Hustler Three Bag Catcher / /0 / /2 Decks Operator s Manual Hustler Turf Equipment 200 South Ridge Road Hesston, Kansas 02-209 REV F
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Table of Contents General Information..................................... - Safety Precautions...................................... 2- Assembly Instruction.................................... 3- Operation............................................. - Maintenance & Storage.................................. - Parts List............................................. - toc- REV F
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GENERAL INFORMATION To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Hustler Three Bag Catcher. Please read it carefully; information and instructions furnished can help you achieve years of dependable performance. Using this manual General operation, adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user. Operating conditions vary considerably and cannot all be addressed individually. Through experience, however, operators should find no difficulty in developing good operating skills suitable to most conditions. Directions used in this manual, for example RIGHT or LEFT, refer to directions when in operator position and facing forward, unless otherwise stated. Photographs and illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this operator s manual, or the parts manual, see your Hustler Dealer for current information and parts. Warranty registration Be sure to register the mower plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment. IMPORTANT: Any unauthorized modification, alteration, or use of non-approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment. Do not use or operate any attachment not approved by Hustler Turf Equipment. Parts and service Use original Hustler replacement parts only. These parts are available through your local Hustler dealer. To obtain prompt, efficient service, always provide the following information when ordering parts:. Correct part description and number, as given in the parts manual supplied with your owner s packet. 2. Correct model number. All warranty repair and service must be handled through an authorized Hustler dealer. Arrangements should be made through your local service center. Accessories Part Number Description 3 Catcher wall mount Your Hustler Dealer must register the unit on-line within ten (0) days following date of purchase to validate your warranty protection. As the new equipment owner, you should confirm that your Hustler Dealer has registered your mower with Hustler Turf Equipment. - REV F
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SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER denotes immediate hazards which WILL result in severe personal injury or death. WARNING denotes a hazard or unsafe practice which COULD result in severe personal injury or death. This manual uses two other words to highlight information. IMPORTANT calls attention to special mechanical information and NOTE emphasizes general information worthy of special attention. All operators and mechanics should read this manual, and be instructed about safe operating and maintenance procedures. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means DANGER or WARNING - personal safety instructions. Failure to comply with the instructions may result in personal injury or death. Incorrect usage of this attachment may result in severe injury. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this mower. Safe Operation and Service Precautions Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. Always stop on level ground, disengage deck clutch, place steering control levers in the park brake position, stop mower s engine and remove ignition key before leaving operator s seat for any reason including emptying the catcher bags or unclogging the chute. Always be aware of any obstructions, especially small children, when backing or unloading the bags. Always keep safety shields and covers in place, except for servicing. Never work on the blower assembly or the mower deck when the mower s engine is running. Never operate machine with bagger lid in the raised position except for unloading. Never attempt high speed maneuvering in crowded or congested areas. Always operate with complete catcher system, mulching system or side discharge chute in place and in the lowest position. Always keep clear of the mower blades and attachments during their operation. Turn off the blades when not mowing. Stop the engine before removing the grass catcher or unclogging the discharge chute. Never clear the discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area. Never use your hand! Clean flammable material from the machine. Prevent fires by keeping the engine compartment, exhaust area, battery, fuel line, fuel tank and operator s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil. Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer s recommended parts when necessary. Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Always disengage the blades and wait for them to stop before crossing gravel drives, walks or roads. Safety and Instruction Decals The decals are designed to give the operator brief information needed in the daily operation and service of the mower. These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual. These decals should not be removed or obliterated. Replace these decals if they become unreadable. It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this mower. It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals, properly trained in the operation of this equipment. All operators and mechanics must become familiar with the safe operation of the equipment, operator controls and decals. Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator. 2- REV F
The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property. The owner should also ensure that the operators/mechanics know that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator is responsible for accidents or hazards occurring to other people or their property. The following illustrations show the various safety decals that are located on the mower. A brief explanation, for those requiring one, is shown to help the operator understand the meanings of these decals. WARNING Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliterated. Replace them if they become non-readable. WARNING: Thrown objects! Part Number 02 Never operate the mower deck with side deflector damaged, altered, removed or in raised position, except when the entire grass catcher attachment or mulching system is being used. Part Number 03 DANGER: Rotating blades, pulleys & belts Keep hands, feet and clothing away. Keep shields or covers in place while the machine is in operation. Part Number 02 Part Number 02 Read the Operator s Manual before attempting to operate this machine. DANGER: Rotating impeller 02 Wear ear protection, eye protection and safety shoes when operating this equipment. 02 Keep hands, feet and clothing away. Keep shields or covers in place while the machine is in operation. Stop the engine, remove the ignition key. Engage the park brake. Use a probe to clear debris from the blower assembly. Remove blower chute to clear debris from chute. Never engage the mower deck unless the entire grass catcher attachment is properly installed. REV F 2-2
ASSEMBLY INSTRUCTION These instructions apply to the assembly of the Hustler Three Bag Catcher to a Hustler,, 0, or 2 mower. It is intended that these units be installed by trained Hustler service personnel. If additional assistance is required, contact the Hustler Customer Service Department. Directions given in these instructions, for example left and right, refer to direction while seated on the mower. Before proceeding, read thru the following instructions to familiarize yourself, while at the same time identify and inventory kit parts supplied. Unpack and inspect all parts. Notify carrier of any shipping damages immediately. Packing list - 930 Catcher Part No. Description Qty 0 Blower assembly 03 Frame assembly 03 X-ONE Frame adapter Packing list - 9303 Catcher Part No. Description Qty 0 Blower assembly 03 Frame assembly 03 Super Z Frame adapter Deck adapter kits The following adapter kits must be used when mounting the Three Bag Catcher to a particular deck. Deck size Mower deck preparation Adapter Kit P/N (X-ONE) 3900 (X-ONE) 390 X-ONE with 0 3902 Super Z with 0 3903 (Super Z) 390 2 (Super Z) 390. Park the mower on a flat surface. Always place the deck clutch switch in the disengaged position, place the steering control levers in the park brake position and shut off the ignition switch and remove the key from the switch. Disconnect the negative battery cable. 2. / /0 decks only Remove the discharge chute and torsion spring. /2 decks only Remove the right side pulley cover, discharge chute, and torsion spring. NOTE: Retain these parts as they will be re-installed when the Catcher is removed. 3. Release the deck drive belt tension. / /0 decks only Remove the existing spindle bolt and pulley from the center blade spindle. /2 decks only Remove the existing spindle bolt and pulley from the right side blade spindle. All decks Replace the pulley with the double pulley and place the new cup washer between the head of the new bolt and the drive pulley. Thread the cup washer and bolt assembly into the spindle shaft. Torque bolt to ft.