Sockets Wire rope terminations
Mission Introduction With a dedicated team of professionals, a state-of-the-art production facility and global distribution, Ropeblock is the leading supplier for the lifting and wire rope industry. Active in all major related industries, ranging from Mobile cranes to Offshore, Ropeblock has over 30 years of experience in producing products of the highest quality. Critical equipment Our products are used in critical equipment such as port cranes, ship cranes, offshore cranes and platforms, dredging equipment, pendant structures, mooring systems and in the heavy lifting industry. Both subsea as well as on today s highest skyscrapers, our products operate successfully on all continents. Preferred by leading crane and wire rope manufacturers Many of the leading crane and wire rope manufacturers around the world choose our products and our standard of quality. Exports represent 95% of our sales, and our products can meet with the very demanding international regulations and standards. Our mission statement is to advise in, engineer, manufacture and market SAFE and high quality components for the global lifting and wire rope industry. Central to our mission is the customer. By combining our expertise and close solid customer relationships, we are able to create innovative designs and solutions that meet the needs of the market. A large stock of standard components and the possibility of custom made solutions all contribute to an optimal service for our customers. The flexibility offered by our organization confirms our leading position in the market. ROPEBLOCK Contents Introduction... 2 Partner for standard and custom designed sockets... 4 Quality and Certificates... 8 Overview... 10 Warnings and application instructions... 12 Open Spelter Sockets... 14 Closed Spelter Sockets... 16 Short Bow Sockets... 17 Fast Connector Sockets... 18 Super reeve Connector Sockets... 20 Open Wedge Sockets... 22 Closed Wedge Sockets... 24 Custom socket solutions... 25 Swage Sockets... 26 Sleeves... 28 3
Ropeblock, your partner for standard and custom designed sockets Ropeblock s product portfolio of lifting products is well established. After the initial introduction, two decades ago, Ropeblock s socket line has become the industry standard for many end-users and lifting system designers. Wire rope manufacturer s worldwide consider Ropeblock to be the brand of choice for their rope. Our time proven design has been awarded with both DNV and Lloyd s Register type approvals, establishing our unique position in the industry. Through our knowledge and experience as a crane block and swivel manufacturer, our sockets have been designed to meet the latest lifting standards. This is one of the reasons why many crane manufacturers specify Ropeblock s socket in their cranes and structures. The socket product line consists of sockets to be used with both general purpose as well as high performance ropes. They may be used for both quasi-static applications such as bridge suspensions, pendant lines etc. and of course also for more dynamic situations such as in lifting, rigging and mooring applications. Ropeblock sockets are used in extreme environments such as dredging, mining, arctic and subsea applications. Besides the standard line that is shown in this catalogue, Ropeblock can design, engineer and manufacture any special socket solution that a certain application might require. Distribution Ropeblock has a strong and global network of stocking distributors. This ensures end-users and OEM s immediate availability to Ropeblock sockets. Research and design Ropeblock s engineering team is continuously researching the limits and limitation of socket design, material usage, application and certification requirements. These extensive studies have led to innovative designs with articles published in several industry leading trade magazines. Some of the key-features of Ropeblock sockets include: n A groove-less spelter design: this reduces peak stress areas, enabling the function of the wire-gripping-slide action n Anti-Rotation notch: this prevents the resin-wire mixture in the cone to rotate and move upwards in a zero-load situation n Sockets are castings: research has shown that, when subjected to multi-directional loads, a casting provides optimal load resistance, compared to forgings n Design and materials are optimized for fatigue resistance n 3D FEM analysis is done for each component Material Our standard socket range is available in quenched and tempered cast steel with mechanical properties meeting today s tough market requirements. The Short Bow range (SBS, p 17) is also made of quenched and tempered cast steel, with a different chemical composition and with extremely high mechanical properties 4 5
