DS DC1100 Energy Controller SELF CONFIGURING OPTIMISER/COMPENSATOR WITH BOILER SEQUENCE AND HWS CONTROL

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DS 2.042 07/02 TM DC1100 Energy Controller SELF CONFIGURING OPTIMISER/COMPENSATOR WITH BOILER SEQUENCE AND HWS CONTROL DC1100 Specification No. 04-03-105 The DC1100 energy controller is a self configuring optimiser/ compensator capable of controlling one or two boilers in sequence with HWS time control. The DC1100 provides the best routines for efficient temperature control in small buildings. It is designed for easy installation and operation in the small/medium commercial property and encompasses the major control requirements of current Building Regulations. Fundamentally, the controller recognises the application by the sensors that are connected to it, so therefore it is self-configuring. The use of sensible default settings, and a self-adaptive optimiser and compensator, means that the system can be set to work after installation by programming the required temperatures and times. The controller will automatically fine tune, matching the building s requirements. Used either for controlling one boiler or two boilers in sequence with optional automatic weekly rotation, it provides stable control conditions, eliminating boiler short cycling during light load conditions. All the DC1100 s settings are accessible for adjustment, by entering a password. The simplicity does not stop there. Easy access to override the control, either by means of a front panel mounted switch, or by a remote switch unit, allows the heating to be turned on and off without the need to change the settings at the unit. In addition, one outside sensor can pass information to other DC1100s on the same site. DC1100C Specification No. 04-03-106 The DC1100C is only available as a replacement for an existing DC1100C controller. The DC1100C model allows the building to be economically and simply monitored remotely for maintenance and energy management purposes. Using the well established DC COMMS Estate Management software used by the DC2100C controller, this product can be incorporated into an existing system where this software is already installed. Connected by a telephone network and modems, access to the current performance of the heating system can be achieved. Historical records of temperature are taken at regular intervals and, perhaps most importantly, alarm information is available so that corrective measures can be taken with minimum delay, perhaps in the event of the boiler failing to fire in the morning. Full access to the controller settings allows alterations to be made via the modem link. Invensys is a trademark of Invensys plc and its subsidiaries and affiliates. Data Sheets DS 1.955 - Theta II & DC Sensors DS 2.042A - DC1100 Controller Wiring and Commissioning Information DS 2.043 - DC1100 Remote Switch Unit DS 2.355 - DC2100H Controller

DS 2.042 2-6 07/02 FEATURES Self configuring controller Self adaptive optimum start Self adaptive optimum stop Day economy switch off sequence control Weekly boiler rotation Valve compensation compensation Valve/ compensation Self-adaptive compensator option Adjustable space temperature reset on compensator Night set back (space or flow temperature) Variable pump overrun Hot water time channel Multi-stage frost protection Valve/Pump summer exercise Holiday scheduling BST/GMT auto clock change Summer/Winter operation Front panel selector auto / summer / cont / frost / service Remote override facility Alarm indicator Remote communications capability (DC 1100C only) SPECIFICATIONS Type: DC1100 Self Configuring Optimiser/Compensator (04-03-105) DC1100C Self Configuring Optimiser/Compensator with remote communications capability (04-03-106) Power Supply: 230Vac 50Hz Consumption: 15VA Fuse: 250mA, 250V Relay Ratings: SPNO 3A resistive 1A inductive 230Vac Ambient Temperature Limits: 0 C to 50 C Storage Temperature: -10 C to 60 C Max: Ambient Humidity: Up to 95% RH non-condensing Control Range: -20 C to 120 C Accuracy: ± 0.2 C Resolution: 0.1 C Weight: 1.2kg Complies with EC Directives: EMC, LVD ACCESSORIES DC1100 Remote Switch Unit (Part No. 04-03-109) RB1 Interface Relay (Part No. 03-21-001) COMPATIBLE DEVICES Sensors: (see DS 1.955 for details) A701 Space Temperature A702 Outside Air Temperature A703 Immersion Temperature with pocket A704 Pipe Surface Temperature (Strap-on) Actuators: ALM ARM AVUM RM CONSTRUCTION Case: Plastic with transparent perspex lid Protection Class: IP 40 Conduit Entries: 20.5mm knock-out cable entries Indication: LCD Panel providing continuous information on the DC1100 control status. Displays current date and time, one of the system temperatures and the current control action. The LCD can be used to view alarms, and in SET programming mode, the LCD is used to display setting information. A column of LEDs indicate the status of the controller, including alarms. Mounting: Panel or wall mounting. Panel cut-out 186mm x 137mm with a depth clearance of 81mm at the rear. INPUTS Outside air temperature return sensor flow sensor Space sensors (2 max.) Digital input to provide for controller override OUTPUTS No. 1 No. 2 Pump Valve open Valve close Hot water Communications (DC1100C only)

