement only. Tighten adjusting cog nut until you cannot rotate wheel by hand, then back off the adjustment 25 to 30 notches. An additional 5-8 notches may be necessary. See Brake System for detailed instructions. 6. When hauling corrosive materials such as fertilizers, it is advisable after use to wash out all excess materials to prevent premature rusting. It is extremely important that the spindles are never welded to by the customer. Special manufacturing processes are utilized at the factory, and spindle weldments should always be replaced if repairs are necessary. 2-3

744 GRAIN WAGON Maintenance Important Check Points (continued) Tongue and Wheel Alignment Please refer to the following information for specific tongue/wheel alignment. If the tongue does not pull perpendicular to the front axle, the grain wagon can dog-track. 1. Use a straight edge or string to set front tires straight with rear tires. 2. Loosen right and left tie rod clamps. 3. Adjust distances L from the hitch pin to the right and left king pins equal on each side until tongue is perpendicular to front axle. 4. Again check that front and rear wheels are in a straight line. Set 1/16 Toe-In at front of each wheel. Tighten tie rod clamps. 5. Check tracking of wagon. 2-4

744 GRAIN WAGON Maintenance Hitch The standard hitch pin size for your grain wagon is 1 1/4. The optional hitch kit includes a 1 1/2 I.D. ball hitch and bushing for a 1 1/4 pin. It also includes a hammerstrap for the 1 1/4 rear hitch. Failure to use the correct size hitch pin can cause premature failure of swivel ball and tractor drawbar. Transport Chain ALWAYS USE TRANSPORT CHAIN WHEN TRANSPORTING IMPLEMENTS. FAILURE TO USE CHAIN COULD CAUSE PERSONAL INJURY OR DAMAGE IF IMPLEMENTS BECOME DISENGAGED. REPLACE TRANSPORT CHAIN IF ANY LINK OR END FITTING IS BROKEN, STRETCHED, OR DAMAGED. DO NOT WELD TRANSPORT CHAIN. Current model grain wagons feature a transport chain as standard equipment. This transport chain is sized for towing of one Model 744 grain wagon, fully loaded. When multiple grain wagons are towed, the transport chain on the lead wagon must be sized accordingly. Transport Chain Part No. Model Max. Weight of Towed Unit(s) (lbs.) 9003269 744 60,500 (July 2014) 2-5

744 GRAIN WAGON Maintenance Steering Axle Stop Adjustment Turn wheels both directions on level ground and adjust axle stop bolts for 1-1 1/2 clearance between inside tire edge and nearest frame. 2-6

744 GRAIN WAGON Maintenance Dual Wheels Raise axle and block adequately for wheel and tire removal. 1. Install inside wheel over ten existing wheel studs (3/4 UNF). 2. Install male/female wheel nuts to secure inside wheel. For torque information please refer to the wheel torque page of this manual. 3. Install outside wheel on wheel nuts. 4. Install outer wheel nuts (1 1/8 UNF) to secure outside wheel. For torque information please refer to the wheel torque page of this manual. 2-7

744 GRAIN WAGON Maintenance Grain Train Operation As a reminder, follow the recommendations in this manual for maximum travel speeds, tire pressure, tongue & wheel alignment, and brake adjustment to ensure optimum travel safety. Operators should be careful when turning short or backing two large-capacity wagons, where factors such as uneven terrain can affect wagon clearances and create interference. 2-8

744 GRAIN WAGON Maintenance Brake System Sliding Hitch and Latch The braking system on your running gear is designed to release automatically when you back up. Before adjusting individual brake shoes, inspect the master cylinder push plate for proper contact when the sliding hitch and latch mechanism is pulled forward. NOTE: A maximum 3/16 gap is necessary to prevent possible dragging of brakes. Press lightly on plunger to eliminate play and set gap as close to 3/16 as possible for optimum performance. Check the push tube for alignment and free movement in the tongue. Master Cylinder Brake fluid level may be checked by removing cap on master cylinder. Refill level with a heavy-duty brake fluid that meets or exceeds DOT-3. Do not clean any brake components in gasoline, kerosene, or oil. NOTE: The cap o-ring should be lubricated with brake fluid prior to hand tightening. Hand tighten ONLY! 2-9

744 GRAIN WAGON Maintenance Brake System (continued) Brake Shoe Adjustment NOTE: Be sure to read preceding section on sliding hitch and latch adjustment before proceeding to this step. Brakes are set at factory, however, it may become necessary to adjust shoes after the first season. The brakes incorporate a Back-up feature that makes it necessary to rotate the wheels in the direction of forward rotation only when making adjustments. Jack up each wheel. Tighten the brake adjusting cog nut (located in the slot on the brake backing plate) until you cannot rotate wheel by hand, then back off the adjustment 25 to 30 notches (approximately 4 to 5 threads exposed). An additional 5-8 notches may be necessary. Brake Bleeding Use ONLY quality DOT-3 heavy-duty brake fluid. If pressure bleeding equipment is available, follow the manufacturer s instructions in bleeding the system. Manual Bleeding Fill master cylinder with fluid. Bleed rear brakes first (farthest from master cylinder). Loosen the bleeder screw located in wheel cylinder one turn. The system is now open to the atmosphere through a passage drilled in the screw. Securely install bleeder hose to bleed screw on first wheel cylinder to be bled. Submerge the loose end of bleeder hose in a glass container filled approximately 1/3 full with brake fluid to observe expelled air bubbles while stroking master cylinder. NOTE: The bleed hose must have a snug connection at bleed screw and remain submerged in brake fluid to avoid re-entry of air into the system. Position a flat tool bar between master cylinder L bracket and housing (see illustration) and pump master cylinder with long steady strokes. Continue to stroke master cylinder until bubbles stop rising to surface of fluid in glass jar. Remove hose and re-tighten bleeder screw. Repeat bleeding operation at each wheel cylinder. During the bleeding process, replenish the brake fluid, so the level does not fall below the 1/2 full level in the master cylinder reservoir. After bleeding is completed, make sure master cylinder reservoir is filled and filler cap is securely in place. NOTE: The cap o-ring should be lubricated with brake fluid prior to hand tightening. Hand tighten ONLY! Saltwater, granular fertilizers and other corrosive materials are destructive to metal. To prolong the life of a braking system used under corrosive conditions, flush the actuator periodically with a high pressure water hose. Be sure to re-grease bearings and oil all moving parts after the unit has dried. At the end of the season, when unit is to be stored, remove the brake drums and clean inside the brakes. Pack wheel bearings before drum is installed. CAUTION: Do not pack hub full of grease. Excessive grease may leak into brake drums causing brake failure. 2-10

744 GRAIN WAGON Maintenance Brake System (continued) Brake System Trouble Shooting Guide SYMPTOM BRAKES DRAGGING/LOCK-UP BRAKE DRUMS HOT/ONE OR MORE BRAKES DRAG REMEDY 1. Flush brake system 2. Disassemble slave cylinders inside brake clusters. Cleancylinder and cylinder walls. Reassemble and adjust. 3. Install new brake fl uid. 1. Re-adjust brakes. Tighten brake shoes down to brake drum, then back off 25-30 notches. Approximately 4 to 5 threads on brake adjusting screw will be exposed. Be sure each brake assembly has the same adjustment. This will equalize the brake system causing each brake to pull the same amount of weight. 2-11

744 GRAIN WAGON Maintenance Electrical Hook-Up Your Grain Wagon is supplied with a seven-point SAE connector plug which will adapt to the receptacle found on several new tractors on the market today. If not available, an SAE J 560 seven-point outlet socket can be purchased from your Unverferth dealer (order Part #92824). The Grain Train Wires: White = Ground Green = Right amber flashing lamp Yellow = Left amber flashing lamp Brown = Tail light Blue = Chute Light SAE SEVEN POINT CONNECTOR PLUG Connect harness to tractor with sufficient slack and lock harness under small loop in spring. To retract harness, stow connector under large loop in spring. The following schematics comply with ANSI/AS- ABE Standard S279.9/SAEJ137 for new production tractors. NOTE: Wiring specifications may be different for older tractor models. Consult your tractor operator s manual or dealer for proper wiring and installation. The ETS module modifies the flashing of the amber and red lights when the turn signal is activated to conform to ASABE 279.10 lighting standards. The ETS is required in some states, optional in others. Without the module, only the amber light flashes on the turn side; both reds burn at a constant standard brightness, and the opposite side amber burns steady bright. With the ETS module, both the red and the amber on the turn side will flash in unison with the tractor, while the opposite red will burn continuous standard brightness, and the opposite amber will burn continuous bright. NOTE: Many tractors and trucks are wired differently, potentially causing variations of the above lighting patterns. 2-12