to achieve an unmatched weight to MBL ratio. All our sockets are suitable for usage in a sub-zero temperature environment. Materials meet or exceed an impact value of > 42 Joule / -20 C Charpy-V. All casting tolerances are in accordance with DIN 1683-1 GTB 17, unless otherwise specified. The Ropeblock socket is marked with size, wire rope diameter and batch or serial number. All parts are fully traceable to their certificate by batch or serial number marked on each component. Testing Ropeblock sockets are subject to the most stringent surface and volumetric NDT procedures, excluding any risk for production flaws. These procedures are accepted by IACS authorities. Sockets can be proof loaded in accordance with the Ropeblock testing program, this implies testing up to 30% of the MBL of the socket. Higher proof loads are available upon request. In-house access to a vertical socket test bed, as well as a horizontal general purpose test bed is available to ensure fast reaction time. Custom designed testing tools have been developed to test all elements, including the cone (or spelter). Finish All Wedge, Spelter and Fast and Super reeve Connector Sockets are finished with a Ropeblock-blue coating, or a hot dip galvanized finish. Swage sockets and sleeves are available in a self coloured finish. ROPEBLOCK Special requirements Our engineers are ready to work on any special requirements you may have. Advanced 3D CAD and Finite Element Method (FEM) techniques decrease the time-to-market of new innovative socket designs. These designs include, but are not limited to, different materials (e.g. stainless steel), advanced features (e.g. swivel socket), aesthetic designs (e.g. for bridge work). Visit our website www.ropeblock.com for more details, or contact your sales representative directly. 6 7
THE NETHERLANDS ACCREDITED UNIT:DET NORSKE VERITAS CERTIFICATION B.V., ZWOLSEWEG 1, 2994 LB, BARENDRECHT, THE NETHERLANDS, TEL:+31 (0) 10 2922600 www.dnvba.com Quality The Quality Management System Certificates and documents Upon request, all sockets can be supplied with any of the following of Ropeblock has been certified in accordance with ISO 9001: 2008 DNV BUSINESS ASSURANCE MANAGEMENT SYSTEM CERTIFICATE documents: n Declaration of compliance according to EN 10204-2.1, containing: and many more... The manufacturing processes have been approved by both DNV and Korean Register, resulting in a Manufacturing Survey Arrangement. This, together with a dedicated team of QA/QC professionals, ensures a consistent quality of product and service. This is to certify that Ropeblock B.V. Kampenstraat 1, 7575 ER Oldenzaal, The Netherlands has been found to conform to the Management System Standard: ISO 9001:2008 This Certificate is valid for the following scope: Design, testing and manufacturing of lifting blocks, swivels, sheaves and wire rope connections. Initial Certification date: 14 July 1998 This Certificate is valid until: 31 July 2016 The audit has been performed under the supervision of: Place and date: Barendrecht, 22 May 2013 for the Accredited Unit: DET NORSKE VERITAS CERTIFICATION B.V., H. van Dronkelaar H.K. Nieswaag Lead Auditor Management Representative Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. Certificate number Wire rope diameter Minimum breaking load (MBL) Quantity Order number n All Ropeblock Spelter Sockets (Type OSS, CSS and SBS) are Type Approved by DNV and Lloyd s Register n EC Declaration according to Machine Directive 2006/42/EG n Material certificate according to EN 10204-3.1 or EN 10204-3.2 n Manufacturer test certificate according to ILO convention No. 152 n NDE inspection reports n Inspection certificate issued by official classification or inspection agencies are available on request 8 9
Overview Open Spelter Sockets Closed Spelter Sockets Short Bow Sockets Fast Connector Sockets Super reeve Connector Sockets Open Wedge Sockets Closed Wedge Sockets Sleeves and Swage Sockets Quenched and tempered cast Quenched and tempered cast The ultimate socket for Specifically designed for A revolutionary evolution of the Quick detachable socket range Quick detachable socket range The line of sleeves and swage steel range with mechanical steel range with mechanical dynamic loads. Towing lines, mobile and crawler cranes Fast Connector Socket. This socket for wire rope diameter 7-86 mm for wire rope dia meter 7-86 mm sockets is a completion of the values (Charpy-V > 42 Joule / values (Charpy-V > 42 Joule / anchor lines and chain- as an alternative to wedge line has the smallest connector ( 5 /16-3 3 /8 ). ( 5 /16-3 3 /8 ). line of