-lbs. Refer to Figure 3-, Figure 3-2, Figure 3-3, Figure 3- or Figure 3-.. Attach the deck blowout baffle to the underneath side of the deck. Refer to Figure 3-, Figure 3-2, Figure 3-3, Figure 3- or Figure 3-. NOTE: This baffle replaces the existing right side adjustable baffle provided with the deck. NOTE: The blowout baffle is most useful in dry, dusty conditions, particularly when picking up leaves. In other conditions, the adjustable baffle, supplied with the deck, may provide better cut quality and dispersion than the blowout baffle.. Attach the blower baffle to the deck. Refer to Figure 3-, Figure 3-2, Figure 3-3, Figure 3- or Figure 3-.. Assemble the blower mount to blower assembly. Refer to Figure 3-, Figure 3-2, Figure 3-3, Figure 3- or Figure 3-. NOTE: The / blower mount has two sets of holes. Use the rear set of holes when attaching to a deck. Use the front set of holes when attaching to a deck. Figure 3-. Attach the blower assembly to the deck by inserting the rod through the discharge chute bracket and blower mount and secure with nut. Refer to Figure 3-, Figure 3-2, Figure 3-3, Figure 3- or Figure 3-.. Place the deck drive belt around the lower pulley of the double pulley. Confirm that the belt is properly routed and seated on all pulleys and idlers. Re-tension the deck drive belt per the tensioning instructions found in the mower s General Service Manual. 9. Install and route the blower belt around the blower pulleys and the upper pulley on the double pulley. This belt is self tensioning. Figure 3- or Figure 3-0. / decks only Remove the lower nut from the right front deck chain attaching bolt. Slide the blower belt cover mount bracket onto the bolt and re-install the nut and tighten. Figure 3-. 0 decks only Remove the front right side deck lift chain and attach the rigid link () to the deck lift arm. Position the center drive bracket (3) on the deck as shown and attach it and the rigid link () to the deck. NOTE: The rigid link () must move freely in the top slot and rotate freely in the bottom hole. 2. Attach the blower belt cover. Refer to Figure 3-, Figure 3- REV F
3-2, Figure 3-3, Figure 3- or Figure 3-. 3. / / /2 decks only Attach the outlet adapter to the blower outlet tube. Refer to Figure 3-, Figure 3- WARNING or Figure 3- Do not operate deck without discharge chute or complete catcher system in place. REV F 3-2
3900 ( ) & 390 ( ) Adapter Assembly INDEX NO. PART NO. DESCRIPTION 0323 BLOWER OUTLET TUBE 2 0 OUTLET ADAPTER 3 0239 CB.3- X.00 G ZNY 9 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY Existing hardware Discharge cover mount hole 2 3 Blower assembly mount hole 9 0 032 CS.3- X.000 HX G 9 BLOWER MOUNT 03 03 9 033 0339 BLOWER BELT COVER, " BLOWER BELT COVER, " BELT, A 9.0" EL, BELT, A 03.0 EL, 0 0 CS.00-3 X.0 HX G 23 CW. X 2.2 X.20 BLK 2 03309 0330 3 3 39 DOUBLE PULLEY, " DOUBLE PULLEY, BELT COVER BRACKET, " BELT COVER BRACKET, 009 CN.32- X.200 MAX THK 92002 KNOB /- X 3/" 0 0 39 30 BLOWER BAFFLE, " BLOWER BAFFLE, RH BLOWOUT BAFFLE, " RH BLOWOUT BAFFLE, 00 NT.3- HXZY NL Existing hardware 2 Existing hardware 3 Existing hardware 3 NOTES:. Bracket shown for deck. deck bracket formed opposite. Install in lower set of holes Figure 3-3-3 REV F
Outlet tube and adapter assembly 3903 (0 X-ONE) Adapter Assembly Existing hardware Discharge cover Existing hardware Existing hardware Blower assembly 0 2 Existing rod 9 2 Existing hardware Existing hardware Existing hardware Existing hardware INDEX NO. PART NO. DESCRIPTION 3 3 Install in lower set of holes 2 2 CENTER DRIVE COVER 2 030 0." EL A-SEC BELT 3 3 RS BLOWOUT BAFFLE 32 BLOWER BAFFLE 3 BLOWER MOUNT 92002 KNOB /- X 3/" RIGID LINK 3 CENTER DRIVE BRACKET 9 033 0" DOUBLE DRIVE PULLEY 0 23 CW. X 2.2 X.20 BLK 0 CS.00-3 X.0 HX G 2 032 CS.3- X.000 HX G 3 0239 CB.3- X.00 G ZNY 9 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 00 NT.3- HXZY NL 009 CN.32- X.200 MAX THK Figure 3-2 REV F 3-
Outlet tube and adapter assembly 3903 (0 Super Z) Adapter Assembly Existing hardware Discharge cover Existing hardware Blower assembly Existing hardware 3 0 Existing hardware 2 Existing rod 9 2 Existing hardware Existing hardware 2 Existing hardware 2 2 2 3 Install in lower set of holes INDEX NO. PART NO. DESCRIPTION 2 CENTER DRIVE COVER 2 030 0." EL A-SEC BELT 3 3 RS BLOWOUT BAFFLE 3 BLOWER MOUNT 32 BLOWER BAFFLE 92002 KNOB /- X 3/" RIGID LINK 3 CENTER DRIVE BRACKET 9 029 DOUBLE PULLEY 0 23 CW. X 2.2 X.20 BLK 0 FW.030 X.00 X.3 ZN 2 9 FW.0 X.2 X.00 SAE 3 003 CS.00-3 X 2.00 HX G 032 CS.3- X.000 HX G 0239 CB.3- X.00 G ZNY 002 NT.3- HX GRD ZNY 00 NT.3- HXZY NL 009 CN.32- X.200 MAX THK Figure 3-3 3- REV F
390 ( ) Adapter Assembly Existing hardware Discharge cover 2 3 3 Blower assembly 9 0 2 Existing hardware Existing hardware INDEX NO. PART NO. DESCRIPTION 0332 BLOWER OUTLET TUBE 2 0 OUTLET ADAPTER 3 0239 CB.3- X.00 G ZNY 3 Install in lower set of holes 9 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 032 CS.3- X.000 HX G 3 BLOWER MOUNT 03 BLOWER BELT COVER 9 0299 BELT, A.0" EL 0 0 CS.00-3 X.0 HX G 23 CW. X 2.2 X.20 BLK 2 0332 DOUBLE PULLEY 3 39 DOUBLE PULLEY COVER 0 BLOWER BAFFLE 32 RH BLOWOUT BAFFLE 00 NT.3- HXZY NL Figure 3- REV F 3-