744 GRAIN WAGON Maintenance Electrical Hook-Up (continued) For Carts with Serial Number B27970099 and Lower For Carts with Serial Number B27970100 and Higher (December 2011) 2-13

744 GRAIN WAGON Maintenance Light Module Kit #251095 - Optional In some areas the lights may be required to operate in a specific pattern. There is an Enhanced Turn Signal Kit available in addition to the standard light kit for this function. See you dealer for more information. On older tractors without the module, only the amber light flashes on the turn side; both reds burn at a constant standard brightness, and the opposite side amber burns steadily bright. With the ETS module, both the red and the amber on the turn side will flash in unison with the tractor, while the opposite red will burn continuous standard brightness, and the opposite amber will burn continuous bright. NOTE: Many tractors and trucks are wired differently, potentially causing variations of the above lighting patterns. The ETS module can be purchased from your dealer. Sideboards Set-Up 1. Rotate the side boards up into position and secure at corner holes 2. Attach the center support hardware. Refer to parts page. 3. Tighten all hardware, including hinge bolts. 2-14

744 GRAIN WAGON Maintenance Adjustable Chute Your grain wagon features an adjustable-height unloading chute. The adjustment bolt is located under the door area of the grain wagon. When the bolt is turned in (clockwise), the unloading height of the chute increases. When the bolt is turned out (counter-clockwise), the chute height is lowered. (December 2011) 2-15

744 GRAIN WAGON Maintenance Fender Installation - Optional NOTE: All capscrews and nuts which tighten directly against the plastic fenders must have a flat washer to provide adequate surface bearing. Do not tighten fasteners during assembly. After all fenders are attached, visually align fenders with tires and tighten all fasteners. REAR FENDERS 1. Assemble mud flaps and bottom arms (RH & LH) to rear fenders as shown with 3/8 x 2 capscrews, flat washers, and locknuts. 2. Bolt rear top and bottom arms to frame with 1/2 x 1 1/2 capscrews and locknuts. 3. Position rear fenders over top arms and secure with 3/8 x 1 1/2 capscrews, flat washers and nuts. 2-16

744 GRAIN WAGON Maintenance Fender Installation - Optional (continued) FRONT FENDERS 4. Bolt front top arms to frame with 1/2 x 1 1/2 capscrews and locknuts. 5. Mount tubes to frame brackets with U-bolts and 3/8 locknuts. Tubes and brackets must be tight and square with equally tightened threads on U-bolts. 6. Position front fenders over top arms and secure with 3/8 x 1 1 /2 capscrews, flat washers and locknuts. 7. Bolt front fenders to tubes with 3/8 x 1 capscrews, flat washers and locknuts in top holes. 8. Assemble mud flaps and back plates to front fenders with 3/8 x 1 capscrews, flat washers and locknuts in bottom holes. 9. Visually align fenders from front or rear and tighten all fasteners. Align edge of 12 x 26 plastic laminate with rear edge of hopper (behind chute) and apply. Trim laminate as required for hopper profile. 2-17

744 GRAIN WAGON Maintenance Fender Installation - Optional (continued) WIRING (Where Applicable) 10. Install perimeter wiring harness and connect to main harness. Crimp light wires to harness connectors. Assemble lights to fenders, with ground eyelets on mounting bolts. 11. Connect electrical system to power source and check for proper operation. 2-18

744 GRAIN WAGON Maintenance Weather Guard Tarp Installation - Optional Fig. 1 1. Install the side board extensions to the box. See page 1-15. 2. Assemble the end caps (23) to the front and rear side boards with 3/8 x 3/4 flange screws (31) and flange nuts (30). Fasten to right and left side boards with 1/4 x 1 self-drilling screw (34). See Fig. 2. Fig. 2 3. Assemble the bow brackets (21) and latch plate (5) to the right side panel or side board with 3/8-16UNC x 1 torx screw (46) and flange nuts (30). Secure latch plate (5) to front of panel with eyebolt (3) and two flange nuts (30). See Fig. 3. Fig. 3 Fig. 4 4. Assemble the bow brackets (21) to the left side panel or side board with 3/8 x 1 carriage bolts (32) and flange nuts (30). See Fig. 4. (July 2014) 2-19

744 GRAIN WAGON Maintenance Weather Guard Tarp Installation - Optional (continued) Fig. 5 5. Position the bows (22) under the side brackets (21) and retain with 3/8 x 1 carriage bolts (32) and flange nuts (30). See Fig. 5. Same for both the right and left sides. 6. Attach the cable assemblies (9005708) to the rear end cap holes, see Fig. 6A. Run cables over the top of the bows (220575B). Route cables through holes in front end caps (Fig. 6). Insert capscrew (TA0-907131-0) through hole in front end cap and into bracket with U-nut assembly (281712B). Secure cables to the slot in bracket assembly (281712B) (Fig. 6C). To tighten cables, tighten capscrew (TA0-907131-0) on outside of wagon until bracket makes cables snug tight. Do not overtighten. Plug the remaining holes in the rear end cap with plug (9005727). Fig. 6 Run Cable (9005708) through hole in End Caps FIG. 6A FIG. 6B Secure Cable (9005708) to Bracket (281712B) Tighten Capscrew (TA0-907131-0) to tighten Cables FIG. 6C 2-20

744 GRAIN WAGON Maintenance Weather Guard Tarp Installation - Optional (continued) 7. (2-person operation) On a clean floor, lay the tarp out flat with the raw edge of the hems and pockets down and the exterior side facing up. 8. Insert the small 1 1/8 tube (16) by sliding it into the small pocket of the tarp. Leave 1 of the tube sticking out one end and drill a 3/16 hole through the center of the outer reinforcement strap and tube. Fasten with a rivet (15). At the other end, pull on the tarp by hand to stretch it until there is 1 of tube sticking out. Drill hole and install rivet. Press the 1 1/8 plugs (14) into each end of the tube. See Fig. 7. INSTALLATION TIP: Tarp is designed to be stretched the length of the tube to reduce wrinkling. For easier assembly apply liberal dusting of baby powder on tube and inside of tube pockets before sliding tubes in pockets. Insert the 2 roll tube into the large pocket, with the splined shaft to the rear. Measure 10 1/2 from the end of the spline to the start of the tarp. Install the first U-clamp (8) and self-drilling screws (7) to the first reinforcement strap, to secure the tarp to the tube. Work down the roll tube putting the U-clamps and self-drilling screws on each reinforcement strap. Make sure to keep the tarp pulled tight to reduce wrinkling. See Fig. 7. Fig. 7 2-21

744 GRAIN WAGON Maintenance Weather Guard Tarp Installation - Optional (continued) 9. Insert knotted stretch rope (18) through flat washer (4), plastic tube (17) and end plug (20). Place these items as an assembly into front end of 2 tube (6) and press the end plug into the end of the tube. Screw self-drilling screw (43) through side of roll tube into end plug (20) to retain plug into tube (6). Slide hose (45) over bungee. See Fig. 8. Fig. 8 10. Hand roll the tarp into open position. Place the 1 1/8 stationary tube side of the tarp on top of the left side of the box, centered from front to back of box. BE CAREFUL NOT TO LET THE TARP ROLL OFF OF THE BOX. Assemble the tarp and stops (24) (with caps) to the left side boards by poking a hole through the tarp and using flange screws (29) and flange nuts (30). Assemble the center stop through the bow weldment, the front and rear stops should be 1 foot in from the ends of the wagon. See Fig. 9. Fig. 9 11. Unroll the tarp and insert stretch cord through the top of the eye bolt (3) and knot off. See Fig. 10. Fig. 10 12. Insert U-joint (9) over splined coupling (6) and secure with wire lynch pin (10). Insert crank handle (13) into U-joint and secure with roll pin (11). Insert round head bolt (40) into bottom hole of crank handle (13) and slide plastic handle (12) onto bolt securing with locknut (35). Insert 1 1/4 plug (42) into end of handle. See Fig. 11. Fig. 11 2-22

744 GRAIN WAGON Maintenance Weather Guard Tarp Installation - Optional (continued) HAND CRANK HANDLE 13. Locate the bracket just above the box fold line, centered on the box. Using self-tapping screws (19) mount bracket to box and secure using flange nut (30). Attach handle holder (38) to bracket (27) using 3/8 x 1 capscrew (39) and locknut (33). Fig. 12 Locate the operating decal near the handle as shown. Clean the surface and apply the sticker permanently. 14. Tighten tarp by holding the crank firmly with both hands and roll the main tarp tube counter-clockwise up under the latch plate. Next, bring the crank handle down perpendicular to the ground. Continue by lifting it up into the crank retainer. See Fig. 13. NOTE: A slight bow in crank tube should indicate adequate tension. Fig. 13 2-23

