02-004 LED Light Kit will fit *e-z-go rxv installation instructions included: tools needed: 2 LED Headlights 2 LED Tail Lights Upgrade Wiring Harness Screws Straps Rocker Switch #2 Phillips bit Cutting Tool Sandpaper Power Drill 15/32 Drill Bit Marking Pen LED Headlights LED Tail Lights Madjax recommends professional installation. If you choose to not have this product installed by a professional, we highly recommend that you exercise caution, care, and patience when installing this product as it involves drilling holes into your cart s body. 1 There are optional daytime runlights in the LED headlights. For instructions on how to utilize this feature skip to STEP 8. Cut out template and place it against cart using the body lines for alignment. 2 Draw the inside of the template out with a marking pen. Next drill a pilot hole so you will have a starting point to begin cutting.
3 Using the template you drew on the cart, cut out the light area of the body starting at the pilot hole from step 2. 4 Place LED tail light into the rear of the vehicle. Insert four screws into Tail light using supplied hardware. *Repeat process on opposite side 6 Drill a pilot hole and cut out the shape of the headlight. 5 Place headlight template against cart using the body lines for alignment. Draw the inside of the template out with a marking pen.
7 Insert LED headlights and attach to cart using clips located behind the headlight. NOTE: If you wish to run daytime lights a MJ1230 Convertor will be needed to operate them through your keyswitch. If you do not, the daytime run lights will still come on with your headlights and you can skip to STEP 11. 8 Unplug bullet connector s on Headlight side of 3 pin connectors as shown. 9 1 0 Red accessory wire to 1230 Convertor. When you turn on the key switch the daytime run lights will now come on. They will stay on when you turn on the headlights and will only turn off when the keyswitch is off. Using a 16-18 AWG wire with a female bullet connector, attach to the red accessory wire from your MJ1230 Convertor. Bullet connector from LED Headlight
11 Run wiring harness down the side of the frame of the cart as shown. 12 Run wiring harness beside the frame so it doesn t hang. Secure it with wire ties to keep it in place while you are riding. 13 Using a 15/32 drill bit, drill out the hole for the rocker switch.*drill gently. 14 Feed threaded end of switch through the dash where the hole was drilled. Attach the nut to secure. Earth Load Supply spin nut Earth - Ground (black) Load - 12v(+) switched (blue) Supply - 12v(+) constant (red)
15 Attach harness to Rocker Switch as shown. 12v(+) 12v(-) 16 CAUTION: THIS LIGHT KIT IS A 12V SYSTEM. SUPPLYING MORE THAN 12V TO THE SYSTEM WILL DAMAGE THE LIGHT KIT AND VOID YOUR WARRANTY. DO NOT OVERLOAD. E-Z-GO, E-Z-Go TXT, and E-Z-Go RXV are registered trademarks of Textron Innovations, Inc. Club Car, Club Car Precedent, and Club Car DS are registered trademarks of Ingersoll Rand, Inc. Yamaha, Yamaha Drive, G-14, G-16, G-19, and G-22 are registered trademarks of Yamaha Golf-Car Company. Any reference to Club Car, E-Z-Go, or Yamaha or their associated trademarks, word marks, and products are only for purposes of identifying golf carts with which this Madjax product is compatible. Madjax products are aftermarket parts and are not original equipment parts. Madjax is not connected to, affiliated with, sponsored by, or endorsed by either Textron Innovations, Inc., Ingersoll Rand, Inc., Yamaha Golf Cart Company, or any of their parent or subsidiary companies.
QUICK TIPS & TROUBLESHOOTING Troubleshooting tips reflect common issues among all light kits. Some information stated below may regard to other Madjax Light kits. If you have more questions please contact customer service 866-410- 5297. The headlights won t stay adjusted? Make sure the adjustment screw is tight and if it will not stay tight you can add a star washer to help hold it in place. Everything is connected and nothing is working? Make sure you are getting at least a full 12 volts at the light kit. Unplug each light to make sure it is not a short in one of the lights. Check the inline fuse connected to the positive battery post to make sure it is not blown. PLEASE VISIT WWW.MYMADJAX.COM FOR MORE INSTALLATION VIDEOS AND SUPPORT if further technical assistance is needed please call customer service 866-410-5297
02-004 - LED LIGHT KIT FOR E-Z-Go RXV 2L 2R 4 3 1R 1L 02-004 No. Part No. Description 1R W02-4-1 LED Headlight Assembly R/H 1L W02-4-2 LED Headlight Assembly L/H 2R W02-4-3 LED Tail Light Assembly R/H 2L W02-4-4 LED Tail Light Assembly L/H 3 W02-822 Universal Upgrade Harness (w/o Switch) 4 W02-5-1 Universal Rocker Switch Date Issued: 6/19/15
A B C D 1 2 3 4 5 WHITE BLUE 800mmBLUE 2600mmWHITE 800mm 740mmGRAY 350mm 350mmBLUE BROWN BLUE 3700mmBLUE 3200mmBROWN 3700mm 2530mmRED 740mmGREEN 550mm 550mmBLUE 550mmRED 1200mm 500mm 550mmRED 1180mmYELLOW 670mmPURPLE 400mm RED CONNECTORS ARE FOR PASSENGER LIGHTS 15A Fuse RED = 12V CONSTANT BLUE = 12V+ GRAY = FLASHER,DRIVER HEADLIGHT GREEN = FLASHER,PASSENGER HEADLIGHT = GROUND WHITE = FLASHER,DRIVER TAIL LIGHT BROWN = FLASHER,PASSENGER TAIL LIGHT YELLOW = 12V BRAKE PURPLE = 12V HORN Front View BROWN PURPLE YELLOW WHITE GRAY GREEN RED 02-018 ULTIMATE LIGHT KIT HARNESS 1 2 3 4 5 BLUE GREEN BLUE GRAY A B C D