07/02 3-6 DS 2.042 LCD DISPLAY SCHEMATIC TERMINAL DETAILS ** Fri 2nd Jan ** Space 1 13:33 Occupation 22.0 C A large front panel display normally shows the time, date, a selected temperature and the current operating status. It is also used to view alarms and change settings. Four keys (Up, Down, Exit and Enter) adjacent to the display are used to change settings within the controller. These are used when the front panel selector switch is set to SET. 18 17 16 15 14 13 Live Neutral 230Vac Earth Hot water No.2 Valve Close 12 Valve Open 230Vac EXIT ENTER 11 10 Pump No.1 9 Remote Switch 8 Compensated Flow FRONT PANEL SWITCH 7 Sensor Common SET 6 5 Return Flow AUTO SUMMER Earth Stud 4 3 Outside Air Sensor Common CONT 2 Space 2 FROST 1 Space 1 SERVICE The front panel switch allows control selection. This ranges from normal automatic control of heating and hot water to summer operation of hot water only, constant heating, frost protection only and a set position to change times and temperatures. A service mode allows for plant maintenance without alteration of controller settings. Input Wiring: Screened Twisted Pair, Screen Earthed at Stud only. LED INDICATORS Six LEDS indicate which functions are on, clearly showing the controller s status, and a seventh LED displays a number of operating faults: 1 2 Pump Valve open Valve close Hot water Alarm DC1100 REMOTE SWITCH UNIT (PART NO. 04-03-109) The Remote Switch Unit provides a means of overriding the normal control of the controller by switching the controller into one of four modes (AUTO, SUMMER, HEATING ON, HOLIDAY). This is a repeat of the function on the controller front panel switch, but allows remote operation from some convenient location. The override switch is operable only when the controller front panel switch is in the AUTO position. WARNING - ELECTRICAL SHOCK HAZARDS. THIS CONTROLLER OPERATES FROM A 230Vac MAINS SUPPLY. ALWAYS ISOLATE THE MAINS SUPPLY FROM THE UNIT BEFORE REMOVING THE CONTROLLER FROM THE BACKPLATE. ALL OUTPUTS FROM A CONTROLLER MUST USE A COMMON MAINS PHASE. DO NOT MIX MAINS PHASES ON A CONTROLLER. THIS IS REQUIRED TO PREVENT THE POSSIBILITY OF FLASHOVER BETWEEN DIFFERENT MAINS PHASES. ALL OUTPUTS FROM A CONTROLLER MUST USE A COMMON VOLTAGE, I.E. 230Vac OR 24Vac. DO NOT MIX VOLTAGES ON A CONTROLLER. THIS IS REQUIRED TO PREVENT THE POSSIBILITY OF FLASHOVER FROM THE 230Vac TO THE 24Vac. IF A 24Vac OUTPUT IS REQUIRED FROM A CONTROLLER PROVIDING ONLY 230Vac OUTPUTS, AN EXTERNAL RELAY MUST BE USED TO PROVIDE THE 24Vac OUTPUT. IF A 230Vac OUTPUT IS REQUIRED FROM A CONTROLLER PROVIDING ONLY 24Vac OUTPUTS, AN EXTERNAL RELAY MUST BE USED TO PROVIDE THE 230Vac OUTPUT.