744 GRAIN WAGON Maintenance Tarp Operating Safety Information Always use adequate caution when operating tarp. Make sure tarp is open before unloading or loading. Make sure nobody is on or near the tarp system before and during operating. Do not operate tarp with box hoisted in an elevated position. If tarp is covered with snow, it is important to remove snow before operating. End caps must be free from grain that may be piled on them. Grain should not be heaped higher than end caps. Tarp may be fully opened or completely closed while in transit. However, the closed position is recommended. Instruct everyone who will operate this tarp the correct procedures of doing so, or have them read this entire manual. Insert snap pins whenever removing or placing crank in holders. 2-24

744 GRAIN WAGON Maintenance Trouble Shooting PROBABLE CAUSE Tarp sags in middle areas Holes or tears in tarp CORRECTION 1. Bows may be bent or adjusted too low. 2. Missing or loose ridge strap. Replace or retighten. 3. U-joint may need to be adjusted on splinded shaft to provide more tension. 1. Consult your local dealer for repairs. 2. Order tarp repart kit from dealer. 3. When new tarp or parts are needed always replace with original parts. Inspection and Maintenance Periodic preventive maintenance should be practiced. Inspect tarp and hardware often for abrasions or loosened bolts that may need adjustment and/or repair. Check stretch cord for wear and adjust tension whenever needed. If installed correctly, tarp should always operate as well as when first installed. If tarp does not pass this simple inspection, make all appropriate repairs or adjustments immediately before serious damage occurs. Operation Using both hands, carefully remove the crank from the holder. Extend the crank handle assembly to a comfortable position at the rear of the box. Roll the tarp to the desired location - fully open or fully closed position. Place the crank in the holder. 2-25

744 GRAIN WAGON Maintenance Wheels and Tires Wheel Nut Torque Requirements IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE VALUE. CHECK TORQUE EVERY 10 HOURS OF USE THERE-AFTER. AFTER EACH WHEEL REMOVAL START TORQUE PROCESS FROM BEGINNING. WARRANTY DOES NOT COVER FAILURES CAUSED BY IMPROPERLY TORQUED WHEEL NUTS/BOLTS. Failure to check torque before first load may damage wheel nut/bolt seats. Once seats are damaged, it will become impossible to keep nuts/bolts tight. Tighten nuts/bolts to applicable torque value shown in table. Start all nuts/bolts by hand to prevent cross threading. Torque nuts/bolts in the recommended sequence as shown in Diagram 1. WHEEL HARDWARE SIZE FOOT-POUNDS 3/4-16 (UNF) 365 ft.-lbs. 1 1/8-12 (UNF) 365 ft.-lbs. 10 BOLT DIAGRAM 1 Nut/Bolt Location: 3/4-16 (UNF) Single Wheels 1 1/8-12 (UNF) Dual Wheels 2-26

744 GRAIN WAGON Maintenance Wheels and Tires (continued) Tire Pressure The following is to be used as a general guide for tire inflation and figures can vary depending on specific brand of tire used. It is important that tires are inspected after unit is loaded. Start with minimum pressure indicated. The tire should stand up with no side-wall buckling or distress as tire rolls. Record the pressure needed to support the full load and maintain this pressure to achieve proper tire life. Do not exceed maximum recommended tire pressure. All truck tires...recommended 85 PSI maximum (All tire pressures in psi) Tire Warranty For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. Following are phone numbers and Websites for your convenience: Firestone www.firestoneag.com Phone 800-847-3364 Titan www.titan-intl.com or Phone 800-USA-BEAR Goodyear Fax 515-265-9301 Trelleborg Continental/Mitas www.trelleborg.com Phone 866-633-8473 www.mitas-tires.com Phone 704-542-3422 Fax 704-542-3474 2-27

744 GRAIN WAGON Maintenance Complete Torque Chart Capscrews - Grade 5 NOTE: Grade 5 capscrews can be identified by three radial dashes on the head. For wheel torque requirements, refer to Wheels and Tires. Tighten U-bolts evenly and equally to have the same number of threads exposed on each end. SIZE 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14 1 1/8-7 1 1/8-12 1 1/4-7 1 1/4-12 1 3/8-6 1 3/8-12 1 1/2-6 1 1/2-12 FOOT POUNDS 8-10 9-11 15-17 17-19 25-28 28-31 40-45 45-50 62-68 68-75 90-98 100-110 120-135 124-137 200-220 210-230 330-350 360-380 500-525 540-560 600-635 665-700 850-895 940-990 1125-1175 1280-1335 1500-1560 1685-1755 NEWTON METERS 11-13 12-15 20-23 23-26 34-38 38-42 54-61 61-68 84-92 92-102 122-133 134-148 162-183 168-186 270-300 285-310 425-475 460-515 675-710 730-760 815-860 920-950 1150-1215 1275-1340 1525-1590 1735-1810 2035-2115 2285-2380 Follow these torque recommendations except when specified in text. 2-28

744 GRAIN WAGON Maintenance Hydraulic Fittings Torque and Installation SAE FLARE CONNECTION (J. I. C.) 1. Tighten nut with finger until it bottoms the seat. 2. Using a wrench, rotate nut to tighten. Turn nut 1/3 turn to apply proper torque. SAE STRAIGHT THREAD O-RING SEAL 1. Insure jam nut and washer are backed up to the back side of smooth portion of elbow adapter. 2. Lubricate o-ring -- VERY IMPORTANT! 3. Thread into port until washer bottoms onto spot face. 4. Position elbows by backing up adapter. 5. Tighten jam nut. 2-29

744 GRAIN WAGON Maintenance High Capacity Wagon Option Gravity Box Tube Conveyors Features: Up to 12 bushel per minute, 720 bushel per hour (capacity will vary based on seed and operating speed) 16 Length x 6 Diameter Tube 8 Cleated PVC Belt Universal, Adjusting Mounting Brackets and Hopper High-Efficiency Orbital Motor 3-Stage Telescopic Downspout (6 to 10 ) Specifications: DESCRIPTION 16' Conveyor, Mounts, Hopper & Hydraulic Motor (Tractor hoses not included) Optional Electric ON/OFF Control Kit for 10' Telescopic Spout FIT OUTSIDE DOOR ANGLE DIMENSION APPROX. WEIGHT STOCK NUMBER 60" 495 lbs. CV61606 N/A 12 lbs. 21905 2-30

744 GRAIN WAGON Maintenance High Capacity Wagon Option Gravity Box Augers - Patented Design Features: Deep-intake, 12 diameter sump allows for increased material uptake and faster unloading Available in 16 and 14 lengths Stainless-steel sump and shroud on plastic augers offers increased corrosion resistance Six-inch diameter augers in choice of heavy-duty reinforced ABS Plastic or 16 ga. Steel outer tube Adjustable hopper allows easy attachment Include valve, motor, winch, hopper, and hoses to front of box Full 180 o horizontal pivot, 90 o vertical adjustment, and 4 flexible downspout for maximum maneuverability Optional telescoping downspout extends from 6 to 10 for added reach, 9 to 14 9 spouts are also available Full range of unloading positions with tethered cable design Auger tube-mounted winch with safety latch for convenient one-person height adjustment and storage (16 auger includes winch w/automatic brake) Two Control cords on spout end for convenient on/off control Optional customer-installed Electronic Control Package - part no. 21905 6-cubic inch hydraulic motor is mounted at the top to protect components and requires only 6-12 gallon per minute and 1200 p.s.i. Discharge rate of up to 8 bushels per minute with brush flighting, 10 bushel per minute for plastic and steel flighting for grain and 900 lbs. per minute for fertilizer (based on 500 RPM auger speed) All metal parts are powder coated for rust resistance Rubber-cushioned, flip-over, transport bracket protects auger and provides faster, safer operation Support cable protects auger and operator 2-31