390 (2 ) Adapter Assembly Existing hardware 3 Discharge cover 2 3 Blower assembly 9 0 2 Existing hardware Existing hardware INDEX NO. PART NO. DESCRIPTION 0332 BLOWER OUTLET TUBE 3 2 0 OUTLET ADAPTER 3 0239 CB.3- X.00 G ZNY 9 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 032 CS.3- X.000 HX G 3 BLOWER MOUNT Install in lower set of holes 03 BLOWER BELT COVER 9 0299 BELT, A 9.0" EL 0 0 CS.00-3 X.0 HX G 23 CW. X 2.2 X.20 BLK 2 0333 DOUBLE PULLEY 3 30 DOUBLE PULLEY COVER 0 BLOWER BAFFLE 33 RH BLOWOUT BAFFLE 00 NT.3- HXZY NL Figure 3-3- REV F
Blower belt / /0 Blower Belt Routing Final Connection. Insert the hood inlet tube into the opening in the hood assembly and bolt in place. Make sure the tube is orientated per the illustration. Figure 3- Hood inlet tube 23 0 Figure 3- /2 Blower Belt Routing Hood assembly Blower belt 00 23 Figure 3-2. Lift the hood assembly using the lift handles. Figure 3-9 Lift handle Mower Preparation Figure 3- Place right hand here WARNING Allow engine and muffler to cool before assembling the unit to the mower.. Remove the two cap screws that attach the left side of the rear bumper to the mower frame. Figure 3-3 2. Attach the left side mount to the rear bumper and the mower frame using the hardware shown. Figure 3-3 3. Repeat steps & 2 for the opposite side. Figure 3-3. Attach the bag shield to the left side mount as shown. Figure 3-3. Attach the pivot mount assembly to the left and right mounts as shown. Figure 3-3. Tighen all hardware. Lift handle Place left hand here Figure 3-9 3. Slide the hood assembly s lower pivot pins into the slots in the pivot mount assembly. Figure 3-. Place your hands on the hood assembly as indicated in Figure 3-9. By lifting with your left hand and pushing down with your right hand, pivot the lid assembly up 90 and over until the upper pins latch in the upper hood REV F 3-
Pin Slot Figure 3-0 latch. Figure 3- Latch 2. Locate the holes that are located under the step tread on the counter weight mount. Using the holes as a guide cut the step tread away from the holes to allow the mounting bolts to go through. Figure 3-9. Locate the holes that are located under the step tread on the mower frame. Using the holes as a guide cut the step tread away from the holes to allow the mounting bolts for the counter weight mount to go through. Figure 3-0. Attach the counter weight mount to the front of the mower. Figure 3- NOTE: When attaching the counter weight mount to a deck, the inside set of holes is used for the u-bolts to attach to the front wheel arms.. Slide the weights vertically onto the mount and lock in place using the weight lock plate and tighten knobs. Figure 3-2. Place the bags in the catcher assembly and close the catcher hood. Make sure the catcher lid latches in place. NOTE: Make sure that the non-mesh side of the bag is towards the engine. 3. Reconnect the negative battery cable.. Increase the mower s drive tire s pressure to psi (0 KPa). The drive tires will need to have to the air pressure increased to support the additional weight of the catcher system and when grass clippings are in the bags. NOTE: When the catcher system is removed the air pressure in the tires should be decreased to the normal operating range of - 2 psi ( - 3 KPa). Catcher lid elbow chute Pin Flex tube Figure 3-. Raise the discharge cover on the blower housing. Slide the outlet adapter into place on the blower outlet. Secure in place with the discharge cover latching the rod handle of the outlet adapter. Refer to Figure 3-, Figure 3-2, Figure 3-3, Figure 3- or Figure 3-. Slide one end of the flex tube onto the blower outlet tube. Figure 3-2. Slide the other end of the flex tube over the catcher hood elbow chute and secure in place with the clamp. Figure 3- Clamp Blower outlet tube Figure 3-2 Non-mesh side of bag 3-9 REV F
Elbow chute Catcher Hood Assembly Flex tube Clamp Hood Assembly 2 Lower pivot pin Mount Assembly Upper pivot pin Hood latch Rear bumper 3 3 2 9 0 INDEX NO. PART NO. DESCRIPTION 9 FW.0 X.2 X.00 SAE 2 3 3 9 32 0 0 MOUNT, RS (X-ONE) MOUNT, RS (SUPER Z) MOUNT, LS (X-ONE) MOUNT, LS (SUPER Z) PIVOT MOUNT (X-ONE) PIVOT MOUNT (SUPER Z) 002 NT.3- HX GRD ZNY 0093 NT.00-3 HX G ZNYC 92 FW.3 X.03 X.090 SAE 0093 NT.00-3 HX G ZNYC 9 23 FW.33 X. X.0/.00H 0 0323 CS.32- X.000 HX G 0322 NT.32- HX G ZNYC 2 29 BAG SHIELD 3 022 CS.00-3 X.00 HX G 032 CS.3- X.000 HX G 0 CS.00-3 X.0 HX G Figure 3-3 REV F 3-0
Weight Assembly 2 3 Locate holes and cut the step tread here "/0" DECK 9 Locate holes and cut the step tread here " DECK 9 Figure 3- INDEX NO. PART NO. DESCRIPTION 323 WEIGHT LOCK PLATE 2 92002 KNOB /- X 3/" 3 32 3 WEIGHT MOUNT (X-ONE) WEIGHT MOUNT (SUPER Z) 0 BUMPER 0239 CB.3- X.00 G ZNY 0320 WEIGHT 00 NT.3- HXZY NL 9 FW.0 X.2 X.00 SAE 9 03339 0330 UB.3- X 2.00 X 3.00 SQ (X-ONE) UB.3- X 2.00 X.00 SQ (SUPER Z) 3- REV F