sockets. -20 C) for tough and low -20 C) for tough and low rope connections used by sockets, but with the benefit diameter available in the market Basket and wedge in quenched Basket and wedge in quenched Forged from special C-1035 steel, temperature use. For wire rope temperature use. For wire rope major offshore contractors. of 100% efficiency on the today, and still meets the respective and tempered cast steel. and tempered cast steel. fine grain, special bar quality. diameter 8-140 mm (¼ - 5½ ). diameter 8-140 mm (¼ - 5½ ). Quenched and tempered wire rope MBL. EN standards. It has been designed Wedge and basket are designed Wedge and basket are designed Spheroidized annealed for cold Pin secured by cotter pin or All spelter sockets have a 100% cast steel with extremely to go through the smallest spaces in for easy installation and optimal for easy installation and optimal swaging. bolt, nut and cotter. efficiency on wire rope MBL. high mechanical values for a crane reeving system. wire rope efficiency. wire rope efficiency. Optional is a flange connection an unmatched weight to This unique patent pending design for use with a bend stiffener. MBL ratio. All spelter sockets allows refitting by pouring in the field, All spelter sockets have a 100% have a 100% efficiency on saving valuable down time compared efficiency on wire rope MBL. wire rope MBL. to swaging techniques. 10 11
11-13 14-16 18-19 20-22 23-26 27-30 31-36 37-39 40-42 43-48 49-54 55-60 61-68 69-75 76-80 81-86 87-93 94-102 108-115 120-130 135-140 The quality name for the lifting- and wire rope industry For wire rope Ø Required resin volume for socketing wire rope terminations 1 /2 5 /8 3 /4 7 /8 1 1 1 /8 1 1 /2-1 3 /8 1 1 /2 1 5 /8 1 3 /4-1 7 /8 2-2 1 /8 2 1 /4-2 3 /8 2 1 /2-2 5 /8 2 3 /4-2 7 /8 3-3 1 /8 3 1 /4-3 3 /8 3 1 /2-3 5 /8 3 3 /4-4 4 1 /4-4 1 /2 4 3 /4-5 5 1 /2 Approximate resin volume mm inch cc Warnings 35 50 80 120 160 220 350 425 500 700 1200 1450 1850 2250 3500 4000 5000 7500 10500 14000 16000 n Always carry out a visual inspection before using a socket and pin. n Never use a part showing cracks. n Do not side-load a socket. n Repairs are not allowed, for any repairs contact your supplier. n Never shock-load a socket. Warnings and application instructions General Safety measures should be taken into account when using our sockets. Carefully follow all installation instructions. Important measures can be found below. Spelter Sockets n Proper spelter socket terminations have an efficiency equal to the breaking load of the wire. This can be limited by the minimum breaking load of the socket (MBL), as mentioned in the tables n Please read the instructions of the resin manufacturer carefully before use. Incorrect use of the resin or spelter material can result in an unsafe termination. More information can also be obtained from your wire rope supplier n Always remove any dirt and grease from the wire rope broom and socket basket n Ensure that the broomed wires are evenly spaced in the basket and that the wire and basket are aligned with each other n When using white metal or zinc, the socket may be preheated to 300 C (570 F), but never over 350 C (660 F) n Make sure the base of the socket is properly sealed. This to prevent resin leakage, which may cause voids n Never use an assembly before the resin is fully hardened n Procedures in EN 13411-4, ISO 17558 or equivalent should be followed n Socketing shall always be executed by competent personnel only Fast Connector Sockets n The FCS standard (rotating) connector shall be used with nonrotating or rotation resistant wire rope n The FCS Spin Resistant connector shall be used with non-rotation resistant wire rope only, but will also work with rotation resistant wire rope n Socketing of the connector shall be executed by competent personnel only. Normal socketing procedures for spelter sockets shall be followed Warnings and application instructions Super reeve Connector Sockets n The SCS standard (rotating) connector shall be used with non-rotating or rotation resistant wire rope n The SCS Spin Resistant connector shall be used with non-rotation resistant wire rope only, but will also work with rotation resistant wire rope n Socketing of the connector shall be executed by competent personnel only. Normal socketing procedures for spelter sockets shall be followed n The connector cap shall be secured after socketing by means of a high strength thread locking adhesive n The connector cap is not a lifting device; it is used to pull the connector through the reeving system with a standard shackle n The connector shall always be installed and used with the retainer properly installed Wedge Sockets n