DS 2.042 4-6 07/02 TYPICAL APPLICATION DETAIL Optimisation and boiler sequence control Hot water (Option 1) DC1100 A702 A703 A701 No.1 No.2 Equipment Schedule DC1100 controller A701 Space sensor A702 Outside sensor A703 flow sensor Features Self adaptive optimum start Optimum stop Day economy sequence control Weekly boiler rotation Pump overrun 2 Stage frost protection Pump exercise routine Holiday scheduling BST/GMT auto clock change Summer/Winter selection Alarms Options 1. Fixed time start of HWS - see hot water applications 2. Remote Auto/Summer/Heating On/Holiday selection switch 3. Additional Space sensor for averaging 4. return sensor for frost protection 5. A704 Strap on sensor available as an alternative to the A703 Immersion sensor Controller Connection Detail Screened Cable 1 3 4 5 7 10 11 14 16 17 18 L N E 230Vac A701 Space A702 Outdoor A703 Flow No.1 Pump No.2 Earth Stud Sensor Screen Connections omitted for clarity WARNING - SEE SCHEMATIC DETAILS Note: Auxiliary relays/starters may be required if switching currents exceed 3A resistive, 1A inductive. Refer to DS2.042A for other applications. WARNING - ELECTRICAL SHOCK HAZARD. THIS CONTROLLER OPERATES FROM A 230Vac MAINS SUPPLY. ALWAYS ISOLATE THE MAINS SUPPLY FROM THE UNIT BEFORE REMOVING THE CONTROLLER FROM THE BACKPLATE.

07/02 5-6 DS 2.042

DS 2.042 6-6 07/02 DIMENSION DETAILS 144 191 12 106 178 Dimensions in mm 137mm Building Systems - UK Invensys Energy Solutions Farnham Road Slough Berkshire SL1 4UH United Kingdom 186mm Panel Cut-out details. Allow 87mm depth. TM WARNINGS - ELECTRICAL SHOCK HAZARDS THIS CONTROLLER OPERATES FROM A 230Vac MAINS SUPPLY. ALWAYS ISOLATE THE MAINS SUPPLY FROM THE UNIT BEFORE REMOVING THE CONTROLLER FROM THE BACKPLATE. ALL OUTPUTS FROM A CONTROLLER MUST USE A COMMON MAINS PHASE. DO NOT MIX MAINS PHASES ON A CONTROLLER. THIS IS REQUIRED TO PREVENT THE POSSIBILITY OF FLASHOVER BETWEEN DIFFERENT MAINS PHASES. ALL OUTPUTS FROM A CONTROLLER MUST USE A COMMON VOLTAGE, I.E. 230Vac OR 24Vac. DO NOT MIX VOLTAGES ON A CONTROLLER. THIS IS REQUIRED TO PREVENT THE POSSIBILITY OF FLASHOVER FROM THE 230Vac TO THE 24Vac. WARNING - THIS PRODUCT CONTAINS A NICKEL METAL HYDRIDE BATTERY WHICH IS COMPLETELY SAFE WHILST IN NORMAL USE. THE BATTERY MUST BE DISPOSED OF IN AN AUTHORISED LANDFILL SITE. Cautions Do not apply any mains or other voltages until the wiring is complete and has been checked by a qualified technician. If any equipment covers have to be removed during the installation of this equipment, ensure that they are refitted after installation to comply with UL and CE safety requirements. Do not exceed maximum ambient temperature. Interference with parts under sealed covers invalidates guarantee. Design and performance of Invensys equipment is subject to improvement and therefore liable to alteration without notice. Information is given for guidance only and Invensys does not accept responsibility for the selection and installation of its products unless information has been given by the Company in writing relating to a specific application. A periodic system and tuning check of the control system is recommended. Please contact your local Invensys office for details. Telephone +44 (0)1753 611000 Facsimile +44 (0)1753 611001 Web site www.ies.invensys.com 2002 Invensys plc. All Rights Reserved.