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OPERATION Vacuum Pickup and Collection Follow normal mower start-up and operating procedures as outlined in the mower operator s manual. The blower will operate when the mower deck clutch switch is engaged. To stop the blower, return the deck clutch switch to the disengaged position. Proceed to mow in the normal manner and occasionally glance at the flex tube. When the bags are full the speed of debris through the tube will decrease. When the bags are filled, move the deck clutch switch to the disengaged position and drive the machine to the unloading area. It is best that the bags be unloaded before the discharge chute and flex tube areas become clogged. If clogging occurs, it will be necessary to clear the blower chute and flex tube areas of all material before starting to mow again. WARNING Make certain the engine is turned off, the steering control levers are in the park brake position and the ignition key is removed from the ignition switch and be sure blades have stopped before clearing the blower chute and flex tube areas. Unloading the Catcher WARNING Park the unit on a level surface, disengage the deck clutch switch, place the steering control levers in the park brake position and shut the engine off. Remove the ignition key. Make certain the deck clutch switch is in the disengaged position before unloading. Get off the mower, unlatch the rubber draw latches and pull on the catcher lid release lever. Raise the catcher lid, remove the bags and dump them. Figure - Return the bags to the catcher assembly, making sure that the non-mesh side of the bag is towards the engine and close the catcher lid. Make sure the catcher lid is latched. Figure -. Catcher lid Rubber draw latch Catcher release lever WARNING Never place hands or feet into the discharge area. The impeller is relatively close to the housing and will cause severe injury. Use a probe to clean debris from blower housing discharge area. The discharge cover must remain closed whenever the blower chute is removed. WARNING Never engage mower deck unless catcher flex tube is clamped in place on catcher lid elbow chute and inserted onto blower chute outlet tube. WARNING Prevent objects being thrown and the accumulation of grass clippings and other debris in engine compartment by NEVER operating mower deck unless: All bags are installed. Hood is lowered and latched. Flex tube is in place on the blower chute and on the catcher lid elbow chute and clamped. Non-mesh side Figure - Converting to side discharge mode Included with the catcher is a tall pulley cover. This is used when converting from catcher mode to side discharge mode. To convert:. Park the mower on a flat surface. Turn engine off, place the steering control levers in the park brake position and remove the ignition key. Be sure blades have stopped before dismounting from the mower. 2. Remove the flex tube from the catcher lid elbow chute and blower outlet tube. Figure -2 3. Remove the blower outlet tube from the blower assembly. Figure -2. Remove the blower belt cover from the deck. Figure -2. Release the tension from the blower drive belt and - REV F
remove it. Figure -3 & Figure - NOTE: It is not necessary to remove the double pulley on the deck spindle.. Remove the pin that connects the blower to the discharge chute bracket tabs and remove the blower housing. Figure -3 & Figure -. Assemble the torsion spring, original discharge chute and pin to the bracket tabs. Make sure the torsion spring is assembled as shown so that it applies pressure to the discharge chute and keeps it in the down position. Figure -. Remove the blower baffle and relace it with the right side adjustable baffle that was provided with the deck. Figure 3-, Figure 3-2, Figure 3-3, Figure 3- & Figure 3-9. & 2 decks only Assemble the tall pulley cover (included with the adapter kit) to the deck. Figure - 0. Remove the bags and lid assembly from the rear of the machine. NOTE: It is not necessary to remove the catcher frame that is attached to the rear of the mower. WARNING Blower belt Blower belt Double pulley / /0 Blower Belt Routing Pin Figure -3 /2 Blower Belt Routing Never operate the mower deck with side deflector damaged, altered, removed or in raised position, except when the entire grass catcher attachment or mulching system is being used. Pin WARNING Double pulley Always operate with complete catcher system, mulching system or side discharge chute in place and in the lowest position. Catcher lid elbow chute Figure - Tall pulley cover Discharge chute Flex tube Clamp Torsion spring Blower outlet tube Blower belt cover Figure -2 Removing the lid assembly Use the following procedure when removing the lid assembly from the mower.. Lift the lid assembly slightly and push the release lever to Figure - release the latches. Figure - & Figure - 2. Allow the lid assembly to pivot down. 3. Using the lift handles lift the lid assembly out of the notches on the mount assembly. Figure - Pin REV F -2
Push Release lever Lid assembly Lift here Figure - Lift handle Release lever Lift handle Figure - -3 REV F