744 GRAIN WAGON Maintenance High Capacity Wagon Option (continued) Gravity Box Augers - Patented Design (continued) Flighting Options: BRUSH-TIP Available for steel augers. Patent-pending manufacturing process assures closer bristles for faster unloading and seed saving gentleness. STAINLESS STEEL Available for plastic tube auger. Heavy-duty stainless steel 5 auger with cupped flighting provides a non-corrosive surface, recommended for bulk fertilizer handling. Flighting is centered in auger tube on lower bearing for maximum life. NYLON Available for steel augers. Rugged nylon flighting on hexagon, stainless-steel shaft, recommended for seed handling. Plastic flighting centered in auger tube on lower bearing for maximum life. STEEL Available for steel augers. Heavy-duty steel auger provides general purpose conveying of all noncorrosive bulk materials. Cupped flighting carries material closer to shaft for faster, gentler unloading. Specifications: SIZE FLIGHTING MATERIAL FIT OUTSIDE DOOR ANGLE DIMENSION 16' AUGER ACCESSORIES: Contact your dealer for augers and accessories. APPROX. WEIGHT STOCK NUMBER Steel 64" 229 lbs. 21985 16' STEEL Brush-Tip 64" 246 lbs. 21989 Plastic 64" 260 lbs. 23832B 16' PLASTIC Stainless Steel 64" 272 lbs. 22624 2-32

744 GRAIN WAGON Maintenance Tongue Retractable Light Cord Service NOTE: During disassembly, observe clamp locations and cord and harness routing etc. which will be helpful during reassembly. 1. Remove the two 3/4 x 7 capscrews and locknuts which secure the front hitch. Remove the front hitch and two shims from the tongue. 2. Remove the three 1/4 x 3/4 capscrews and lock washers and lift off the master cylinder cover. 3. Disconnect the tension spring from the slide tube weldment in front of the master cylinder. Remove the two 3/8 x 2 3/4 capscrews and lock washers to separate the slide tube weldment from the internal push tube assembly. 4. Remove the push tube assembly from the hitch end of the tongue. This will include the pulley slide weldment, cord, clamps and rear pulley. 5. Inspect the internal moving parts, clamps, bungee cord, and harness for wear or abrasion and replace if necessary. Refer to the parts section for details. 6. Reassemble in the reverse order. Make sure the is installed in the front bottom opening of the push tube to protect the harness. 2-33

744 GRAIN WAGON Maintenance Unloading Side Reversal 1. Secure use of an overhead hoist with a minimum capacity of 4000 lbs. and lift height of 36 inches. Securely attach a lift harness to the hopper and make ready for a level lift. 2. Disconnect taillights and remove 7-pin connector from rear header. Remove main harness from rear panel and fold securely down on rear axle. Disconnect chute light harness from main harness and secure to undercarriage. 3. If so equipped, remove all fenders, related mounting brackets and clearance light harness from undercarriage. 4. Relieve spring tension on front axle hold down bracket by loosening and backing out hex capscrew approximately 2. Remove hold down pin at undercarriage attachment point and remove capscrews from elastic bumpers. Slide out bumper brackets when hopper weight is removed. 5. Remove rear axle pins and slowly lift hopper off running gear. Raise hopper high enough for lower discharge chute to clear tire height and hold down bracket. 6. If hoist lift harness can rotate - slowly turn the hopper 180 degrees and re-align over running gear. If lift harness cannot rotate - roll out running gear, reverse direction, and roll back under suspended hopper. 7. Align undercarriage with rear axle brackets and front axle hold down bracket. Slowly lower hopper down on running gear. 8. Reinstall rear axle pins to secure undercarriage to running gear. 9. Re-install hold down bracket to undercarriage with pin. Slightly lift undercarriage 1/2 off front axle and install bumper brackets. Set undercarriage back down on axle, reassemble spring retainer and hex nuts to hold down spring shaft, and tighten nuts to end of threads for maximum spring tension. 10. Remove tail lights, related wire harness, and mounting bracket with SMV sign from front and reinstall to rear. Route chute light harnesses from front to rear conduit, reconnect wire harness, and test all light functions. Secure harness to frame with tie wraps. 11. Reinstall fender mounting brackets, fenders, and clearance light harness. Check tire-to-fender clearances and adjust as needed. Check clearance light operation. 12. Remove ladder from rear and reinstall to front. 13. Install Reflector Kit #221451 - Locate (2) Amber to Front and (2) Red to Rear. 2-34

744 GRAIN WAGON Parts SECTION III Parts Tongue... 3-2 Brake Master Cylinder... 3-5 Undercarriage Components (Beginning with Serial Number B27680100)... 3-6 Undercarriage Components... 3-10 Hub... 3-14 Wheels and Tires... 3-15 Brake Components Beginning with Serial Number B26910100... 3-16 Prior to Serial Number B26910100... 3-18 13 Brake Components... 3-20 Gravity Box... 3-22 Sideboard Components... 3-24 Fender Components - Optional... 3-25 Door Wheel with Gear Reduction... 3-26 Paint & Decals... 3-28 Touch-Up Paint... 3-29 Electrical Components... 3-30 Weather Guard Tarp Components - Optional... 3-32 3-1

744 GRAIN WAGON Parts Tongue 3-2

744 GRAIN WAGON Parts Tongue ITEM DESCRIPTION PART NO. QTY. NOTES Tongue Assembly =Green= 221157G 1 Tongue Assembly =Red= 221157R 1 Includes Items 1 Thru 68 1 Tongue Weldment =Green= 222183G Tongue Weldment =Red= 222183R 1 96" Tube Length 2 Latch Plate Weldment 221103B 1 3 Brake Bracket 221181B 1 4 Bolt, 1/2 UNC x 1-1/4 9390-100 2 5 Lockwasher, 1/2 9404-025 2 6 Flatwasher, 1/2 9405-088 4 7 Latch Weldment 300110B 1 8 Bolt, 1 UNC x 7 9390-197 1 9 Locknut, 1 UNC 92199 1 10 Extension Spring, 1 x 3.21" 9002044 2 11 Bolt, 3/4 UNC x 7 9390-159 2 12 Locknut, 3/4 UNC 96732 2 13 Hitch Weldment 221092B 1 14 Hitch Weldment, Swivel 300195B 1 Option 15 Pin, 1 1/4 x 3 3/4 250151 1 16 Roll Pin, 5/16 x 2 9392-159 2 17 Balance Rod 222189B 1 18 Spring, 2 1/2 x 2.5x16.5 -.5D Wire 9003880B 2 19 Retainer, Spring 8-603027 1 20 Bolt, 3/8-16 UNC x 1-1/2 9390-057 1 21 Lockwasher, 3/8 9404-021 3 22 Nut, 3/8-16 UNC Hex 9394-006 1 23 Pin, Tongue, 1 1/4-7 UNC x 9 1/2 9001782 1 24 Locknut, 1 1/4-7 UNC w/setscrew 300189 1 Setscrew, 5/16-18 UNC x 3/8 9002186 1 Nylon Locking 25 Master Cylinder Assembly Page 2-5 1 26 Shock Absorber 91667 2 27 Shock Bushing 300035 2 28 Capscrew, 1/2-20 UNC x 3 1/2 9390-109 1 29 Locknut, 1/2-20 UNC 94981 1 30 Spacer 221138 2 31 Capscrew, 5/8-18 UNC x 3 1/2 9390-130 1 32 Locknut, 5/8-18 UNC 95905 1 33 Roller, Cord 221117 2 34 Pin, 1/4 x 1 1/4 9002645 2 35 Cotter Pin, 1/16 x 1/2 9391-001 2 36 Cover Weldment 221082B 1 37 Capscrew, 1/4-20 UNC x 3/4 9390-003 2 38 Flatwasher, 1/4 9405-064 5 39 Lockwasher, 1/4 9404-017 5 40 Nut, 1/4-20 UNC 9394-002 2 41 Capscrew, 1/4-20 UNC x 3/4 9390-003 3 42 Cover, Shock 221153B 1 43 Pad, Rubber 9001498 1 44 Spring 221069 1 45 Locknut, 5/16-18 UNC 9807 1 46 Connector, Electrical 92450 1 3-3