Always mount the loaded part of the wire in the centre line of the pin (see figures below) n Secure properly the dead end with a wire rope clip n Do not attach the dead end to the live wire n The dead end should have a length of 6 times the wire diameter with a minimum of 150 mm n Ensure that the wire rope and wedge are fully seated after the first load n A load may slip if the connection is not properly installed n Inspect the connection regularly n The efficiency of a 6 or 8 strand wire rope and most high performance ropes with a Ropeblock wedge socket connection is 80% of the MBL of the wire rope, but limited to the MBL of the socket n Check your wire rope supplier for efficiency rating details when used with high performance ropes and test the assembly to determine efficiency n Nominal intermediate rope sizes should be used with the biggest socket within the range correct incorrect incorrect ROPEBLOCK 12 13
Open Spelter Sockets with pin Open Spelter Sockets with bolt and nut for wire Ø Strand Ø Dimensions (mm) Weight mm inch mm inch A B C D Ø H Ø P T TL TB W OSS 196 P 8 6-7 1 50 40 19 34 9 16 9 109 51 19 0,4 OSS 197 P 12 8-10 3 57 45 22 42 13 20 11 124 63 21 0,7 OSS 198 P 20 11-13 7-1 / 2 63,5 51 27 50 15 25 11,8 141,5 67 25,4 1 OSS 199 P 25 14-16 9-5 13 1 / 2 76 63 32 58 18 30 14 171 85 32 1,8 OSS 100 P 40 18-19 3 14-16 9-5 89 76 40 70 22 35 16 205 95 38 3 OSS 104 P 55 20-22 7 18-19 3 101 89 45 80 25 41 19 235 110 44 4,6 OSS 108 P 75 23-26 1 20-22 7 114 101 60 104 29 51 22 275 128 51 8 OSS 111 P 90 27-30 1 1 23-26 1 127 114 65 114 33 57 25 306 142 57 11 OSS 115 P 125 31-36 1 1 /4-1 3 27-28 1 1 /16-1 1 139 127 72 126 39 63 28 338 155 63 15 OSS 118 P 150 37-39 1 1 / 2 30-32 1 3 /16-1 1 152 162 80 142 42 70 30 394 177 76 22 OSS 120 P 170 40-42 1 5 33-35 1 5 /16-1 3 165 165 88 156 45 76 33 418 187 76 27 OSS 125 P 225 43-48 1 3-1 7 36-40 1 7 /16-1 5 191 178 100 176 52 89 39 469 215 89 41 OSS 128 P 280 49-54 2-2 1 42-45 1 5 /8-1 3 216 228 108 194 59 95 45 552 244 101 60 OSS 130 P 360 55-60 2 1-2 3 46-48 1 13 /16-1 7 229 254 120 210 64 108 53 603 275 113 88 OSS 132 P 425 61-68 2 1 / 2-2 5 50-54 2-2 1 248 273 133 236 75 121 60 654 300 127 118 OSS 135 P 460 69-75 2 3-2 7 56-62 2 1 /4-2 1 / 2 279 279 138 240 81 127 73 696 335 133 155 OSS 138 P 560 76-80 3-3 1 64-67 2 1 /2-2 5 305 286 146 252 88 133 76 737 355 146 186 OSS 140 P 625 81-86 3 1-3 3 69-76 2 3 /4-3 330 298 160 290 92 140 79 788 375 159 227 OSS 142 P 720 87-93 3 1 / 2-3 5 78-86 3 1 /16-3 3 356 318 177,5 320 99 152 83 851,5 400 171 283 OSS 144 P 875 94-102 3 3-4 88-96 3 7 /16-3 3 381 343 190 350 108 178 89 914 435 191 374 OSS 146 P 1200 108-115 4 1-4 1 / 2 98-110 3 7 /8-4 5 450 480 215 400 129 195 100 1145 465 205 539 OSS 150 P 1300 120-130 4 3-5 112-124 4 7 /16-4 7 500 500 250 450 147 220 110 1250 525 225 761 OSS 155 P 1600 135-140 5 1 /4-5 1 /2 125-132 4 15 /16-5 3 540 497 263 480 154 240 140 1300 590 230 1067 The standard finish of our sockets is blue. Hot dipped galvanized is also available. Socket range OSS 196 until OSS 100 is delivered with galvanized finish, other finishes are available upon request. All sockets can be provided with Declaration of compliance according EN 10204-2.1, material certificate according EN 10204-3.1 and EC Declaration according machine directive 2006/42/EC. for wire Ø Strand Ø Dimensions (mm) Weight mm inch mm inch A B C D Ø H Ø P T TL TB W OSS 196 B 8 6-7 1 50 40 19 34 9 16 9 109 62 19 0,5 OSS 197 B 12 8-10 3 57 45 22 42 13 20 11 124 75 21 0,8 OSS 198 B 20 11-13 7-1 / 2 63,5 51 27 50 15 25 11,8 141,5 80 25,4 1,1 OSS 199 B 25 14-16 9-5 13 1 / 2 76 63 32 58 18 30 14 171 96 32 1,9 OSS 100 B 40 18-19 3 14-16 9-5 89 76 40 70 22 35 16 205 107 38 3,1 OSS 104 B 55 20-22 7 18-19 3 101 89 45 80 25 41 19 235 123 44 4,7 OSS 108 B 75 23-26 1 20-22 7 114 101 60 104 29 51 22 275 138 51 8 OSS 111 B 90 27-30 1 1 23-26 1 127 114 65 114 33 57 25 306 160 57 12 OSS 115 B 125 31-36 1 1-1 3 27-28 1 1-1 1 139 127 72 126 39 63 28 338 165 63 16 OSS 118 B 150 37-39 1 1 / 2 30-32 1 3-1 1 152 162 80 142 42 70 30 394 199 76 23 OSS 120 B 170 40-42 1 5 33-35 1 5-1 3 165 165 88 156 45 76 33 418 209 76 28 OSS 125 B 225 43-48 1 3-1 7 36-40 1 7-1 5 191 178 100 176 52 89 39 469 237 89 43 OSS 128 B 280 49-54 2-2 1 42-45 1 5-1 3 216 228 108 194 59 95 45 552 263 101 62 OSS 130 B 360 55-60 2 1-2 3 46-48 1 13-1 7 229 254 120 210 64 108 53 603 298 113 90 OSS 132 B 425 61-68 2 1 / 2-2 5 50-54 2-2 1 248 273 133 236 75 121 60 654 330 127 123 OSS 135 B 460 69-75 2 3-2 7 56-62 2 1-2 1 / 2 279 279 138 240 81 127 73 696 359 133 159 OSS 138 B 560 76-80 3-3 1 64-67 2 1 / 2-2 5 305 286 146 252 88 133 76 737 380 146 190 OSS 140 B 625 81-86 3 1-3 3 69-76 2 3-3 330 298 160 290 