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MAINTENANCE & STORAGE Blower Housing and Transfer Tube Maintenance WARNING Never work on the blower assembly or mower deck when the engine is running. tube can be cleaned by using soapy water and washing the inside of the tube with a pressure washer. Rinse with water. To clean the bags, hand wash with soap and water; rinse with clean water. Blower assembly Flex tube WARNING Clean flammable material from machine. Prevent fires by keeping engine compartment, top of deck, exhaust area, battery, hydraulic lines, fuel line, fuel tank and operator s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil. The blower assembly, flex tube and blower outlet tube (Figure -) should be kept clean and free of any accumulation of clippings or other obstructions. Occasional clogging may also occur when working in heavy or wet grass. WARNING Never place hands or feet into the blower chute. There is an impeller located inside the housing that will cause severe injury. Use a probe to clear debris from blower chute. WARNING Never operate the mower deck with side deflector damaged, altered, removed or in raised position, except when the entire grass catcher attachment or mulching system is being used. Blower drive belt Blower outlet tube Blower belt cover Figure - The blower drive belt (Figure -2 & Figure -3) is located under the blower belt cover. This belt is spring tensioned and should not need adjustment. To inspect or replace the belt, remove the blower belt cover from the top of the deck and the blower housing. When belt replacement becomes necessary, check the condition of the pulleys. Clean the grooves and check for excessive wear. A new belt should not run against the bottom of groove. If it does bottom out, the pulley needs replacing.. / /0 Blower Belt Routing Blower belt Bags WARNING Prevent objects being thrown and the accumulation of grass clippings and other debris in engine compartment by NEVER operating mower deck unless: All bags are installed. Hood is lowered and latched. Flex tube is in place on the blower chute and on the catcher lid elbow chute and clamped. Figure -2 To service the blower housing: remove the blower belt cover from the top of the deck and blower housing. To service the flex tube, remove the tube from the unit. The - REV F
/2 Blower Belt Routing Blower belt Hardware Lid catch Blower impeller The blower impeller shaft bearings do not require lubrication. Lid latch adjustment If the lid latch does not hold the lid in place then the latch will need to be adjusted. The lid will need to be closed before the latch can be adjusted.. Loosen the hardware on the lid catch. 2. Adjust the lid catch until it fully engages on the latch assembly. 3. Tighten the hardware.. Test the latch by opening and letting the lid close freely. It should secure the lid in place. If not, repeat the previous steps. Storage Figure -3 WARNING Normal wear can cause the impeller and edges of the blower to become sharp. Wear gloves and use caution when servicing the blower. When your mower is to set idle for a period of time, scrape and remove the grass material from inside the hood and clean the bags. Check for loose or missing hardware, tighten or replace. Also check for badly worn or damaged parts, consider replacing them at this time. Touch up chipped paint areas, your dealer has aerosol spray paint available Hardware Figure - Latch assembly REV F -2
Parts List " Deck Adapter........................................ -2 " Deck Adapter........................................ - 0" X-ONE Deck Adapter................................. - 0" SZ Deck Adapter..................................... - " Deck Adapter....................................... -0 2" Deck Adapter....................................... -2 Blower 099....................................... - Catcher Frame......................................... - Catcher Frame Adapter Super Z......................... -22 Catcher Frame Adapter X-ONE.......................... -2 - REV F
" Deck Adapter 9 2 3 0 2 3 20 3 9 REV F -2
" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 0323 BLOWER OUTLET TUBE 2 0 OUTLET ADAPTER 3 0239 CB.3- X.00 G ZNY 9 2 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 032 3 CS.3- X.000 HX G 9 BLOWER MOUNT 03 " BLOWER BELT COVER W/ DECALS 9 02 DISCHARGE CHUTE DECAL 0 03 DECK DANGERS DECAL 033 BELT, A 9.0" EL 2 0 CS.00-3 X.0 HX G 3 23 CW. X 2.2 X.20 BLK 03309 " DOUBLE PULLEY 3 " BELT COVER BRACKET 009 CN.32- X.200 MAX THK 92002 KNOB /- X 3/" 0 BLOWER BAFFLE, " 9 39 RS " BLOWOUT BAFFLE 20 00 2 NT.3- HXZY NL. Use existing parts and hardware. NOTES: -3 REV F
" Deck Adapter 9 2 3 0 2 3 20 3 9 REV F -
" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 0323 BLOWER OUTLET TUBE 2 0 OUTLET ADAPTER 3 0239 CB.3- X.00 G ZNY 9 2 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 032 3 CS.3- X.000 HX G 9 BLOWER MOUNT 03 " BLOWER BELT COVER W/ DECALS 9 02 DISCHARGE CHUTE DECAL 0 03 DECK DANGERS DECAL 0339 BELT, A 03.0" EL 2 0 CS.00-3 X.0 HX G 3 23 CW. X 2.2 X.20 BLK 0330 " DOUBLE DRIVE 39 " BELT COVER BRACKET 009 CN.32- X.200 MAX THK 92002 KNOB /- X 3/" 0 " BLOWER BAFFLE 9 30 RS " BLOWER BAFFLE 20 00 2 NT.3- HXZY NL. Use existing parts and hardware. NOTES: - REV F