744 GRAIN WAGON Parts Tongue (continued) ITEM DESCRIPTION PART NO. QTY. NOTES 47 Harness 9003145 1 48 Push Tube 221022B 1 49 Pulley Slide Weldment 221099B 1 50 Pulley 9002636 1 51 Capscrew, 1/4-20 UNC x 3 9390-013 1 52 Slide Tube Weldment 221143B 1 53 Spring 9003032B 1 54 Capscrew, 3/8-16 UNC x 2 3/4 9390-062 2 55 Cable Tie, 5/16 x 21 1/2 9000104 2 56 Bunge Cord, 3/8 x 54 221150 1 57 Cord Clamp, 1/4-5/8 9000389 2 58 Pad, Rubber 9002581 1 59 Shim 300081B 2 60 Rubber Grommet, 3 OD 9004485 1 61 Grease Zerk 91160 2 62 Capscrew, 5/16-18 UNC x 1/2 9390-026 4 63 Lockwasher, 5/16 9404-019 4 64 Flatwasher, 5/16 9405-070 6 65 Capscrew, 1/2-13 UNC x 1 1/4 9390-100 1 66 Jam Nut, 1/2-13 UNC 9395-010 1 67 Spring 9002666 2 68 Decal, Harness 9003201 1 69 Chain, Transport 9003269 1 70 Trimlok, 1 1/8 Lg. 9000787 1 71 Hex Nut 5/16-18UNC 9390-004 1 72 Bushing 9/16 OD x.397 ID x 1/2 281372 1 73 Capscrew 5/16-18UNC x 1 1/4 9390-031 1 74 Bushing, 1 1/2 Dia. x 1 Lg. 93622 1 3-4

744 GRAIN WAGON Parts Brake Master Cylinder ITEM DESCRIPTION PART NO. QTY. NOTES Master Cylinder w/spring Bracket 92968B 1 Includes Items 1-8 Seal Kit for Master Cylinder 9001031 Hydraulic Bracket Assembly 270503 Includes Items 3 & 5 1 Spring Bracket - Right 91672 1 2 Spring Bracket - Left 91673 1 3 Master Cylinder ONLY 9003931 1 4 Fill Cap 92540 1 5 Orifi ce Adapter 9003774 1 Dryseal 6 Capscrew, 3/8-16 UNC x 3 9390-063 2 7 Lock Washer, 3/8 9404-022 2 8 Hex Nut, 3/8-16 UNC 9394-006 2 9 Orifi ce Adapter 91679 1 Requires Item #10 10 Washer, Brass 91680 1 For Item #9 Only NOTE: The cap o-ring should be lubricated with brake fluid prior to hand tightening. Hand tighten ONLY! 3-5

744 GRAIN WAGON Parts Undercarriage Components - Beginning with Serial Number B27660100 3-6 (July 2014)

744 GRAIN WAGON Parts Undercarriage Components - Beginning with Serial Number B27660100 ITEM DESCRIPTION PART NO. QTY. NOTES 1 Machined Hub Model 871 =GREEN= 220416G 4 Includes items 2, 3, 4 Machined Hub Model 871 =RED= 220416R 2 Bearing Cup #453A 4 1/4 OD 92461 4 3 Drive-In Stud Bolt 3/4-16UNF x 2 1/2 92457 40 4 Bearing Cup #33462 4 5/8 OD 92475 4 5 Steering Pin Weldment 221756 2 6 Tie Rod Assembly Complete =GREEN= 300004G 2 Includes items 7 thru 11 Tie Rod Assembly Complete =RED= 300004R 7 Tie Rod Pipe Tube 8-402026 2 8 Tie Rod Clamp 93668 4 9 LH Threaded Tie Rod End w/nut 92580 2 10 RH Threaded Tie Rod End w/nut 92581 2 11 Cotter Pin 5/32 Dia. x 2 9391-037 4 12 Turning Weldment =GREEN= 300077G Turning Weldment =RED= 300077R 1 Includes Items #13, 14, 16 13 Shaft 12" Long 8-603022 1 14 Capscrew 1/2-13UNC x 3 9390-107 2 Grade 5 15 Locknut 1/2-13UNC 94981 8 16 Tongue Assembly =GREEN= 221157G Tongue Assembly =RED= 221157R 1 17 Spindle Front Weldment RH =GREEN= 300140G Spindle Front Weldment RH =RED= 300140R 1 Includes Item #19 18 Spindle Front Weldment LH =GREEN= 300141G Spindle Front Weldment LH =RED= 300141R 1 Includes Item #19 18A Tie Rod Bushing 8-603021 2 Weld-In ONLY 19 Brass Bushing 2 1/2" OD 800394 4 20 Hub Sub Assembly 300455 2 Includes Items 1 and 21-33 21 Spindle 3 1/2" OD x 19 5/8 300448 4 22 Bearing Cone #460 1 3/4" ID 92463 4 23 Slotted Nut 1 1/4-12UNF 9002721 4 Grade 5 24 Hub Cap (Bolt-On) 92466 4 Gasket 284229 4 25 Spindle Washer 3 1/4" OD 92471 4 26 Brake Drum 13" 92575 4 27 Capscrew 1/2-20UNF x 1 9390-323 32 Grade 5 28 Cotter Pin 1/4" Dia. x 3 9391-062 4 29 Capscrew 5/16-18UNC 1/2 9390-026 20 Grade 5 30 Lock Washer 1/2" 9404-025 35 31 Gasket Maker 3oz Tube 9003036 2 32 Inner Bearing Cone #33275 92546 4 33 Seal 3 3/8" ID #33464TA 92829 4 34 Tongue Pivot Nut 1 1/4-7UNC w/set Screw 300189 1 Set Screw 5/16-18UNC 35 Tongue Pivot Bolt 1 1/4-7UNC x 9 1/2 9001782 1 36 Heavy Hex Jam Nut 1 3/4-5UNC w/set Screw 9005290 2 Set Screw 3/8-16UNC 37 Grease Zerk 1/4-28 91160 13 38 Thrust Bearing 2" 92433 2 39 Brake Cluster LH 93670 2 40 Brake Cluster RH 93669 2 41 Torsion Arm Welmdent 221023B 1 42 Capscrew 3/4-10UNC x 5 1/2 9390-156 2 Grade 5 43 Hex Nut 3/4-10UNC 9394-016 1 Grade 5 (July 2014) 3-7

744 GRAIN WAGON Parts Undercarriage Components (continued) - Beginning with Serial Number B27660100 ITEM DESCRIPTION PART NO. QTY. NOTES 44 Hex Jam Nut 3/4-10UNC 9395-016 4 Grade 5 45 Capscrew 3/4-10UNC x 3 (Full Threaded) 94733 4 Grade 5 46 Locknut 3/4-10UNC 96732 2 Grade 5 47 Torsion Bar Pin Weldment 1" Dia. x 6 220005 1 48 Torsion Bar Pin Weldment 1" Dia. x 4 3/4 220151 1 49 Hold Down Pin Weldment 1" Dia. x 2 15/16 220147 2 50 Flat Washer 1" 9405-116 4 51 Cotter Pin 3/16" Dia. x 2 9391-046 4 52 Front Axle Weldment =GREEN= 221751G Front Axle Weldment =RED= 221751R 1 53 Bronze Bearings 2.253" OD 92578 2 54 Axle Weldment =GREEN= 300431G Axle Weldment =RED= 300431R 1 55 Extension Spring 9003872 1 56 Rubber Grommet 7/16"ID 9005653 2 57 Axle Retainer Rear Weldment =GREEN= 300099G Axle Retainer Rear Weldment =RED= 300099R 1 58 Capscrew 3/4-10UNC x 8 9390-161 1 Grade 5 59 Flat Washer 1/2 9405-088 1 60 Capscrew 1/2-13UNC x 4 (Full Threaded) 91552 1 Grade 5 61 Spring Catch Weldment 222187B 1 62 Lock Washer 3/4" 9404-033 1 3-8 (July 2014)