92 140 79 788 397 159 230 OSS 142 B 720 87-93 3 1 / 2-3 5 78-86 3 1-3 3 356 318 177,5 320 99 152 83 851,5 419 171 287 OSS 144 B 875 94-102 3 3-4 88-96 3 7-3 3 381 343 190 350 108 178 89 914 451 191 377 OSS 146 B 1200 108-115 4 1-4 1 / 2 98-110 3 7-4 5 450 480 215 400 129 195 100 1145 506 205 548 OSS 150 B 1300 120-130 4 3-5 112-124 4 7-4 7 500 500 250 450 147 220 110 1250 546 225 766 OSS 155 B 1600 135-140 5 1 /4-5 1 /2 125-132 4 15-5 3 540 497 263 480 154 240 140 1300 623 230 1081 The standard finish of our sockets is blue. Hot dipped galvanized is also available. Socket range OSS 196 until OSS 100 is delivered with galvanized finish, other finishes are available upon request. All sockets can be provided with Declaration of compliance according EN 10204-2.1, material certificate according EN 10204-3.1 and EC Declaration according machine directive 2006/42/EC. 14 15
Closed Spelter Sockets Short Bow Sockets for wire Ø Strand Ø Dimensions (mm) Weight mm inch mm inch A B C Ø H K T TA TL CSS 296 8 6-7 1 50 40 11 9,1 22 13 37 101 0,3 CSS 297 12 8-10 3 57 48 14 12,6 25 17,5 43 119 0,4 CSS 298 20 11-13 7-1 / 2 63,5 59 17,5 14,6 30 22,5 51 140 0,7 CSS 299 25 14-16 9-5 13 1 / 2 76 65 21 18,1 36 26 67 162 1,4 CSS 200 40 18-19 3 14-16 9-5 89 78 27 21,9 42 32 76 194 2,2 CSS 201 55 20-22 7 18-19 3 101 90 33 24,9 47 38 92 224 3,8 CSS 204 75 23-26 1 20-22 7 114 103 36 28,8 57 44 104 253 5,4 CSS 207 90 27-30 1 1 23-26 1 127 116 39 32,9 65 51 114 282 7 CSS 212 125 31-36 1 1 /4-1 3 27-28 1 1 /16-1 1 139 130 43 39,2 71 57 126 312 10 CSS 215 150 37-39 1 1 / 2 30-32 1 3 /16-1 1 152 155 51 42,5 81 63 136 358 13 CSS 217 170 40-42 1 5 33-35 1 5 /16-1 3 165 171 54 45,5 83 70 146 390 17 CSS 219 225 43-48 1 3-1 7 36-40 1 7 /16-1 5 190 198 55 52,5 93 76 171 443 26 CSS 222 280 49-54 2-2 1 42-45 1 5 /8-1 3 216 224 62 59,1 100 82 193 502 37 CSS 224 360 55-60 2 1-2 3 46-48 1 13 /16-1 7 228 247 73 65,1 112 92 216 548 50 CSS 226 425 61-68 2 1 / 2-2 5 50-54 2-2 1 248 270 79 73,4 140 102 241 597 66 CSS 227 460 69-75 2 3-2 7 56-62 2 1 /4-2 1 / 2 279 286 79 79,4 159 124 273 644 91 CSS 228 560 76-80 3-3 1 64-67 2 1 /2-2 5 315 298 83 88,2 171 133 292 696 117 CSS 229 625 81-86 3 1-3 3 69-76 2 3 /4-3 330 311 102 92,4 184 146 311 743 125 CSS 230 720 87-93 3 1 / 2-3 5 78-86 3 1 /16-3 3 356 330 102 98,8 197 159 330 788 176 CSS 231 875 94-102 3 3-4 88-96 3 7 /16-3 3 381 356 108 107,8 216 178 362 845 228 CSS 233 1200 108-115 4 1-4 1 / 2 98-110 3 7 /8-4 5 450 425 125 129,5 235 190 405 1000 323 CSS 240 1300 120-130 4 3-5 112-124 4 7 /16-4 7 500 525 125 147,1 260 200 450 1150 447 CSS 245 1600 135-140 5 1 /4-5 1 /2 125-132 4 15 /16-5 3 540 495 150 153,9 290 220 520 1185 645 for wire Ø Dimensions (mm) Weight mm inch A B C Ø H K TA TL SBS 512 140 31-36 1 1 /4-1 3 /8 141 83 38 39 75 132 262 7 SBS 517 160 37-42 1 1 /2-1 5 /8 162 103 40 44 92 152 305 10 SBS 519 200 43-48 1 3 /4-17 /8 188 120 48 51 112 178 356 16 SBS 522 250 49-54 2-21 /8 204 132 54 59 120 200 390 21 SBS 524 320 55-60 2 1 /4-23 /8 230 148 62 64 135 220 440 28 SBS 526 400 61-68 2 1 /2-25 /8 265 165 68 73 150 250 498 44 SBS 527 500 69-75 2 3 /4-2 7 /8 287 178 75 79 164 274 540 53 SBS 528 600 76-80 3-3 1 /8 314 195 76 89 175 295 585 70 SBS 529 700 81-86 3 1 /4-33 /8 327 216 82 92 194 320 625 81 SBS 530 800 87-93 3 1 /2-35 /8 358 220 92 99 202 350 670 112 SBS 531 900 94-102 3 3 /4-4 365 235 100 105 215 375 700 130 SBS 533 1000 108-115 4 1 - /4 41 /2 420 270 110 120 240 410 800 182 16 17
Fast Connector Sockets with pin Fast Connector Sockets with bolt and nut for wire Ø Dimensions (mm) Weight mm inch A B C Ø H Ø P T W D Ø D Ø J K TB TL FCS 701 P 20 11-13 7-1 / 2 62 61 27 15 25 12 25 50 33 49 46 67 150 1,6 FCS 702 P 25 13-16 1 / 2-5 72 78 32 18 30 14 32 58 38 60 59 85 182 2,6 FCS 703 P 40 16-19 5-3 85 93 40 21 35 16 38 70 45 70 69 95 218 4,5 FCS 704 P 55 20-22 7 102 106 45 24 41 19 44 80 50 82 81 110 253 6,5 FCS 705 P 75 23-26 1 115 123 60 28 51 22 51 104 60 95 90 128 298 11 FCS 706 P 90 27-29 1 1 /8 140 152 65 32 57 25 57 114 70 107 116 142 357 16 for wire Ø Dimensions (mm) Weight mm inch A B C Ø H Ø P T W D Ø D Ø J K TB TL FCS 701 B 20 11-13 7-1 / 2 62 61 27 15 25 12 25 50 33 49 46 80 150 1,6 FCS 702 B 25 13-16 1 / 2-5 72 78 32 18 30 14 32 58 38 60 59 96 182 2,6 FCS 703 B 40 16-19 5-3 85 93 40 21 35 16 38 70 45 70 69 107 218 4,5 FCS 704 B 55 20-22 7 102 106 45 24 41 19 44 80 50 82 81 123 253 6,5 FCS 705 B 75 23-26 1 115 123 60 28 51 22 51 104 60 95 90 138 298 11 FCS 706 B 90 27-29 1 1 140 152 65 32 57 25 57 114 70 107 116 160 357 16 Spin Resistant Connector (connector cannot rotate in socket) FCS 705 P.SR 75 23-26 1 115 123 60 28 51 22 51 104 60 95 90 128 298 11 FCS 706 P.SR 90 27-29 1 1 /8 140 152 65 32 