0" X-ONE Deck Adapter 3 2 9 0 2 3 9 2 2 20 REV F -
0" X-ONE Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 0323 BLOWER OUTLET TUBE 2 0239 CB.3- X.00 G ZNY 3 0 OUTLET ADAPTER 9 3 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 30 CENTER DRIVE COVER (WITH DECALS) 02 DISCHARGE CHUTE DECAL 03 DECK DANGERS DECAL 9 92002 KNOB /- X 3/" 0 030 0." EL A-SEC BELT 0 CS.00-3 X.0 HX G 2 23 CW. X 2.2 X.20 BLK 3 033 0" DOUBLE DRIVE 3 BLOWER MOUNT 032 3 CS.3- X.000 HX G 009 CN.32- X.200 MAX THK 3 CENTER DRIVE BRACKET RIGID LINK 9 32 BLOWER BAFFLE 20 3 RS BLOWOUT BAFFLE 2 00 3 NT.3- HXZY NL. Use existing parts and hardware. NOTES: - REV F
0" SZ Deck Adapter 3 2 9 0 2 3 9 20 22 2 2 REV F -
0" SZ Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 0332 BLOWER OUTLET TUBE 2 0239 CB.3- X.00 G ZNY 3 0 OUTLET ADAPTER 9 3 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 30 CENTER DRIVE COVER (WITH DECALS) 02 DISCHARGE CHUTE DECAL 03 DECK DANGERS DECAL 9 92002 KNOB /- X 3/" 0 030 0." EL A-SEC BELT 003 CS.00-3 X 2.00 HX G 2 23 CW. X 2.2 X.20 BLK 3 029 DOUBLE PULLEY 0 FW.030 X.00 X.3 ZN 3 BLOWER MOUNT 032 3 CS.3- X.000 HX G RIGID LINK 009 CN.32- X.200 MAX THK 9 3 CENTER DRIVE BRACKET 20 32 BLOWER BAFFLE 2 3 RS BLOWOUT BAFFLE 22 00 3 NT.3- HXZY NL. Use existing parts and hardware. NOTES: -9 REV F
" Deck Adapter 2 3 9 0 2 3 REV F -0
" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 03 " BELT COVER W/ DECALS 2 02 DISCHARGE CHUTE DECAL 3 03 DECK DANGERS DECAL 0332 BLOWER OUTLET TUBE 0239 CB.3- X.00 G ZNY 9 3 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 0 OUTLET ADAPTER 9 39 " DBL PULLEY COVER 0 0 CS.00-3 X.0 HX G 23 CW. X 2.2 X.20 BLK 2 0299 BELT, A.0" EL 3 0332 " DOUBLE DRIVE 3 BLOWER MOUNT 032 3 CS.3- X.000 HX G 0 " BLOWER BAFFLE 00 3 NT.3- HXZY NL 32 RS " BLOWOUT BAFFLE. Use existing parts and hardware. NOTES: - REV F
2" Deck Adapter 2 3 9 0 2 3 REV F -2
2" Deck Adapter INDEX NO. PART NO. QTY. DESCRIPTION 03 2" BELT COVER W/ DECALS 2 02 DISCHARGE CHUTE DECAL 3 03 DECK DANGERS DECAL 0332 BLOWER OUTLET TUBE 0239 CB.3- X.00 G ZNY 9 3 FW.0 X.2 X.00 SAE 002 NT.3- HX GRD ZNY 0 OUTLET ADAPTER 9 30 2" DBL PULLEY COVER 0 0 CS.00-3 X.0 HX G 23 CW. X 2.2 X.20 BLK 2 0299 BELT, A 9.0" EL 3 0333 2" DOUBLE DRIVE 3 BLOWER MOUNT 032 3 CS.3- X.000 HX G 0 2" BLOWER BAFFLE 00 3 NT.3- HXZY NL 33 RS 2" BLOWOUT BAFFLE. Use existing parts and hardware. NOTES: -3 REV F
Blower 099 2 3 0 9 9 2 20 3 2 3 2 2 22 9 2 23 REV F -
Blower 099 INDEX NO. PART NO. QTY. DESCRIPTION N/A BLOWER HOUSING (NOT SOLD SEPARATELY) 2 32229 KEY. SQ X. LONG 3 0292 PULLEY 032 3 CS.3- X.00 HX G 299 FW.0 X.00 X.2 HRD Z 0 0 NT.32- HX ZY NL 23 FW.33 X. X.0/.00H 02 2 BEARING.0" BORE FLANGE 9 023 0 CB.32- X. FUL ZN 0 90 BLOWER IMPELLER 092 2 NT.2- HX G ZNYC 2 02 FW.2 X.00 X.3 ZNYC 3 0029 3 DECK IDLER SPACER 9 IDLER PULLEY 3.2" OD X. 02 2 CS.2- X 2.00 HX G Z NT.00-3 HX G ZY NL 92 2 FW.3 X.03 X.090 SAE 0293 V-IDLER PULLEY 9 0 2 BUSHING 20 099 BUSHING 2 033 SPRING / COIL PL.23 22 30 BLOWER IDLER ARM 23 003 CS.00-3 X 2.0 HX G NOTES: - REV F
Blower 099 2 2 2 2 29 30 9 3 3 33 32 3 2 0 3 3 3 2 3 3 0 3 39 2 REV F -
Blower 099 INDEX NO. PART NO. QTY. DESCRIPTION 2 33 BEARING COVER 2 39 BLOWER COVER 2 9930 CS.32- X.0 HXFL 2 92002 KNOB /- X 3/" 2 0323 CS.32- X.00 HX G 29 33 DRIVEN PULLEY COVER 30 009 2 CN.32- X.20 MAX THK 3 00 NT.3- HX ZY NL 32 03 2 FW.0 X. X.2 ZNYC 33 02 CB.3- X.00 STD 3 02 BLOWER DANGERS DECAL 3 N/A SERIAL NO. / SPEC DECAL 3 0 2 FW.0 X. X.00 ZNYC 3 023 TORSION SPRING 3 099 BLOWER LID (WITH DECALS) 39 02 EYES/EARS/FOOT DECAL 0 9 3 FW.0 X.2 X.00 SAE 039 BLOWER CHUTE INLET 2 0239 3 CB.3- X.00 G ZNY 3 32 BLOWER INLET BAFFLE 002 NT.3- HX G ZNY 022 2 FW.0 X.00 X.0 ZNYC 99 2 CS.3- X.0 SOC BH 099 BLOWER ASSEMBLY NOTES: - REV F
REV F - Catcher Frame 3 2 3 9 2 20 2 2 2 2 3 30 3 33 30 29 2 22 23 32 3 2 2 9 0 0 2 2 0 0
Catcher Frame INDEX NO. PART NO. QTY. DESCRIPTION 0322 LID 2 039 CATCHER DECAL 3 00 CS.20-20 X.000 HX G FW.2 X.2 X.0/.00H 03 2 LATCH 0029 CS 0-2 X.00 HX ZNYC 0932 FW.29 X.00 X.0 ZNYC 0932 NT #0-2 HX NL ZN 9 0339 20 RIVET 0 03 CAP NUT 03332 CLIP 2 29 2 SPRING LID PIN 3 03333 2 SB.3 X.2 SH.32-0333 SCREEN BACK RIB BRACKET 0 NT.20-20 HXZY NL 2 SIDE RIB BRACKET 0300 FW." X.0" X.00 9 032 INLET TUBE 20 0 NT.32- HXZY NL 2 23 FW.33 X. X.0/.00H 22 0023 MS #0-2 X.00 TH SL 23 0230 SNAP FASTENER 2 00 3 CS.32- X.0 HX G 2 032 LID HINGE SPRING 2 2 2 LID HINGE PIN 2 0 2 LATCH BRACKET 2 0320 CS.32- X.0 HX G 29 032 2 CS.3- X.000 HX G 30 9 FW.0 X.2 X.00 SAE 3 30 3 BAG CATCHER FRAME 32 03 LID SEAL 33 LID ADJUST BRACKET 3 002 2 NT.3- HX GRD ZNY 3 0322 2 NT.32- HX G ZNYC NOTES: -9 REV F
Catcher Frame 39 3 0 3 3 3 30 2 20 30 2 20 2 REV F -20
Catcher Frame INDEX NO. PART NO. QTY. DESCRIPTION 3 033 2 LID LATCH SPRING 3 0329 SB.3 X.00 SH.32-3 03 FW.0 X.0 X.20 ZNYC 39 39 LID CATCH 0 399 LID INSERT NOTES: -2 REV F
Catcher Frame Adapter Super Z 2 3 0 9 REV F -22