744 GRAIN WAGON Parts Notes 3-9

744 GRAIN WAGON Parts Undercarriage 3-10 (December 2011)

744 GRAIN WAGON Parts Undercarriage ITEM DESCRIPTION PART NO. QTY. NOTES 1 Rear Axle Weldment =Green= 221295G Rear Axle Weldment =Red= 221295R 1 S/N B19310099 & Lower Rear Axle Weldment =Green= 221442G Rear Axle Weldment =Red= 221442R 1 S/N B19310100 & Higher 2 Rear Axle Retainer =Green= 300099G Rear Axle Retainer =Red= 300099R 1 3 Capscrew, 3/4-10 UNC x 8 9390-161 1 4 Hold Down Pin Weldment 220147 2 1 Dia. x 2 15/16 Hairpin Cotter,.177 Dia x 3 11/16 92424 4 5A Front Axle Weldment =Green= 221751G Front Axle Weldment =Red= 221751R 1 S/N B24170100 & Up 5B Front Axle Weldment =Green= 221288G Includes Items 8, 9, 18 1 Front Axle Weldment =Red= 221288R Prior to S/N B24170100 Spindle Front-Right Weldment =Green= 300140G 6 Spindle Front-Right Weldment =Red= 300140R Spindle Front-Left Weldment =Green= 300141G 1 Includes Item #7 Spindle Front-Left Weldment =Red= 300141R 6A Tie Rod Bushing 8-603021 2 Weld-In ONLY 7 Brass Bushing 800394 4 2 1/2 OD x 2 ID X 2 1/2 8A King Pin Assembly 221756 Serial #B24170100 & Up 8B King Pin Assembly 300014 2 Includes Item 9 Prior to S/N B24170100 9 Capscrew, 1/2-13 UNC x 3 1/2 9390-109 2 Prior to S/N B24170100 Locknut, 1/2-13 UNC 94981 2 Prior to S/N B24170100 10 Thrust Bearing 92433 2 11 Brake Assembly - 4 See Page 3-16 12 Hub Assembly - 4 See Page 3-14 Tie Rod Complete =Green= 300004G 2 13 Tie Rod Complete =Red= 300004R 1 Includes Items 14-16 Tie Rod ONLY 8-402026 1 14 Tie Rod End RH Threaded 92581 2 Tie Rod End LH Threaded 92580 2 15 Tie Rod Clamps 93668 4 16 Tie Rod Slotted Nut 7/8-14 UNF 92579 4 Cotter Pin 5/32" Dia. x 2 9391-037 2 17 Turning Weldment =Green= 300077G 1 Includes Items 21, 22 Turning Weldment =Red= 300077R 1 18 Bronze Bearing 92578 2 19 Capscrew, 3/4-10 UNC x 3 94733 4 Tongue Stop - Full Threaded Hex Jam Nut, 3/4-10 UNC 9395-016 4 20 King Pin Assembly 300005 1 Includes Item 22 21 Capscrew, 1/2-13 UNC x 3 9390-107 2 Locknut, 1/2-13 UNC 94981 2 22 Torsion Arm Weldment 221023B 1 23 Torsion Bar Pin Weldment 220005 1 1" Dia. x 6 24 Cotter Pin, 3/16" Dia. x 2 9391-046 2 Flat Washer, 1" 9405-118 2 (December 2011) 3-11

744 GRAIN WAGON Parts Undercarriage (continued) ITEM DESCRIPTION PART NO. QTY. NOTES 25 Torsion Bar Pin Weldment 220151 1 1" Dia. x 4 3/4 26 Spring, Torsion Bar 9003872 1 Requires Items 27A, 28 27 Spring Catch Weldment 222187 1 Capscrew, 1/2-13 UNC x 4 1/2 93400 For 221063 Spring w/cast 1 Bracket 28 Capscrew, 1/2-13 UNC x 4 91552 For 9003872 Spring (Shown) Lock Washer, 1/2" 9404-025 1 Flat Washer, 1/2" 9405-088 1 29 Rubber Pad Weldment 220862B 1 30 Capscrew, 3/8-16 UNC x 1 3/4 9390-058 2 Locknut, 3/8-16 UNC 9928 2 31 Hammer Strap 300230B 1 Capscrew, 3/4-10 UNC x 7 9390-159 2 32 Lock Washer, 3/4 9404-033 2 Hex Nut, 3/4-10 UNC 9394-016 2 33 Grease Zerk 91160 5 34 Lock Jam Nut 1 3/4-5UNC 9002029 2 S/N B24170100 & Higher 3-12 (December 2011)

744 GRAIN WAGON Parts Notes 3-13

744 GRAIN WAGON Parts Hub ITEM DESCRIPTION PART NO. QTY. NOTES Complete Hub Assembly =Green= 220417G Complete Hub Assembly =Red= 220417R 4 Includes Items 1-6, 10-13 1 Seal, 3 3/8" I.D. 92829 1 33464TA 2 Stud Bolt, 3/4-16 UNF x 2 1/2 92457 10 3 Wheel Nut, 3/4-16 UNF 92458 10 4 Bearing Cup - Outer 92461 1 453A 5 Bearing Cone - Outer 92463 1 460 6 Hub Cap "Bolt-On Type" 92466 1 7 Cotter Pin 1/4" Dia. x 3 9391-062 1 8 Slotted Nut 1 1/4-12 UNF 9002721 1 9 Spindle Washer 92471 1 10 Capscrew, 5/16-18 UNC x 1/2 9390-026 4 11 Machined Hub w/bearing Cups =Green= 220416G Machined Hub w/bearing Cups =Red= 220416R 1 Includes Items 2,4,12 12 Bearing Cup - Inner 92475 1 33462 13 Bearing Cone- Inner 92546 1 33275 3-14 (July 2014)

744 GRAIN WAGON Parts Wheels and Tires TIRES For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. ITEM DESCRIPTION PART NO. QTY. NOTES Wheel & Tire Assembly 12154 4 445/65R22.5 (Used) 1 Wheel & Tire Assembly 17514 4 455/55R22.5 (Used) Wheel Only 95542 4 W13x22.5 10 Bolt 2 Valve Stem 93300 4 1 Wheel & Tire Assembly 95542/99479 4 445/65R22.5 (New) Wheel & Tire Assembly 902395/99493 4 560/60R22.5 (New) 2 Valve Stem 93300 4 Dual Wheels (Optional) ITEM DESCRIPTION PART NO. QTY. NOTES 1 Stud Bolt, 3/4-16 UNF x 2 1/2 92457 Existing Wheel & Tire Assembly 9001991/93236 8 11 x 24.5 (Used) 2 Wheel Only 9001991 8 8.25 x 24.5 Wheel & Tire Assembly 9002752/96285 8 315/80R22.5 (Used) Wheel Only 9002752 8 9 x 22.5 3 Wheel Nut, Inner 9001980 40 4 Wheel Nut, Outer 9001981 40 5 Valve Stem 9001990 8 3-15

744 GRAIN WAGON Parts Brake Components - Beginning with Serial Number B26910100 3-16

744 GRAIN WAGON Parts Brake Components - Beginning with Serial Number B26920100 ITEM DESCRIPTION PART NO. QTY. NOTES 1 Brake Hose, 42 9005636 1 Male - Male 2 Grommet 9005653 1 3 Cross 300184 1 Inverted Flare Capscrew, 1/4-20UNC x 1 1/4 9390-006 2 4 Lockwasher, 1/4 9404-017 2 Hex Nut, 1/4-20UNC 9394-002 2 5 Clip 9464 4 6 Brake Line, 30 Bundyweld 92568 2 7 Brake Hose, 13 9461 2 8 Brake Line, 104 Bundyweld 9005635 1 Male - Male 9 Brake Line, 12 Bundyweld 92570 1 Male - Male 10 Brake Hose, 12 1/8 92569 1 Female - Female 11 Brake Line, 45 Bundyweld 300472 2 12 Brake Tee 9465 1 Capscrew, 5/16-18UNC x 3/4 9390-028 1 13 Lockwasher, 5/16 9404-019 1 Nut, 5/16-18UNC 9394-004 1 14 Brake Drum 92575 4 15 Brake Cluster Page 2-12 4 Capscrew, 1/2-20UNF x 1 9390-323 32 16 Lockwasher, 1/2 9404-025 32 Hex Nut, 1/2-20UNF 9394-009 32 NOTE: The cap O-ring should be lubricated with brake fluid prior to hand tightening. Hand tighten ONLY! 3-17

744 GRAIN WAGON Parts Brake Components - Prior to Serial Number B26910100 3-18

744 GRAIN WAGON Parts Brake Components - Prior to Serial Number B26920100 ITEM DESCRIPTION PART NO. QTY. NOTES 1 Brake Hose, 18 7/8 94089 2 Male - Female 2 Brake Line, 12 Bundyweld 92570 1 3 Brake Hose, 12 1/8 92569 1 Female - Female 4 Cross 300184 1 Inverted Flare Capscrew, 1/4-20UNC x 1 1/4 9390-006 2 5 Lockwasher, 1/4 9404-017 2 Hex Nut, 1/4-20UNC 9394-002 2 6 Clip 9464 6 7 Brake Line, 30 Bundyweld 92568 2 8 Brake Hose, 13 9461 2 9 Brake Line, 98 Bundyweld 9000962 1 10 Brake Line, 16 Bundyweld 9001063 1 11 Brake Line, 45 Bundyweld 92818 2 12 Brake Tee 9465 1 Capscrew, 5/16-18UNC x 3/4 9390-028 1 13 Lockwasher, 5/16 9404-019 1 Nut, 5/16-18UNC 9394-004 1 14 Brake Drum 92575B 4 15 Brake Cluster Page 2-12 4 16 Capscrew, 1/2-20UNF x 1 9390-323 32 Lockwasher, 1/2 9404-025 32 NOTE: The cap O-ring should be lubricated with brake fluid prior to hand tightening. Hand tighten ONLY! 3-19