57 25 57 114 70 107 116 142 357 16 FCS 707 P.SR 125 30-32 1 1 /4 150 159 73 36 63 28 63 126 80 119 120 155 382 18 FCS 708 P.SR 125 33-36 1 3 /8 160 171 73 39 64 28 69 126 85 125 130 160 404 23 FCS 709 P.SR 150 37-39 1 1 /2 176 187 80 42 70 30 76 142 90 136 142 177 443 29 FCS 710 P.SR 170 40-42 1 5 /8 188 198 88 45 76 33 76 156 95 142 150 187 474 36 FCS 711 P.SR 225 43-48 1 3 /4-1 7 /8 210 232 100 52 89 39 89 176 110 167 175 215 542 58 Spin Resistant Connector (connector cannot rotate in socket) FCS 705 B.SR 75 23-26 1 115 123 60 28 51 22 51 104 60 95 90 138 298 11 FCS 706 B.SR 90 27-29 1 140 152 65 32 57 25 57 114 70 107 116 160 357 16 FCS 707 B.SR 125 30-32 1 /4 150 159 73 36 63 28 63 126 80 119 120 165 382 18 FCS 708 B.SR 125 33-36 1 3 /8 160 171 73 39 64 28 69 126 85 125 130 185 404 23 FCS 709 B.SR 150 37-39 1 /2 176 187 80 42 70 30 76 142 90 136 142 201 443 29 FCS 710 B.SR 170 40-42 1 5 /8 188 198 88 45 76 33 76 156 95 142 150 209 474 36 FCS 711 B.SR 225 43-48 1 3 /4-1 7 /8 210 232 100 52 89 39 89 176 110 167 175 237 542 58 Special reeving tool available on request Special reeving tool available on request 18 19
Super reeve Connector Sockets with pin Super reeve Connector Sockets with bolt and nut TB Patent Pending Patent Pending for wire Ø Dimensions (mm) Weight mm inch A B C Ø H Ø P T W D Ø D Ø J L TB TL SCS 902 P 25 13-16 1 / 2-5 85 133 32 19 30 14 32 58 32 56 98 85 250 3,1 SCS 903 P 40 16-19 5 /8-3 /4 90 160 40 22 35 16 38 70 40 65 114 95 290 4,8 SCS 904 P 55 20-22 7 /8 107 184 45 26 41 19 44 80 44 77 130 110 336 8 SCS 905 P 75 23-26 1 115 211 60 31 50 22 51 104 52 88 142 128 386 12 SCS 906 P 90 27-29 1 1 /8 140 215 65 34 57 25 57 114 58 96 159 142 420 16 SCS 907 P 125 30-32 1 1 /4 150 260 73 36 63 28 63 126 64 110 177 155 483 23 SCS 908 P 125 33-36 1 3 /8 170 260 73 40 64 28 69 126 68 114 197 160 503 25 for wire Ø Dimensions (mm) Weight mm inch A B C Ø H Ø P T W D Ø D Ø J L TB TL SCS 902 B 25 13-16 1 /2-5 85 133 32 19 30 14 32 58 32 56 98 96 250 3,1 SCS 903 B 40 16-19 5 /8-3 90 160 40 22 35 16 38 70 40 65 114 107 290 4,8 SCS 904 B 55 20-22 7 /8 107 184 45 26 41 19 44 80 44 77 130 123 336 8 SCS 905 B 75 23-26 1 115 211 60 31 50 22 51 104 52 88 142 138 386 12 SCS 906 B 90 27-29 1 1 /8 140 215 65 34 57 25 57 114 58 96 159 160 420 16 SCS 907 B 125 30-32 1 1 /4 150 260 73 36 63 28 63 126 64 110 177 165 483 23 SCS 908 B 125 33-36 1 3 /8 170 260 73 40 64 28 69 126 68 114 197 185 503 25 Spin Resistant Connector (connector cannot rotate in socket) SCS 902 P.SR 25 13-16 1 /2-5 /8 85 133 32 19 30 14 32 58 32 56 98 85 250 3,1 SCS 903 P.SR 40 16-19 5 /8-3 /4 90 160 40 22 35 16 38 70 40 65 114 95 290 4,8 SCS 904 P.SR 55 20-22 7 /8 107 184 45 26 41 19 44 80 44 77 130 110 336 8 SCS 905 P.SR 75 23-26 1 115 211 60 31 50 22 51 104 52 88 142 128 386 12 SCS 906 P.SR 90 27-29 1 1 /8 140 215 65 34 57 25 57 114 58 96 159 142 420 16 SCS 907 P.SR 125 30-32 1 1 /4 150 260 73 36 63 28 63 126 64 110 177 155 483 23 SCS 908 P.SR 125 33-36 1 3 /8 170 260 73 40 64 28 69 126 68 114 197 160 503 25 Spin Resistant Connector (connector cannot rotate in socket) SCS 902 B.SR 25 13-16 1 /2-5 85 133 32 19 30 14 32 58 32 56 98 96 250 3,1 SCS 903 B.SR 40 16-19 5 /8-3 90 160 40 22 35 16 38 70 40 65 114 107 290 4,8 SCS 904 B.SR 55 20-22 7 /8 107 184 45 26 41 19 44 80 44 77 130 123 336 8 SCS 905 B.SR 75 23-26 1 115 211 60 31 50 22 51 104 52 88 142 138 386 12 SCS 906 B.SR 90 27-29 1 1 /8 140 215 65 34 57 25 57 114 58 96 159 160 420 16 SCS 907 B.SR 125 30-32 1 1 /4 150 260 73 36 63 28 63 126 64 110 177 165 483 23 SCS 908 B.SR 125 33-36 1 3 /8 170 260 73 40 64 28 69 126 68 114 197 185 503 25 20 21
Open Wedge Sockets with pin Open Wedge Sockets with bolt and nut for wire Ø Dimensions (mm) Weight mm inch A B C Ø P T TL TB W OWS 0.25 P 8 7-8 5 110 18 36 16 9 128 51 18 0,8 OWS 0.5 P 12 9-10 3 145 23 46 20,6 11 168 63 20,5 1,7 OWS 1 P 20 11-13 1 / 2 146 28,5 57 25 12 174,5 67 25 2,1 OWS 2 P 25 14-16 5 176 35 70 30 15 211 85 31 4 OWS 3 P 40 18-19 3 210 40 80 35 16 250 95 38 7 OWS 4 P 55 20-22 7 237,5 47,5 95 41 18 285 110 44 10 OWS 5 P 75 24-26 1 275 55 110 51 22 330 128 51 15 OWS 6 P 90 27-29 1 1 310 65 130 57 25 375 142 57 21 OWS 7 P 110 30-32 1 1 350 73 146 63 28 423 155 63 31 OWS 8 P 125 34-36 1 3 400 74 148 64 28 474 160 70 37 OWS 9 P 150 37-39 1 1 / 2 450 80 142 70 30 530 177 77 51 OWS 10 P 170 40-42 1 5 500 87 160 76 33 587 187 76 64 OWS 11 P 225 43-48 1 3-1 7 550 100 186 89 39 650 215 89 96 OWS 12 P 280 49-52 2 640 105 205 95 46 745 244 101 130 OWS 13 P 360 54-58 2 1 660 125 250 108 54 785 275 114 180 OWS 14 P 425 60-68 2 1 / 2 835 135 270 121 60 970 300 127 275 OWS 15 P 460 72-76 3 1000 150 300 133 76 1150 355 146 440 OWS 16 P 625 81-86 3 1-3 3 1100 