Catcher Frame Adapter Super Z INDEX NO. PART NO. QTY. DESCRIPTION 323 WEIGHT LOCK PLATE 2 92002 2 KNOB /- X 3/" 3 3 WEIGHT MOUNT 0 BUMPER 0239 2 CB.3- X.00 G ZNY 0320 WEIGHT 00 NT.3- HXZY NL 9 0 FW.0 X.2 X.00 SAE 9 0330 2 UB.3- X 2.00 X.00 SQ 0 02323 STEP TREAD NOTES: -23 REV F
Catcher Frame Adapter Super Z 2 3 9 20 LEFT SIDE SHOWN; RIGHT SIDE OPPOSITE 2 22 2 22 23 2 2 9 2 22 2 22 2 29 30 30 29 3 33 32 3 REV F -2
Catcher Frame Adapter Super Z INDEX NO. PART NO. QTY. DESCRIPTION 39 LID MOUNT LATCH 2 29 FW.3 X.3 X.2 ZNY 3 399 2 KEEPER LATCH 33 PIVOT MOUNT N/A SERIAL NO. PLATE 3 MOUNT, RS 0322 NT.32- HX G ZNYC 23 FW.33 X. X.0/.00H 9 0323 CS.32- X.000 HX G 20 002 2 NT.3- HX GRD ZNY 2 0093 NT.00-3 HX G ZNYC 22 92 20 FW.3 X.03 X.090 SAE 23 022 CS.00-3 X.00 HX G 2 032 2 CS.3- X.000 HX G 2 32 MOUNT, LS 2 29 BAG GUARD 2 03 2 FW.0 X.0 X. ZNYC 2 0 CS.00-3 X.0 HX G 29 0292 2 NT.20-20 HX GR. ZNYC 30 2 FW.2 X.2 X.0/.00H 3 033 LID LATCH SPRING 32 03 CS.20-20 X 2.00 HX G Z 33 033 FLEX TUBE 3 032 3 CATCHER BAG ASSEMBLY 3 03 3 COMPRESSION COUPLING NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 3 BAG STEEL ROD FIG. -2 REV F
Catcher Frame Adapter X-ONE 3 2 2 0 "/0" DECK 9 " DECK 9 REV F -2
Catcher Frame Adapter X-ONE INDEX NO. PART NO. QTY. DESCRIPTION 323 WEIGHT LOCK PLATE 2 92002 2 KNOB /- X 3/" 3 32 WEIGHT MOUNT 0 BUMPER 0239 CB.3- X.00 G ZNY 0320 WEIGHT 00 NT.3- HXZY NL 9 FW.0 X.2 X.00 SAE 9 03339 2 UB.3- X 2.00 X 3.00 SQ 0 02323 STEP TREAD 002 NT.3- HX G ZN 2 AUX WEIGHT PLATE, 0 LB. NOTES: -2 REV F
Catcher Frame Adapter X-ONE 2 3 9 20 LEFT SIDE SHOWN; RIGHT SIDE OPPOSITE 2 22 2 22 23 2 2 2 22 2 22 2 9 29 30 30 29 3 32 33 3 REV F -2
Catcher Frame Adapter X-ONE INDEX NO. PART NO. QTY. DESCRIPTION 39 LID MOUNT LATCH 2 29 FW.3 X.3 X.2 ZNY 3 399 2 KEEPER LATCH 30 PIVOT MOUNT N/A SERIAL NO. PLATE MOUNT, RS 0322 NT.32- HX G ZNYC 23 FW.33 X. X.0/.00H 9 0323 CS.32- X.000 HX G 20 002 2 NT.3- HX GRD ZNY 2 0093 NT.00-3 HX G ZNYC 22 92 20 FW.3 X.03 X.090 SAE 23 022 CS.00-3 X.00 HX G 2 032 2 CS.3- X.000 HX G 2 9 MOUNT, LS 2 29 BAG GUARD 2 03 2 FW.0 X.0 X. ZNYC 2 0 CS.00-3 X.0 HX G 29 0292 2 NT.20-20 HX GR. ZNYC 30 2 FW.2 X.2 X.0/.00H 3 033 LID LATCH SPRING 32 03 CS.20-20 X 2.00 HX G Z 33 033 FLEX TUBE 3 032 3 CATCHER BAG ASSEMBLY 3 03 3 COMPRESSION COUPLING NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 3 BAG STEEL ROD FIG. 2-29 REV F
Catcher Bag 032 2 3 3 INDEX NO. PART NO. QTY. DESCRIPTION 039 CATCHER BAG ROD 2 0320 ROD JOINING TUBE 3 0 2 NT.32- HX NL G 0920 2 FW.3 X.00 X.0 ZNYC 0322 CATCHER BAG HANDLE 03 2 CB.32- X.00 FULL ZN REV F -30
INDEX Accessories... - Blower drive belt... - Blower Housing & Transfer Tube... - Blower impeller... -2 PAGE Catcher Hood Assembly... 3-0 Converting to side discharge mode... - Deck adapter kits... 3- Final Connection... 3- Lid latch adjustment... -2 Mower deck preparation... 3- Mower Preparation... 3- Packing list - Catcher... 3- Parts and service... - Removing the lid assembly... -2 Safe Operation and Service Precautions2- Storage... -2 To the new owner... - Unloading the Catcher... - Using this manual... - Vacuum Pickup and Collection... - Warranty registration... - Weight Assembly... 3-0093... 3-0, -2, -29 003... -9 0... 3-3, 3-, 3-, 3-0, -3, -, -, -, -3, -2, -29 0292... -2, -29 0239... 3-3, 3-, 3-, 3-, -3, -, -, -9, -, -3, -23, -2 0322... 3-0, -2, -29 0323... 3-0, -2, -29 PAGE 032... 3-3, 3-, 3-, 3-0, -3, -, -, -9, -, -3, -2, -29 03... -30 0... -9 002... 3-3, 3-, 3-, 3-0, -3, -, -, -9, -, -3, -2, -2, -29 0... -30 022... 3-0, -2, -29 03... -2, -29 0920... -30 00... 3-3, 3-, 3-, 3-, -3, -, -, -9, -, -3, -23, -2 3... 3-, 3-, -, -9, -, -3 32... -, -9 33... -2 30... 3-0, -29 3... 3-0, -2 32... 3-0, -2 3900... 3-3900 & 390 Adapter Assembly.. 3-3 390... 3-3902... 3-3903... 3-3903 Adapter Assembly... 3-, 3-390... 3-390 Adapter Assembly... 3-390... 3-390 Adapter Assembly... 3-39... -2, -29 399... -2, -29 i- REV F
PAGE 0... 3-3, 3-, 3-, -3, -, -, -9, -, -3 0... 3-3, -3 0... 3-3, - 0... 3-, - 0... 3-, -3... 3-0, -29 9... 3-0, -29 9... 3-3, -3, - 29... 3-0, -2, -29 3... 3-, -23 323... 3-, -23, -2 32... 3-, -2 39... 3-, - 30... 3-, -3 39... 3-3, -3 30... 3-3, - 3... -, -9 32... 3-, - 33... 3-, -3 3... 3-3, -3 39... 3-3, -... -2... -, -9 3... -, -9 0... 3-03... 3-03... 3-03... 3-03... 3-3, -3 03... 3-3, - 03... 3-, - 03... 3-, -3 0... 3-0 PAGE 30... -, -9 009... 3-3, -3, -, -, -9 02... -3, -, -, -9, -, -3 03... -3, -, -, -9, -, -3 02323... -23, -2 029... -9 0299... 3-, - 0299... 3-, -3 039... -30 0320... -30 0322... -30 032... -2, -29 0320... 3-, -23, -2 0323... 3-3, -3, -, - 03309... 3-3, -3 0330... 3-3, - 033... - 0332... 3-, - 0333... 3-, -3 033... 3-3, -3 0339... 3-3, - 0332... 3-, 3-, -9, -, -3 03339... 3-, -2 0330... 3-, -23 033... -2 033... -29 033... -2, -29 03... -2, -29 030... -, -9 03... -2, -29 29... -2, -29 REV F i-2
INDEX PAGE 23... 3-3, 3-, 3-, -3, -, -, -9, -, -3 9... 3-3, 3-, 3-, 3-0, 3-, -3, -, -, -9, -, -3, -23, -2 PAGE 92... 3-0, -2, -29... -2, -29 23... 3-0, -2, -29 0... 3-, -23, -2 92002... 3-3, 3-, -3, -, -, -9, -23, -2 i-3 REV F