744 GRAIN WAGON Parts 13 Brake Components 3-20

744 GRAIN WAGON Parts 13 Brake Components ITEM DESCRIPTION PART NO. QTY. NOTES RH Cluster Complete 93669 LH Cluster Complete 93670 Wheel Cylinder Repair Kit 91646 1 1 Back Plate Assembly 91609 1 2 Front Brake Shoe Assembly 91610 1 3 Front Shoe Lever 91611 1 4 Rear Brake Shoe Assembly 91612 1 5 Wheel Cylinder Assembly - Right 91613 1 6 Wheel Cylinder Assembly - Left 91614 1 7 Screw & Lock Washer 91615 2 8 & 9 Adjusting Screw & Pivot Nut 91616 1 10 Socket - Adjusting Screw 91618 1 11 Push Rod - Wheel Cylinder 91619 1 12 Spring - Adjusting Screw (yellow) 91620 1 13 Spring - Front Lever (Red) 91621 1 14 Spring - Rear Shoe (Orange) 91622 1 15 Pin - Shoe Hold Down 91623 2 16 Cup - Shoe Hold Down 91624 4 17 Spring - Front Hold Down (Yellow) 91625 1 18 Spring - Rear Hold Down (Black) 91626 1 19 Cover Plate - Adjusting Hole 91627 1 20 Retaining Ring (Truarc) 91628 1 21 Locknut 5/16-18 UNC 93531 1 22-27 Not Applicable - - 28 Travel Link 91636 1 29 Travel Link Bolt - Capscrew 5/16-18 UNC x 5/8 9390-027 30 Pin - Front Shoe 91639 1 31 Spring - Front Shoe 91640 1 33 Hex Nut, 1/2-20 UNF 9394-009 4 34 Capscrew, 1/2-20 UNF x 1 9390-323 4 35 Lock Washer, 1/2 9404-025 4 3-21

744 GRAIN WAGON Parts Gravity Box 3-22

744 GRAIN WAGON Parts Gravity Box ITEM DESCRIPTION PART NO. QTY. NOTES 1 Door - 60 w/sample Door 220020B 1 2 Chute w/pins 220865B S/N B19990099 & Lower 1 Chute w/pins 222175B S/N B19990100 & Up 3 Capscrew, 1/2-13UNC x 1 1/4 9390-100 4 Locknut, 1/2-13UNC 94981 4 4 Chain 9000126 1 Eyebolt, 5/16-18UNC x 1 9001144 2 5 Flatwasher, 5/16 9405-070 2 Lockwasher, 5/16 9404-019 2 Hex Nut, 5/16-18UNC 9394-004 2 6 S-Hook 9000384 1 Large Flange Screw, 3/8-16UNC x 1 9390-055 1 7 Flatwasher, 3/8 9405-076 2 Lockwasher, 3/8 9404-021 1 Hex Nut, 3/8-16UNC 9394-006 1 8 Door Wheel Reduction - 1 See Page 3-26 9 Door Gear Rack 220033B 1 10 Kick Back Assembly w/slide Tab 220867B S/N B19990099 & Lower 1 Kick Back Assembly w/slide Tab 222180B S/N B19990100 & Up 11 Window 92403 2 12 Window Molding 250431 2 13 Window Retainer Bracket 250461B 2 14 Capscrew, 1/4-20UNC x 1 9390-005 8 Locknut, 1/4-20UNC 9936 8 15 Ladder & Bracket Assembly 220560 1 16 Flange Screw, 3/8-16UNC x 3/4 95585 6 Flange Nut, 3/8-16UNC 91263 5 17 Ladder Bracket 220288B 2 Capscrew, 3/8-16 UNC x 2 1/2 9390-061 4 18 Flatwasher, 3/8 9405-076 4 Locknut, 3/8-16 UNC 9928 4 19 Manual Tube 900552 1 20 Truss Head Screw, 1/4-20UNC x 3/4 9402-040 2 21 SMV Sign 9829 1 22 SMV Sign Bracket 221243B 1 Capscrew, 1/4-20UNC x 1 9390-005 2 23 Flatwasher, 1/4 9405-064 2 Locknut, 1/4-20UNC 9936 2 24 Flange Nut, 1/4-20UNC 97189 2 25 Large Flange Screw, 3/8-16UNC x 1 91262 1 3-23

744 GRAIN WAGON Parts Sideboard Components ITEM DESCRIPTION PART NO. QTY. NOTES 1 Rear Board, LH Chute 221523 1 24 3/8" Tall (Includes Items 7,8,11,12,14) Rear Board, RH Chute 221524 1 24 3/8" Tall (Includes Items 7,8,11,12,14) 2 Side Board, L Front, R Rear 221347B 2 24 3/8" Tall 3 Side Board, L Rear, R Front 221348B 2 24 3/8" Tall 4 Side Board Support 221371B 1 110 1/2" Tall 5 Side Board Support 220032B 2 39 7/8" Tall 6 Front Board, LH Chute 221524 1 24 3/8" Tall (Includes Items 7,8,11,12,14) Front Board, RH Chute 221523 1 24 3/8" Tall (Includes Items 7,8,11,12,14) 7 Window 92403 2 8 Window Molding 250431 2 9 Flange Screw, 3/8-16 x 3/4 95585 26 10 Flange Nut, 3/8-16 UNC 91263 30 11 Flange Nut, 5/16-18UNC 91257 16 12 Hinge 9004626 4 13 End Cap, Tarp Page 2-22 2 14 Flange Bolt, 5/16-18UNCx3/4 91256 16 3-24

744 GRAIN WAGON Parts Fender Components (Optional) ITEM DESCRIPTION PART NO. STANDARD DUALS QTY. NOTES Fender Assy w/lights, 1-18 & 21 221318 221320 1 Beginning Ser. No. B18470100 1 Fender, Front 9001689 220872 2 Brent 2 Fender, Rear 9001690 220873 2 Brent 3 Mud Flap 9001691 220874 4 4 Tube, LH Front Fender 220878B > 1 Tube, RH Front Fender 220885B > 1 5 U-Bolt, 3/8-16 UNC 93418 > 4 6 Fender Bracket Weldment 221226B > 4 8 Arm, Rear - Right 220753B > 1 Arm, Rear - Left 220752B > 1 9 Capscrew, 1/2-13 UNC x 1 1/2 9390-101 > 12 Locknut, 1/2-13 UNC Centerlock 94981 > 12 10 Capscrew, 3/8-16 UNC x 1 1/2 9390-057 > 8 11 Capscrew, 3/8-16 UNC x 2 1/4 9390-060 > 4 12 Capscrew, 3/8-16 UNC x 1 9390-055 > 12-Apr 13 Capscrew, 3/8-16 UNC x 2 9390-059 > 4 14 Locknut, 3/8-16 UNC Centerlock 9928 > 28/36 15 Back Plate 220725B 220877B 4-Feb 16 Flatwasher, 3/8 9405-076 > 24/40 17 Plastic Laminate, 12 x 26" 220890 > 1 18 Clearance Light, Amber 9002317 > 4 19 Wire Harness, 75" 9002842 > 1 20 Wire Harness, 60" 9002843 > 3 21 Wire Harness 9003148 > 1 (February 2012) 3-25

744 GRAIN WAGON Parts Door Wheel with Gear Reduction 3-26 (December 2011)

744 GRAIN WAGON Parts Door Wheel with Gear Reduction ITEM DESCRIPTION PART NO. QTY. NOTES Door Wheel w/gear Reduction 220800 1 Includes Items 1 thru 18 1 Door Wheel Assembly 220060B 1 2 Decal, Open 9001898 1 Capscrew, 3/8-16UNC x 2 9390-059 2 3 Lockwasher, 3/8 9404-021 2 Nut, 3/8-16UNC 9394-006 2 4 Front Cover 9001699 1 Flange Screw, 1/4-20UNC x 3/4 9001869 6 5 Lockwasher, 1/4 9404-017 6 Hex Nut, 1/4-20UNC 9394-002 6 6 Input Shaft / Gear 220773 1 *Lubricate w/open Gear Grease 7 Gear Box Plate Weldment 220822 1 8 Gear Lock 220768 1 9 Grip, Caplug 9001803 1 10 Bushing, 1 x 3/4 x 1 94928 1 Apply liquid thread locker to bronze bushing OD & press into mounting plate bracket 11 Flatwasher, 3/4 SAE 9405-104 2 12 Plastic Roller 9001879 1 13 Locking Collar, 3/4" 9001868 1 14 Output Shaft / Gear 220774 1 *Lubricate w/open Gear Grease 15 Key, 1/4 x 1/4 x 1 5/8 800713 1 16 Bushing, 1-1/4 x 1 x 1 94930 1 Apply liquid thread locker to bronze bushing OD & press into mounting plate bracket 17 Spur Gear w/setscrew 9001809 1 20 Tooth 18 Flange Screw, 3/8-16UNC x 3/4 95585 4 Flange Nut, 3/8-16UNC 91263 4 19 Lynch Pin, 3/8 x 2 1/4" 9000938 1 20 Gear Rack 220033B 1 (December 2011) 3-27