150 300 140 79 1250 375 159 510 for wire Ø Dimensions (mm) Weight mm inch A B C Ø P T TL TB W OWS 0.25 B 8 7-8 5 110 18 36 16 9 128 62 18 0,8 OWS 0.5 B 12 9-10 3 145 23 46 20,6 11 168 75 20,5 1,7 OWS 1 B 20 11-13 1 / 2 146 28,5 57 25 12 174,5 80 25 2,1 OWS 2 B 25 14-16 5 176 35 70 30 15 211 96 31 4 OWS 3 B 40 18-19 3 210 40 80 35 16 250 107 38 7 OWS 4 B 55 20-22 7 237,5 47,5 95 41 18 285 123 44 10 OWS 5 B 75 24-26 1 275 55 110 51 22 330 138 51 15 OWS 6 B 90 27-29 1 1 310 65 130 57 25 375 160 57 21 OWS 7 B 110 30-32 1 1 350 73 146 63 28 423 165 63 31 OWS 8 B 125 34-36 1 3 400 74 148 64 28 474 185 70 37 OWS 9 B 150 37-39 1 1 / 2 450 80 142 70 30 530 201 77 51 OWS 10 B 170 40-42 1 5 500 87 160 76 33 587 209 76 64 OWS 11 B 225 43-48 1 3-1 7 550 100 186 89 39 650 237 89 96 OWS 12 B 280 49-52 2 640 105 205 95 46 745 263 101 130 OWS 13 B 360 54-58 2 1 660 125 250 108 54 785 298 114 180 OWS 14 B 425 60-68 2 1 / 2 835 135 270 121 60 970 330 127 275 OWS 15 B 460 72-76 3 1000 150 300 133 76 1150 380 146 440 OWS 16 B 625 81-86 3 1-3 3 1100 150 300 140 79 1250 397 159 510 22 23
Closed Wedge Sockets Custom socket solutions Subsea swivel socket, MBL 600 Mtons. The standard range of Ropeblock sockets covers the majority of customer needs for terminating a wire rope. However, in some cases the standard will not do. This is where our engineered solutions can come into place. The possibilities are virtually unlimited and therefore this is merely a snapshot of what can be done: TB n Customization in material properties: Stainless for wire Ø Dimensions (mm) Weight mm inch A B C K TA TL CWS 303 40 18-19 3 220 100 34 40 90 254 7 CWS 304 55 20-22 7 225 125 42 47 110 267 9 CWS 305 75 24-26 1 290 130 50 55 125 340 14 CWS 306 90 27-29 1 1 325 145 60 70 152 385 22 CWS 307 110 30-32 1 1 360 160 68 75 165 428 30 CWS 308 125 34-36 1 3 400 180 68 75 165 468 38 CWS 309 150 37-39 1 1 / 2 500 240 72 80 185 572 49 CWS 310 170 40-42 1 5 600 310 80 90 210 680 65 CWS 311 225 43-48 1 3-1 7 640 325 90 100 225 730 100 CWS 312 280 49-52 2 720 375 100 110 245 820 150 CWS 313 360 54-58 2 1 775 400 110 120 265 885 160 CWS 314 425 61-64 2 1 / 2 900 470 125 130 300 1025 230 CWS 315 460 72-76 3 1000 425 130 150 330 1130 360 CWS 316 625 81-86 3 1-3 1 1125 550 135 165 360 1260 425 steel, polished chrome finish and alternative materials n Additional features: integrated thrust bearing for swivelling, special interfaces, aesthetic features n Specific applications: bridge spelter sockets, in pin integrated load cell, increased MBL requirements, etc. Contact us to explore the endless possibilities 24 25
Swage Sockets Open Forged carbon steel Swage Sockets Closed Forged carbon steel Model nr. for wire Ø Dimensions (mm) Weight mm inch Ø C Ø H Ø P B TL A L T W D SSO 06 6 1 12,7 6,85 17,5 38 121 54 102 8 17 35 0,25 SSO 08 8 5 19,6 8,65 20,6 44 159 81 135 10 21 41 0,50 SSO 10 10 3 19,6 10,4 20,6 44 159 81 135 10 21 41 0,50 SSO 11 11 7 24,9 12,2 25,4 51 198 108 169 13 25 51 1,10 SSO 13 13 1 / 2 24,9 14 25,4 51 198 108 169 13 25 51 1,10 SSO 14 14 9 31,8 15,5 30,2 57 243 135 206 16 32 63 2,10 SSO 16 16 5 31,8 17 30,2 57 243 135 206 16 32 63 2,10 SSO 19 19 3 39,4 20,3 35,1 70 297 162 254 19 38 76 3,60 SSO 22 22 7 43,2 23,9 41,1 83 346 189 295 23 44 86 5,30 SSO 25 25 1 50,5 26,9 51 95 397 216 340 26 51 102 8,10 SSO 29 29 1 1 57 30,2 57 108 444 243 381 30 57 114 13,50 SSO 32 32 1 1 64,5 33,8 63,5 121 494 270 419 30 63 127 16,40 SSO 35 35 1 3 71 36,8 63,5 133 540 297 460 33 63 133 21,40 SSO 38 38 1 1 / 2 78 40,1 70 146 591 324 502 37 76 146 29,50 SSO 44 44 1 3 86 47,2 89 171 689 378 584 43 89 178 42,20 SSO 51 51 2 100 53,5 95,5 203 798 432 679 46 102 203 65,80 SSO 57 57 2 1 113 59,9 108 171 835 486 705 65 114 222 93,50 SSO 63 63 2 1 / 2 125,2 67,5 108 171 879 498 749 65 114 222 103,00 SSO 76 76 3 150,6 80,4 133,4 219 1045 603 905 76 146 241 181,50 Swage sockets are recommended for use on 6x19 or 6x37 IWRC regular lay ropes and also satisfactory on galvanized bridge rope. They are not recommended for use on fiber core ropes. Before using swage sockets with other type lay, construction or grade of wire rope, it is recommended that the termination be proofloaded to prove the adequacy of the assembly. Sockets properly applied have an efficiency rating of 100% based on the catalog strength of the used wire rope. Forged from special steel for cold swaging. Model nr. for wire Ø Dimensions (mm) Weight mm inch Ø C Ø H D Ø P T A TL L SSC 06 6 1 12,7 6,85 37 19,1 13 54 111 89 0,15 SSC 08 8 5 19,6 8,65 43 22,4 17 81 140 114 0,36 SSC 10 10 3 19,6 10,4 43 22,4 17 81 140 114 0,35 SSC 11 11 7 24,9 12,2 51 26,9 22 108 176 146 0,70 SSC 13 13 1 / 2 24,9 14 51 26,9 22 108 176 146 0,70 SSC 14 14 9 