744 GRAIN WAGON Parts Paint & Decals 13 16 4 NOTE: Install refl ector kit to display amber reflectors to front and red refl ectors to rear when reversing hopper. 12 14 15 4 3-28

744 GRAIN WAGON Parts Paint & Decals ITEM DESCRIPTION PART NO. QTY. NOTES 1 Decal, Brent By Unverferth 221464 4 Serial No. B20870099 & Lower 2 Decal, Fading Stripe 9002464 7 Serial No. B20870099 & Lower 3 Decal, Tongue Harness 9003201 1 4 Decal, 744 9004248 4 Serial No. B20870100 & Higher 5 Decal, FEMA 91605 1 6 Decal, Just For Kids 97603 1 7 Decal, Tongue Pivot 9002187 1 8 Decal, Tire Pressure 9002620 1 Decal, Tire Pressure Duals 300183 1 9 Refl ector, Red 9003126 2 10 Refl ector, Amber 9003127 5 11 Refl ector Kit, Hopper Reverse 221425 1 12 Decal, Brent 9004214 2 Serial No. B20870100 & Higher 13 Decal, Brent Non-Fading 9004234 2 Serial No. B20870100 & Higher 14 Decal, Stripe 9004215 4 Serial No. B20870100 & Higher 15 Decal, Fade Stripe 9004216 2 Serial No. B20870100 & Higher 16 Decal, Black Stripe 9004278 2 Serial No. B20870100 & Higher Touch-Up Paint PAINT GALLON SPRAY Black N/A 9000533 Green 9002594 9001791 Red 9002593 9002197 Primer, Gray N/A 9000592 Graphite 95201 N/A 3-29

744 GRAIN WAGON Parts Electrical Components 3-30

744 GRAIN WAGON Parts Electrical Components ITEM DESCRIPTION PART NO. QTY. NOTES 1 Wiring Harness, Tongue 9003145 1 2 Electrical Coupler 92450 1 3 Wiring Harness, Frame 9003481 1 Serial #B18950100 & Up Wiring Harness, Frame 9003146 Prior to Serial #B27970100 4 Wire Harness, Chute Light 9003147 1 5 Chute Light with Switch 9003174 1 6 Tail Light, Red Incandescent 9003136 2 Red Lens Replacement 9003384 2 Up to Serial #B24060100 7 Tail Light, Amber Incandescent 9003135 2 Amber Lens Replacement 9003386 2 Up to Serial #B24060100 8 Enhanced Ag Light Module Optional 9003631 1 Enhanced Ag Light Module Kit 251095 - Includes: Item 9 Machine Screw, #6-32 UNC x 3/4 9401-010 - Pan Head 9 Flat Washer, #6 9405-040 - Lock Washer, #6 External Tooth TA91207 - Nut, #6-32 UNC 9830-013 - 10 Rear Electrical Coupler 92824 1 Capscrew, 1/4-20 UNC x 1 9390-005 2 11 Flat Washer, 1/4 9405-064 4 Lock Washer, 1/4 9404-017 2 Nut, 1/4-20 UNC 9394-002 2 12 Clip, Harness 9002700 1 13 Cable Tie 9000106 16 14 Grommet, 15/16" Dia. 9001816 4 15 Spring, Harness 221069 1 16 Wire Harness 9003148 1 Fender Option 17 Clearance Light, Amber 9002317 4 Fender Option 18 Socket Bracket 221527B 1 19 Flange Bolt, 5/16-18 UNC x 3/4 91256 2 20 Flange Bolt, 5/16-18 UNC 91257 2 21 LED Light Replacement Kit (Amber) 232168 1 Includes: Items 23, 24, 27 22 LED Light Replacement Kit (Red) 232169 1 Includes: Items 25, 26, 27 23 Amber LED Light 9005099 4 Serial #B24060100 & Up 24 Wiring Harness for Amber LED Light 9005098 4 Serial #B24060100 & Up 25 Red LED Light 9005100 4 Serial #B24060100 & Up 26 Wiring Harness for Red LED Light 9005097 4 Serial #B24060100 & Up Machine Screw, #10-32 UNF x 2 1/2 9004359 8 Pan Head 27 Lock Washer, #10 9404-013 8 Nut, #10-32 UNF 9830-016 8 (December 2011) 3-31

744 GRAIN WAGON Parts Weather Guard Tarp Components - Optional ITEM DESCRIPTION PART NO. QTY NOTES Tarp Kit w/end Caps 221639-1 Capscrew, 3/8-16UNC x 4 1/2 TA0-907131-0 3 Grade 5 2 Roll Tube Weldment 221564 1 3 Fixed Tube Weldment 221567 1 3-32

744 GRAIN WAGON Parts Weather Guard Tarp Components - Optional 4 Pipe - 180" 221668 1 5 Plate - Latch 103" (Front) 221784 1 6 Plate - Latch 103" (Rear) 221785 1 7 Tube Crank Holder Weldment 221376B 1 8 Bungee 3/8 Dia. x 204 221722 1 9 Plug, 7/16 9005727 3 10 Tarp Handle Weldment 221748 1 11 Tarp Short Stop Plate 266689B 3 12 Trim-lok 9000787 A/R 13 Fender Washer, 3/8" 9005696 3 14 Lynch Pin 3/8 x 3 9005305 1 15 Cap - Plastic (2 x 3) 9003078 3 16 Cable Assembly, 186" 9005706 3 17 Defl ector 9005307 2 18 Rivet/Pop 3/16 9003378 2 19 Eye Bolt 3/8-16UNC x 1 3/4 9004548 1 20 Plug 2 9004947 1 21 Handle Retainer (Metal) 221770B 1 22 U-Clamp 9004949 6 23 Plug 1 9004968 2 24 Handle 9004969 1 25 U-Joint w/ 1 3/8-21 Spline 9004977 1 26 Tarp 136 x 199 9004957 1 Tarp Repair Kit 9005581 1 Not Shown 27 Plug 1 1/8 9005088 2 28 Plug 1 1/4 9005089 1 29 Elastic Stop Nut 3/8-16UNC 9398-012 1 30 Hose 1/2 EPDM TA806225 1 31 Screw/Self Drilling #10-16 x 3/4 Pan Head 9005197 6 32 Screw/Large Flange 3/8-16UNC x 1 91262 3 Grade 5 33 Nut/Large Flange 3/8-16UNC 91263 27 Grade 5 34 Capscrew 3/8-16UNC x 1 9390-055 1 Grade 5 35 Screw 1/4-20UNC x 1 (Self-Threading) 9004355 4 36 Roll Pin 3/8 Dia. x 2 9392-180 1 37 Round Head 3/8-16UNC x 4 1/2 Slotted Machine Screw 9403-098 1 38 Flat Washer 3/8 9405-074 1 39 Locknut 3/8-16UNC 9928 1 40 Bracket For Side Boards/Tarp Bow Weldment 251122B 6 41 End Cap Weldment (Front & Rear) 300495B 1 42 Tarp Bow Weldment 221366B 3 43 Capscrew 3/8-16UNC x 1 (Self-Tapping) 96972 2 Grade 5 45 Carriage Bolt 3/8-16UNC x 1 9388-051 8 Grade 5 46 Screw/Self Drilling 1/4-14 x 1 Hex Washer Head 9512 4 47 Capscrew/Large Flange 3/8-16UNC x 3/4 95585 8 Grade 5 48 Hex Nut/Large Flange 1/4-20UNC 97189 4 49 Truss Screw 3/8-16UNC x 1 Torx Head Machine Screw 9005312 4 Grade 5 50 Self Drilling Screw #10-16 x 1/2 9001396 1 51 Tarp Repair Kit 9005581 1 Not Shown 52 Bracket & U-Nut Assembly 281712B 3 53 Lock Washer, 3/8" External Tooth 9005688 3 3-33

L:\MANUALS\221387.INDD\\\070110-11\122210-12\December2011-13\\July 2014-14 www.unverferth.com