31,8 15,5 63 31,8 29 135 222 184 1,30 SSC 16 16 5 31,8 17 63 31,8 29 135 222 184 1,30 SSC 19 19 3 39,4 20,3 76 36,6 33 162 264 219 2,30 SSC 22 22 7 43,2 23,9 89 42,9 38 189 308 257 3,40 SSC 25 25 1 50,5 26,9 102 52,5 44 216 349 292 5,10 SSC 29 29 1 1 57 30,2 114 58,5 51 243 387 324 7,20 SSC 32 32 1 1 64,5 33,8 127 65 57 270 438 365 10,50 SSC 35 35 1 3 71 36,8 133 65 57 297 479 400 14,10 SSC 38 38 1 1 / 2 78 40,1 140 71,5 63 324 518 432 17,70 SSC 44 44 1 3 86 47,2 171 90,5 76 378 610 508 23,60 SSC 51 51 2 100 53,5 197 96,5 83 432 698 584 40,80 SSC 57 57 2 1 113 59,9 219 109,5 102 486 756 632 55,40 SSC 63 63 2 1 / 2 125,2 67,5 219 109,5 102 498 791 667 64,40 SSC 76 76 3 150,6 80,4 235 134,9 137 603 959 816 114,30 Swage sockets are recommended for use on 6x19 or 6x37 IWRC regular lay ropes and also satisfactory on galvanized bridge rope. They are not recommended for use on fiber core ropes. Before using swage sockets with other type lay, construction or grade of wire rope, it is recommended that the termination be proofloaded to prove the adequacy of the assembly. Sockets properly applied have an efficiency rating of 100% based on the catalog strength of the used wire rope. Forged from special steel for cold swaging. 26 27
Sleeves Forged carbon steel Warnings and application instructions Model nr. for wire Ø Color Dimensions (mm) Weight mm inch A Ø B Ø C Ø D E Wall After thickness Swage SSL 06 6 1 Gold 25,4 16,7 8,3 11,9 7,1 2,4 12,7 0,02 SSL 08 8 5 /16 Red 38,1 23 11,1 15,5 11,1 3,8 18,5 0,06 SSL 10 10 3 Green 38,1 23 11,9 16,7 11,1 3,2 18,5 0,05 SSL 11 11 7 Blue 51 31 14,3 21,4 15,1 4,8 24,9 0,15 SSL 13 13 1 /2 Gold 51 31 15,9 23 15,1 4 24,9 0,13 SSL 14 14 9 /16 Red 70 37 17,5 26,2 17,9 5,4 30,5 0,3 SSL 16 16 5 /8 Green 70 37 19,1 27,8 17,9 4,6 30,5 0,25 SSL 19 18-19 3 Blue 81 43,7 23,4 32,5 21,8 5,6 35,8 0,4 SSL 22 22 7 Gold 90 51,6 26,2 38,9 25,4 6,4 41,4 0,6 SSL 26 25-26 1 Slf Clrd 102 58 29,4 43,7 28,6 7,2 47,8 0,9 SSL 29 28-29 1 1 Slf Clrd 122 64 32,5 49,2 31,8 7,4 52,8 1,2 SSL 32 31-32 1 1 Slf Clrd 132 70,6 36,5 54,8 35,7 7,9 57,7 1,5 SSL 35 34-35 1 3 Slf Clrd 148 76 39,7 60,3 39,7 7,9 62,5 1,9 SSL 38 37-38 1 1 / 2 Slf Clrd 159 82,6 42,9 66,7 42,9 7,9 67,3 2,4 SSL 45 44-45 1 3 Slf Clrd 184 98 49,2 79,4 50 9,3 77,2 3,8 SSL 52 50-52 2 Slf Clrd 216 111 57,2 92,1 57,2 9,5 88,9 5,1 SSL 57 56-57 2 1 Slf Clrd 243 128 63,5 102,4 64,3 12,8 103,1 8,7 SSL 63 62-64 2 1 / 2 Slf Clrd 267 140 69,9 114,3 71,4 12,8 112,8 10,5 SSL 70 68-70 2 3 Slf Clrd 298 146 76,2 120,7 78,6 12,8 117,6 12,5 SSL 76 73-76 3 Slf Clrd 305 152 82,6 127 85,7 12,8 124,2 13,1 SSL 89 86-89 3 1 / 2 Slf Clrd 356 178 98,4 148 101,6 12,8 144,5 21,6 Swage Sockets and Sleeves n Swage Sockets and Sleeves are recommended for use on 6 x 19 or 6 x 37 IPS or XIP (EIP), XXIP (EEIP), RRL, FC, or IWRC wire ropes. They are also approved for use on galvanized bridge rope. They are not recommended for use on fibre core ropes or long lay ropes n Before using Swage Sockets or Sleeves with other type lay, construction or grade of wire rope, it is recommended that the termination be proof loaded to prove the adequacy of the assembly n Proper swaging methods must be followed for all Swage Sockets and Sleeves. Multiple progressive pressings are required to prevent flash, which could develop into a permanent mark or possibly a crack in the sleeve. A color change will not indicate proper swaging n A light oil lubricant should be applied to each die and wiped clean after swaging n For swaging practice details contact the die manufacturer n Properly applied Swage Sockets have an efficiency rating of 100%. This rating is based on the catalogue strength of wire rope n Caution: Proper swaging practices are the responsibility of the sling manufacturer Proper swaging methods must be followed. Proper swaging practices are the responsibility of the sling manufacturer. A color change will not indicate proper swaging. 28 29
High quality and safe components for the global lifting- and wire rope industry. 30 31
www.ropeblock.com High quality and safe components for the global lifting- and wire rope industry Ropeblock B.V. PO Box 391 I NL-7570 AJ Oldenzaal I The Netherlands T +31 (0)541 532 300 I F +31 (0)541 536 575 I E sales@ropeblock.com Copyright 2014 Published by Ropeblock B.V. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise without the prior written permission of the publisher. Printing and typing errors reserved. Notice: No responsibility is assumed by the publisher for any injury and/or damage to persons or property as a matter of products liability, negligence, or otherwise, or from any use or operation of any methods, products or ideas obtained in the information herein.